A deburring device and deburring method for automobile parts machining
Patent Information
- Application Number
- CN202410346970.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2044-03-26
AI Technical Summary
[0002]汽车零部件中大部分的零部件均为五金件,五金件在经过车削、焊接、钻孔后均会留下毛刺,如果不对毛刺进行去除,则影响后续零部件的加工(如喷涂),也会影响后续该零件的安装精度,此外还容易因为毛刺的存在而刮伤其他的汽车零件或刮伤现场的装配人员,故而对五金件类的汽车零部件的毛刺去除非常重要,现有技术中,已经出现了多种形式的去毛刺装置,如公开号为CN213498368U的专利文件公开了一种用于汽车零部件去毛刺的装置又如公开号为CN104440500A的专利文件公开了一种滚筒式打磨装置,现有零部件去毛刺装置在去毛刺作业时容易产生作业死角,且去毛刺的强度和效率有待改善,基于此,本发明提供了一种汽车零部件加工用去毛刺装置以及去毛刺方法,以解决上述背景技术中提出的问题
[0020]与现有技术相比,本发明提供了一种汽车零部件加工用去毛刺装置以及去毛刺方法,具备以下有益效果
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Figure CN118081597B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive parts processing technology, and more specifically, to a deburring device and method for processing automotive parts. Background Technology
[0002] Most automotive parts are metal components. After machining, welding, and drilling, burrs are left on these metal parts. If these burrs are not removed, they will affect the subsequent processing of the parts (such as painting) and the installation accuracy of the parts. In addition, the presence of burrs can easily scratch other automotive parts or injure assembly personnel. Therefore, burr removal for metal automotive parts is very important. In the prior art, various deburring devices have emerged. For example, patent document CN213498368U discloses a device for deburring automotive parts, and patent document CN104440500A discloses a roller grinding device. However, existing deburring devices for parts are prone to creating dead corners during deburring operations, and the strength and efficiency of deburring need to be improved. Based on this, the present invention provides a deburring device and method for processing automotive parts to solve the problems mentioned in the background art. Summary of the Invention
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, the present invention aims to provide a deburring device and method for processing automotive parts. The present invention utilizes a filling structure of an outer grinding cylinder, an inner rotating shell, and abrasive abrasive inside the outer grinding cylinder to enable the device to efficiently complete the deburring operation of automotive parts. Furthermore, during the deburring operation, the device effectively avoids dead corners during the grinding of automotive parts through the abrasive abrasive grinding deburring setting.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, the present invention provides the following technical solution: a deburring device for processing automotive parts comprises a housing, an outer grinding cylinder rotatably connected to the inner wall of the housing, an inner rotating shell rotatably connected to the inner wall of the outer grinding cylinder, both the outer grinding cylinder and the inner rotating shell being driven by a servo motor, the outer grinding cylinder being filled with abrasive material, a set of sand-forming blades arranged in a circumferential array being fixedly installed on the inner wall of the outer grinding cylinder, and a clamping platform being fixedly installed on the end face of the inner rotating shell, the inner wall of the clamping platform being equipped with... There are two symmetrically arranged clamping mechanisms. The inner wall of the clamping platform is rotatably connected to a transmission screw driven by a transmission shaft. The circumferential surface of the transmission screw is symmetrically arranged with a forward thread and a reverse thread. The circumferential surfaces of the forward thread and the reverse thread are respectively connected to the two clamping mechanisms. The inner wall of the inner rotating shell is equipped with a set of regularly distributed sand-spreading modules. The inner wall of the outer grinding cylinder is fixedly equipped with a transmission gear ring. All of the sand-spreading modules are driven by the transmission gear ring. The inner side of the outer grinding cylinder is equipped with a sand-discharging mechanism.
[0007] As a preferred embodiment, driven bevel gears are fixedly installed at the tail ends of both the outer grinding cylinder and the inner rotating shell, and two driving bevel gears are installed at the output shaft end of the servo motor. The peripheral surfaces of the two driving bevel gears mesh with the two driven bevel gears respectively. The two driven bevel gears have different specifications and are symmetrically arranged about the plane containing the axis of the servo motor.
[0008] As a preferred embodiment, the clamping mechanism includes a guide groove a formed inside the clamping platform. A guide rod a is fixedly installed on the inner wall of the guide groove a. An active clamping seat and an elastic clamping seat are slidably connected to the peripheral side of the guide rod a. The inner walls of the active clamping seat and the elastic clamping seat are slidably connected to the guide groove a. A retaining spring is sleeved on the peripheral side of the guide rod a at a position corresponding to the position between the active clamping seat and the elastic clamping seat. The inner wall of the active clamping seat is driven by a transmission screw. A set of inner clamping modules arranged in a linear array are installed on the inner wall of the elastic clamping seat. A connecting pipe is installed above the elastic clamping seat. The top ends of the set of inner clamping modules are fixedly connected to the connecting pipe.
[0009] As a preferred embodiment, the inner clamping module includes a guide groove b formed inside the elastic clamping seat. A guide rod b is fixedly installed between the inner surfaces of the guide groove b. An inner clamping platform is slidably connected to the circumferential side of the guide rod b. The circumferential side of the inner clamping platform is slidably connected to the guide groove b. An anti-compression spring is sleeved on the circumferential side of the guide rod b. An air guiding cavity is fixedly formed inside the inner clamping platform. The top surface of the air guiding cavity is fixedly connected to the connecting pipe. An inner clamping cylinder is fixedly installed vertically on the bottom surface of the inner clamping platform and is connected to the air guiding cavity. An outer rubber cylinder is fixedly installed on the circumferential side of the inner clamping cylinder. A set of vent holes connected to the outer rubber cylinder are formed inside the inner clamping cylinder.
[0010] As a preferred embodiment, the axis of the guide rod a is parallel to the axis of the guide rod b, the outer rubber sleeve is made of wear-resistant rubber, the peripheral side of the connecting pipe and the position corresponding to the two inner clamping modules are fixedly provided with corrugated sections, and a pressure probe is installed inside the connecting pipe.
[0011] As a preferred embodiment, the sand-dispersing module includes a forward rotating shaft rotatably connected to the inner rotating shell and a steering shaft rotatably connected to the inner rotating shell. A reverse rotating shaft is rotatably connected to the inner wall of the forward rotating shaft. A set of dispersing rubber rods arranged in a circular array are fixedly installed on the circumferential side of both the forward rotating shaft and the reverse rotating shaft. A driven gear is fixedly installed at the tail end of both the forward rotating shaft and the reverse rotating shaft. The circumferential side of one of the driven gears is connected to a transmission gear ring. Two steering gears are fixedly installed on the circumferential side of the steering shaft. The circumferential sides of the two steering gears mesh with the two driven gears respectively.
[0012] As a preferred embodiment, the dispersing glue stick is L-shaped, and the dispersing glue sticks at the counter-rotation axis and the forward rotation axis are symmetrically arranged.
[0013] As a preferred embodiment, the sand discharge mechanism includes a discharge pipe fixed to the bottom of the shell and in fixed communication with the shell, a set of sand discharge holes arranged in a circumferential array and opened inside the outer grinding cylinder, a valve cylinder slidably connected to the inside of the outer grinding cylinder and cooperating with the sand discharge holes, and a push ring installed at the tail of the valve cylinder and rotatably connected to the valve cylinder. The inner wall of the discharge pipe is slidably connected with a valve, and a set of discharge push rods is installed between the push ring and the opposite surface of the shell. The axis of the discharge push rods is parallel to the axis of the outer grinding cylinder.
[0014] As a preferred embodiment, the outer grinding cylinder is a hollow cylindrical structure with an open front end. A material gate and a central control panel are respectively installed on the end face of the shell. A vibration frame is fixedly installed on the bottom surface of the shell. Two symmetrically arranged excitation motors are installed on the top surface of the vibration frame. A set of damping buffers is installed on the bottom surface of the vibration frame. Each damping buffer is fixedly installed with a caster at its bottom end.
[0015] As a preferred embodiment, a deburring method for a deburring device used in the processing of automotive parts includes the following steps:
[0016] SS001, Preset: Before the part grinding operation, open the material gate and place the car part to be ground between the two clamping mechanisms. After placement, the user drives the transmission screw to enable the two clamping mechanisms to fully clamp the car part. After the part is clamped, the valve cylinder seals the sand discharge hole by setting the material discharge push rod. After sealing, the interior of the outer grinding cylinder is filled with grinding abrasive. The amount of grinding abrasive is one-third of the volume of the outer grinding cylinder.
[0017] SS002, Deburring: After step SS001, two excitation motors output vibration frequency in a set state. The servo motor drives the inner rotating shell and the outer grinding cylinder to move in opposite directions on the same axis. During the circumferential motion of the inner rotating shell, the transmission gear ring effectively drives the forward and reverse rotating shafts, and the forward and reverse rotating shafts rotate in opposite directions. By setting the forward and reverse rotating shafts to rotate in opposite directions on the same axis, the abrasive material is fully dispersed. The dispersed abrasive material acts on the automotive parts, thereby achieving deburring of the surface of the automotive parts. After the servo motor has worked for a specified time, the grinding and deburring of the surface of the automotive parts is completed.
[0018] SS003, Sand Discharge: After the grinding abrasive has been used for a specified time, the valve cylinder is de-blocked by setting the discharge push rod, opening the valve plate at the discharge pipe, and then fully discharging the worn-out grinding abrasive. After the abrasive is discharged, the valve cylinder is re-blocked by setting the discharge push rod.
[0019] (III) Beneficial Effects
[0020] Compared with the prior art, the present invention provides a deburring device and a deburring method for processing automotive parts, which have the following beneficial effects.
[0021] 1. The present invention uses an outer grinding cylinder, an inner rotating shell, and abrasive materials filling the outer grinding cylinder to enable the device to efficiently complete the deburring operation of automotive parts. Furthermore, during the deburring operation, the device effectively avoids dead corners during the grinding of automotive parts by using abrasive materials for grinding.
[0022] 2. By using the coaxial reverse differential rotation structure of the outer grinding cylinder and the inner rotating shell, the collision strength and collision efficiency between the automotive parts to be processed and the grinding abrasive can be effectively improved. By improving the collision strength and collision efficiency, the deburring strength and deburring efficiency of this device on automotive parts can be effectively improved.
[0023] 3. By setting up the sand dispersing module and the excitation motor, the particle separation and dispersion effect of the grinding sand can be effectively improved. By achieving the dispersion effect of the grinding sand, the deburring effect of this device can be effectively guaranteed. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of a deburring device for processing automotive parts according to the present invention;
[0025] Figure 2 This is a schematic cross-sectional view of the housing and outer grinding cylinder of the present invention;
[0026] Figure 3 This is a schematic cross-sectional view of the servo motor and inner rotating shell of the present invention.
[0027] Figure 4 For the present invention Figure 3 A magnified schematic diagram of the partial structure at point A in the middle;
[0028] Figure 5 For the present invention Figure 3 A magnified schematic diagram of the local structure at point B;
[0029] Figure 6 This is a schematic diagram of the structure of the outer grinding cylinder of the present invention;
[0030] Figure 7 For the present invention Figure 6 A magnified schematic diagram of the structure at point C in the middle;
[0031] Figure 8 This is a schematic diagram of the structure of the steering shaft and the forward rotation shaft of the present invention;
[0032] Figure 9 This is a cross-sectional structural diagram of the clamping platform and elastic clamping seat of the present invention;
[0033] Figure 10 For the present invention Figure 9 A magnified schematic diagram of the structure at point D.
[0034] In the diagram: 1. Shell; 2. Outer grinding cylinder; 3. Inner rotating shell; 4. Servo motor; 5. Sand-making blade; 6. Clamping table; 7. Drive shaft; 8. Drive screw; 9. Sand-dispersing module; 10. Drive gear ring; 11. Guide groove a; 12. Guide rod a; 13. Active clamp; 14. Elastic clamp; 15. Clamping spring; 16. Connecting pipe; 17. Guide groove b; 18. Guide rod b; 19. Inner clamping table; 20. 21. Compression spring; 22. Inner clamp; 23. Outer rubber sleeve; 24. Air pressure probe; 25. Forward rotation shaft; 26. Steering shaft; 27. Reverse rotation shaft; 28. Dispersing rubber rod; 29. Driven gear; 30. Steering gear; 31. Discharge pipe; 32. Sand discharge hole; 33. Valve cylinder; 34. Push ring; 35. Discharge push rod; 36. Material gate; 37. Vibration frame; 38. Vibration motor; 39. Damping buffer. Detailed Implementation
[0035] The present invention will be further described and illustrated below with reference to specific embodiments and the accompanying drawings:
[0036] Please see Figure 1-10 The present invention is a deburring device for processing automotive parts. The technical solution adopted is as follows: it includes a housing 1, a material gate 35 and a central control panel are respectively installed on the end face of the housing 1, a vibration frame 36 is fixedly installed on the bottom surface of the housing 1, two symmetrically arranged excitation motors 37 are installed on the top surface of the vibration frame 36, and a set of damping buffers 38 are installed on the bottom surface of the vibration frame 36. Each damping buffer 38 is fixedly installed with a caster at its bottom end.
[0037] By setting the vibration output of the excitation motor 37, the abrasive material can be fully dispersed;
[0038] The inner wall of the housing 1 is rotatably connected to the outer grinding cylinder 2, which is a hollow cylindrical structure with an open front end. The inner wall of the outer grinding cylinder 2 is rotatably connected to the inner rotating shell 3. Both the outer grinding cylinder 2 and the inner rotating shell 3 are driven by the servo motor 4.
[0039] Both the outer grinding cylinder 2 and the inner rotating shell 3 are fixedly installed with driven bevel gears. The output shaft of the servo motor 4 is equipped with two driving bevel gears. The circumferential surfaces of the two driving bevel gears mesh with the two driven bevel gears respectively. The two driven bevel gears are of different specifications and are symmetrically arranged about the plane containing the axis of the servo motor 4.
[0040] By setting the position and specifications of the two driven bevel gears, the inner rotating shaft and the outer grinding cylinder 2 can rotate in a coaxial and opposite direction at a differential speed when the servo motor 4 is working. By setting the coaxial and opposite direction at a differential speed of rotation of the inner rotating shaft and the outer grinding cylinder 2, the abrasive material can fully contact the surface of the automotive parts, thereby achieving effective deburring and polishing of the surface of the automotive parts.
[0041] The outer grinding cylinder 2 is filled with abrasive. A set of sand-making blades 5 arranged in a circular array are fixedly installed on the inner wall of the outer grinding cylinder 2. A clamping platform 6 is fixedly installed on the end face of the inner rotating shell 3. Two symmetrically arranged clamping mechanisms are installed on the inner wall of the clamping platform 6. A transmission screw 8 driven by a transmission shaft 7 is rotatably connected to the inner wall of the clamping platform 6. A forward thread and a reverse thread are symmetrically arranged on the circumferential side of the transmission screw 8. The circumferential side of the forward thread and the reverse thread are respectively connected to the two clamping mechanisms.
[0042] By setting forward and reverse thread portions, the two clamping mechanisms can move closer or further apart synchronously. By moving closer or further apart synchronously, the distance between the two clamping mechanisms is changed, and the automotive parts to be polished are effectively limited.
[0043] A drive bevel gear is fixedly installed at the tail end of the drive shaft 7, and a driven bevel gear that meshes with the drive bevel gear is fixedly installed on the circumferential side of the drive screw 8.
[0044] The clamping mechanism includes a guide groove a11 inside the clamping table 6. A guide rod a12 is fixedly installed on the inner wall of the guide groove a11. The peripheral side of the guide rod a12 is slidably connected to the active clamping seat 13 and the elastic clamping seat 14 respectively. The inner walls of the active clamping seat 13 and the elastic clamping seat 14 are slidably connected to the guide groove a11. A clamping spring 15 is sleeved on the peripheral side of the guide rod a12 at the position corresponding to the active clamping seat 13 and the elastic clamping seat 14.
[0045] The inner wall of the active clamp 13 is connected to the transmission screw 8. The inner wall of the elastic clamp 14 is equipped with a set of inner clamp modules arranged in a linear array. A connecting pipe 16 is installed above the elastic clamp 14. The top of each set of inner clamp modules is fixedly connected to the connecting pipe 16. Corrugated sections are fixedly provided on the periphery of the connecting pipe 16 and at the positions corresponding to the positions between two inner clamp modules. A pressure probe 23 is installed inside the connecting pipe 16.
[0046] By setting the air pressure probe 23, the clamping strength of the clamping mechanism is intelligently assisted in monitoring. When the air pressure probe 23 is working, the monitored real-time signal is fed back to the central control host.
[0047] The inner clamping modules each include a guide groove b17 opened inside the elastic clamping seat 14, and a guide rod b18 is fixedly installed between the inner surfaces of the guide groove b17. The axis of the guide rod a12 is parallel to the axis of the guide rod b18.
[0048] An inner clamping platform 19 is slidably connected to the periphery of the guide rod b18. The periphery of the inner clamping platform 19 is slidably connected to the guide groove b17. A compression spring 20 is sleeved on the periphery of the guide rod b18. An air guide cavity is fixedly opened inside the inner clamping platform 19. The top surface of the air guide cavity is fixedly connected to the connecting pipe 16. An inner clamping cylinder 21 is fixedly installed on the bottom surface of the inner clamping platform 19 and is vertically arranged and connected to the air guide cavity. An outer rubber cylinder 22 is fixedly installed on the periphery of the inner clamping cylinder 21. A set of vent holes connected to the outer rubber cylinder 22 are opened inside the inner clamping cylinder 21. The outer rubber cylinder 22 is made of wear-resistant rubber.
[0049] The inner wall of the inner rotating shell 3 is equipped with a set of regularly distributed sand modules 9, and the inner wall of the outer grinding cylinder 2 is fixedly equipped with a transmission gear ring 10. The set of sand modules 9 are all driven by the transmission gear ring 10, and a sand discharge mechanism is installed on the inner side of the outer grinding cylinder 2.
[0050] The sand-dispersing module 9 includes a forward rotating shaft 24 rotatably connected to the inner rotating shell 3 and a steering shaft 25 rotatably connected to the inner rotating shell 3. The inner wall of the forward rotating shaft 24 is rotatably connected to a reverse rotating shaft 26. A set of dispersing glue rods 27 arranged in a circular array are fixedly installed on the circumferential side of both the forward rotating shaft 24 and the reverse rotating shaft 26. The dispersing glue rods 27 are "L" shaped, and the dispersing glue rods 27 at the reverse rotating shaft 26 and the forward rotating shaft 24 are symmetrically arranged.
[0051] Both the forward rotating shaft 24 and the reverse rotating shaft 26 have driven gears 28 fixedly installed at their tail ends. The circumferential side of one driven gear 28 is connected to the transmission gear ring 10. Two steering gears 29 are fixedly installed on the circumferential side of the steering shaft 25. The circumferential sides of the two steering gears 29 mesh with the two driven gears 28 respectively.
[0052] The sand discharge mechanism includes a discharge pipe 30 fixed to the bottom of the housing 1 and in fixed communication with the housing 1, a set of sand discharge holes 31 arranged in a circumferential array and opened inside the outer grinding cylinder 2, a valve cylinder 32 slidably connected to the inside of the outer grinding cylinder 2 and cooperating with the sand discharge holes 31, and a push ring 33 installed at the tail of the valve cylinder 32 and rotatably connected to the valve cylinder 32. A valve is slidably connected to the inner wall of the discharge pipe 30. A set of discharge push rods 34 are installed between the push ring 33 and the opposite surface of the housing 1. The axis of the discharge push rods 34 is parallel to the axis of the outer grinding cylinder 2.
[0053] A deburring method for a deburring device used in the processing of automotive parts includes the following steps:
[0054] SS001, Preset: Before the part grinding operation, open the material gate 35 and place the car part to be ground between the two clamping mechanisms. After placement, the user drives the transmission screw 8 to enable the two clamping mechanisms to fully clamp the car part. After the part is clamped, the valve cylinder 32 seals the sand discharge hole 31 by setting the unloading push rod 34. After sealing, the interior of the outer grinding cylinder 2 is filled with grinding abrasive. The filling amount of grinding abrasive is one-third of the volume of the outer grinding cylinder 2.
[0055] After steps SS001 and SS002, the two excitation motors 37 output vibration frequencies in a set state. The servo motor 4 drives the inner rotating shell 3 and the outer grinding cylinder 2 to move in opposite directions on the same axis. During the circumferential motion of the inner rotating shell 3, the transmission gear ring 10 effectively drives the forward rotating shaft 24 and the reverse rotating shaft 26. The rotation directions of the forward rotating shaft 24 and the reverse rotating shaft 26 are opposite. By setting the coaxial reverse rotation of the forward rotating shaft 24 and the reverse rotating shaft 26, the abrasive material is fully dispersed. The dispersed abrasive material acts on the automotive parts, thereby achieving deburring of the surface of the automotive parts. After the servo motor 4 has worked for a specified time, the grinding and deburring of the surface of the automotive parts is completed.
[0056] SS003, Sand Discharge: After the grinding abrasive has been used for a specified time, the valve cylinder 32 loses its blocking effect on the sand discharge hole 31 by setting the discharge push rod 34, opening the valve plate at the discharge pipe 30, and then fully discharging the worn-out grinding abrasive. After the abrasive is discharged, the valve cylinder 32 re-seals the sand discharge hole 31 by setting the discharge push rod 34.
[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. A deburring device for processing automotive parts, comprising a housing (1), characterized in that: The inner wall of the housing (1) is rotatably connected to an outer grinding cylinder (2), and the inner wall of the outer grinding cylinder (2) is rotatably connected to an inner rotating shell (3). Both the outer grinding cylinder (2) and the inner rotating shell (3) are driven by a servo motor (4). The outer grinding cylinder (2) is filled with abrasive. A set of sand-making blades (5) arranged in a circular array are fixedly installed on the inner wall of the outer grinding cylinder (2). A clamping platform (6) is fixedly installed on the end face of the inner rotating shell (3). Two symmetrically arranged clamping mechanisms are installed on the inner wall of the clamping platform (6). A transmission screw (8) driven by a transmission shaft (7) is rotatably connected to the inner wall of the clamping platform (6). A forward thread and a reverse thread are symmetrically arranged on the circumferential side of the transmission screw (8). The circumferential side of the forward thread and the reverse thread are respectively connected to the two clamping mechanisms. A set of regularly distributed loose sand modules (9) are installed on the inner wall of the inner rotating shell (3). The outer grinding cylinder (2) A transmission gear ring (10) is fixedly installed on the inner wall of the outer grinding cylinder (2). All of the sand-dispersing modules (9) are driven by the transmission gear ring (10). A sand-discharging mechanism is installed on the inner side of the outer grinding cylinder (2). The sand-dispersing modules (9) include a forward rotating shaft (24) rotatably connected to the inner rotating shell (3) and a steering shaft (25) rotatably connected to the inner rotating shell (3). A reverse rotating shaft (26) is rotatably connected to the inner wall of the forward rotating shaft (24). The forward rotating shaft (24) and the reverse rotating shaft (25) are connected to the inner wall of the inner rotating shell (3). A set of dispersing rubber rods (27) arranged in a circular array are fixedly installed on the circumferential side of the shaft (26). Driven gears (28) are fixedly installed at the tail ends of the forward rotating shaft (24) and the reverse rotating shaft (26). The circumferential side of the driven gear (28) is connected to the transmission gear ring (10). Two steering gears (29) are fixedly installed on the circumferential side of the steering shaft (25). The circumferential side of the two steering gears (29) meshes with the two driven gears (28) respectively.
2. The deburring device for processing automotive parts according to claim 1, characterized in that: Both the outer grinding cylinder (2) and the inner rotating shell (3) are fixedly installed with driven bevel gears. The output shaft of the servo motor (4) is equipped with two active bevel gears. The circumferential surfaces of the two active bevel gears mesh with the two driven bevel gears respectively. The specifications of the two driven bevel gears are different. The two driven bevel gears are symmetrically arranged with the plane containing the axis of the servo motor (4) as the axis.
3. The deburring device for processing automotive parts according to claim 1, characterized in that: The clamping mechanism includes a guide groove a (11) opened inside the clamping table (6). A guide rod a (12) is fixedly installed on the inner wall of the guide groove a (11). The peripheral side of the guide rod a (12) is slidably connected to an active clamping seat (13) and an elastic clamping seat (14). The inner walls of the active clamping seat (13) and the elastic clamping seat (14) are slidably connected to the guide groove a (11). A retaining spring (15) is sleeved on the peripheral side of the guide rod a (12) at the position between the active clamping seat (13) and the elastic clamping seat (14). The inner wall of the active clamping seat (13) is connected to the transmission screw (8). A set of inner clamping modules arranged in a linear array is installed on the inner wall of the elastic clamping seat (14). A connecting pipe (16) is installed above the elastic clamping seat (14). The top of the set of inner clamping modules is fixedly connected to the connecting pipe (16).
4. The deburring device for processing automotive parts according to claim 3, characterized in that: The inner clamping module includes a guide groove b (17) opened inside the elastic clamping seat (14). A guide rod b (18) is fixedly installed between the inner surfaces of the guide groove b (17). An inner clamping platform (19) is slidably connected to the circumferential side of the guide rod b (18). The circumferential side of the inner clamping platform (19) is slidably connected to the guide groove b (17). An anti-compression spring (20) is sleeved on the circumferential side of the guide rod b (18). An air guiding cavity is fixedly opened inside the inner clamping platform (19). The top surface of the air guiding cavity is fixedly connected to the connecting pipe (16). An inner clamping cylinder (21) is fixedly installed vertically and connected to the air guiding cavity on the bottom surface of the inner clamping platform (19). An outer rubber cylinder (22) is fixedly installed on the circumferential side of the inner clamping cylinder (21). A set of vent holes connected to the outer rubber cylinder (22) are opened inside the inner clamping cylinder (21).
5. The deburring device for processing automotive parts according to claim 4, characterized in that: The axis of the guide rod a (12) is parallel to the axis of the guide rod b (18). The outer rubber tube (22) is made of wear-resistant rubber. The circumferential side of the connecting pipe (16) and the position corresponding to the two inner clamping modules are fixedly provided with corrugated sections. A pressure probe (23) is installed inside the connecting pipe (16).
6. The deburring device for processing automotive parts according to claim 1, characterized in that: The dispersing glue rod (27) is "L" shaped, and the dispersing glue rods (27) at the counter-rotation axis (26) and the forward rotation axis (24) are symmetrically arranged.
7. The deburring device for processing automotive parts according to claim 1, characterized in that: The sand discharge mechanism includes a discharge pipe (30) fixed to the bottom of the shell (1) and in fixed communication with the shell (1), a set of sand discharge holes (31) arranged in a circumferential array and opened inside the outer grinding cylinder (2), a valve cylinder (32) slidably connected to the inside of the outer grinding cylinder (2) and cooperating with the sand discharge holes (31), and a push ring (33) installed at the tail of the valve cylinder (32) and rotatably connected to the valve cylinder (32). The inner wall of the discharge pipe (30) is slidably connected with a valve. A set of feeding push rods (34) is installed between the push ring (33) and the opposite surface of the shell (1). The axis of the feeding push rods (34) is parallel to the axis of the outer grinding cylinder (2).
8. The deburring device for processing automotive parts according to claim 7, characterized in that: The outer grinding cylinder (2) is a hollow cylindrical structure with an open front end. The end face of the housing (1) is respectively equipped with a material gate (35) and a central control panel. The bottom surface of the housing (1) is fixedly equipped with a vibration frame (36). The top surface of the vibration frame (36) is equipped with two symmetrically arranged excitation motors (37). The bottom surface of the vibration frame (36) is equipped with a set of damping buffers (38). Each damping buffer (38) is fixedly equipped with a caster at its bottom end.
9. A deburring method for a deburring device for processing automotive parts according to any one of claims 1-8, characterized in that: Includes the following steps: SS001, Preset: Before the grinding operation of the parts, open the material gate (35) and place the car parts to be ground between the two clamping mechanisms. After placement, the user drives the transmission screw (8) so that the two clamping mechanisms can fully clamp the car parts. After the parts are clamped, the valve cylinder (32) seals the sand discharge hole (31) by setting the unloading push rod (34). After sealing, the interior of the outer grinding cylinder (2) is filled with grinding abrasive. The filling amount of grinding abrasive is one-third of the volume of the outer grinding cylinder (2). SS002, Deburring, After step SS001, two excitation motors (37) output vibration frequency in the set state. Servo motor (4) drives the inner rotating shell (3) and the outer grinding cylinder (2) to move in opposite directions at different speeds on the same axis. During the circumferential motion of the inner rotating shell (3), the transmission gear ring (10) effectively drives the positive rotating shaft (24) and the negative rotating shaft (26). The positive rotating shaft (24) and the negative rotating shaft (26) rotate in opposite directions. By setting the positive rotating shaft (24) and the negative rotating shaft (26) to rotate in opposite directions on the same axis, the grinding abrasive is fully dispersed. The dispersed grinding abrasive acts on the automotive parts, thereby achieving deburring of the surface of the automotive parts. After the servo motor (4) has worked for a specified time, the grinding and deburring of the surface of the automotive parts is completed. SS003, Sand discharge: After the grinding abrasive has been used for a specified time, the valve cylinder (32) loses its blocking effect on the sand discharge hole (31) by setting the discharge push rod (34), opening the valve plate at the discharge pipe (30), and then fully discharging the worn-out grinding abrasive. After the abrasive is discharged, the valve cylinder (32) re-blocks the sand discharge hole (31) by setting the discharge push rod (34).
Citation Information
Patent Citations
Roller type grinding device
CN104440500A
Deburring device for automobile parts
CN213498368U
Drum-type polishing device for manufacturing process model
CN116237865A
Ball milling device for hard alloy rod production
CN219170532U