A water-cooled plate adhesive stripping and attaching table, water-cooled plate adhesive attaching production line and water-cooled plate adhesive attaching method
Patent Information
- Application Number
- CN202410289575.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2044-03-14
AI Technical Summary
[0004]本发明针对以上问题,提出了一种水冷板揭胶贴附台及水冷板粘贴生产线,通过自动化生产设备满足水冷板及绝缘垫揭胶并相互粘贴的加工目标,有效克服传统的人工加工所带来的种种缺陷
[0013] This invention enables the intermittent feeding of special water-cooled plates and insulating pads in the lithium battery module production process (originally, continuous manual feeding was inefficient), reducing the intensity of manual labor and the number of operators (the feeding interval is reduced to 5 times per shift, requiring only 1 operator). The equipment is highly efficient and precise, and its versatility is improved (adjusted according to product requirements). The automated production equipment meets the processing goal of peeling off the adhesive and bonding the water-cooled plates and insulating pads together.
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Figure CN118110718B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of water-cooled plate processing equipment. Background Technology
[0002] Existing water-cooled plates require an insulating pad to be glued to one side of their surface during processing, with the side of the insulating pad facing away from the water-cooled plate also serving as the adhesive surface. The structure of the water-cooled plate before gluing is as follows: Figure 1 , 2 As shown, the structure of the insulating pad before pasting is as follows: Figure 3 , 4 As shown, during processing, the water-cooling plate adhesive tape b on water-cooling plate a needs to be peeled off manually and then attached to insulating pad c. Finally, the insulating pad adhesive tape d on insulating pad c is peeled off, forming a structure as shown. Figure 5 The finished product e shown is then placed on a buffer table coated with an anti-stick coating.
[0003] As a result, manual feeding, manual peeling of adhesive, and manual pasting not only result in low work efficiency and high labor intensity, but also make it difficult to control product quality, as the quality of the products depends solely on the skills and qualifications of the operators. Summary of the Invention
[0004] To address the above problems, this invention proposes a water-cooled plate peeling and bonding platform and a water-cooled plate bonding production line. The automated production equipment meets the processing objective of peeling off the adhesive from the water-cooled plate and the insulating pad and bonding them together, effectively overcoming the various defects caused by traditional manual processing.
[0005] The technical solution of the present invention is as follows: the water-cooled plate adhesive removal and attachment platform 4 includes a frame 40 and a water-cooled plate adhesive removal mechanism 41, an insulating pad adhesive removal mechanism 42, and a bonding platform 43 installed on the frame 40. The insulating pad adhesive removal mechanism 42 is located in front of the water-cooled plate adhesive removal mechanism 41, and the bonding platform 43 is located below the water-cooled plate adhesive removal mechanism 41. The water-cooled plate adhesive tape is peeled off by the water-cooled plate peeling mechanism 41, the insulating pad adhesive tape is peeled off by the insulating pad peeling mechanism 42, and the stacked insulating pad and water-cooled plate are received by the assembly platform 43.
[0006] Furthermore, the water-cooled plate adhesive removal mechanism 41 includes a water-cooled plate bearing part 411 and a water-cooled plate adhesive peeling part 412. The water-cooled plate bearing part 411 includes a rotating column 4111, a rotating column drive motor 4112, and a water-cooled plate suction cup 4113. The rotating column 4111 is arranged horizontally and rotatably connected to the frame 40. The housing of the rotating column drive motor 4112 is fixedly installed on the frame 40, and the output shaft of the rotating column drive motor 4112 is connected to the rotating column 4111. Several water-cooled plate suction cups 4113 are fixedly installed on the rotating column 4111. The water-cooled plate adhesive peeling part 412 includes a three-axis robot 4121, a fixing plate 4122, and a plurality of first adhesive grippers 4123. The three-axis robot 4121 is fixedly mounted on the frame 40, and the fixing plate 4122 is fixedly mounted on the execution end of the three-axis robot 4121. The fixing plate 4122 is vertically arranged, and the plurality of first adhesive grippers 4123 are arranged in sequence in the horizontal direction and are all mounted on the fixing plate 4122.
[0007] Furthermore, the insulating pad adhesive removal mechanism 42 includes a second adhesive gripper 421, an adhesive removal guide roller 422, and a guide roller drive mechanism 423. The second adhesive gripper 421 is vertically arranged and fixedly mounted on the frame 40 by a column. The adhesive removal guide roller 422 is located beside the second adhesive gripper 421 and is higher than the second adhesive gripper 421. The guide roller drive mechanism 423 is a linear power source mounted on the frame 40, and the actuating end of the guide roller drive mechanism 423 is fixedly connected to the adhesive removal guide roller 422.
[0008] Furthermore, the synthesis table 43 is provided with a finished product support groove coated with an anti-stick coating, and the synthesis table 43 is connected to the frame 40 through a synthesis table drive mechanism. The synthesis table drive mechanism includes a synthesis table base 431, a synthesis table guide rail 432, and a synthesis table drive cylinder 433. The synthesis table guide rail 432 is fixedly installed on the frame 40, the synthesis table base 431 is slidably connected to the synthesis table guide rail 432, and the synthesis table 43 is fixedly connected to the synthesis table base 431. The cylinder body and cylinder rod of the synthesis table drive cylinder 433 are respectively connected to the frame 40 and the synthesis table base 431.
[0009] Regarding the water-cooled plate bonding production line: it includes a six-axis robot 3 and a water-cooled plate adhesive peeling and bonding platform 4; The execution end of the six-axis robot 3 is equipped with a loading gripper 30 for gripping vertically placed water-cooled plates and horizontally placed insulating pads; the loading gripper 30 includes a water-cooled plate gripping part 301 and an insulating pad gripping part 302 mounted on a gripper base 300; the gripper base 300 is fixedly mounted on the execution end of the six-axis robot 3.
[0010] Furthermore, the water-cooled plate gripping part 301 includes a water-cooled plate clamping seat 3011, a water-cooled plate clamping finger driving cylinder 3012, a water-cooled plate clamping finger 3013, a water-cooled plate clamping seat driving cylinder 3014, and a water-cooled plate clamping seat guide rail 3015. The water-cooled plate clamp 3011 is slidably mounted on the gripper base 300 via the water-cooled plate clamp guide rail 3015. The cylinder body of the water-cooled plate clamp drive cylinder 3014 is fixedly mounted on the gripper base 300, and the cylinder rod of the water-cooled plate clamp drive cylinder 3014 is fixedly mounted on the water-cooled plate clamp 3011. Two water-cooled plate clamping finger drive cylinders 3012 are installed on the water-cooled plate clamping seat 3011. The water-cooled plate clamping finger drive cylinder 3012 is a double-acting cylinder. Its cylinder body is fixedly installed on the water-cooled plate clamping seat 3011, and its two cylinder rods are respectively fixedly connected to two water-cooled plate clamping fingers 3013.
[0011] Furthermore, the insulating mat gripping part 302 includes an insulating mat clamp 3021, an insulating mat clamp drive cylinder 3022, an insulating mat clamp guide rail 3023, a suction cup adjustment motor 3024, a suction cup adjustment screw 3025, a suction cup adjustment hanger 3026, a movable suction cup 3027, and a fixed suction cup 3028. The insulating pad clamp 3021 is slidably mounted on the gripper base 300 via the insulating pad clamp guide rail 3023. The cylinder body of the insulating pad clamp drive cylinder 3022 is fixedly mounted on the gripper base 300, and the cylinder rod of the insulating pad clamp drive cylinder 3022 is fixedly mounted on the insulating pad clamp 3021. The fixed suction cup 3028 is fixedly suspended on the insulating pad clamp 3021; The movable suction cup 3027 is suspended on the insulating pad clamp 3021 by the suction cup adjustment hanger 3026. The suction cup adjustment hanger 3026 is slidably connected to the insulating pad clamp 3021. The suction cup adjustment screw 3025 is rotatably connected to the insulating pad clamp 3021 and passes through the suction cup adjustment hanger 3026. The suction cup adjustment screw 3025 is threadedly connected to the suction cup adjustment hanger 3026. The housing of the suction cup adjustment motor 3024 is fixedly installed on the insulating pad clamp 3021, and the output shaft of the suction cup adjustment motor 3024 is linked with the suction cup adjustment screw 3025.
[0012] Follow these steps: Step 1: Control the six-axis robot to drive the water-cooled plate gripping part 301 of the feeding gripper 30 to grip a vertically placed water-cooled plate, and then drive the insulating pad gripping part 302 of the feeding gripper 30 to pick up a horizontally placed insulating pad. Step 2: Control the rotating column to swing the water-cooled plate suction cup 4113 to a vertical position, and control the six-axis robot to drive the loading gripper 30 to transport the water-cooled plate to the water-cooled plate suction cup 4113. Then control the water-cooled plate suction cup 4113 to hold the water-cooled plate. Step 3: Control the rotating column to rotate the water-cooled plate suction cup 4113 to a horizontal position with the water-cooled plate adhesive tape facing upwards. Then, control the three-axis robot arm 4121 to drive several first adhesive tape grippers 4123 to move to the side of the water-cooled plate adhesive tape. After the first adhesive tape grippers 4123 grasp the water-cooled plate adhesive tape, control the three-axis robot arm 4121 to drive several first adhesive tape grippers 4123 to move upwards and forwards to completely peel off the water-cooled plate adhesive tape. Step 4: Control the six-axis robot to drive the feeding gripper 30 to move the insulating pad to the side of the second adhesive paper gripper 421. Control the second adhesive paper gripper 421 to grasp the insulating pad adhesive paper. Then control the six-axis robot to drive the insulating pad gripping part 302 to rise, so that there is space between the insulating pad and the insulating pad adhesive paper for the adhesive peeling guide roller 422 to move. Then control the guide roller drive mechanism 423 to drive the adhesive peeling guide roller 422 to move along the length of the insulating pad, passing between the insulating pad and the insulating pad adhesive paper, thereby peeling off the insulating pad adhesive paper. Step 5: Control the six-axis robot to drive the loading gripper 30 to move the insulating pad with the adhesive paper peeled off to the synthesis table 43 and place it into the finished product carrier groove with the anti-stick coating. Release the clamp on the insulating pad and control the six-axis robot to drive the loading gripper 30 away from the synthesis table. Step 6: Control the rotating column to rotate the water-cooled plate suction cup 4113 to a horizontal state with the adhesive surface of the water-cooled plate facing down. Then control the synthesis stage drive mechanism to move the synthesis stage 43 to directly below the water-cooled plate, release the clamp on the water-cooled plate, and let the water-cooled plate fall and stick to the insulating pad. Step 7: Control the rotating column to swing the water-cooled plate suction cup 4113 to a vertical position, and then control the six-axis robot to drive the loading gripper 30 to move above the finished product, and use the insulating pad gripper 302 to pick up and remove the finished product.
[0013] This invention enables the intermittent feeding of special water-cooled plates and insulating pads in the lithium battery module production process (originally, continuous manual feeding was inefficient), reducing the intensity of manual labor and the number of operators (the feeding interval is reduced to 5 times per shift, requiring only 1 operator). The equipment is highly efficient and precise, and its versatility is improved (adjusted according to product requirements). The automated production equipment meets the processing goal of peeling off the adhesive and bonding the water-cooled plates and insulating pads together. Attached Figure Description
[0014] Figure 1 This is a structural diagram before the water-cooled plate is attached. Figure 1 , Figure 2 This is a structural diagram before the water-cooled plate is attached. Figure 2 , Figure 3 This is a structural diagram before the insulating pad is pasted. Figure 1 , Figure 4 This is a structural diagram before the insulating pad is pasted. Figure 2 , Figure 5 This is a structural diagram of the finished product; In the diagram, a is the water-cooled plate, b is the water-cooled plate adhesive tape, c is the insulating pad, and d is the insulating pad adhesive tape.
[0015] Figure 6This is a top view of the water-cooled plate bonding production line. Figure 7 This is a 3D view of a water-cooled plate loading machine. Figure 8 This is a 3D diagram of an insulating mat feeder. Figure 9 It is a 3D diagram of a six-axis robot. Figure 10 This is a 3D diagram of the water-cooled plate adhesive strip being removed and attached. Figure 11 This is a 3D view of the finished buffer platform. Figure 12 This is a 3D view of the defective product table; In the diagram, 1 is the water-cooled plate loading machine, 2 is the insulating pad loading machine, 3 is the six-axis robot, 30 is the loading gripper, 4 is the water-cooled plate adhesive removal and attachment platform, 5 is the finished product buffer platform, and 6 is the defective product platform.
[0016] Figure 9-1 This is a side view of the loading gripper. Figure 9-2 It is a 3D view of one side of the material handling gripper. Figure 9-3 This is a 3D view of the other side of the feeding gripper; 300 in the picture is the gripper base; 301 is the water-cooled plate gripping part, 3011 is the water-cooled plate clamping seat, 3012 is the water-cooled plate clamping finger drive cylinder, 3013 is the water-cooled plate clamping finger, 3014 is the water-cooled plate clamping seat drive cylinder, and 3015 is the water-cooled plate clamping seat guide rail. 302 is the insulating mat gripping part, 3021 is the insulating mat clamp, 3022 is the insulating mat clamp drive cylinder, 3023 is the insulating mat clamp guide rail, 3024 is the suction cup adjustment motor, 3025 is the suction cup adjustment screw, 3026 is the suction cup adjustment lifting device, 3027 is the movable suction cup, and 3028 is the fixed suction cup.
[0017] Figure 10-1 This is a 3D diagram of the water-cooled plate adhesive strip being removed and attached. Figure 10-2 This is a side view of the water-cooled plate adhesive strip. Figure 10-3 This is a 3D view of the water-cooled plate with the adhesive removed after the rotating column was removed. Figure 10-4 This is a schematic diagram of the process of peeling off the adhesive and attaching the water-cooled plate to the mounting plate. Figure 1 , Figure 10-5 This is a schematic diagram of the process of peeling off the adhesive and attaching the water-cooled plate to the mounting plate. Figure 2 , Figure 10-6 This is a schematic diagram of the process of peeling off the adhesive and attaching the water-cooled plate to the mounting plate. Figure 3 , Figure 10-7 This is a schematic diagram of the process of peeling off the adhesive and attaching the water-cooled plate to the mounting plate. Figure 4 ; 40 in the diagram represents the rack; 41 is the water-cooled plate adhesive removal mechanism, 411 is the water-cooled plate bearing part, 4111 is the rotating column, 4112 is the rotating column drive motor, 4113 is the water-cooled plate suction cup, 412 is the water-cooled plate adhesive peeling part, 4121 is the three-axis robot, 4122 is the fixing plate, and 4123 is the first adhesive gripper. 42 is the insulating mat adhesive removal mechanism, 421 is the second adhesive paper gripper, 422 is the adhesive removal guide roller, and 423 is the guide roller drive mechanism. 43 is the synthesis stage, 431 is the synthesis stage base, 432 is the synthesis stage guide rail, and 433 is the synthesis stage drive cylinder. Detailed Implementation
[0018] To clearly illustrate the technical features of this patent, the following detailed description is provided through specific embodiments and in conjunction with the accompanying drawings.
[0019] like Figure 6 As shown, the water-cooled plate bonding production line in this case includes a water-cooled plate feeding machine 1, an insulating pad feeding machine 2, a six-axis robot 3, a water-cooled plate adhesive removal and bonding table 4, a finished product buffer table 5, and a defective product table 6.
[0020] like Figure 7 As shown, the water-cooled plate loading machine 1 is used to store vertically placed water-cooled plates with water-cooled plate adhesive paper, and the water-cooled plate loading machine 1 is provided with several water-cooled plate receiving slots.
[0021] like Figure 8 As shown, the insulating mat feeder 2 is used to store horizontally placed insulating mats with insulating mat adhesive paper, and the insulating mat feeder 2 is provided with an insulating mat receiving platform.
[0022] like Figure 9 As shown, the execution end of the six-axis robot 3 is equipped with a feeding gripper 30 for grasping vertically placed water-cooled plates and horizontally placed insulating pads. The specific structure of the feeding gripper 30 is as follows: Figure 9-1 As shown in Figures 9-2 and 9-3, the feeding gripper 30 includes a water-cooled plate gripping part 301 and an insulating pad gripping part 302 mounted on the gripper base 300; the gripper base 300 is fixedly mounted on the execution end of the six-axis robot 3.
[0023] like Figure 9-2 As shown, the water-cooled plate gripping part 301 includes a water-cooled plate clamping seat 3011, a water-cooled plate clamping finger driving cylinder 3012, a water-cooled plate clamping finger 3013, a water-cooled plate clamping seat driving cylinder 3014, and a water-cooled plate clamping seat guide rail 3015. The water-cooled plate clamp 3011 is slidably mounted on the gripper base 300 via the water-cooled plate clamp guide rail 3015. The cylinder body of the water-cooled plate clamp drive cylinder 3014 is fixedly mounted on the gripper base 300, and the cylinder rod of the water-cooled plate clamp drive cylinder 3014 is fixedly mounted on the water-cooled plate clamp 3011. The water-cooled plate clamp 3011 is driven by the water-cooled plate clamp drive cylinder 3014 to perform linear reciprocating motion along the water-cooled plate clamp guide rail 3015. The linear reciprocating motion of the water-cooled plate clamp 3011 can better cooperate with the six-axis robot to stably clamp the water-cooled plate.
[0024] Two water-cooled plate clamping finger drive cylinders 3012 are installed on the water-cooled plate clamping seat 3011. Each water-cooled plate clamping finger drive cylinder 3012 is a double-acting cylinder, with its cylinder body fixedly mounted on the water-cooled plate clamping seat 3011, and its two cylinder rods respectively fixedly connected to two water-cooled plate clamping fingers 3013. Therefore, during use... Figure 9-2 As shown, a vertically placed water-cooled plate with adhesive tape is held up stably and efficiently by using four gripping fingers.
[0025] like Figure 9-3 As shown, the insulating mat gripping part 302 includes an insulating mat clamp 3021, an insulating mat clamp drive cylinder 3022, an insulating mat clamp guide rail 3023, a suction cup adjustment motor 3024, a suction cup adjustment screw 3025, a suction cup adjustment hanger 3026, a movable suction cup 3027, and a fixed suction cup 3028. The insulating mat clamp 3021 is slidably mounted on the gripper base 300 via the insulating mat clamp guide rail 3023. The cylinder body of the insulating mat clamp drive cylinder 3022 is fixedly mounted on the gripper base 300, and the cylinder rod of the insulating mat clamp drive cylinder 3022 is fixedly mounted on the insulating mat clamp 3021. The insulating mat clamp 3021 is driven by the insulating mat clamp drive cylinder 3022 to perform linear reciprocating motion along the insulating mat clamp guide rail 3023. The linear reciprocating motion of the insulating mat clamp 3021 can better cooperate with the six-axis robot to stably grip the insulating mat.
[0026] The fixed suction cup 3028 is fixedly suspended on the insulating pad clamp 3021 and connected to the negative pressure source; In addition, to accommodate insulating mats of different sizes, this invention also proposes a movable suction cup 3027 connected to a negative pressure source. The movable suction cup 3027 is suspended on the insulating mat clamp 3021 by a suction cup adjustment hanger 3026. The suction cup adjustment hanger 3026 is slidably connected to the insulating mat clamp 3021. The suction cup adjustment screw 3025 is rotatably connected to the insulating mat clamp 3021 and passes through the suction cup adjustment hanger 3026. The suction cup adjustment screw 3025 is threadedly connected to the suction cup adjustment hanger 3026. The housing of the suction cup adjustment motor 3024 is fixedly installed on the insulating mat clamp 3021, and the output shaft of the suction cup adjustment motor 3024 is linked with the suction cup adjustment screw 3025. In this way, the suction cup adjustment motor 3024, via the suction cup adjustment screw 3025, can drive the suction cup adjustment hanger 3026 to move horizontally, thereby driving the movable suction cup 3027 to move horizontally, achieving the purpose of adjusting the relative position of the movable suction cup 3027 and the fixed suction cup 3028, thus accommodating insulating mats of different sizes. In use, the combined action of the movable suction cup 3027 and the fixed suction cup 3028 can stably and efficiently adsorb a horizontally placed insulating mat with insulating adhesive paper, or participate in subsequent finished product transfer.
[0027] like Figure 10 The image shown is a perspective view of the water-cooled plate adhesive strip attachment 4. The specific structure of the water-cooled plate adhesive strip attachment 4 is as follows: Figure 10-1 As shown in Figures 10-2, 10-3, 10-4, 10-5, 10-6, and 10-7, the water-cooled plate adhesive removal and attachment platform 4 includes a frame 40 and a water-cooled plate adhesive removal mechanism 41, an insulating pad adhesive removal mechanism 42, and a bonding platform 43 mounted on the frame 40. The insulating pad adhesive removal mechanism 42 is located in front of the water-cooled plate adhesive removal mechanism 41, and the bonding platform 43 is located below the water-cooled plate adhesive removal mechanism 41. The water-cooled plate adhesive tape is peeled off by the water-cooled plate peeling mechanism 41, the insulating pad adhesive tape is peeled off by the insulating pad peeling mechanism 42, and the stacked insulating pad and water-cooled plate are received by the assembly platform 43.
[0028] Specifically: The water-cooled plate adhesive removal mechanism 41 includes a water-cooled plate bearing part 411 and a water-cooled plate adhesive peeling part 412. The water-cooled plate bearing part 411 includes a rotating column 4111, a rotating column drive motor 4112, and water-cooled plate suction cups 4113 connected to a negative pressure source. The rotating column 4111 is horizontally arranged and rotatably connected to the frame 40. The housing of the rotating column drive motor 4112 is fixedly mounted on the frame 40, and the output shaft of the rotating column drive motor 4112 is connected to the rotating column 4111. Several water-cooled plate suction cups 4113 are fixedly mounted on the rotating column 4111. Thus, under the drive of the rotating column drive motor 4112, the rotating column 4111 can swing the water-cooled plate suction cups 4113 to different angles, thereby performing... Figure 10-1 The water-cooled plate shown is as follows: Figure 10-4 The peeling off shown, as Figure 10-6 The actions shown include placing the item into the synthesis table.
[0029] The water-cooled plate adhesive tape peeling part 412 includes a three-axis robot arm 4121, a fixed plate 4122, and several first adhesive tape grippers 4123. The three-axis robot arm 4121 is fixedly mounted on the frame 40, and the fixed plate 4122 is fixedly mounted on the execution end of the three-axis robot arm 4121. The fixed plate 4122 is vertically arranged, and the several first adhesive tape grippers 4123 are arranged sequentially in the horizontal direction and are all mounted on the fixed plate 4122. Thus, when the rotating column 4111 drives the water-cooled plate to rotate to the desired position... Figure 10-4 When the water-cooled plate is in a horizontal position as shown, and the adhesive tape is facing upwards, the three-axis robot 4121 can drive several first adhesive tape grippers 4123 to move to the side of the water-cooled plate adhesive tape. After the first adhesive tape grippers 4123 grasp the water-cooled plate adhesive tape, the three-axis robot 4121 can drive several first adhesive tape grippers 4123 to move upwards and forwards, so that the water-cooled plate adhesive tape can be completely peeled off.
[0030] Since the gantry-shaped three-axis manipulator 4121 capable of XYZ three-axis motion as shown in the figure is prior art, it will not be described in detail here. As for the first adhesive tape gripper, a conventional gripper from the prior art can be selected, or a gripper as shown below can be selected. The first adhesive tape gripper 4123 includes a first fixed block, a first movable block, and a vertically arranged first movable block drive cylinder. The first fixed block is fixedly mounted on a fixed plate 4122, and the first movable block is located directly above the first fixed block. The cylinder body of the first movable block drive cylinder is fixedly mounted on the fixed plate 4122, and the cylinder rod of the first movable block drive cylinder is fixedly connected to the first movable block. In this way, the first movable block drive cylinder drives the first movable block to move downwards and approach the first fixed block, thereby stably clamping the water-cooled plate adhesive tape.
[0031] The insulating mat adhesive removal mechanism 42 includes a second adhesive gripper 421, an adhesive removal guide roller 422, and a guide roller drive mechanism 423. The second adhesive gripper 421 is vertically arranged and fixedly mounted on the frame 40 by a column. The adhesive removal guide roller 422 is located beside the second adhesive gripper 421 and is higher than the second adhesive gripper 421. The guide roller drive mechanism 423 is a linear power source mounted on the frame 40, and the execution end of the guide roller drive mechanism 423 is fixedly connected to the adhesive removal guide roller 422. Thus, when the six-axis robot moves the insulating mat gripping part 302, causing the insulating mat to move horizontally beside the second adhesive gripper 421, the second adhesive gripper 421 can first grasp the insulating mat adhesive. Then, the six-axis robot drives the insulating mat gripping part 302 to rise, leaving space between the insulating mat and the insulating mat adhesive for the adhesive removal guide roller 422 to move. Figure 10-4 As shown in Figure 10-5, the guide roller 422 is driven by the guide roller drive mechanism 423 to move horizontally along the length of the insulating pad, so that it can pass between the insulating pad and the insulating pad adhesive paper, thereby peeling off the insulating pad adhesive paper.
[0032] The guide roller drive mechanism 423 can be selected from existing technologies such as cylinders, hydraulic cylinders, and electric push rods, or it can be selected from the slide cylinder shown in the figure.
[0033] The second adhesive tape gripper 421 includes a second fixed block, a second movable block, and a vertically arranged second movable block drive cylinder. The second fixed block is fixedly mounted on a column, and the second movable block is positioned directly above the second fixed block. The cylinder body of the second movable block drive cylinder is fixedly mounted on the column, and the cylinder rod of the second movable block drive cylinder is fixedly connected to the second movable block. Thus, when the second movable block drive cylinder drives the second movable block downwards towards the second fixed block, it can stably clamp the insulating adhesive tape.
[0034] The synthesis table 43 has a finished product support groove coated with an anti-stick coating. The synthesis table 43 is connected to the frame 40 via a synthesis table drive mechanism. The synthesis table drive mechanism includes a synthesis table base 431, a synthesis table guide rail 432, and a synthesis table drive cylinder 433. The synthesis table guide rail 432 is fixedly mounted on the frame 40, the synthesis table base 431 is slidably connected to the synthesis table guide rail 432, and the synthesis table 43 is fixedly connected to the synthesis table base 431. The cylinder body and cylinder rod of the synthesis table drive cylinder 433 are respectively connected to the frame 40 and the synthesis table base 431. Thus, as... Figure 10-6 As shown in 10-7, the front and rear positions of the synthesis stage 43 are adjustable to accurately receive the insulating pad and the water-cooling plate.
[0035] like Figure 11 As shown, the finished product buffer station 5 is used to store qualified finished products, and several qualified product slots are provided on the finished product buffer station 5.
[0036] like Figure 12 As shown, the defective product table 6 is used to store defective finished products, and the defective product table 6 is provided with several defective product slots.
[0037] The specific operational process of the water-cooled plate bonding production line in this case is as follows: Step 1: Control the six-axis robot to drive the water-cooled plate gripping part 301 of the feeding gripper 30 to grab a vertically placed water-cooled plate from the water-cooled plate feeding machine 1, and then drive the insulating pad gripping part 302 of the feeding gripper 30 to pick up a horizontally placed insulating pad from the insulating pad feeding machine 2. Step 2: Control the rotating column to swing the water-cooled plate suction cup 4113 to a vertical position, as shown. Figure 10-1 As shown, the six-axis robot is controlled to drive the loading gripper 30 to transport the water-cooled plate to the water-cooled plate suction cup 4113, and then the water-cooled plate suction cup 4113 is controlled to hold the water-cooled plate. Step 3: Control the rotating column to rotate the water-cooled plate suction cup 4113 to the desired position. Figure 10-4 The water-cooled plate is positioned horizontally with the adhesive tape facing upwards. The three-axis robotic arm 4121 is then controlled to move several first adhesive tape grippers 4123 to the side of the water-cooled plate adhesive tape. After the first adhesive tape grippers 4123 grasp the water-cooled plate adhesive tape, the three-axis robotic arm 4121 is controlled to move several first adhesive tape grippers 4123 upwards and forwards to completely peel off the water-cooled plate adhesive tape. Step 4: Control the six-axis robot to move the feeding gripper 30 to the side of the second adhesive paper gripper 421. Control the second adhesive paper gripper 421 to grasp the adhesive paper of the insulating pad. Then control the six-axis robot to raise the insulating pad gripper 302, so that space is left between the insulating pad and the adhesive paper for the adhesive guide roller 422 to move. Then... Figure 10-4 As shown in 10-5, the control guide roller drive mechanism 423 drives the adhesive peeling guide roller 422 to move horizontally along the length of the insulating pad, passing between the insulating pad and the insulating pad adhesive paper, thereby peeling off the insulating pad adhesive paper; Step 5: Control the six-axis robot to drive the loading gripper 30 to move the insulating pad with the adhesive paper peeled off to the synthesis table 43 and place it into the finished product carrier groove with the anti-stick coating. Release the clamp on the insulating pad and control the six-axis robot to drive the loading gripper 30 away from the synthesis table. Step 6: Control the rotating column to rotate the water-cooled plate suction cup 4113 to the desired position. Figure 10-6 The water-cooled plate is in a horizontal position with the bonding surface facing down. Then, the synthesis stage drive mechanism is controlled to move the synthesis stage 43 directly below the water-cooled plate, releasing the clamp on the water-cooled plate and allowing the water-cooled plate to fall and bond with the insulating pad. Step 7: Control the rotating column to swing the water-cooled plate suction cup 4113 to a vertical position, and then control the six-axis robot to drive the loading gripper 30 to move above the finished product, and use the insulating pad gripper 302 to pick up and remove the finished product.
[0038] The inspection of whether the finished product is qualified can be carried out manually or by visual algorithm. If the finished product is qualified, it is placed in the finished product buffer station 5; if it is unqualified, it is placed in the unqualified product station 6.
[0039] There are many specific ways to implement this invention. The above description is only a preferred embodiment of this invention. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of this invention, and these improvements should also be considered within the scope of protection of this invention.
Claims
1. A water-cooled plate adhesive strip, characterized in that, The water-cooled plate adhesive removal and attachment platform (4) includes a frame (40) and a water-cooled plate adhesive removal mechanism (41), an insulating pad adhesive removal mechanism (42), and a synthesis platform (43) mounted on the frame (40). The insulating pad adhesive removal mechanism (42) is located in front of the water-cooled plate adhesive removal mechanism (41), and the synthesis platform (43) is located below the water-cooled plate adhesive removal mechanism (41). The water-cooled plate adhesive paper on the water-cooled plate is peeled off by the water-cooled plate adhesive peeling mechanism (41), the insulating pad adhesive paper on the insulating pad is peeled off by the insulating pad adhesive peeling mechanism (42), and the stacked insulating pad and water-cooled plate are received by the assembly table (43). The water-cooled plate adhesive removal mechanism (41) includes a water-cooled plate bearing part (411) and a water-cooled plate adhesive peeling part (412). The water-cooled plate bearing part (411) includes a rotating column (4111), a rotating column drive motor (4112), and a water-cooled plate suction cup (4113). The rotating column (4111) is arranged horizontally and rotatably connected to the frame (40). The housing of the rotating column drive motor (4112) is fixedly installed on the frame (40), and the output shaft of the rotating column drive motor (4112) is connected to the rotating column (4111). Several water-cooled plate suction cups (4113) are fixedly installed on the rotating column (4111). The water-cooled plate adhesive peeling part (412) includes a three-axis robot (4121), a fixed plate (4122) and a plurality of first adhesive grippers (4123). The three-axis robot (4121) is fixedly installed on the frame (40), and the fixed plate (4122) is fixedly installed on the execution end of the three-axis robot (4121). The fixed plate (4122) is vertically arranged, and the plurality of first adhesive grippers (4123) are arranged in sequence in the horizontal direction and are all installed on the fixed plate (4122). The insulating pad adhesive removal mechanism (42) includes a second adhesive paper gripper (421), an adhesive removal guide roller (422), and a guide roller drive mechanism (423). The second adhesive paper gripper (421) is vertically arranged and fixedly installed on the frame (40) by a column. The adhesive removal guide roller (422) is located next to the second adhesive paper gripper (421) and is higher than the second adhesive paper gripper (421). The guide roller drive mechanism (423) is a linear power source installed on the frame (40). The execution end of the guide roller drive mechanism (423) is fixedly connected to the adhesive removal guide roller (422). The synthesis table (43) is provided with a finished product support groove coated with an anti-stick coating. The synthesis table (43) is connected to the frame (40) through a synthesis table drive mechanism. The synthesis table drive mechanism includes a synthesis table base (431), a synthesis table guide rail (432), and a synthesis table drive cylinder (433). The synthesis table guide rail (432) is fixedly installed on the frame (40). The synthesis table base (431) is slidably connected to the synthesis table guide rail (432). The synthesis table (43) is fixedly connected to the synthesis table base (431). The cylinder body and cylinder rod of the synthesis table drive cylinder (433) are respectively connected to the frame (40) and the synthesis table base (431).
2. A water-cooled plate bonding production line comprising the water-cooled plate peeling and attaching platform as described in claim 1, characterized in that, The water-cooled plate bonding production line includes a six-axis robot (3) and a water-cooled plate adhesive removal and bonding platform (4). The execution end of the six-axis robot (3) is equipped with a loading gripper (30) for gripping vertically placed water-cooled plates and horizontally placed insulating pads; the loading gripper (30) includes a water-cooled plate gripping part (301) and an insulating pad gripping part (302) installed on the gripper base (300); the gripper base (300) is fixedly installed on the execution end of the six-axis robot (3).
3. The water-cooled plate bonding production line according to claim 2, characterized in that, The water-cooled plate gripping part (301) includes a water-cooled plate clamp (3011), a water-cooled plate clamping finger drive cylinder (3012), a water-cooled plate clamping finger (3013), a water-cooled plate clamp drive cylinder (3014), and a water-cooled plate clamp guide rail (3015). The water-cooled plate clamp (3011) is slidably mounted on the gripper base (300) via the water-cooled plate clamp guide rail (3015). The cylinder body of the water-cooled plate clamp drive cylinder (3014) is fixedly mounted on the gripper base (300), and the cylinder rod of the water-cooled plate clamp drive cylinder (3014) is fixedly mounted on the water-cooled plate clamp (3011). Two water-cooled plate clamping finger drive cylinders (3012) are installed on the water-cooled plate clamping seat (3011). The water-cooled plate clamping finger drive cylinder (3012) is a double-acting cylinder. Its cylinder body is fixedly installed on the water-cooled plate clamping seat (3011), and its two cylinder rods are respectively fixedly connected to two water-cooled plate clamping fingers (3013).
4. The water-cooled plate bonding production line according to claim 2, characterized in that, The insulating mat gripping part (302) includes an insulating mat clamp (3021), an insulating mat clamp drive cylinder (3022), an insulating mat clamp guide rail (3023), a suction cup adjustment motor (3024), a suction cup adjustment screw (3025), a suction cup adjustment lifting device (3026), a movable suction cup (3027), and a fixed suction cup (3028). The insulating pad clamp (3021) is slidably mounted on the gripper base (300) via the insulating pad clamp guide rail (3023). The cylinder body of the insulating pad clamp drive cylinder (3022) is fixedly mounted on the gripper base (300), and the cylinder rod of the insulating pad clamp drive cylinder (3022) is fixedly mounted on the insulating pad clamp (3021). The fixed suction cup (3028) is fixedly suspended on the insulating pad clamp (3021); The movable suction cup (3027) is suspended on the insulating pad clamp (3021) by the suction cup adjustment hanger (3026). The suction cup adjustment hanger (3026) is slidably connected to the insulating pad clamp (3021). The suction cup adjustment screw (3025) is rotatably connected to the insulating pad clamp (3021) and passes through the suction cup adjustment hanger (3026). The suction cup adjustment screw (3025) is threadedly connected to the suction cup adjustment hanger (3026). The housing of the suction cup adjustment motor (3024) is fixedly installed on the insulating pad clamp (3021), and the output shaft of the suction cup adjustment motor (3024) is linked with the suction cup adjustment screw (3025).
5. A method for bonding water-cooled plates based on the water-cooled plate bonding production line according to claim 2, characterized in that, Follow these steps: Step 1: Control the six-axis robot to drive the water-cooled plate gripping part (301) of the feeding gripper (30) to grip a vertically placed water-cooled plate, and then drive the insulating pad gripping part (302) of the feeding gripper (30) to pick up a horizontally placed insulating pad. Step 2: Control the rotating column to swing the water-cooled plate suction cup (4113) to a vertical position, and control the six-axis robot to drive the loading gripper (30) to transport the water-cooled plate to the water-cooled plate suction cup (4113), and then control the water-cooled plate suction cup (4113) to hold the water-cooled plate. Step 3: Control the rotating column to rotate the water-cooled plate suction cup (4113) to a horizontal position with the water-cooled plate adhesive paper facing upward. Then, control the three-axis robot (4121) to drive several first adhesive paper grippers (4123) to move to the side of the water-cooled plate adhesive paper. After the first adhesive paper grippers (4123) grasp the water-cooled plate adhesive paper, control the three-axis robot (4121) to drive several first adhesive paper grippers (4123) to move upward and forward at the same time to completely peel off the water-cooled plate adhesive paper. Step 4: Control the six-axis robot to drive the feeding gripper (30) to move the insulating pad to the side of the second adhesive paper gripper (421), control the second adhesive paper gripper (421) to grab the insulating pad adhesive paper, and then control the six-axis robot to drive the insulating pad gripper (302) to rise, so that there is space between the insulating pad and the insulating pad adhesive paper for the adhesive peeling guide roller (422) to move. Then control the guide roller drive mechanism (423) to drive the adhesive peeling guide roller (422) to move along the length of the insulating pad, pass between the insulating pad and the insulating pad adhesive paper, and thus peel off the insulating pad adhesive paper. Step 5: Control the six-axis robot to drive the loading gripper (30) to move the insulating pad with the adhesive paper peeled off to the synthesis table (43) and place it into the finished product carrier groove with the anti-stick coating applied. Release the clamp on the insulating pad and control the six-axis robot to drive the loading gripper (30) away from the top of the synthesis table. Step 6: Control the rotating column to rotate the water-cooled plate suction cup (4113) to a horizontal state, with the bonding surface of the water-cooled plate facing down. Then control the synthesis stage drive mechanism to move the synthesis stage (43) to directly below the water-cooled plate, release the clamp on the water-cooled plate, and let the water-cooled plate fall and bond with the insulating pad. Step 7: Control the rotating column to swing the water-cooled plate suction cup (4113) to a vertical position, and then control the six-axis robot to drive the loading gripper (30) to move above the finished product, and use the insulating pad gripper (302) to pick up and remove the finished product.
Citation Information
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