Preparation device of energy-saving anti-corrosion concrete

By designing the drive structure and the material box structure, the problem of low storage and mixing efficiency caused by different material volumes in the preparation of energy-saving and corrosion-resistant concrete was solved. This enabled efficient pretreatment and mixing of various materials, improving mixing efficiency and controllability.

CN118181525BActive Publication Date: 2026-11-06CHINA RAILWAY FIRST GRP BUILDING & INSTALLATION ENG CO LTD +2
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Patent Information

Application Number
CN202410610305.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2026-11-06
Estimated Expiration
2044-05-16

AI Technical Summary

Technical Problem

Existing energy-saving and corrosion-resistant concrete mixing and preparation equipment has difficulty in pre-treating and storing various materials of different volumes before mixing and preparation, resulting in inconvenience in feeding raw materials and low mixing efficiency.

Method used

It adopts a drive structure, a three-box structure and a guide structure. The meshing structure is driven to rotate by a transmission belt. Combined with a spiral rotating slide plate and a limiting device, it can realize the preset storage of various materials in volume. It can also improve the mixing efficiency by expelling and mixing by pressurizing air.

Benefits of technology

It enables adaptive storage and efficient mixing of various materials, improves the spraying rate and mixing effect of the mixture, and enhances the linkage control of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of anti-corrosion concrete technology, and more particularly to a device for preparing energy-saving anti-corrosion concrete. The device includes a drive structure, three material box structures, and three material guiding structures. A transmission belt drives the first, second, and third meshing structures to rotate. The small, medium, and large gears have the same linear velocity in their meshing areas with the transmission belt. Due to the different gear diameters, they generate different rotational angular velocities. Slides located at the front, rear, and right ends are lifted by a screw rotating spirally. Within the same time frame, the lifting heights of the slides at the front, rear, and right ends are different, and the sizes of the cavities formed between the wall boxes and the square plates at the front, rear, and right ends are different. Through the above-mentioned configuration, this invention can pre-set cavities of different volumes for various materials used in the preparation of energy-saving and waste-utilizing anti-corrosion concrete, and is suitable for pre-treatment and storage of various materials with different required volumes before mixing and preparation.
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Description

Technical Field

[0001] This invention relates to the field of anti-corrosion concrete technology, specifically to an energy-saving anti-corrosion concrete preparation apparatus. Background Technology

[0002] The concrete preparation process consumes a large amount of energy through the firing of concrete in coal-fired furnaces. To improve the energy conservation and emission reduction efficiency of the concrete manufacturing industry, some concrete blocks from abandoned buildings can be crushed and recycled. By adding fiber powder, coal ash, and binder, they can be used to prepare the base material for energy-saving and corrosion-resistant concrete, thereby improving the recycling rate of waste concrete.

[0003] In the preparation of some energy-saving and corrosion-resistant concretes, the volumes of raw materials required for the preparation of the corrosion-resistant concrete base material are different. Existing methods for preparing energy-saving and corrosion-resistant concretes make it difficult to pre-treat and store the multiple materials required for mixing and preparation, which makes it inconvenient to feed the raw materials and results in low efficiency in mixing multiple materials. Therefore, an energy-saving and corrosion-resistant concrete preparation device is proposed to address the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide an energy-saving and corrosion-resistant concrete preparation apparatus to solve the problems mentioned in the background art, such as the different volumes of raw materials required for the preparation of corrosion-resistant concrete base material during the mixing and preparation of some energy-saving and corrosion-resistant concretes, the difficulty in pre-treating and storing multiple materials with different required volumes before mixing and preparation of existing energy-saving and corrosion-resistant concretes, resulting in inconvenience in feeding raw materials and low efficiency in mixing multiple materials.

[0005] To achieve the above objectives, the present invention provides the following technical solution: An energy-saving and corrosion-resistant concrete preparation device includes a drive structure, three material box structures, and three material guiding structures. The drive structure has material box structures at its front, rear, and right ends, and a material guiding structure at the bottom of each material box structure. The drive structure includes three frame structures at its front, rear, and right ends, a transmission belt, a first meshing structure, a second meshing structure, a third meshing structure, a mixing cylinder, a stepper motor, a drive gear, and a transmission shaft structure. Each frame structure includes a clamping plate, a column, a first barrier plate, strips, a vertical shaft, an arc plate, a screw, a second barrier plate, and a cover plate. A column is fixedly mounted on the top of the clamping plate, and a first barrier plate is fixedly mounted on the top of the column. Multiple strips are fixedly mounted on the bottom of the vertical shaft. The top of the clamping plate is attached to... The device includes a contact strip and a vertical shaft. An arc-shaped piece is fixedly mounted on the outer side of the vertical shaft, and a screw is fixedly mounted at the top of the vertical shaft. A second blocking piece is fixedly mounted at the top of the screw. Threaded holes inside the cover plate and the card plate are assembled using external studs. The top of the strip abuts against the cover plate. The first meshing structure includes a pinion and a first gear cover plate, with the first gear cover plate fixedly mounted on the top and bottom of the pinion. The second meshing structure includes a medium gear and a second gear cover plate, with the second gear cover plate fixedly mounted on the top and bottom of the medium gear. The third meshing structure includes a large gear and a third gear cover plate, with the third gear cover plate fixedly mounted on the top and bottom of the large gear. The mixing cylinder includes a cylinder body. The cylinder includes a base and ball bearings. A base is fixedly mounted on the top of the cylinder, and the outer ring of the ball bearing is fixedly mounted inside the base. The transmission shaft structure includes a shaft, driven gear, spur gear, fourth gear cover plate, first spiral plate, handle, second spiral plate, and discharge fan frame. A driven gear, spur gear, two fourth gear cover plates, first spiral plate, handle, second spiral plate, and discharge fan frame are fixedly mounted on the outer side of the shaft. A spur gear is fixedly mounted between the two upper and lower fourth gear cover plates. The material box structure includes a wall box, square plate, silicone plate, folding frame, rib plate, sliding plate, round cover, partition, sleeve, limit rod, spring, bottom frame, feed cover, steel pipe, first electrically controlled butterfly valve, and flexible bellows. A square plate is installed inside the wall box. A silicone plate is fixedly installed on the outer side, and the outer side of the silicone plate is slidably fitted against the inner wall of the wall box. Two symmetrical folding brackets are arranged on the top of the square plate. Ribs are fixedly installed on the inner side of the folding brackets. A sliding plate is fixedly installed at the other end of the folding bracket near the drive structure, and a round cover is fixedly installed at the other end of the folding bracket away from the drive structure. A partition is fixedly installed at the end of the wall box away from the drive structure. A sleeve is fixedly installed at the top of the partition. A limit rod is fixedly installed at the bottom of the round cover. A spring is fixedly installed between the top of the partition and the bottom of the round cover. A bottom frame is fixedly installed at the bottom of the wall box. The end of the wall box near the drive structure is fixedly installed with a clamping plate. The material guiding structure includes a guide tube, a second electrically controlled butterfly valve, a pad, an air pump device, an air delivery pipe, a screen cylinder, a trapezoidal block, and a spray cover.The conduit is internally connected to a second electrically controlled butterfly valve. The outer wall of the conduit is fixedly mounted to a pad. An air pump is fixedly mounted at the top of the pad. The air inlet at the top of the air pump is fixedly connected to an air delivery pipe. The air delivery pipe is fixedly mounted inside the conduit. The end of the air delivery pipe away from the air inlet at the top of the air pump is fixedly connected to a sieve cylinder with a fiber filter screen on its inner wall. The end of the conduit away from the second electrically controlled butterfly valve is fixedly connected to the internal cavity of the trapezoidal block. The end of the internal cavity of the trapezoidal block away from the conduit is fixedly connected to the spray cover.

[0006] Preferably, the outer side of the vertical shaft at the front end is fixedly disposed with the large gear and the third gear cover plate, the outer side of the vertical shaft at the right end is fixedly disposed with the middle gear and the second gear cover plate, and the outer side of the vertical shaft at the rear end is fixedly disposed with the small gear and the first gear cover plate. The inner tooth groove of the transmission belt meshes with the small gear, the middle gear, the large gear and the spur gear. The transmission belt slides in contact with the first gear cover plate, the second gear cover plate, the third gear cover plate and the fourth gear cover plate.

[0007] Preferably, the internal threaded hole inside the slide plate is rotatably connected to the screw thread, the through hole inside the slide plate is slidably connected to the column, and the two symmetrically arranged cover plates limit the assembly of the strip plate and the vertical shaft, with both cover plates abutting and fitting against the outer side of the vertical shaft.

[0008] Preferably, the limiting rod is slidably disposed with respect to the inner wall of the sleeve, and the spring is spirally distributed on the outside of the sleeve and the limiting rod.

[0009] Preferably, a feed cover is fixedly connected to the top of the square plate, a steel pipe is fixedly connected to the top of the feed cover, a first electrically controlled butterfly valve is fixedly connected inside the steel pipe, a flexible corrugated pipe is fixedly connected to the top of the steel pipe, and the top of the flexible corrugated pipe is fixedly connected to the conveying pipe of an external powder conveying pump.

[0010] Preferably, the top end of the conduit is fixedly connected to the bottom end of the bottom frame, and the inner wall of the cylinder is fixedly disposed with the conduit.

[0011] Preferably, the bottom of the stepper motor housing is fixedly disposed with the top of the cylinder, the output end of the stepper motor is fixedly connected with a drive gear, the drive gear is meshed with the driven gear, the inner ring and shaft of the ball bearing are assembled by a key block, and the inner wall of the cylinder is in close contact with the first spiral plate, the handle, the second spiral plate and the discharge fan frame.

[0012] Compared with the prior art, the beneficial effects of the present invention are: 1. In this invention, the transmission belt drives the first meshing structure, the second meshing structure, and the third meshing structure to rotate. The small gear, the medium gear, and the large gear have the same linear velocity in the meshing area with the transmission belt. Due to the different gear diameters, they will generate different rotational angular velocities. The strip plate, vertical shaft, arc plate, screw, and second barrier plate are integrated structures. The sliding plates located at the front end, rear end, and right end are lifted by the screw through spiral rotation. In the same time, the lifting height of the sliding plates located at the front end, rear end, and right end is different. The sleeve, limit rod, and spring play an auxiliary role in vertical limiting. At this time, the cavity sizes formed between the wall box and the square plate located at the front end, rear end, and right end are different. Through the above settings, cavities of different volumes can be preset for various materials used in the preparation of energy-saving and corrosion-resistant concrete. It is suitable for pre-treatment and storage of various materials with different required volumes before mixing and preparation, and facilitates the feeding of raw materials. 2. In this invention, the second electrically controlled butterfly valve is opened and the first electrically controlled butterfly valve is closed. Then, the stepper motor reverses and starts, and the air pump device starts to pressurize the inside of the screen cylinder through the air supply pipe. The material in the cavity area formed between the wall box and the square plate is discharged through the conduit. The pressurized air is sprayed out through the fiber filter screen fixed inside the screen cylinder, forming a pressurized space between the wall box and the square plate to promote the discharge of the material. The material enters the trapezoidal block and the spray cover through the conduit and is sprayed out through the round hole set in the spray cover. Through the above configuration, a powder mixing and spraying structure for the preparation of various energy-saving and waste-utilizing anti-corrosion concrete is provided. The pressurized configuration is conducive to the discharge of the material and increases the material spraying rate at the end of the round hole set in the spray cover, which is conducive to the full mixing of various materials. 3. In this invention, the rotation drive and transmission drive of the main body of the device are both individually set stepper motors, and the linkage control of the main body of the device is strong. The sprayed material is mixed and stirred under the rotation of the transmission shaft structure. The mixed material is mixed and conveyed downward along the spiral surface of the first spiral plate. The mixed material is dispersed by the rotation of the handle and then mixed and conveyed downward through the spiral surface of the second spiral plate. Finally, the material is discharged downward through the gap of the discharge fan frame, which can further improve the mixing and stirring effect of the mixed material. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the material box structure of the present invention before loading; Figure 2 This is a schematic diagram of the material box structure of the present invention after loading; Figure 3 This is a schematic diagram of the driving structure of the present invention; Figure 4 This is a schematic diagram of the test bench structure of the present invention; Figure 5 For the present invention Figure 4A schematic diagram of the structure at point A; Figure 6 This is a schematic diagram of the platform structure located at the rear side of the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the structure at point B; Figure 8 This is a schematic diagram of the stand structure of the present invention located on the right side; Figure 9 For the present invention Figure 8 A schematic diagram of the structure at point C; Figure 10 This is a schematic diagram of the strip plate and cover plate structure of the present invention; Figure 11 This is a schematic diagram of the cross-sectional structure of the cylindrical body of the present invention; Figure 12 For the present invention Figure 11 A schematic diagram of the structure at point D; Figure 13 For the present invention Figure 11 A schematic diagram of the structure at point E; Figure 14 This is a schematic diagram of the structure of the first spiral plate, the handle frame, the second spiral plate, and the discharge fan frame of the present invention; Figure 15 This is a schematic diagram of the first spiral plate structure of the present invention; Figure 16 This is a schematic diagram of the second spiral plate structure of the present invention; Figure 17 This is a schematic diagram of the material box structure of the present invention; Figure 18 This is a schematic cross-sectional view of some components of the material box structure of the present invention; Figure 19 For the present invention Figure 18 A schematic diagram of the structure at point F; Figure 20 For the present invention Figure 18 A schematic diagram of the structure at point G; Figure 21 For the present invention Figure 18 A schematic diagram of the structure at point H; Figure 22 This is a schematic diagram of the material guiding structure of the present invention; Figure 23 This is a schematic diagram of the cross-sectional structure of the trapezoidal block of the present invention; Figure 24 This is a schematic diagram of the cross-sectional structure of the top of the catheter of the present invention; Figure 25 For the present invention Figure 24 A schematic diagram of the structure at point I; Figure 26 This is a schematic diagram of the cross-sectional structure of the cylindrical body of the present invention; Figure 27 This is a schematic diagram of the installation position of the conduit and the bottom frame of the present invention; Figure 28 For the present invention Figure 1 A schematic diagram showing the installation position of the third meshing structure located at the front end; Figure 29 For the present invention Figure 28 A schematic diagram of the structure at point J.

[0014] In the diagram: 1. Drive structure; 11. Frame structure; 111. Clamping plate; 112. Column; 113. First barrier plate; 114. Strip plate; 115. Vertical shaft; 116. Arc plate; 117. Screw; 118. Second barrier plate; 119. Cover plate; 12. Transmission belt; 13. First meshing structure; 131. Pinion; 132. First gear cover plate; 14. Second meshing structure; 141. Middle gear; 142. Second gear cover plate; 15. Third meshing structure; 151. Large gear; 152. Third gear cover plate; 16. Mixing cylinder; 161. Cylinder body; 162. Platform; 163. Ball bearing; 17. Stepper motor; 18. Driving gear; 19. Transmission shaft structure; 191. Shaft body; 192. Driven gear 1. Gear; 193. Flat gear; 194. Fourth gear cover plate; 195. First spiral plate; 196. Handle frame; 197. Second spiral plate; 198. Discharge fan frame; 2. Material box structure; 201. Wall box; 202. Square plate; 203. Silicone plate; 204. Folding frame; 205. Rib plate; 206. Slide plate; 207. Round cover; 208. Partition; 209. Sleeve; 210. Limiting rod; 211. Spring; 212. Base frame; 213. Feed cover; 214. Steel pipe; 215. First electrically controlled butterfly valve; 216. Flexible corrugated pipe; 3. Material guiding structure; 31. Guide pipe; 32. Second electrically controlled butterfly valve; 33. Pad plate; 34. Air pump device; 35. Air delivery pipe; 36. Screen cylinder; 37. Trapezoidal block; 38. Spray cover. Detailed Implementation

[0015] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0016] In the embodiments of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the position or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations of the present invention. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Similarly, words such as "an," "a," or "the" do not indicate a quantity limitation, but rather indicate the presence of at least one. Words such as "comprising" or "including" mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects.

[0017] Furthermore, in this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0018] Please see Figure 1-29 The present invention provides a technical solution: An energy-saving and corrosion-resistant concrete preparation device includes a drive structure 1, three material box structures 2, and three material guiding structures 3. The drive structure 1 has material box structures 2 at its front, rear, and right ends, and material guiding structures 3 at the bottom of each material box structure 2. The drive structure 1 includes three frame structures 11 at its front, rear, and right ends, a transmission belt 12, a first meshing structure 13, a second meshing structure 14, a third meshing structure 15, a mixing cylinder 16, a stepper motor 17, a drive gear 18, and a transmission shaft structure 19. Each frame structure 11 includes a clamping plate 111, a column 112, a first barrier plate 113, a strip plate 114, a vertical shaft 115, an arc plate 116, a screw 117, a second barrier plate 118, and a cover plate 119. The top of the clamping plate 111 is fixed... A column 112 is fixedly installed, and a first barrier plate 113 is fixedly installed at the top of the column 112. Multiple strips 114 are fixedly installed at the bottom of the vertical shaft 115. A clamping plate 111 has its top end in contact with the strips 114 and the vertical shaft 115. An arc-shaped piece 116 is fixedly installed on the outer side of the vertical shaft 115. A screw 117 is fixedly installed at the top of the vertical shaft 115, and a second barrier plate 118 is fixedly installed at the top of the screw 117. Threaded holes inside the side plate of the cover plate 119 and inside the clamping plate 111 are assembled by external studs. The top of the strips 114 abuts against and fits against the cover plate 119. The first meshing structure 13 includes a pinion 131 and a first gear cover plate 132. The first gear cover plate 132 is fixedly installed at the top and bottom of the pinion 131. The meshing structure 14 includes a middle gear 141 and a second gear cover plate 142. The second gear cover plate 142 is fixedly installed on the top and bottom of the middle gear 141. The third meshing structure 15 includes a large gear 151 and a third gear cover plate 152. The third gear cover plate 152 is fixedly installed on the top and bottom of the large gear 151. The mixing cylinder 16 includes a cylinder body 161, a base 162, and a ball bearing 163. The base 162 is fixedly installed on the top of the cylinder body 161. The outer ring of the ball bearing 163 is fixedly installed inside the base 162. The transmission shaft structure 19 includes a shaft body 191, a driven gear 192, a spur gear 193, a fourth gear cover plate 194, a first spiral plate 195, a handle 196, a second spiral plate 197, and a discharge fan frame 198. The outer side of body 191 is fixedly equipped with driven gear 192, spur gear 193, two fourth gear cover plates 194, first spiral plate 195, handle 196, second spiral plate 197, and discharge fan frame 198. A spur gear 193 is fixedly installed between the two fourth gear cover plates 194. The material box structure 2 includes wall box 201, square plate 202, silicone plate 203, folding frame 204, rib plate 205, sliding plate 206, round cover 207, partition 208, sleeve 209, limiting rod 210, spring 211, bottom frame 212, feed cover 213, steel pipe 214, first electrically controlled butterfly valve 215, and flexible corrugated pipe 216. The square plate 202 is installed inside the wall box 201, and the silicone plate 203 is fixedly installed on the outer side of the square plate 202.The outer side of the silicone plate 203 is slidably fitted against the inner wall of the wall box 201. Two symmetrical folding brackets 204 are arranged on the top of the square plate 202. Ribs 205 are fixedly installed on the inner side of each folding bracket 204. A sliding plate 206 is fixedly installed at the other end of the folding bracket 204 closest to the drive structure 1, and a round cover 207 is fixedly installed at the other end of the folding bracket 204 furthest from the drive structure 1. A partition 208 is fixedly installed at the end of the wall box 201 furthest from the drive structure 1. A sleeve 209 is fixedly installed at the top of the partition 208. A limit rod 210 is fixedly installed at the bottom of the round cover 207. A spring 211 is fixedly installed between the top of the partition 208 and the bottom of the round cover 207. A bottom frame 212 is fixedly installed at the bottom of the wall box 201. The end of the wall box 201 closest to the drive structure 1 is fixedly fitted with a clamping plate 111. Component 3 includes a conduit 31, a second electrically controlled butterfly valve 32, a pad 33, an air pump device 34, an air delivery pipe 35, a screen cylinder 36, a trapezoidal block 37, and a spray cover 38. The second electrically controlled butterfly valve 32 is fixedly connected inside the conduit 31. The outer wall of the conduit 31 is fixedly mounted to the pad 33. The air pump device 34 is fixedly mounted at the top of the pad 33. The air delivery port at the top of the air pump device 34 is fixedly connected to the air delivery pipe 35. The air delivery pipe 35 is fixedly mounted inside the conduit 31. The end of the air delivery pipe 35 away from the air delivery port at the top of the air pump device 34 is fixedly connected to the screen cylinder 36, whose inner wall is fixedly connected to a fiber filter screen. The end of the conduit 31 away from the second electrically controlled butterfly valve 32 is fixedly connected to the internal cavity of the trapezoidal block 37. The end of the internal cavity of the trapezoidal block 37 away from the conduit 31 is fixedly connected to the spray cover 38.

[0019] The outer side of the vertical shaft 115 at the front end is fixedly connected to the large gear 151 and the third gear cover plate 152. The outer side of the vertical shaft 115 at the right end is fixedly connected to the middle gear 141 and the second gear cover plate 142. The outer side of the vertical shaft 115 at the rear end is fixedly connected to the small gear 131 and the first gear cover plate 132. The inner tooth groove of the transmission belt 12 meshes with the small gear 131, the middle gear 141, the large gear 151 and the spur gear 193. The transmission belt 12 slides in contact with the first gear cover plate 132, the second gear cover plate 142, the third gear cover plate 152 and the fourth gear cover plate 194. Through the above arrangement, the transmission belt 12 can be prevented from falling off due to up and down vibration during gear meshing transmission, thereby improving the meshing transmission stability between the transmission belt 12 and the small gear 131, the middle gear 141, the large gear 151 and the spur gear 193.

[0020] The internal threaded hole inside the slide plate 206 is threaded to rotate with the screw 117, and the through hole inside the slide plate 206 is slidably connected to the column 112. Two symmetrically arranged cover plates 119 limit the assembly of the strip plate 114 and the vertical shaft 115. Both cover plates 119 are in contact with the outer side of the vertical shaft 115. Through the above arrangement, the cover plates 119 limit the rotation of the strip plate 114, the vertical shaft 115, the arc plate 116, the screw 117, and the second barrier plate 118.

[0021] The limiting rod 210 is slidably disposed on the inner wall of the sleeve 209, and the spring 211 is spirally distributed on the outside of the sleeve 209 and the limiting rod 210. Through the above arrangement, it can play a lateral auxiliary support role for the square plate 202. The rib plate 205 is a diagonal bracing reinforcement structure for the folding frame 204, and the top of the partition 208 plays a fixed support role for the sleeve 209 and the spring 211.

[0022] A feed cover 213 is fixedly connected to the top of the square plate 202. A steel pipe 214 is fixedly connected to the top of the feed cover 213. A first electrically controlled butterfly valve 215 is fixedly connected inside the steel pipe 214. A flexible corrugated pipe 216 is fixedly connected to the top of the steel pipe 214. The top of the flexible corrugated pipe 216 is fixedly connected to the conveying pipe of an external powder conveying pump. With the above settings, the quantitatively proportioned material is placed inside multiple external silos. The suction end pipe of the external powder conveying pump is connected to the silo, and the discharge end pipe of the external powder conveying pump is connected to the top of the flexible corrugated pipe 216, which facilitates the extraction and feeding of raw materials.

[0023] The top end of the conduit 31 is fixedly connected to the bottom end of the bottom frame 212. The inner wall of the cylinder 161 is fixedly installed with the conduit 31. The inner wall of the bottom frame 212 is inclined to facilitate downward material conveying. With the above configuration, the conduit 31, as a material conveying pipe, has the characteristic of facilitating pressurized material conveying.

[0024] The bottom of the stepper motor 17 housing is fixedly mounted to the top of the cylinder 161. The output end of the stepper motor 17 is fixedly connected to the drive gear 18, which meshes with the driven gear 192. The inner ring of the ball bearing 163 and the shaft 191 are assembled by a key block. The inner wall of the cylinder 161 is in close contact with the first spiral plate 195, the handle 196, the second spiral plate 197, and the discharge fan frame 198. With the above arrangement, the rotation drive component and the transmission drive component of the main body of the device are both individually mounted stepper motors 17, so the linkage control of the main body of the device is strong.

[0025] like Figure 8 , Figure 9 as well as Figure 10 As shown, after the card plate 111 and the two cover plates 119 are assembled with external studs, they form an inner cavity space that limits the rotation of the strip plate 114 and the vertical shaft 115. Therefore, driven by the transmission belt 12, the strip plate 114, the vertical shaft 115, the arc plate 116, the screw 117 and the second barrier plate 118 are driven to rotate synchronously through the meshing rotation of the correspondingly meshing small gear 131, medium gear 141 and large gear 151.

[0026] Work process: The stepper motor 17, the first electrically controlled butterfly valve 215, the second electrically controlled butterfly valve 32, the air pump device 34, and the external powder conveying pump fixedly connected to the top of the flexible bellows 216 in this invention are all controlled by a PLC controller, and the above electrical devices are all connected to an external power supply.

[0027] like Figure 1 The diagram shows the initial state of the device. The horizontal height of the sliding plates 206 located at the front, rear, and right ends is the same. Taking the sliding plate 206 located at the front end as an example, as shown... Figure 28 , Figure 29 As shown, the bottom end of the slide plate 206 abuts against the top end of the arc plate 116 for a limiting position. At this time, the horizontal height of the square plate 202 located at the front end, rear end and right end inside the wall box 201 is the same. The stepper motor 17 starts to rotate in the forward direction, driving the drive gear 18 to rotate. Since the drive gear 18 is meshed with the driven gear 192, the shaft 191 can be driven to rotate through the driven gear 192. Since the shaft 191 and the inner ring of the ball bearing 163 are assembled through an external key block, the transmission shaft structure 19 rotates as a whole. The inner tooth groove of the transmission belt 12 of this device is meshed with the small gear 131, the medium gear 141, the large gear 151 and the flat gear 193. The transmission belt 12 is in contact with the first gear cover plate 132, the second gear cover plate 142, the third gear cover plate 152 and the fourth gear cover plate 194, which can prevent the transmission belt 12 from falling off due to up and down shaking during gear meshing transmission.

[0028] The transmission belt 12 drives the first meshing structure 13, the second meshing structure 14, and the third meshing structure 15 to rotate. The pinion 131, the intermediate gear 141, and the large gear 151 have the same linear velocity in the meshing area with the transmission belt 12, but these gears will generate different rotational angular velocities. The strip 114, the vertical shaft 115, the arc plate 116, the screw 117, and the second barrier plate 118 are an integrated structure. The sliding plates 206 located at the front, rear, and right ends are lifted by the screw 117 through spiral rotation. Figure 2 As shown, within the same time period, the lifting height of the sliding plate 206 set at the front end, rear end and right end is different, and the size of the cavity formed between the wall box 201 set at the front end, rear end and right end and the square plate 202 is different. The sleeve 209, the limiting rod 210 and the spring 211 play an auxiliary role in vertical limiting.

[0029] The quantitatively proportioned materials are placed inside multiple external silos. The suction end pipe of the external powder conveying pump is connected to the silo, and the discharge end pipe of the external powder conveying pump is connected to the top of the flexible corrugated pipe 216. The valve port of the second electrically controlled butterfly valve 32 is closed, and the valve port of the first electrically controlled butterfly valve 215 is opened. The external powder conveying pump, which is fixedly connected to the top of the flexible corrugated pipe 216, is started to fill the cavity area formed between the wall box 201 and the square plate 202 with materials. The cavity area formed between the wall box 201 and the square plate 202 at the rear end is the largest and is filled with energy-saving and waste-utilizing recycled and crushed concrete powder. The cavity area formed between the wall box 201 and the square plate 202 at the front end is the smallest and is filled with crushed fiber powder. The cavity area formed between the wall box 201 and the square plate 202 at the right end is of medium size and is filled with a mixture of coal ash and binder powder. The quantitatively proportioned materials can be pre-stored between the wall box 201 and the square plate 202.

[0030] The second electrically controlled butterfly valve 32 opens, the first electrically controlled butterfly valve 215 closes, and then the stepper motor 17 reverses and starts. The air pump device 34 starts and pressurizes the screen cylinder 36 through the air supply pipe 35. The material in the cavity area formed between the wall box 201 and the square plate 202 is discharged through the guide pipe 31. The pressurized air is sprayed out through the fiber filter screen fixedly installed inside the screen cylinder 36, forming a pressurized space between the wall box 201 and the square plate 202 to promote the discharge of the material. The material enters the internal cavity of the trapezoidal block 37 through the guide pipe 31 and is sprayed out through the round hole set in the spray cover 38 which is connected to the internal cavity of the trapezoidal block 37.

[0031] like Figure 1 , Figure 2 , Figure 26 As shown, the bottom of the discharge fan frame 198 is equipped with a transmission pulley device for conveying materials. Since the spray covers 38 are distributed at the front, rear, and right ends of the cylinder 161, the sprayed materials are mixed and agitated under the rotation of the transmission shaft structure 19. The mixture is conveyed downward along the spiral surface of the first spiral plate 195. The mixture is dispersed by the rotation of the handle 196 and conveyed downward along the spiral surface of the second spiral plate 197. Finally, it is discharged downward through the gaps in the discharge fan frame 198. The mixed concrete material can be used as a high-quality concrete filler base material, specifically as follows. Figure 1 , Figure 2 As shown, a drive pulley device is provided at the bottom of the mixing cylinder 16. The mixed concrete material at the gap of the discharge fan frame 198 falls into the top conveyor belt of the drive pulley device and can be transported to the next drying and storage process.

[0032] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving and corrosion-resistant concrete preparation device, comprising a drive structure (1), three material box structures (2) and three material guiding structures (3), characterized in that: The drive structure (1) has a material box structure (2) at its front end, rear end, and right end. The material box structure (2) has a material guide structure (3) at its bottom. The drive structure (1) includes three frame structures (11) at its front end, rear end, and right end, a transmission belt (12), a first meshing structure (13), a second meshing structure (14), a third meshing structure (15), a mixing cylinder (16), a stepper motor (17), a drive gear (18), and a transmission shaft structure (19). The frame structure (11) includes a clamping plate (111), a column (112), a first barrier plate (113), a strip plate (114), a vertical shaft (115), an arc plate (116), a screw (117), a second barrier plate (118), and a drive shaft structure (19). The cover plate (119) has a column (112) fixedly installed at the top of the clamping plate (111), a first barrier plate (113) fixedly installed at the top of the column (112), and multiple strips (114) fixedly installed at the bottom of the vertical shaft (115). The top of the clamping plate (111) is in contact with the strips (114) and the vertical shaft (115). An arc plate (116) is fixedly installed on the outside of the vertical shaft (115). A screw (117) is fixedly installed at the top of the vertical shaft (115), and a second barrier plate (118) is fixedly installed at the top of the screw (117). The threaded holes inside the side plate of the cover plate (119) and the threaded holes inside the clamping plate (111) are assembled by external studs. The strips (114) are fixedly installed at the bottom of the vertical shaft (115). 14) The top of the gear and the cover plate (119) are in contact and fit together. The first meshing structure (13) includes a pinion (131) and a first gear cover plate (132). The pinion (131) is fixedly provided with the first gear cover plate (132) at the top and bottom. The second meshing structure (14) includes a medium gear (141) and a second gear cover plate (142). The medium gear (141) is fixedly provided with the second gear cover plate (142) at the top and bottom. The third meshing structure (15) includes a large gear (151) and a third gear cover plate (152). The large gear (151) is fixedly provided with the third gear cover plate (152) at the top and bottom. The mixing cylinder (16) includes a cylinder body (161) and a platform (162). The cylinder (161) is fixedly provided with a base (162) at the top. The base (162) is fixedly provided with the outer ring of the ball bearing (163). The transmission shaft structure (19) includes a shaft (191), a driven gear (192), a spur gear (193), a fourth gear cover plate (194), a first spiral plate (195), a handle (196), a second spiral plate (197), and a discharge fan frame (198). The driven gear (192), the spur gear (193), two fourth gear cover plates (194), the first spiral plate (195), the handle (196), the second spiral plate (197), and the discharge fan frame (198) are fixedly provided on the outside of the shaft (191).A flat gear (193) is fixedly installed between the two fourth gear cover plates (194) set at the top and bottom. The material box structure (2) includes a wall box (201), a square plate (202), a silicone plate (203), a folding frame (204), a rib plate (205), a sliding plate (206), a round cover (207), a partition (208), a sleeve (209), a limiting rod (210), a spring (211), a bottom frame (212), a feed cover (213), a steel pipe (214), a first electrically controlled butterfly valve (215), and a flexible corrugated pipe (216). The square plate (202) is installed inside the wall box (201), and the square plate (202) is fixed on the outside. A silicone plate (203) is provided, the outer side of which is slidably fitted against the inner wall of the wall box (201). Two folding brackets (204) are symmetrically arranged on the top of the square plate (202). Ribs (205) are fixedly arranged on the inner side of the folding brackets (204). A sliding plate (206) is fixedly arranged at the other end of the folding bracket (204) closer to the driving structure (1), and a round cover (207) is fixedly arranged at the other end of the folding bracket (204) away from the driving structure (1). A partition (208) is fixedly arranged at the end of the wall box (201) away from the driving structure (1). A sleeve (209) is fixedly arranged at the top of the partition (208). A limit rod (210) is fixedly installed at the bottom of the cover (207). A spring (211) is fixedly installed between the top of the partition (208) and the bottom of the round cover (207). A bottom frame (212) is fixedly installed at the bottom of the wall box (201). The wall box (201) is fixedly installed with a card plate (111) at one end near the drive structure (1). The material guiding structure (3) includes a guide tube (31), a second electrically controlled butterfly valve (32), a pad (33), an air pump device (34), an air delivery pipe (35), a screen cylinder (36), a trapezoidal block (37), and a spray cover (38). The second electrically controlled butterfly valve (32) is fixedly connected inside the guide tube (31). The outer wall of the pipe (31) is fixedly installed with the pad (33). An air pump device (34) is fixedly installed at the top of the pad (33). The air outlet at the top of the air pump device (34) is fixedly connected to the air supply pipe (35). The air supply pipe (35) is fixedly installed inside the guide tube (31). The end of the air supply pipe (35) away from the air outlet at the top of the air pump device (34) is fixedly connected to a sieve cylinder (36) with a fiber filter screen fixedly installed on its inner wall. The end of the guide tube (31) away from the second electrically controlled butterfly valve (32) is fixedly connected to the internal cavity of the trapezoidal block (37). The end of the internal cavity of the trapezoidal block (37) away from the guide tube (31) is fixedly connected to the spray cover (38).

2. The apparatus for preparing energy-saving and corrosion-resistant concrete according to claim 1, characterized in that: The outer side of the vertical shaft (115) at the front end is fixedly set with the large gear (151) and the third gear cover plate (152). The outer side of the vertical shaft (115) at the right end is fixedly set with the middle gear (141) and the second gear cover plate (142). The outer side of the vertical shaft (115) at the rear end is fixedly set with the small gear (131) and the first gear cover plate (132). The inner tooth groove of the transmission belt (12) meshes with the small gear (131), the middle gear (141), the large gear (151) and the flat gear (193). The transmission belt (12) slides in contact with the first gear cover plate (132), the second gear cover plate (142), the third gear cover plate (152) and the fourth gear cover plate (194).

3. The apparatus for preparing energy-saving and corrosion-resistant concrete according to claim 1, characterized in that: The internal threaded hole inside the slide plate (206) is threaded and rotated with the screw (117). The through hole inside the slide plate (206) is slidably connected with the column (112). The two symmetrically arranged cover plates (119) limit the assembly of the strip plate (114) and the vertical shaft (115). Both cover plates (119) are in contact with the outside of the vertical shaft (115).

4. The apparatus for preparing energy-saving and corrosion-resistant concrete according to claim 1, characterized in that: The limiting rod (210) is slidably disposed on the inner wall of the sleeve (209), and the spring (211) is spirally distributed on the outside of the sleeve (209) and the limiting rod (210).

5. The apparatus for preparing energy-saving and corrosion-resistant concrete according to claim 1, characterized in that: The top of the square plate (202) is fixedly connected to a feed cover (213), the top of the feed cover (213) is fixedly connected to a steel pipe (214), the inside of the steel pipe (214) is fixedly connected to a first electrically controlled butterfly valve (215), the top of the steel pipe (214) is fixedly connected to a flexible corrugated pipe (216), and the top of the flexible corrugated pipe (216) is fixedly connected to the conveying pipe of the external powder conveying pump.

6. The apparatus for preparing energy-saving and corrosion-resistant concrete according to claim 1, characterized in that: The top end of the conduit (31) is fixedly connected to the bottom end of the bottom frame (212), and the inner wall of the cylinder (161) is fixedly set with the conduit (31).

7. The apparatus for preparing energy-saving and corrosion-resistant concrete according to claim 1, characterized in that: The bottom of the stepper motor (17) housing is fixedly set to the top of the cylinder (161). The output end of the stepper motor (17) is fixedly connected to the drive gear (18). The drive gear (18) meshes with the driven gear (192). The inner ring and shaft (191) of the ball bearing (163) are assembled by key blocks. The inner wall of the cylinder (161) is in close contact with the first spiral plate (195), the handle (196), the second spiral plate (197), and the discharge fan frame (198).

Citation Information

Patent Citations

  • Production system of adblue

    CN116474576A

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    CN116572375A