An automated dye sorting and weighing device for three-dimensional warehouses

Abstract

This invention discloses an automated sorting and weighing dye device for automated storage and retrieval systems. It includes a base, a weighing scale fixedly connected to the top of the base, a support column fixedly connected to the outer wall of the base, a buffer hopper fixedly connected to the top of the support column, a first motor fixedly connected to the outer wall of the buffer hopper, a rotating rod fixedly connected to the output shaft of the first motor via a coupling, a gear fixedly connected to the outer wall of the rotating rod, a baffle plate movably connected inside the buffer hopper, a toothed plate fixedly connected to the bottom of the baffle plate, and a locking plate fixedly connected inside the buffer hopper. By activating the first motor, the gear fixedly connected to the outer wall of the rotating rod rotates, meshing with the toothed plate on the outer wall of the gear. This causes the baffle plate fixedly connected to the top of the toothed plate to slide along the buffer hopper, effectively adjusting and controlling the dye feeding speed based on changes in dye sorting and weighing data.

Description

Technical Field

[0001] This invention relates to the field of automated storage and retrieval systems, specifically to an automated sorting and weighing device for dyes in an automated storage and retrieval system. Background Technology

[0002] Powder material storage and weighing equipment is widely used in various industries, such as printing and dyeing, machinery, pharmaceuticals, IT, metallurgy, chemicals, aerospace, electronics, food processing, tobacco, home appliances, printing, distribution centers, airports, and ports. Dyes need to be sorted and weighed before being stored in the warehouse. Current dye sorting and weighing equipment is not convenient to adjust and control the feeding speed according to the weighing status of the dyes. Therefore, an automated three-dimensional warehouse-type dye sorting and weighing device is needed.

[0003] Existing dye sorting and weighing equipment is inconvenient to adjust and control the feeding speed according to the weighing status of the dye, and it is also inconvenient to push and transport the dye after weighing and sorting, thus affecting the efficiency of dye sorting and weighing. Therefore, there is an urgent need for a three-dimensional warehouse-type automatic dye sorting and weighing device. Summary of the Invention

[0004] Based on this, the purpose of this invention is to provide a three-dimensional warehouse-type automatic dye sorting and weighing device to solve the problems of existing dye sorting and weighing equipment being inconvenient to adjust and control the feeding speed according to the weighing status of the dye and inconvenient to push and transport the dye after weighing and sorting.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a three-dimensional warehouse-type automatic dye sorting and weighing device, comprising a base, a weighing scale fixedly connected to the top of the base, a support column fixedly connected to the outer wall of the base, a buffer hopper fixedly connected to the top of the support column, a first motor fixedly connected to the outer wall of the buffer hopper, a rotating rod fixedly connected to the output shaft of the first motor via a coupling, a gear fixedly connected to the outer wall of the rotating rod, a baffle plate movably connected inside the buffer hopper, a toothed plate fixedly connected to the bottom of the baffle plate, and a clamping plate fixedly connected inside the buffer hopper.

[0006] The outer wall of the base is fixedly connected to a shell, and the inside of the shell is provided with a storage slot. An electric telescopic rod is installed inside the storage slot. A push plate is fixedly connected to the output end of the electric telescopic rod, and a guide post is fixedly connected to one side of the push plate.

[0007] A sleeve plate is fixedly connected to the outer wall of the base. A support plate is fixedly connected to one side of the sleeve plate. A second motor is fixedly connected to the outer wall of the support plate. The output shaft of the second motor is fixedly connected to a first rotating shaft via a coupling. A conveyor belt is fixedly connected to the outer wall of the first rotating shaft. A first synchronous pulley is fixedly connected to the outer wall of the first rotating shaft. A synchronous belt is movably connected to the outer wall of the first synchronous pulley. A second synchronous pulley is movably connected to the inner wall of the synchronous belt. A second rotating shaft is fixedly connected to the inner wall of the second synchronous pulley.

[0008] The gear forms a rotating structure with the buffer hopper via a rotating rod, and the gear meshes with the toothed plate.

[0009] The toothed plate is vertically positioned above the gear, and the baffle plate and the buffer hopper form a sliding structure.

[0010] The card plate is vertically arranged at the bottom of the baffle plate, and the card plate is symmetrical about the central axis of the baffle plate.

[0011] The guide post forms a sliding structure with the outer shell through the storage groove, and the guide post is symmetrically arranged with the central axis of the push plate.

[0012] The support plate is L-shaped, and the first synchronous wheel forms a rotating structure with the sleeve plate through the first rotating shaft.

[0013] The second synchronous pulley forms a rotating structure with the sleeve plate through the second rotating shaft, and one end of the outer wall of the second rotating shaft is connected to the conveyor belt.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The present invention, through the setting of a buffer hopper, a first motor, a rotating rod, a gear, a toothed plate and a baffle plate, can rotate the gear fixedly connected to the outer wall of the rotating rod by starting the first motor. The toothed plate is meshed with the outer wall of the gear, which can drive the baffle plate fixedly connected to the top of the toothed plate to slide along the buffer hopper. The dye feeding speed can be adjusted by changing the size of the opening at the feed port of the buffer hopper, so as to facilitate the adjustment and control of the dye feeding speed according to the changes in the dye sorting and weighing data.

[0016] 2. The present invention, through the setting of a storage slot, an electric telescopic rod, a push plate and a guide column, can push the push plate by activating the electric telescopic rod, so that the guide column slides along the storage slot and pushes the dye container, thereby facilitating the pushing of the sorted and weighed dye container.

[0017] 3. The present invention, through the setting of a second motor, a first rotating shaft, a conveyor belt, a first synchronous pulley, a synchronous belt, a second synchronous pulley, and a second rotating shaft, can cause the first rotating shaft to rotate by starting the second motor, which in turn causes the first synchronous pulley to rotate. Under the action of the synchronous belt, the second rotating shaft, which is fixedly connected to the inner wall of the second synchronous pulley, can rotate synchronously, so that the conveyor belt can start conveying, which can facilitate the transportation of dye containers pushed onto the conveyor belt and improve the efficiency of dye sorting and weighing. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional sectional view of the buffer hopper of the present invention;

[0020] Figure 3 This is a perspective sectional view of the outer casing of the present invention;

[0021] Figure 4 This is a perspective view of the conveyor belt of the present invention.

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the present invention with some parts removed;

[0023] In the diagram: 1. Base; 2. Weighing scale; 3. Support column; 4. Buffer hopper; 5. First motor; 6. Rotating rod; 7. Gear; 8. Toothed plate; 9. Baffle plate; 10. Clamping plate; 11. Outer shell; 12. Storage slot; 13. Electric telescopic rod; 14. Push plate; 15. Guide column; 16. Sleeve plate; 17. Support plate; 18. Second motor; 19. First rotating shaft; 20. Conveyor belt; 21. First synchronous pulley; 22. Synchronous belt; 23. Second synchronous pulley; 24. Second rotating shaft; 25. Support foot; 26. Mounting plate; 27. Power arm; 28. Connecting rod; 29. ​​Adjustment bracket; 30. Mixing blade; 31. Linkage shaft; 32. U-shaped connector; 33. Drive handle; 34. Universal connector; 35. Third motor; 36. Fourth motor. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0025] The embodiments of the present invention will now be described.

[0026] Please see Figure 1-5An automated dye sorting and weighing device for three-dimensional warehouses includes a base 1, a weighing scale 2 fixedly connected to the top of the base 1, a support column 3 fixedly connected to the outer wall of the base 1, a buffer hopper 4 fixedly connected to the top of the support column 3, a first motor 5 fixedly connected to the outer wall of the buffer hopper 4, a rotating rod 6 fixedly connected to the output shaft of the first motor 5 via a coupling, a gear 7 fixedly connected to the outer wall of the rotating rod 6, a baffle plate 9 movably connected inside the buffer hopper 4, a toothed plate 8 fixedly connected to the bottom of the baffle plate 9, and a clamping plate 10 fixedly connected inside the buffer hopper 4. The gear 7 and the buffer hopper 4 form a rotating structure through the rotating rod 6, and the gear 7 meshes with the toothed plate 8. The toothed plate 8 is vertically positioned above the gear 7, and the baffle plate 9 and the buffer hopper 4 form a sliding structure. The clamping plate 10 is vertically positioned at the bottom of the baffle plate 9, and the clamping plate 10 is symmetrically positioned about the central axis of the baffle plate 9, which facilitates the adjustment and control of the dye feeding speed based on changes in dye sorting and weighing data.

[0027] An automated sorting and weighing dye device for three-dimensional storage has a base 1 with an outer shell 11 fixedly connected to its outer wall. The outer shell 11 has a storage slot 12 inside, and an electric telescopic rod 13 is installed inside the storage slot 12. A push plate 14 is fixedly connected to the output end of the electric telescopic rod 13. A guide post 15 is fixedly connected to one side of the push plate 14. The guide post 15 forms a sliding structure with the outer shell 11 through the storage slot 12, and the guide post 15 is symmetrically arranged with respect to the central axis of the push plate 14, which facilitates the pushing of the sorted and weighed dye containers.

[0028] An automated dye sorting and weighing device for a three-dimensional warehouse is disclosed. A sleeve plate 16 is fixedly connected to the outer wall of a base 1. A support plate 17 is fixedly connected to one side of the sleeve plate 16. A second motor 18 is fixedly connected to the outer wall of the support plate 17. The output shaft of the second motor 18 is fixedly connected to a first rotating shaft 19 via a coupling. A conveyor belt 20 is fixedly connected to the outer wall of the first rotating shaft 19. A first synchronous pulley 21 is fixedly connected to the outer wall of the first synchronous pulley 21. A synchronous belt 22 is movably connected to the outer wall of the first synchronous pulley 21. A second synchronous pulley 23 is movably connected to the inner wall of the synchronous belt 22. A second rotating shaft 24 is fixedly connected to the inner wall of the second synchronous pulley 23. The support plate 17 is L-shaped. The first synchronous pulley 21 and the sleeve plate 16 form a rotating structure via the first rotating shaft 19, and the second synchronous pulley 23 and the sleeve plate 16 form a rotating structure via the second rotating shaft 24. One end of the outer wall of the second rotating shaft 24 is connected to the conveyor belt 20, facilitating the transport of dye containers pushed onto the conveyor belt 20 and improving the efficiency of dye sorting and weighing.

[0029] A three-dimensional automatic dye sorting and weighing device, specifically: a buffer hopper 4 is connected to a mounting plate 26 via support feet 25. A regulating bracket 29 is vertically rotatably connected to the mounting plate 26, and a linkage shaft 31 is vertically rotatably connected to the regulating bracket 29. A stirring blade 30 is mounted on the linkage shaft 31, and the stirring blade 30 is located inside the buffer hopper 4. A third motor 35 and a fourth motor 36 are also mounted on the mounting plate 26. The output shaft of the third motor 35 is horizontally arranged, and one end of the output shaft is rotatably connected to one end of a universal joint 34. The other end of the universal joint 34 is rotatably connected to one end of a drive handle 33, and the other end of the drive handle 33 is... The U-shaped connector 32 is rotatably connected in the middle, and the end of the U-shaped connector 32 is horizontally rotatably connected to the middle of the linkage shaft 31. The middle of the drive handle 33 is also horizontally rotatably connected to the control bracket 29. The output shaft of the fourth motor 36 is vertically downward, and the end of the output shaft of the fourth motor 36 is fixedly connected to one end of the power arm 27. The other end of the power arm 27 is rotatably connected to one end of the connecting rod 28, and the other end of the connecting rod 28 is rotatably connected to the control bracket 29. With this structure, the stirring blade 30 can swing back and forth to locally stir the dye in the buffer hopper 4. At the same time, the position of the control bracket 29 can be changed, thereby changing the stirring position of the stirring blade 30, resulting in a good stirring effect.

[0030] Working principle: In use, starting the first motor 5 causes the gear 7 fixedly connected to the outer wall of the rotating rod 6 to rotate. The gear 7 is meshed with the toothed plate 8, which drives the baffle plate 9 fixedly connected to the top of the toothed plate 8 to slide along the buffer hopper 4. The dye feeding speed is adjusted by changing the size of the opening at the discharge port of the buffer hopper 4. Starting the electric telescopic rod 13 pushes the push plate 14, causing the guide column 15 to slide along the receiving groove 12, pushing the dye container and facilitating the pushing of the sorted and weighed dye container. Starting the second motor 18 causes the first rotating shaft 19 to rotate, causing the first synchronous wheel 21 to rotate. Under the action of the synchronous belt 22, the second rotating shaft 24 fixedly connected to the inner wall of the second synchronous wheel 23 rotates synchronously, causing the conveyor belt 20 to start conveying, facilitating the transport of the dye container pushed onto the conveyor belt 20. This completes the use of the device. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0031] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of the present invention.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A three-dimensional warehouse-type automatic dye sorting and weighing device, comprising a base (1), characterized in that: A weighing scale (2) is fixedly connected to the top of the base (1), a support column (3) is fixedly connected to the outer wall of the base (1), a buffer hopper (4) is fixedly connected to the top of the support column (3), a first motor (5) is fixedly connected to the outer wall of the buffer hopper (4), a rotating rod (6) is fixedly connected to the output shaft of the first motor (5) through a coupling, a gear (7) is fixedly connected to the outer wall of the rotating rod (6), a baffle plate (9) is movably connected inside the buffer hopper (4), a toothed plate (8) is fixedly connected to the bottom of the baffle plate (9), and a clamping plate (10) is fixedly connected inside the buffer hopper (4). The outer wall of the base (1) is fixedly connected to the outer shell (11), and the inner side of the outer shell (11) is provided with a storage groove (12). An electric telescopic rod (13) is installed inside the storage groove (12), and a push plate (14) is fixedly connected to the output end of the electric telescopic rod (13). A guide post (15) is fixedly connected to one side of the push plate (14). A sleeve plate (16) is fixedly connected to the outer wall of the base (1). A support plate (17) is fixedly connected to one side of the sleeve plate (16). A second motor (18) is fixedly connected to the outer wall of the support plate (17). The output shaft of the second motor (18) is fixedly connected to a first rotating shaft (19) via a coupling. A conveyor belt (20) is fixedly connected to the outer wall of the first rotating shaft (19). A first synchronous pulley (21) is fixedly connected to the outer wall of the first synchronous pulley (21). A synchronous belt (22) is movably connected to the outer wall of the first synchronous pulley (21). A second synchronous pulley (23) is movably connected to the inner wall of the synchronous belt (22). A second rotating shaft (24) is fixedly connected to the inner wall of the second synchronous pulley (23). The buffer hopper (4) is connected to the mounting plate (26) via support feet (25). A control bracket (29) is vertically rotatably connected to the mounting plate (26). A linkage shaft (31) is vertically rotatably connected to the control bracket (29). An agitator (30) is mounted on the linkage shaft (31), and the agitator (30) is located inside the buffer hopper (4). A third motor (35) and a fourth motor (36) are also mounted on the mounting plate (26). The output shaft of the third motor (35) is horizontally arranged, and the end of the output shaft of the third motor (35) is rotatably connected to one end of a universal joint (34). The other end of the connector (34) is rotatably connected to one end of the drive handle (33), the other end of the drive handle (33) is rotatably connected to the middle of the U-shaped connector (32), the end of the U-shaped connector (32) is horizontally rotatably connected to the middle of the linkage shaft (31), the middle of the drive handle (33) is also horizontally rotatably connected to the control bracket (29), the output shaft of the fourth motor (36) is vertically downward, the end of the output shaft of the fourth motor (36) is fixedly connected to one end of the power arm (27), the other end of the power arm (27) is rotatably connected to one end of the connecting rod (28), and the other end of the connecting rod (28) is rotatably connected to the control bracket (29).

2. The automated sorting and weighing dye device of a three-dimensional warehouse type according to claim 1, characterized in that: The gear (7) forms a rotating structure with the buffer hopper (4) through the rotating rod (6), and the gear (7) is meshed with the toothed plate (8).

3. The automated dye sorting and weighing device of a three-dimensional warehouse type according to claim 1, characterized in that: The toothed plate (8) is vertically positioned above the gear (7), and the baffle plate (9) and the buffer hopper (4) form a sliding structure.

4. The automated dye sorting and weighing device of a three-dimensional warehouse type according to claim 1, characterized in that: The card plate (10) is vertically arranged at the bottom of the baffle plate (9), and the card plate (10) is symmetrically arranged with respect to the central axis of the baffle plate (9).

5. The automated dye sorting and weighing device of a three-dimensional warehouse type according to claim 1, characterized in that: The guide post (15) forms a sliding structure with the outer shell (11) through the storage groove (12), and the guide post (15) is symmetrically arranged with the central axis of the push plate (14).

6. The automated dye sorting and weighing device of a three-dimensional warehouse type according to claim 1, characterized in that: The support plate (17) is L-shaped, and the first synchronous wheel (21) forms a rotating structure with the sleeve plate (16) through the first rotating shaft (19).

7. The automated sorting and weighing dye device of a three-dimensional warehouse type according to claim 1, characterized in that: The second synchronous pulley (23) forms a rotating structure with the sleeve plate (16) through the second rotating shaft (24), and one end of the outer wall of the second rotating shaft (24) is connected to the conveyor belt (20).

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