A non-woven waste recycling device and processing method
By designing non-woven waste recycle equipment, cutting non-woven fabric into thin strips with saw blades and crushing them in combination with crushing rollers, the problem of low efficiency of manual cutting is solved, and the thoroughness and efficiency of non-woven fabric crushing is improved. .
Patent Information
- Application Number
- CN202410527800.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-04-29
AI Technical Summary
In the existing non-woven fabric crushing process, manual cutting method is inefficient and discontinuous, resulting in incomplete crushing.
A non-woven waste recycling equipment is designed, and the whole piece of non-woven fabric is cut into thin strips through a saw blade, and then crushed with a crushing roller to realize the wiring operation of cutting strips and crushing.
The crushed non-woven fabric is ensured to be uniform in size, improve the crushing efficiency, and avoid the problem of incomplete crushing caused by large-area folding.
Smart Images

Figure CN118181596B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of non-woven fabric recycling, and in particular to a non-woven fabric waste recycling device and a processing method. Background Art
[0002] Non-woven fabrics are made of polyester fiber and polyester fiber and are made through a needle-punching process. They can be made into different thicknesses, feels, hardness, etc. They are moisture-proof, lightweight, flame-retardant, non-toxic and odorless, inexpensive, and recyclable. They are widely used in sound insulation, electric heaters, masks, and clothing industries. In order to improve the recycling rate of non-woven fabrics, non-woven fabrics that can be recycled are generally screened out, pre-treated, and then put into production. Commonly used pretreatment methods include cleaning, disinfection, and crushing.
[0003] However, when the non-woven fabric is shredded, in order to ensure that the non-woven fabric can be completely shredded and not incompletely shredded due to large-area folding, a whole piece of non-woven fabric waste is generally cut into thin strips by manual cutting before shredding. However, this manual cutting method is relatively traditional. On the one hand, it requires more manpower. On the other hand, the cutting and shredding cannot be carried out in parallel. The two processes are not consistent enough, which greatly reduces the shredding efficiency.
[0004] Therefore, it is necessary to provide a new non-woven waste recycling equipment and processing method to solve the above technical problems. Summary of the invention
[0005] The object of the present invention is to provide a non-woven waste recycling equipment and a processing method which can cut larger non-woven fabrics into thin strips, ensure uniform crushing size, and can connect the cutting and crushing processes.
[0006] To solve the above technical problems, the non-woven waste recycling equipment provided by the present invention includes a workbench and a gantry fixedly installed on the top of the workbench. Above the workbench, there are a C-shaped frame one and a C-shaped frame two. The C-shaped frame one is fixedly connected to the inner wall of one side of the gantry. On the sides of the C-shaped frame one and the C-shaped frame two that are close to each other, connecting plates are fixedly installed. On the sides of the two connecting plates that are close to each other, a plurality of fixing bars are fixedly installed. In the C-shaped frame one and the C-shaped frame two, one-way screws one are rotatably installed. On the two one-way screws one, pressing bars are threadedly installed. The sides of the two pressing bars that are close to each other respectively extend outside the two connecting plates, and the two pressing bars are respectively slidably connected to the C-shaped frame one and the C-shaped frame two. On the bottoms of the two pressing bars, a plurality of movable bars are fixedly installed. The plurality of movable bars are respectively adapted to the plurality of fixing bars. In the gantry, a one-way screw two is rotatably installed. On the one-way screw two, a sliding plate is threadedly installed. On the bottom of the sliding plate, a frame is fixedly installed. Inside the frame, a cylinder is fixedly installed. The output shaft of the cylinder is movably connected to the bottom of the frame, and on the output shaft of the cylinder, a concave seat one is fixedly installed. Inside the concave seat one, a rotating shaft is rotatably installed. On the rotating shaft, a plurality of saw blades are fixedly sleeved. The plurality of saw blades are staggered with the plurality of fixing bars and movable bars. A blanking port is opened on the workbench. Below the workbench, there is a crushing mechanism for crushing non-woven waste, and the blanking port is located above the crushing mechanism. On one side of the gantry, there is a pushing mechanism to drive the C-shaped frame two to perform linear horizontal movement.
[0007] Preferably, on the tops of the C-shaped frame one and the C-shaped frame two, motors one are fixedly installed. The output shafts of the two motors one are respectively fixedly connected to the tops of the two one-way screws one. On the outer wall of one side of the gantry, a motor two is fixedly installed. The output shaft of the motor two is fixedly connected to one end of the one-way screw two. On the outer wall of one side of the concave seat one, a motor three is fixedly installed. The output shaft of the motor three is fixedly connected to one end of the rotating shaft.
[0008] Preferably, the crushing mechanism includes a crushing box with an open top. The crushing box is fixedly installed at the bottom of the workbench. Inside the crushing box, two connecting rods are rotatably installed. The co-directional ends of the two connecting rods both extend outside the crushing box, and on the two connecting rods, crushing rollers are fixedly sleeved. The two crushing rollers are meshed with each other. On the outer wall of one side of the crushing box, a motor four is fixedly installed. The output shaft of the motor four is fixedly connected to one end of one of the connecting rods. On the two connecting rods, gears are fixedly sleeved. The two gears are meshed with each other. An outlet is opened at the bottom of the crushing box.
[0009] Preferably, the pushing mechanism includes a U-shaped frame III, which is fixedly installed on the outer wall of one side of the gantry. A one-way screw III is rotatably installed in the U-shaped frame III. A motor V is fixedly installed on the outer wall of one side of the U-shaped frame III. The output shaft of the motor V is fixedly connected to one end of the one-way screw III. A sliding plate is threadedly installed on the one-way screw III. A push rod is fixedly installed on the side of the sliding plate close to the gantry. One end of the push rod extends into the gantry and is fixedly connected to the U-shaped frame II, and the push rod is slidably connected to the gantry.
[0010] Preferably, a fixed stop rod is fixedly installed on the inner wall of the top of the gantry. The fixed stop rod is in contact with the sliding plate. A plurality of limit holes are opened on the top of the gantry. A square rod is fixedly installed on the top of the gantry. A slider is slidably installed on the square rod. An inverted U-shaped frame is fixedly installed at the bottom of the slider. A movable stop rod is slidably installed in the inverted U-shaped frame. The bottom end of the movable stop rod extends into the corresponding limit hole.
[0011] Preferably, a concave seat II is provided below the crushing box. A central shaft is rotatably installed in the concave seat II. A rocking seat is fixedly sleeved on the central shaft. A guiding channel steel is fixedly installed on the top of the rocking seat. The guiding channel steel is located below the discharge port of the crushing box. A motor VI is fixedly installed on the outer wall of one side of the concave seat II. The output shaft of the motor VI is fixedly connected to one end of the central shaft.
[0012] Preferably, a cross table is fixedly installed on one side of the workbench. Two ultrasonic cleaning machines are fixedly installed on the top of the cross table. A return-shaped frame is fixedly installed on the top of the cross table. A bidirectional screw is rotatably installed in the return-shaped frame. A motor VII is fixedly installed on the top of the return-shaped frame. The output shaft of the motor VII is fixedly connected to the top end of the bidirectional screw. A lifting plate I and a lifting plate II are threadedly installed on the bidirectional screw. A fixed rod I is fixedly installed at the bottom of the lifting plate I. A cleaning basket I is fixedly installed at the bottom end of the fixed rod I. A fixed rod II is fixedly installed at the bottom of the lifting plate II. A cleaning basket II is fixedly installed at the bottom end of the fixed rod II. The cleaning basket I and the cleaning basket II are respectively adapted to the two ultrasonic cleaning machines, and the cleaning basket II is located in the corresponding ultrasonic cleaning machine. A hot air blower is fixedly installed on the top of the gantry. An air duct I is fixedly installed at the air outlet end of the hot air blower. Two air ducts II are fixedly installed on the air duct I. The bottom ends of the two air ducts II are both fixedly installed with air ducts III. A plurality of air ducts IV are fixedly installed on each of the two air ducts III. Three horn nozzles are fixedly installed on each of the plurality of air ducts IV.
[0013] Preferably, waste liquid pipes are fixedly installed at the bottom of the two ultrasonic cleaning machines, water valves are provided on the two waste liquid pipes, and the two waste liquid pipes pass through the horizontal platform, and the same liquid guide tube is fixedly installed at the bottom ends of the two waste liquid pipes.
[0014] Preferably, a vertical plate is fixedly installed on the top of the horizontal platform, a horizontal plate is fixedly installed on the top of the vertical plate, the air duct 1 is fixedly connected to the horizontal plate, the air duct 2 close to the gantry is fixedly connected to the gantry, and the air duct 2 away from the gantry is fixedly connected to the vertical plate, and air valves are provided on both of the air ducts 2.
[0015] The present invention also provides a method for processing recycled nonwoven waste, comprising the following steps:
[0016] S1. Fix the non-woven waste: first start the motor five in the forward direction, and its output shaft drives the one-way screw three to rotate, so that the mold frame two moves toward the mold frame one, until the distance between the two is adjusted to a shorter distance, first take out the whole piece of non-woven fabric, put one side of it on the multiple fixed strips corresponding to the mold frame one, and then put the other side on the multiple fixed strips corresponding to the mold frame two, start the two motors one in the forward direction, and the output shafts of the two motors one drive the corresponding one-way screw one to rotate, so that the pressure strip and the movable strip are lowered, and finally the non-woven fabric is clamped, and then the motor five is started in the reverse direction to straighten the non-woven fabric;
[0017] S2, cutting the non-woven fabric waste into thin strips: first lift up the movable lever to bring it out of the corresponding limit hole, then horizontally move the inverted U-shaped frame, and according to the actual length of the non-woven fabric waste, move the movable lever to the specified position and then release it, so that it can be directly inserted into the specified limit hole to form a movable limit for the slide, and then start the motor three, the saw blade starts to rotate, and then start the output shaft of the cylinder to extend, so that the saw blade contacts the straightened non-woven fabric and cuts the part, after cutting, start the motor two in the forward direction, its output shaft drives the one-way screw two to rotate, the saw blade starts to move horizontally, and finally the original whole piece of non-woven fabric is transformed into thin strips;
[0018] S3. Crush the thin strips of non-woven fabric: first turn on motor four, and the two crushing rollers rotate relative to each other. Then, turn off motor three, stop the saw blade, and then start the output shaft of the cylinder to retract, bring the saw blade back to its original height, and then reversely start motor two to bring the saw blade back to its original position. Subsequently, reversely start the two motors one to loosen the non-woven fabric. The loosened non-woven fabric loses its limit and falls directly from the fixed bar under the action of gravity and falls into the crushing box. Under the crushing of the crushing roller, the thin strips of non-woven fabric are directly crushed and fall directly into the corresponding receiving vehicle through the guide channel steel.
[0019] Compared with the related art, the non-woven fabric waste recycling equipment and processing method provided by the present invention have the following beneficial effects:
[0020] The present invention provides a non-woven fabric waste recycling device and a processing method. By setting a plurality of saw blades staggered with a plurality of fixed bars and movable bars, the whole piece of non-woven fabric waste can be sawed into a plurality of thin strips before pulverizing, and then the thin strips of non-woven fabric waste are pulverized by a pulverizing roller, so that the size of the pulverized non-woven fabric scraps is uniform, and the thin strips of non-woven fabric basically do not fold over a large area, thereby ensuring the thoroughness of pulverization without secondary pulverization, and the non-woven fabric can naturally fall into the pulverizing mechanism below for pulverization after being cut into strips, and the two processes can be carried out in a line, thereby improving the pulverization efficiency;
[0021] In addition, by setting up the pushing mechanism, the distance between the second and first mold frames can be adjusted according to the actual size of the non-woven waste, so as to meet the cutting work of non-woven waste of different sizes, and the applicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the three-dimensional structure of the first embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0023] Figure 2 A rear structural schematic diagram of a first embodiment of a non-woven fabric waste recycling device provided by the present invention;
[0024] Figure 3 A front view structural schematic diagram of a first embodiment of a non-woven fabric waste recycling device provided by the present invention;
[0025] Figure 4 A schematic diagram of the assembly structure of the first mold frame, the second mold frame and the third mold frame in the first embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0026] Figure 5 A schematic diagram of the connection structure of the first profile frame, the fixed bar and the movable bar in the first embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0027] Figure 6 A schematic diagram of the internal structure of the mold frame 3 in the first embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0028] Figure 7 A schematic side cross-sectional structure diagram of a workbench and a gantry in a first embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0029] Figure 8A schematic diagram of the structure of a crushing box in the first embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0030] Fig. 9 A schematic diagram of the assembly structure of the inverted U-shaped frame and the movable lever in the first embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0031] Fig.10 A schematic diagram of the connection structure between the concave seat 2 and the central shaft in the first embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0032] Fig.11 This is a schematic diagram of the three-dimensional structure of the second embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0033] Fig.12 The second three-dimensional structural schematic diagram of the second embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0034] Fig.13 A schematic diagram of the assembly structure of a horizontal table, an ultrasonic cleaning machine and a return frame in the second embodiment of the non-woven waste recycling equipment provided by the present invention;
[0035] Fig.14 A schematic cross-sectional view of the return frame in the second embodiment of the non-woven fabric waste recycling equipment provided by the present invention;
[0036] Fig.15 This is a schematic diagram of the connection structure of air duct one, air duct two and air duct three in the second embodiment of the non-woven waste recycling equipment provided by the present invention.
[0037] Numbers in the figure: 1, workbench; 2, gantry; 3, profile frame 1; 4, profile frame 2; 5, connecting plate; 6, fixed bar; 7, one-way screw 1; 8, pressure bar; 9, movable bar; 10, one-way screw 2; 11, slide plate; 12, frame; 13, cylinder; 14, concave seat 1; 15, rotating shaft; 16, saw blade; 17, crushing box; 18, drop opening; 19, connecting rod; 20, crushing roller; 21, profile frame 3; 22, one-way screw 3; 23, sliding plate; 24, top rod; 25, fixed gear rod; 26, square rod; 2 7. Slider; 28. Inverted U-shaped frame; 29. Limiting hole; 30. Movable gear lever; 31. Concave seat 2; 32. Center axis; 33. Rocker seat; 34. Guide channel steel; 35. Cross table; 36. Ultrasonic cleaning machine; 37. Return frame; 38. Bidirectional screw; 39. Lifting plate 1; 40. Fixed rod 1; 41. Cleaning basket 1; 42. Lifting plate 2; 43. Fixed rod 2; 44. Cleaning basket 2; 45. Hot air blower; 46. Air duct 1; 47. Air duct 2; 48. Air duct 3; 49. Air duct 4; 50. Horn nozzle. DETAILED DESCRIPTION
[0038] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0039] First Embodiment:
[0040] Please refer to Figure 1-Figure 10 , in the first embodiment of the present invention, the non-woven waste recycling equipment includes: a workbench 1 and a gantry 2 fixed on the top of the workbench 1. Above the workbench 1, there are a C-shaped frame one 3 and a C-shaped frame two 4. Among them, the C-shaped frame one 3 is fixedly connected to the inner wall of one side of the gantry 2, and on the sides of the C-shaped frame one 3 and the C-shaped frame two 4 that are close to each other, there are fixed connection plates 5. On the sides of the two connection plates 5 that are close to each other, there are fixed a plurality of fixed bars 6. Inside the C-shaped frame one 3 and the C-shaped frame two 4, there are rotatably installed one-way screws one 7. On the two one-way screws one 7, there are threadedly installed pressing bars 8. And in order to ensure that the pressing bars 8 can perform stable linear lifting, there are fixed vertical rods inside the C-shaped frame one 3 and the C-shaped frame two 4. The two vertical rods penetrate through the corresponding pressing bars 8 and are slidably connected to the corresponding pressing bars 8. The sides of the two pressing bars 8 that are close to each other respectively extend outside the two connection plates 5, and on the two connection plates 5, there are opened sliding grooves. The top end surfaces of the fixed bars 6 are on the same horizontal plane as the bottom inner walls of the sliding grooves. And the two pressing bars 8 pass through the corresponding sliding grooves and are in contact with the inner walls of the sliding grooves. At the bottoms of the two pressing bars 8, there are fixed a plurality of movable bars 9. The plurality of movable bars 9 are respectively adapted to the plurality of fixed bars 6. Through the descent of the movable bars 9, the fixed bars 6 can finally be clamped. Inside the gantry 2, there is rotatably installed a one-way screw two 10. On it, there is threadedly installed a sliding plate 11. And at the bottom of the sliding plate 11, there is fixed a frame 12. Inside the frame 12, there is fixed a cylinder 13. Its output shaft is movably connected to the bottom of the frame 12. And on the output shaft of the cylinder 13, there is fixed a concave seat one 14. And at the bottom of the frame 12, there are slidably installed two limiting rods. The bottom ends of the two limiting rods are fixedly connected to the concave seat one 14 to prevent the output shaft of the cylinder 13 from rotating. And inside the concave seat one 14, there is rotatably installed a rotating shaft 15. On it, there is fixedly sleeved a plurality of saw blades 16. The plurality of saw blades 16 are staggered with the plurality of fixed bars 6 and the plurality of movable bars 9. In this way, when the saw blades 16 descend, they can pass through the spaces between two adjacent fixed bars 6 and between two adjacent movable bars 9, so as to realize the cutting of the non-woven waste. On the workbench 1, there is opened a blanking port 18. And below the workbench 1, there is a crushing mechanism for crushing the non-woven waste. And the provided blanking port 18 is located above the crushing mechanism, so that the cut non-woven fabric can be directly introduced into the crushing mechanism for crushing. And on one side of the gantry 2, there is a pushing mechanism to drive the C-shaped frame two 4 to perform linear horizontal movement, so as to be able to adjust the distance between the C-shaped frame two 4 and the C-shaped frame one 3, and to be able to straighten the fixed non-woven fabric, which is convenient for sawing.
[0041] In the above - mentioned manner, a first motor is fixed to the top of each of the U - shaped frame one 3 and the U - shaped frame two 4. The output shafts of the two first motors are respectively fixedly connected to the tops of the two one - way screws one 7. And a second motor is fixed to the outer wall of one side of the gantry 2, and its output shaft is fixedly connected to one end of the one - way screw two 10. A third motor is fixed to the outer wall of one side of the concave - shaped seat one 14, and its output shaft is fixedly connected to one end of the rotating shaft 15, so as to provide power rotation drive for each shaft - type part that needs to rotate.
[0042] In the above - mentioned crushing mechanism, there is a crushing box 17 with an open top. The crushing box 17 is fixed to the bottom of the workbench 1, and its top opening corresponds to the material - falling opening 18 up and down. Two connecting rods 19 are rotatably installed in the crushing box 17. The same - direction ends of the two connecting rods 19 extend outside the crushing box 17, and crushing rollers 20 located in the crushing box 17 are fixedly sleeved on the two connecting rods 19. The two crushing rollers 20 are meshed with each other, so as to achieve a good crushing effect. A fourth motor is fixed to the outer wall of one side of the crushing box 17, and its output shaft is fixedly connected to one end of one of the connecting rods 19. In order to drive the two connecting rods 19 to rotate simultaneously, gears are fixedly sleeved on the two connecting rods 19, and the two gears are meshed with each other. The bottom of the crushing box 17 is provided with a discharge port for discharging the crushed non - woven fabric.
[0043] In the above - mentioned pushing mechanism, there is a U - shaped frame three 21. The U - shaped frame three 21 is fixed to the outer wall of one side of the gantry 2. A one - way screw three 22 is rotatably installed therein. A fifth motor is fixed to the outer wall of one side of the U - shaped frame three 21, and its output shaft is fixedly connected to one end of the one - way screw three 22. A sliding plate 23 is threadedly installed on the one - way screw three 22. In order to ensure the stable linear horizontal movement of the sliding plate 23, a cross - bar is fixed in the U - shaped frame three 21. The cross - bar penetrates through the sliding plate 23 and is slidably connected to it. And a push rod 24 is fixed to the side of the sliding plate 23 close to the gantry 2. One end of it extends into the gantry 2 and is fixedly connected to the U - shaped frame two 4. And the push rod 24 is slidably connected to the gantry 2. In this way, when the one - way screw three 22 rotates, it can push the U - shaped frame two 4 to move horizontally.
[0044] The gantry 2 has a plurality of limit holes 29 formed on the top of the gantry 2, and a square rod 26 is fixed on the top of the gantry 2. A slider 27 is slidably mounted on the square rod 26. An inverted U-shaped frame 28 is fixed to the bottom of the slider 27. A movable lever 30 is slidably mounted in the inverted U-shaped frame 28. The bottom end of the movable lever 30 extends into the corresponding limit hole 29. By plugging the movable lever 30 into the limit hole 29, a horizontal upper limit can be provided for the slider 11, providing a limit function for the final position during movement, thereby preventing the saw blade 16 from colliding with the gantry 2.
[0045] In the present method, when a material receiving trolley is full, in order not to interrupt the material receiving process, a concave seat 2 31 can be provided under the crushing box 17, in which a central shaft 32 is rotatably installed, and a rocking seat 33 is fixedly sleeved on the central shaft 32, and a guide channel steel 34 is fixed on the top of the rocking seat 33, and the guide channel steel 34 is located below the discharge port of the crushing box 17, and a motor 6 is fixed on the outer wall of one side of the concave seat 2 31, and its output shaft is fixedly connected to one end of the central shaft 32. Before processing the non-woven waste, the material receiving trolleys are placed on the left and right sides of the concave seat 2 31, and in the initial state, the guide channel steel 34 is tilted to one side and is located above one of the material receiving trolleys. The tilt direction of the guide channel steel 34 can be adjusted by the forward and reverse rotation of the central shaft 32, thereby changing the material receiving position, so that the two material receiving trolleys can be used alternately.
[0046] In this embodiment:
[0047] When the non-woven waste is crushed, the motor five is first started in the positive direction, and its output shaft drives the one-way screw three 22 to rotate, so that the sliding plate 23 moves horizontally. At this time, through the push of the top rod 24, the type frame two 4 moves in the direction of the type frame one 3 until the distance between the two is short. Then, the whole piece of non-woven fabric can be taken out first, and then one side of it is placed on the multiple fixed strips 6 corresponding to the type frame one 3, and then the other side is placed on the multiple fixed strips 6 corresponding to the type frame two 4. Then, the two motors one are started in the positive direction, and the output shafts of the two motors one drive the corresponding one-way screw one 7 to rotate, so that the pressure strip 8 and the movable strip 9 are lowered, and finally the non-woven fabric is clamped, and then the motor five is started in the reverse direction, and the type frame two 4 moves away from the type frame one 3 until the non-woven fabric is straightened and the motor five is turned off;
[0048] Then, start the motor 3 first, and its output shaft drives the rotating shaft 15 and the saw blade 16 to rotate, and then start the output shaft of the cylinder 13 to extend, and the saw blade 16 will contact the straightened non-woven fabric and cut the part. After cutting, start the motor 2 in the positive direction, and its output shaft drives the one-way screw 2 10 to rotate, so that the slide plate 11 and the frame 12 can be driven to move horizontally, so that the saw blade 16 can be driven to move horizontally, and the non-woven fabric is gradually cut, until the saw blade 16 moves from one side of the non-woven fabric to the other side, and then all the cutting work is completed, and the original whole piece of non-woven fabric is transformed into thin strips;
[0049] Then, the motor 4 is turned on first, and its output shaft drives the corresponding connecting rod 19 to rotate, and then the other connecting rod 19 can be driven to rotate through two meshing gears, so that the two crushing rollers 20 rotate with each other, and then the motor 3 is turned off, the saw blade 16 stops rotating, and then the output shaft of the cylinder 13 is retracted to bring the saw blade 16 back to its original height, and then the motor 2 is started in reverse to bring the saw blade 16 back to its original position, and then the two motors 1 are started in reverse, the movable bar 9 starts to rise, and the non-woven fabric is loosened. After the non-woven fabric is loosened, it loses its limit and will fall directly from the fixed bar 6 under the action of gravity, and fall into the crushing box 17 through the drop opening 18. After falling in, the thin strips of non-woven fabric will be directly crushed by the crushing roller 20, and fall directly into the corresponding receiving vehicle through the guide channel steel 34;
[0050] After that, the next piece of non-woven waste to be crushed can be clamped on the fixing strip 6 in the same manner as above, and then it can be sawed and then crushed;
[0051] In the subsequent use, in order to prevent the saw blade 16 from colliding with the U-shaped frame 24 during the horizontal cutting process, the movable lever 30 can be lifted up before sawing to bring it out of the corresponding limiting hole 29, and then the inverted U-shaped frame 28 can be horizontally moved. According to the actual length of the non-woven waste, the movable lever 30 is moved to the specified position, and then it is loosened and directly inserted into the specified limiting hole 29 under the action of gravity, thereby forming a movement restriction on the slide plate 11. In this way, when the slide plate 11 contacts the movable lever 30 in the adjusted position, the saw blade 16 will not move anymore, thereby preventing it from colliding with the U-shaped frame 24;
[0052] At the same time, in subsequent use, when one of the receiving carts is full of crushed non-woven fabrics, the motor six can be started in reverse, and its output shaft can rotate with the central shaft 32, and then can rotate with the guide channel steel 34 around the axis of the central shaft 32, and finally tilt it to the other side, so that the crushed non-woven fabric can be guided to another empty receiving cart, and then the receiving cart full of non-woven fabrics can be pushed away and put back after dumping.
[0053] Compared with the related art, the non-woven waste recycling equipment provided by the present invention has the following beneficial effects:
[0054] In this embodiment, by setting a plurality of saw blades 16 staggered with a plurality of fixed bars 6 and movable bars 9, the whole piece of non-woven fabric waste can be sawn into a plurality of thin strips before the crushing process, and then the thin strips of non-woven fabric waste are crushed by the crushing roller 20, so that the size of the crushed non-woven fabric scraps can be uniform, and the thin strips of non-woven fabric will basically not fold over a large area, thereby ensuring the thoroughness of the crushing, without the need for secondary crushing, and the non-woven fabric can naturally fall into the crushing mechanism below for crushing after the strips are cut, and the two processes can be carried out in line, thereby improving the crushing efficiency;
[0055] In addition, by setting the pushing mechanism, the distance between the mold frame 2 4 and the mold frame 1 3 can be adjusted according to the actual size of the non-woven waste, so that the cutting work of non-woven waste of different sizes can be satisfied, and the applicability is strong.
[0056] Second embodiment:
[0057] Based on the non-woven waste recycling equipment provided in the first embodiment of the present application, the second embodiment of the present application proposes another non-woven waste recycling equipment. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0058] The second embodiment of the present invention is further described below in conjunction with the accompanying drawings and implementation modes.
[0059] Please refer to Figure 11-Figure 15The non-woven waste recycling equipment also includes a horizontal table 35, which is fixed on one side of the workbench 1. Two ultrasonic cleaning machines 36 are fixed on the top of the horizontal table 35. The model of the ultrasonic cleaning machine is DL-720E, which is a common ultrasonic cleaning equipment on the market and will not be described in detail here. A return frame 37 is fixed on the top of the horizontal table 35, and a bidirectional screw 38 is rotatably installed in the return frame 37. A motor seven is fixed on the top of the return frame 37, and its output shaft is fixedly connected to the top of the bidirectional screw 38. A lifting plate 1 39 and a lifting plate 2 42 are threadedly installed on the bidirectional screw 38. In order to ensure that the lifting plate 1 39 and the lifting plate 2 42 can only be lifted and lowered in a straight line, two guide rods are also fixed in the return frame 37. The two guide rods penetrate the lifting plate 1 39 and the lifting plate 2 42 and are slidably connected to the two. A fixing rod 1 40 is fixed at the bottom of the lifting plate 1 39, and the bottom end of the fixing rod 1 40 A cleaning basket 41 is fixed, and the bottom end of the fixing rod 40 is connected to the bottom of the cleaning basket 41, so as not to hinder the non-woven fabric waste from being put into the cleaning basket 41, and a fixing rod 43 is fixed to the bottom of the lifting plate 42, and a cleaning basket 44 is fixed to the bottom end of the fixing rod 43, and the connection method of the two is the same as that of the fixing rod 40 and the cleaning basket 41, and the cleaning basket 41 and the cleaning basket 44 are respectively adapted to two ultrasonic cleaning machines 36. In the initial state, the cleaning basket 44 is located in the corresponding ultrasonic cleaning machine 36, and a hot air blower 45 is fixed to the top of the gantry 2, and an air duct 46 is fixed on the air outlet end thereof, and two air ducts 47 are fixed on the air duct 1 46, and air ducts 3 48 are fixed to the bottom ends of the two air ducts 47, and multiple air ducts 49 are fixed to the two air ducts 3 48, and three horn nozzles 50 are fixed to the multiple air ducts 49.
[0060] In the above method, in order to discharge the cleaning liquid directly after cleaning, waste liquid pipes are fixed at the bottom of the two ultrasonic cleaning machines 36, and water valves are provided on the two waste liquid pipes. Both waste liquid pipes pass through the horizontal platform 35, and the same liquid guide tube is fixed at the bottom end of the two waste liquid pipes, and the free end of the liquid guide tube is connected to the external waste liquid tank.
[0061] In the present method, in order to form a stable installation for the air duct 1 46 and the air duct 2 47, a vertical plate is fixed on the top of the horizontal platform 35, and a horizontal plate is fixed on the top of the vertical plate. The air duct 1 46 is fixedly connected to the horizontal plate, and the air duct 2 47 close to the gantry 2 is fixedly connected to the gantry 2, and the air duct 2 47 away from the gantry 2 is fixedly connected to the vertical plate. Air valves are provided on the two air ducts 2 47. By controlling the air valves, it can be determined which air duct 2 47 is used to transfer the hot air.
[0062] In this embodiment:
[0063] Before cutting the non-woven waste, in order to improve the cleanliness of the non-woven fabric, a certain amount of non-woven fabric can be taken out first, and then put into the cleaning basket 1 41 and the cleaning basket 2 44, and then add clean water into the two ultrasonic cleaning machines 36, and then start the ultrasonic cleaning machine 36 corresponding to the cleaning basket 2 44, and then the non-woven fabric can be ultrasonically cleaned. After the cleaning is completed, the motor 7 is started in the forward direction, and its output shaft drives the bidirectional screw 38 to rotate, and the lifting plate 1 39 and the lifting plate 2 42 begin to move towards each other. At this time, the cleaning basket 1 41 will gradually descend and enter the corresponding ultrasonic cleaning machine 36, and the cleaning basket 2 44 will gradually move upward out of the corresponding ultrasonic cleaning machine 36 until the cleaning is completed. After the basket 1 41 completely enters the ultrasonic cleaning machine 36 and the cleaning basket 2 44 is completely removed from the ultrasonic cleaning machine 36, the corresponding ultrasonic cleaning machine 36 is started to clean the non-woven fabric in the cleaning basket 1 41. On the other hand, the motor 7 is first turned off, and then the air valve on the air duct 2 47 corresponding to the cleaning basket 2 44 is opened, and then the hot air blower 45 is started, and the hot air will pass through the air duct 2 47 into the corresponding air duct 3 48 and air duct 4 49, and finally be ejected through the corresponding horn nozzle 50, and the hot air will pass through the holes on the cleaning basket 2 44 and blow directly to the cleaned non-woven fabric, so that the non-woven fabric can be drained while being assisted by the hot air, thereby achieving a faster draining work;
[0064] When the water on the non-woven fabric is almost drained, it can be taken out, cut and crushed. At the same time, the next piece of non-woven waste to be processed is put into the cleaning basket 2 44 again. After the previous non-woven waste is cleaned, the motor 7 is started in reverse, the cleaning basket 2 44 starts to descend, and the cleaning basket 1 41 starts to rise until the cleaning basket 2 44 descends into the corresponding ultrasonic cleaning machine 36 and the cleaning basket 1 41 is moved out of the corresponding ultrasonic cleaning machine 36. The air valve on the corresponding air duct 2 47 can be opened to drain the cleaned non-woven fabric more quickly. After the water is drained to a certain extent, it can be cut and crushed. In the future, this reciprocating process can be used by alternating the cleaning basket 1 41 and the cleaning basket 2 44 up and down.
[0065] The present invention also provides a method for processing recycled nonwoven waste, comprising the following steps:
[0066] S1. Fix the non-woven waste: first start the motor five in the forward direction, and its output shaft drives the one-way screw three 22 to rotate, so that the mold frame two 4 moves toward the mold frame one 3, until the distance between the two is adjusted to a shorter distance, first take out the whole piece of non-woven fabric, put one side of it on the multiple fixing strips 6 corresponding to the mold frame one 3, and then put the other side on the multiple fixing strips 6 corresponding to the mold frame two 4, start the two motors one in the forward direction, and the output shafts of the two motors one drive the corresponding one-way screw one 7 to rotate, so that the pressure strip 8 and the movable strip 9 are lowered, and finally the non-woven fabric is clamped, and then the motor five is started in the reverse direction to straighten the non-woven fabric;
[0067] S2, cutting the non-woven fabric waste into thin strips: first lift up the movable lever 30 and bring it out of the corresponding limiting hole 29, then horizontally move the inverted U-shaped frame 28, and according to the actual length of the non-woven fabric waste, move the movable lever 30 to the specified position and then release it, so that it can be directly inserted into the specified limiting hole 29, forming a movable limit for the slide plate 11, and then start the motor three, the saw blade 16 starts to rotate, and then start the output shaft of the cylinder 13 to extend, so that the saw blade 16 contacts the straightened non-woven fabric and cuts the part, after cutting, start the motor two in the forward direction, its output shaft drives the one-way screw two 10 to rotate, the saw blade 16 starts to move horizontally, and finally the original whole piece of non-woven fabric is transformed into thin strips;
[0068] S3. Crush the thin strips of non-woven fabric: first turn on motor 4, and the two crushing rollers 20 rotate relative to each other. Then, turn off motor 3, stop the saw blade 16, and then start the output shaft of cylinder 13 to retract, bring the saw blade 16 back to its original height, and then reversely start motor 2 to bring the saw blade 16 back to its original position. Subsequently, reversely start the two motors 1 to loosen the non-woven fabric. The loosened non-woven fabric loses its limit and, under the action of gravity, directly falls off the fixed bar 6 and falls into the crushing box 17. Under the crushing of the crushing rollers 20, the thin strips of non-woven fabric are directly crushed and fall directly into the corresponding material receiving vehicle through the guide channel steel 34.
[0069] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A method for processing non-woven waste recycling, the method using non-woven waste recycling equipment, the non-woven waste recycling equipment comprising a workbench and a gantry fixedly installed on the top of the workbench, characterized in that: Above the workbench, there are a first C-shaped frame and a second C-shaped frame. The first C-shaped frame is fixedly connected to the inner wall of one side of the gantry. On the sides of the first C-shaped frame and the second C-shaped frame that are close to each other, connecting plates are fixedly installed. On the sides of the two connecting plates that are close to each other, a plurality of fixing bars are fixedly installed. In both the first C-shaped frame and the second C-shaped frame, a first one-way screw is rotatably installed. On both of the first one-way screws, pressure bars are threadedly installed. The sides of the two pressure bars that are close to each other respectively extend outside the two connecting plates, and the two pressure bars are respectively slidably connected to the first C-shaped frame and the second C-shaped frame. At the bottom of the two pressure bars, a plurality of movable bars are fixedly installed. The plurality of movable bars are respectively adapted to the plurality of fixing bars. In the gantry, a second one-way screw is rotatably installed. On the second one-way screw, a sliding plate is threadedly installed. At the bottom of the sliding plate, a frame body is fixedly installed. Inside the frame body, a cylinder is fixedly installed. The output shaft of the cylinder is movably connected to the bottom of the frame body, and a first concave seat is fixedly installed on the output shaft of the cylinder. Inside the first concave seat, a rotating shaft is rotatably installed. On the rotating shaft, a plurality of saw blades are fixedly sleeved. The plurality of saw blades are交错分布 with the plurality of fixing bars and movable bars. A blanking port is opened on the workbench. Below the workbench, there is a crushing mechanism for crushing non-woven fabric waste, and the blanking port is located above the crushing mechanism. On one side of the gantry, there is a pushing mechanism to drive the second C-shaped frame to perform linear horizontal movement; The pushing mechanism includes a third C-shaped frame. The third C-shaped frame is fixedly installed on the outer wall of one side of the gantry. Inside the third C-shaped frame, a third one-way screw is rotatably installed. On the outer wall of one side of the third C-shaped frame, a fifth motor is fixedly installed. The output shaft of the fifth motor is fixedly connected to one end of the third one-way screw. On the third one-way screw, a sliding plate is threadedly installed. On the side of the sliding plate close to the gantry, a push rod is fixedly installed. One end of the push rod extends into the gantry and is fixedly connected to the second C-shaped frame, and the push rod is slidably connected to the gantry; On the tops of the first C-shaped frame and the second C-shaped frame, a first motor is fixedly installed respectively. The output shafts of the two first motors are respectively fixedly connected to the tops of the two first one-way screws. On the outer wall of one side of the gantry, a second motor is fixedly installed. The output shaft of the second motor is fixedly connected to one end of the second one-way screw. On the outer wall of one side of the first concave seat, a third motor is fixedly installed. The output shaft of the third motor is fixedly connected to one end of the rotating shaft; The crushing mechanism includes a crushing box with an open top. The crushing box is fixedly installed at the bottom of the workbench. Inside the crushing box, two connecting rods are rotatably installed. The same-direction ends of the two connecting rods both extend outside the crushing box, and on both of the connecting rods, crushing rollers are fixedly sleeved. The two crushing rollers are meshed with each other. On the outer wall of one side of the crushing box, a fourth motor is fixedly installed. The output shaft of the fourth motor is fixedly connected to one end of one of the connecting rods. On both of the connecting rods, gears are fixedly sleeved. The two gears are meshed with each other. An outlet is opened at the bottom of the crushing box; The non-woven fabric waste recycling method comprises the following steps: S1. Fix the non-woven waste: first start the motor five in the forward direction, and its output shaft drives the one-way screw three to rotate, so that the mold frame two moves toward the mold frame one, until the distance between the two is adjusted to a shorter distance, first take out the whole piece of non-woven fabric, put one side of it on the multiple fixed strips corresponding to the mold frame one, and then put the other side on the multiple fixed strips corresponding to the mold frame two, start the two motors one in the forward direction, and the output shafts of the two motors one drive the corresponding one-way screw one to rotate, so that the pressure strip and the movable strip are lowered, and finally the non-woven fabric is clamped, and then the motor five is started in the reverse direction to straighten the non-woven fabric; S2, cutting the non-woven fabric waste into thin strips: first lift up the movable lever to bring it out of the corresponding limit hole, then horizontally move the inverted U-shaped frame, and according to the actual length of the non-woven fabric waste, move the movable lever to the specified position and then release it, so that it can be directly inserted into the specified limit hole to form a movable limit for the slide, and then start the motor three, the saw blade starts to rotate, and then start the output shaft of the cylinder to extend, so that the saw blade contacts the straightened non-woven fabric and cuts the part, after cutting, start the motor two in the forward direction, its output shaft drives the one-way screw two to rotate, the saw blade starts to move horizontally, and finally the original whole piece of non-woven fabric is transformed into thin strips; S3. Crush the thin strips of non-woven fabric: first turn on motor four, and the two crushing rollers rotate relative to each other. Then, turn off motor three, stop the saw blade, and then start the output shaft of the cylinder to retract, bring the saw blade back to its original height, and then reversely start motor two to bring the saw blade back to its original position. Subsequently, reversely start the two motors one to loosen the non-woven fabric. The loosened non-woven fabric loses its limit and falls directly from the fixed bar under the action of gravity and falls into the crushing box. Under the crushing of the crushing roller, the thin strips of non-woven fabric are directly crushed and fall directly into the corresponding receiving vehicle through the guide channel steel.
2. The method for processing recycled nonwoven fabric waste according to claim 1, characterized in that: A fixed lever is fixedly installed on the top inner wall of the gantry, and the fixed lever is in contact with the slide plate. A plurality of limiting holes are opened on the top of the gantry, and a square rod is fixedly installed on the top of the gantry, and a slider is slidably installed on the square rod. An inverted U-shaped frame is fixedly installed on the bottom of the slider, and a movable lever is slidably installed in the inverted U-shaped frame, and the bottom end of the movable lever extends into the corresponding limiting hole.
3. The method for processing recycled nonwoven fabric waste according to claim 2, characterized in that: A concave seat 2 is provided below the crushing box, a central shaft is rotatably installed in the concave seat 2, a rocking seat is fixedly sleeved on the central shaft, a guide channel steel is fixedly installed on the top of the rocking seat, the guide channel steel is located below the discharge port of the crushing box, a motor 6 is fixedly installed on the outer wall of one side of the concave seat 2, and the output shaft of the motor 6 is fixedly connected to one end of the central shaft.
4. The method for processing recycled nonwoven fabric waste according to claim 1, characterized in that: A horizontal platform is fixedly installed on one side of the workbench, two ultrasonic cleaning machines are fixedly installed on the top of the horizontal platform, a return frame is fixedly installed on the top of the horizontal platform, a bidirectional screw is rotatably installed in the return frame, a motor seven is fixedly installed on the top of the return frame, the output shaft of the motor seven is fixedly connected to the top of the bidirectional screw, a lifting plate one and a lifting plate two are threadedly installed on the bidirectional screw, a fixing rod one is fixedly installed on the bottom of the lifting plate one, a cleaning basket one is fixedly installed on the bottom end of the fixing rod one, and a fixing rod two is fixedly installed on the bottom of the lifting plate two. A cleaning basket 2 is fixedly installed on the bottom end of the fixing rod 2, and the cleaning basket 1 and the cleaning basket 2 are respectively adapted to the two ultrasonic cleaning machines, and the cleaning basket 2 is located in the corresponding ultrasonic cleaning machine. A hot air blower is fixedly installed on the top of the gantry, and an air guide duct 1 is fixedly installed on the air outlet end of the hot air blower, and two air guide ducts 2 are fixedly installed on the air guide duct 1, and air guide ducts 3 are fixedly installed on the bottom ends of the two air guide ducts 2, and multiple air guide ducts 4 are fixedly installed on the two air guide ducts 3, and three horn nozzles are fixedly installed on the multiple air guide ducts 4.
5. The method for processing recycled nonwoven fabric waste according to claim 4, characterized in that: A waste liquid pipe is fixedly installed at the bottom of the two ultrasonic cleaning machines, a water valve is arranged on the two waste liquid pipes, and the two waste liquid pipes pass through the horizontal platform, and the same liquid guide pipe is fixedly installed at the bottom of the two waste liquid pipes.
6. The method for processing recycled nonwoven fabric waste according to claim 5, characterized in that: A vertical plate is fixedly installed on the top of the horizontal platform, a horizontal plate is fixedly installed on the top of the vertical plate, the air duct one is fixedly connected to the horizontal plate, the air duct two close to the gantry is fixedly connected to the gantry, and the air duct two away from the gantry is fixedly connected to the vertical plate, and air valves are provided on both of the air ducts two.
Citation Information
Patent Citations
Polyethylene plastic packaging bag recycling treatment system
CN110450314A
Recycling device and recycling method for re-granulation of reprocessed plastic woven bags
CN116512479A