Crankshaft machining apparatus and machining method
Patent Information
- Application Number
- CN202410435084.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2044-04-11
AI Technical Summary
普通的高压定点清洗机清洗油孔,由于油孔直径太小(油孔直径在φ4~φ5mm),高压水流或高压气流只能从曲轴油孔的孔口喷入,喷嘴不能深入到油孔内部,不能保证内壁孔壁清洗干净,并且全程需要工人头戴口罩、手持高压水枪或高压气枪来完成,工作环境相对脏乱恶劣
[0027]1、可以实现对曲轴表面的喷洗。通过左右两边的液压缸一的活塞杆伸长并带动相应的夹紧块向上并向内压紧于支撑块的上侧,并将曲轴零件的前端轴压紧于摩擦带的上侧,同时,同步闭合前后的密封盖,再通过电动机带动摩擦带进行运转,并同步带动曲轴零件进行自转,再通过喷油管上的喷油孔喷油高压油液并喷洗曲轴零件的外表面。
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Figure CN118106274B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of crankshaft machining, and more specifically to a crankshaft machining equipment and machining method. Background Technology
[0002] The crankshaft is the most important component in an engine. It bears the force transmitted from the connecting rod and converts it into torque, which is then output through the crankshaft to drive other accessories on the engine.
[0003] After machining the crankshaft, it is essential to thoroughly clean it, especially the oil holes. These areas are in contact with bearings or bushings, and any iron filings or other impurities inside can damage the oil film, causing problems such as crankshaft connecting rod jamming or crankshaft seizure. Therefore, a comprehensive cleaning of the crankshaft's oil holes is necessary.
[0004] Currently, the traditional method for cleaning crankshaft internal oil holes generally uses a through-type cleaning machine. This method can clean the crankshaft exterior, but it is not easy to clean the crankshaft interior. Ordinary high-pressure fixed-point cleaning machines for cleaning oil holes have limitations. Because the oil hole diameter is too small (φ4~φ5mm), the high-pressure water or air flow can only be sprayed into the crankshaft oil hole through the orifice, and the nozzle cannot penetrate deep into the oil hole. This cannot guarantee that the inner wall of the oil hole is cleaned thoroughly. Furthermore, the entire process requires workers to wear masks and hold high-pressure water guns or high-pressure air guns, making the working environment relatively dirty and harsh.
[0005] Therefore, how to solve the problem that existing cleaning equipment cannot clean the inner wall of the oil hole in the crankshaft is a technical problem that urgently needs to be solved by those skilled in the art. Summary of the Invention
[0006] The purpose of this invention is to provide a crankshaft processing equipment and processing method to solve the above-mentioned defects caused by the prior art.
[0007] A crankshaft processing device includes a spraying mechanism, a rotating mechanism, and a rinsing mechanism, wherein:
[0008] The spraying mechanism includes a mounting plate, a collection box, a hydraulic cylinder, a sealing cover, and an oil spray pipe. The mounting plate is fixedly installed at the lower part of the collection box and has oil drain grooves evenly distributed on it. The sealing cover is movably connected to the upper part of the collection box by the hydraulic cylinder. The oil spray pipe is located inside the sealing cover and is used to spray and clean the outer surface of the crankshaft parts.
[0009] The rotating mechanism is mounted on the mounting plate and includes a support block, a clamping block and a motor. The support block and the clamping block are clamped to the end of the crankshaft part by a hydraulic cylinder, and the crankshaft part is rotated by the motor.
[0010] The flushing mechanism is provided in several parts and evenly arranged on the mounting plate. The flushing mechanism includes a hydraulic cylinder 2, a sealing ring 1 and a sealing ring 2. The hydraulic cylinder 2 drives the sealing ring 1 and the sealing ring 2 to engage with the main journal or connecting rod journal of the crankshaft part and to flush the oil holes in the main journal or connecting rod journal.
[0011] Preferably, a pair of mounting frames are symmetrically mounted on the upper side of the mounting plate, and a pair of fixing strips are symmetrically connected on the front and rear sides of the mounting frames. The first hydraulic cylinder has two pairs and is installed on the outer ends of each fixing strip. The first hydraulic cylinder is vertically upward and has a hinge seat connected to the end of its piston rod. A "T"-shaped hinge strip is hinged to the hinge seat. The inner end of the fixing strip is connected to a second hinge seat, and a "|"-shaped hinge strip is hinged to the second hinge seat. The second hinge strip on the same side is hinged to the first hinge strip. A pair of sealing covers are provided and are symmetrically distributed front and back. The sealing covers on the same side are connected to the top of the first hinge strips on both sides by a pair of threaded rods. A pair of fuel injection pipes are provided and are parallel to each other front and back. The fuel injection pipes on the same side are installed on the inner side of the sealing cover by a pair of mounting clamps. A row of fuel injection holes is provided on the lower side of the fuel injection pipe, and fuel inlets are provided at both ends of the fuel injection pipe.
[0012] Preferably, the support block has a pair of mounting frames installed on the top of the two sides. A 1 / 2 cylindrical support groove is centrally located on the upper side of the support block. An arc-shaped sliding groove is coaxially arranged within the support groove, and sliding posts are evenly distributed within the sliding groove. A retainer is installed on the outer side of the sliding groove, and retaining grooves are evenly distributed on the retainer. The sliding posts roll within each retaining groove. The clamping block has two pairs of clamping blocks installed on the hinge bars on the two sides. A 1 / 4 cylindrical support groove is offset on the lower side of the clamping block. A cylindrical clamping groove is provided, and an arc-shaped sliding groove is coaxially provided in the clamping groove. Sliding columns are evenly distributed in the sliding groove. A retainer is installed on the outside of the sliding groove, and retaining grooves are evenly distributed on the retainer. The motor is horizontally inwardly arranged and mounted on a fixed frame on one side through a fixing plate. A friction wheel is keyed to the output end of the motor. A pair of mounting shafts are rotatably connected to the upper part of the fixing plate, and a friction wheel is keyed to the inner end of the mounting shaft. The friction wheel is connected to the friction wheel through a friction belt.
[0013] Preferably, the flushing mechanism further includes a fixed frame. The second hydraulic cylinder is vertically upward and installed in the fixed frame via a fixing plate. The piston rod end of the second hydraulic cylinder is horizontally connected to a lifting plate, and hinge bars three are symmetrically hinged at the front and rear ends of the lifting plate. The first sealing hoop is installed above the fixed frame and has an oil guide hole two at the center of its bottom. An oil guide pipe two is connected to the outside of the second oil guide hole. The second sealing hoop has a pair and is correspondingly hinged to the front and rear ends of the first sealing hoop. The upper end of the second sealing hoop is connected to a hinge bar four, and the hinge bar four on the same side is hinged to the hinge bar three. A pair of crankshaft components are provided below the mounting plate. The crankshaft components are connected to the lower side of the mounting plate by several connecting bars. The fixed frame located directly above the main journal on the crankshaft component is vertically installed on the upper side of the mounting plate. The lower end of the fixed frame located directly above the connecting rod journal on the crankshaft component is vertically welded with a connecting rod component, and the connecting rod is rotatably connected to the connecting rod journal of the crankshaft component.
[0014] Preferably, the bottom of the sliding groove one is coaxially provided with an arc-shaped oil retention groove one, and an oil guide hole is provided in the center of the bottom of the oil retention groove one; the bottom of the sliding groove two is coaxially provided with an arc-shaped oil retention groove two.
[0015] Preferably, the first retainer is provided with an oil passage groove at both ends of the first oil retention groove, and the second retainer is provided with an oil passage groove at both ends of the second oil retention groove.
[0016] The processing method for this crankshaft machining equipment is as follows:
[0017] S1: Place the front and rear shafts on the crankshaft parts on the left and right support blocks respectively, and place the main journal and connecting rod journal on the corresponding sealing clamps respectively.
[0018] S2: The piston rods of the hydraulic cylinders on both sides extend and drive the corresponding clamping blocks to press upward and inward against the upper side of the support block, and press the front end of the crankshaft parts against the upper side of the friction belt. At the same time, the front and rear sealing covers are closed synchronously.
[0019] S3: The piston rods of all hydraulic cylinders 2 extend and drive the corresponding sealing rings 2 to press upward and inward against the upper side of sealing ring 1, thus sealing the main journal or connecting rod journal on the crankshaft parts within them;
[0020] S4: The friction belt is driven by an electric motor, which in turn drives the crankshaft parts to rotate.
[0021] S5: High-pressure oil is sprayed out through the injection holes on the injection pipe and sprayed to clean the outer surface of the crankshaft parts;
[0022] S6: First, introduce the high-pressure oil into the sealing ring one and sealing ring two, then enter the crankshaft part through the holes on the main journal or connecting rod journal of the crankshaft part, and flush the oil holes in the crankshaft part.
[0023] S7: The piston rods of all hydraulic cylinders 2 retract and drive the corresponding sealing rings 2 downward and outward away from the upper side of sealing ring 1;
[0024] S8: The piston rods of the hydraulic cylinders on both sides retract and drive the corresponding clamping blocks downward and outward away from the upper side of the support block, releasing the clamped crankshaft parts. At the same time, the front and rear sealing covers open simultaneously.
[0025] S9: Remove the oil-washed crankshaft parts.
[0026] Compared with the prior art, the present invention has the following advantages:
[0027] 1. It can achieve the spray cleaning of crankshaft surface. The piston rods of the hydraulic cylinders on the left and right sides extend and drive the corresponding clamping blocks to press upward and inward against the upper side of the support block, and press the front end shaft of the crankshaft parts against the upper side of the friction belt. At the same time, the front and rear sealing covers close synchronously. Then, the motor drives the friction belt to rotate, and synchronously drives the crankshaft parts to rotate. Then, high-pressure oil is sprayed through the oil injection holes on the oil injection pipe to spray and clean the outer surface of the crankshaft parts.
[0028] 2. It can flush the oil holes of the crankshaft. The piston rods of all the hydraulic cylinders extend and drive the corresponding sealing rings to press upward and inward against the upper side of the sealing ring one, sealing the main journal or connecting rod journal on the crankshaft part. Then, high-pressure oil is introduced into the sealing rings one and two, and then enters the crankshaft part through the holes in the main journal or connecting rod journal on the crankshaft part, flushing the oil holes inside the crankshaft part. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention.
[0030] Figure 2 This is a schematic diagram of the spray washing mechanism in this invention.
[0031] Figure 3 This is a schematic diagram of the oil injection pipe in the spray washing mechanism.
[0032] Figure 4 , Figure 5 This is a schematic diagram of the rotating mechanism in this invention.
[0033] Figure 6 This is a schematic diagram of the support block in the rotating mechanism.
[0034] Figure 7This is a schematic diagram of the clamping block in the rotating mechanism.
[0035] Figure 8 , Figure 9 This is a schematic diagram of the rinsing mechanism in this invention.
[0036] Figure 10 This is a schematic diagram of the structure of sealing clamp one and sealing clamp two in the flushing mechanism.
[0037] Figure 11 This is a schematic diagram of the oil hole structure inside a crankshaft component.
[0038] in:
[0039] 10-Spraying mechanism; 101-Mounting plate; 101a-Oil drain trough; 102-Collection box; 103-Mounting frame; 104-Fixing strip; 105-Hydraulic cylinder one; 106-Hinge seat one; 107-Hinge strip one; 108-Hinge seat two; 109-Hinge strip two; 110-Threaded rod; 111-Sealing cover; 112-Injection pipe; 112a-Injection hole; 112b-Oil inlet; 113-Mounting clamp;
[0040] 20-Rotating mechanism; 201-Support block; 201a-Sliding groove one; 201b-Oil groove one; 201c-Oil guide hole one; 202-Sliding column one; 203-Cage one; 203a-Cage groove one; 203b-Oil passage groove one; 204-Clamping block; 204a-Sliding groove two; 204b-Oil passage groove two; 205-Sliding column two; 206-Cage two; 206a-Cage groove two; 206b-Oil passage groove two; 207-Fixing plate; 208-Motor; 209-Friction wheel one; 210-Mounting shaft; 211-Friction wheel two; 212-Friction belt;
[0041] 30-Flushing mechanism; 301-Fixed frame; 302-Fixed plate; 303-Hydraulic cylinder II; 304-Lifting plate; 305-Hinge bar III; 306-Sealing clamp I; 306a-Oil guide hole II; 307-Oil guide pipe II; 308-Sealing clamp II; 309-Hinge bar IV; 310-Connecting bar; 311-Crankshaft component; 312-Connecting rod component;
[0042] 40 - Crankshaft parts. Detailed Implementation
[0043] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0044] like Figures 1 to 11 As shown, a crankshaft processing device includes a spraying mechanism 10, a rotating mechanism 20, and a rinsing mechanism 30, wherein:
[0045] The spraying mechanism 10 includes a mounting plate 101, a collection box 102, a hydraulic cylinder 105, a sealing cover 111, and an oil spray pipe 112. The mounting plate 101 is fixedly installed at the lower part of the collection box 102 and has oil drain grooves 101a evenly distributed on it. The sealing cover 111 is movably connected to the upper part of the collection box 102 by the hydraulic cylinder 105. The oil spray pipe 112 is installed inside the sealing cover 111 and is used to spray and wash the outer surface of the crankshaft parts 40.
[0046] The rotating mechanism 20 is mounted on the mounting plate 101 and includes a support block 201, a clamping block 204 and a motor 208. The support block 201 and the clamping block 204 are clamped to the end of the crankshaft part 40 by a hydraulic cylinder 105, and the crankshaft part 40 is rotated by the motor 208.
[0047] The flushing mechanism 30 is provided in several parts and is evenly arranged on the mounting plate 101. The flushing mechanism 30 includes a second hydraulic cylinder 303, a first sealing ring 306 and a second sealing ring 308. The second hydraulic cylinder 303 drives the first sealing ring 306 and the second sealing ring 308 to engage with the main journal or connecting rod journal of the crankshaft part 40 and to flush the oil holes in the main journal or connecting rod journal.
[0048] In this embodiment, a pair of mounting frames 103 are symmetrically mounted on the upper side of the mounting plate 101, and a pair of fixing strips 104 are symmetrically connected to the front and rear sides of the mounting frames 103. Two pairs of hydraulic cylinders 105 are provided and correspondingly mounted on the outer ends of each fixing strip 104. The hydraulic cylinder 105 is vertically upward-facing, and a hinge seat 106 is connected to the end of its piston rod. A "T"-shaped hinge strip 107 is hinged to the hinge seat 106. A second hinge seat 108 is connected to the inner end of each fixing strip 104, and a "|"-shaped hinge strip is hinged to the second hinge seat 108. The second hinge bar 109 is hinged to the first hinge bar 107 on the same side. A pair of sealing caps 111 are provided and symmetrically distributed front and back. The sealing caps 111 on the same side are connected to the tops of the first hinge bars 107 on both sides via a pair of threaded rods 110. A pair of fuel injection pipes 112 are provided and parallel to each other front and back. The fuel injection pipes 112 on the same side are installed inside the sealing caps 111 via a pair of mounting clamps 113. A row of fuel injection holes 112a is provided on the lower side of the fuel injection pipes 112, and fuel inlets 112b are provided at both ends of the fuel injection pipes 112. The piston rods of the hydraulic cylinders 105 on both sides extend and drive the sealing caps 111 upwards and inwards to close them to the top of the collection tank 102; the piston rods of the hydraulic cylinders 105 on both sides retract and drive the sealing caps 111 downwards and outwards to open them inside the collection tank 102.
[0049] In this embodiment, the support block 201 has a pair of mounting frames 103 installed on the top of the two sides respectively. The upper side of the support block 201 has a 1 / 2 cylindrical support groove in the center. The support groove has an arc-shaped sliding groove 201a coaxially arranged in the support groove. Sliding columns 202 are evenly distributed in the sliding groove 201a. A retainer 203 is installed on the outside of the sliding groove 201a. Retaining grooves 203a are evenly distributed on the retainer 203. The sliding columns 202 roll in each retaining groove 203a. The clamping block 204 has two pairs of hinge bars 107 installed on the two sides respectively. The lower side of the clamping block 204 has a 1 / 4 cylindrical clamping bar offset. The clamping groove has a coaxial arc-shaped sliding groove 204a, and sliding columns 205 are evenly distributed in the sliding groove 204a. A retainer 206 is installed on the outside of the sliding groove 204a, and retaining grooves 206a are evenly distributed on the retainer 206. The motor 208 is horizontally inward and mounted on a fixed frame 103 on one side through a fixing plate 207. The output end of the motor 208 is keyed to a friction wheel 209. A pair of mounting shafts 210 are rotatably connected to the upper part of the fixing plate 207, and a friction wheel 211 is keyed to the inner end of the mounting shafts 210. The friction wheel 211 and the friction wheel 209 are connected by a friction belt 212. The piston rods of the hydraulic cylinders 105 on both sides extend and drive the corresponding clamping blocks 204 to press upward and inward against the upper side of the support block 201, and press the front end of the crankshaft part 40 against the upper side of the friction belt 212.
[0050] In this embodiment, the flushing mechanism 30 further includes a fixed frame 301. The second hydraulic cylinder 303 is vertically upward and installed in the fixed frame 301 through a fixing piece 302. The piston rod end of the second hydraulic cylinder 303 is horizontally connected to a lifting plate 304, and hinge strips 305 are symmetrically hinged at the front and rear ends of the lifting plate 304. The first sealing ring 306 is installed above the fixed frame 301 and has an oil guide hole 306a at the center of its bottom. An oil guide pipe 307 is connected to the outside of the second oil guide hole 306a. The second sealing ring 308 is provided in pairs and is correspondingly hinged to the front and rear ends of the first sealing ring 306. The upper end of the sealing clamp 308 is connected to the hinge bar 309. The hinge bar 309 on the same side is hinged to the hinge bar 305. A pair of crankshaft components 311 are provided below the mounting plate 101. The crankshaft components 311 are connected to the lower side of the mounting plate 101 by several connecting bars 310. The fixing frame 301 located directly above the main journal on the crankshaft component 311 is vertically installed on the upper side of the mounting plate 101. The lower end of the fixing frame 301 located directly above the connecting rod journal on the crankshaft component 311 is vertically welded to the connecting rod component 312, and the connecting rod 312 is rotatably connected to the connecting rod journal of the crankshaft component 311. The piston rod of hydraulic cylinder 2 303 extends and drives the corresponding sealing ring 2 308 to press upward and inward against the upper side of sealing ring 1 306, sealing the main journal or connecting rod journal on crankshaft part 40. High-pressure oil is then introduced into sealing ring 1 306 and sealing ring 2 308, and then enters the crankshaft part 40 through the holes in the main journal or connecting rod journal, flushing the oil holes in the crankshaft part 40. In order to achieve simultaneous spraying and flushing, when the crankshaft part 40 rotates, the flushing mechanism 30, which is held at the connecting rod journal on the crankshaft part 40, can move synchronously under the constraint of the two crankshaft parts 311.
[0051] In this embodiment, the bottom of the sliding groove 201a is coaxially provided with an arc-shaped oil retention groove 201b, and an oil guide hole 201c is provided in the center of the bottom of the oil retention groove 201b. The bottom of the sliding groove 204a is coaxially provided with an arc-shaped oil retention groove 204b. By adopting the above design, when cleaning the crankshaft, some oil can be retained in the oil retention groove 201b and the oil retention groove 204b, and this oil can be used to continuously lubricate the sliding pillar 202 and the sliding pillar 205.
[0052] In this embodiment, the first retainer 203 has oil passage grooves 203b at both ends of the oil retention groove 201b, and the second retainer 206 has oil passage grooves 206b at both ends of the second oil retention groove 204b. By adopting the above design, the oil in the first oil retention groove 201b and the second oil retention groove 204b can be mutually replenished.
[0053] The processing method for this crankshaft machining equipment is as follows:
[0054] S1: Place the front and rear shafts on the crankshaft part 40 on the left and right support blocks 201 respectively, and place the main journal and connecting rod journal on the crankshaft part 40 on the corresponding sealing clamps 306 respectively.
[0055] S2: The piston rods of the hydraulic cylinders 105 on the left and right sides extend and drive the corresponding clamping blocks 204 to press upward and inward against the upper side of the support block 201, and press the front end shaft of the crankshaft part 40 against the upper side of the friction belt 212. At the same time, the front and rear sealing covers 111 are closed synchronously.
[0056] S3: The piston rods of all hydraulic cylinders 2 303 extend and drive the corresponding sealing rings 2 308 to press upward and inward against the upper side of the sealing ring 1 306, thus sealing the main journal or connecting rod journal on the crankshaft part 40 therein;
[0057] S4: The friction belt 212 is driven by the electric motor 208 to rotate, and the crankshaft parts 40 are rotated synchronously.
[0058] S5: High-pressure oil is sprayed out through the oil injection hole 112a on the oil injection pipe 112 and sprayed to wash the outer surface of the crankshaft parts 40.
[0059] S6: First, introduce high-pressure oil into the sealing ring 306 and sealing ring 308, then enter the crankshaft part 40 through the holes at the main journal or connecting rod journal on the crankshaft part 40, and flush the oil holes in the crankshaft part 40.
[0060] S7: The piston rods of all hydraulic cylinders 2 303 retract and drive the corresponding sealing rings 2 308 downward and outward away from the upper side of the sealing ring 1 306;
[0061] S8: The piston rods of the hydraulic cylinders 105 on both sides retract and drive the corresponding clamping blocks 204 downward and outward away from the upper side of the support block 201, and release the clamped crankshaft parts 40. At the same time, the front and rear sealing covers 111 open synchronously.
[0062] S9: Remove the oil-washed crankshaft parts 40.
[0063] Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not exhaustive. All modifications within the scope of this invention or its equivalents are included in this invention.
Claims
1. A crankshaft machining equipment, characterized in that: It includes a spray washing mechanism (10), a rotating mechanism (20), and a rinsing mechanism (30), wherein: The spraying mechanism (10) includes a mounting plate (101), a collection box (102), a hydraulic cylinder (105), a sealing cover (111), and an oil spray pipe (112). The mounting plate (101) is fixedly installed at the lower part of the collection box (102) and has oil drain grooves (101a) evenly distributed on it. The sealing cover (111) is movably connected to the upper part of the collection box (102) by the hydraulic cylinder (105). The oil spray pipe (112) is installed inside the sealing cover (111) and is used to spray and clean the outer surface of the crankshaft parts (40). The rotating mechanism (20) is mounted on the mounting plate (101) and includes a support block (201), a clamping block (204) and a motor (208). The support block (201) and the clamping block (204) are clamped to the end of the crankshaft part (40) by a hydraulic cylinder (105), and the crankshaft part (40) is rotated by the motor (208). The flushing mechanism (30) is provided in several parts and is evenly arranged on the mounting plate (101). The flushing mechanism (30) includes a hydraulic cylinder (303), a sealing ring (306) and a sealing ring (308). The hydraulic cylinder (303) drives the sealing ring (306) and the sealing ring (308) to engage with the main journal or connecting rod journal of the crankshaft part (40) and is used to flush the oil holes in the main journal or connecting rod journal. A pair of mounting frames (103) are symmetrically mounted on the upper side of the mounting plate (101), and a pair of fixing strips (104) are symmetrically connected on the front and rear sides of the mounting frames (103). The first hydraulic cylinder (105) has two pairs and is installed on the outer ends of each fixing strip (104). The first hydraulic cylinder (105) is vertically upward and has a hinge seat (106) connected to the end of its piston rod. A "T"-shaped hinge strip (107) is hinged on the hinge seat (106). The inner end of the fixing strip (104) is connected to a second hinge seat (108), and a "|"-shaped hinge strip is hinged on the second hinge seat (108). (109) The hinge bar two (109) on the same side is hinged to the hinge bar one (107). The sealing cover (111) is provided in a pair and is symmetrically distributed front and back. The sealing cover (111) on the same side is connected to the top of the hinge bar one (107) on both sides by a pair of threaded rods (110). The fuel injection pipe (112) is provided in a pair and is parallel to each other front and back. The fuel injection pipe (112) on the same side is installed on the inside of the sealing cover (111) by a pair of mounting clamps (113). The fuel injection pipe (112) has a row of fuel injection holes (112a) on the lower side and fuel inlets (112b) at both ends of the fuel injection pipe (112). The support block (201) has a pair of mounting frames (103) installed on the top of the two sides. The upper side of the support block (201) has a 1 / 2 cylindrical support groove in the center. The support groove has an arc-shaped sliding groove (201a) coaxially arranged in the support groove. Sliding columns (202) are evenly distributed in the sliding groove (201a). A retainer (203) is installed on the outside of the sliding groove (201a). Retaining grooves (203a) are evenly distributed on the retainer (203). The sliding columns (202) roll in each retaining groove (203a). The clamping block (204) has two pairs of hinge bars (107) installed on the two sides. The lower side of the clamping block (204) has a 1 / 4 cylindrical clamping groove offset. A circular arc-shaped sliding groove 2 (204a) is coaxially provided in the groove, and sliding columns 2 (205) are evenly distributed in the sliding groove 2 (204a). A retainer 2 (206) is installed on the outside of the sliding groove 2 (204a), and retaining grooves 2 (206a) are evenly distributed on the retainer 2 (206). The motor (208) is horizontally inward and installed on a fixed frame (103) on one side through a fixing plate (207). The output end of the motor (208) is keyed to a friction wheel 1 (209). A pair of mounting shafts (210) are rotatably connected to the upper part of the fixing plate (207), and a friction wheel 2 (211) is keyed to the inner end of the mounting shaft (210). The friction wheel 2 (211) and the friction wheel 1 (209) are connected by a friction belt (212). The flushing mechanism (30) also includes a fixed frame (301). The hydraulic cylinder two (303) is vertically upward and installed in the fixed frame (301) through a fixing plate (302). The piston rod end of the hydraulic cylinder two (303) is horizontally connected to a lifting plate (304), and hinge strips three (305) are symmetrically hinged at the front and rear ends of the lifting plate (304). The sealing ring one (306) is installed above the fixed frame (301) and has an oil guide hole two (306a) at the center of its bottom. An oil guide pipe two (307) is connected to the outside of the oil guide hole two (306a). The sealing ring two (308) has a pair and is correspondingly hinged to the front and rear ends of the sealing ring one (306). The upper end of the second sealing band (308) is connected to the fourth hinge strip (309). The fourth hinge strip (309) on the same side is hinged to the third hinge strip (305). A pair of crankshaft components (311) are provided below the mounting plate (101). The crankshaft components (311) are connected to the lower side of the mounting plate (101) by several connecting strips (310). The fixing frame (301) located directly above the main journal on the crankshaft component (311) is vertically installed on the upper side of the mounting plate (101). The lower end of the fixing frame (301) located directly above the connecting rod journal on the crankshaft component (311) is vertically welded to the connecting rod component (312), and the connecting rod (312) is rotatably connected to the connecting rod journal of the crankshaft component (311).
2. The crankshaft processing equipment according to claim 1, characterized in that: The processing method is as follows: S1: Place the front and rear shafts on the crankshaft part (40) on the support blocks (201) on the left and right sides respectively, and place the main journal and connecting rod journal on the crankshaft part (40) on the corresponding sealing ring (306) respectively. S2: The piston rods of the hydraulic cylinders (105) on the left and right sides extend and drive the corresponding clamping blocks (204) to press upward and inward against the upper side of the support block (201), and press the front end shaft of the crankshaft part (40) against the upper side of the friction belt (212). At the same time, the front and rear sealing covers (111) are closed synchronously. S3: The piston rods of all the hydraulic cylinders (303) extend and drive the corresponding sealing rings (308) to press upward and inward against the upper side of the sealing rings (306), and seal the main journal or connecting rod journal on the crankshaft part (40) therein; S4: The friction belt (212) is driven by the electric motor (208) to rotate, and the crankshaft parts (40) are driven to rotate synchronously. S5: High-pressure oil is sprayed out through the oil injection hole (112a) on the oil injection pipe (112) and sprayed to wash the outer surface of the crankshaft parts (40); S6: First, introduce the high-pressure oil into the sealing ring one (306) and sealing ring two (308), then enter the crankshaft part (40) through the hole at the main journal or connecting rod journal on the crankshaft part (40), and flush the oil hole in the crankshaft part (40); S7: The piston rods of all hydraulic cylinders 2 (303) retract and drive the corresponding sealing rings 2 (308) downward and outward away from the upper side of sealing ring 1 (306); S8: The piston rods of the hydraulic cylinders (105) on the left and right sides retract and drive the corresponding clamping blocks (204) downward and outward away from the upper side of the support block (201), and release the clamped crankshaft parts (40). At the same time, the front and rear sealing covers (111) are opened simultaneously. S9: Remove the oil-washed crankshaft parts (40).
3. The crankshaft processing equipment according to claim 1, characterized in that: The bottom of the sliding groove one (201a) is coaxially provided with an arc-shaped oil retention groove one (201b), and an oil guide hole (201c) is provided in the center of the bottom of the oil retention groove one (201b). The bottom of the sliding groove two (204a) is coaxially provided with an arc-shaped oil retention groove two (204b).
4. The crankshaft processing equipment according to claim 1, characterized in that: The first retainer (203) has an oil passage groove (203b) at both ends of the first oil retention groove (201b), and the second retainer (206) has an oil passage groove (206b) at both ends of the second oil retention groove (204b).
Citation Information
Patent Citations
Automatic equipment for crankshaft oiling
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Crankshaft cleaning appts.
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