A hemp fiberboard panel heating composite mold
Patent Information
- Application Number
- CN202410336560.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2044-03-22
AI Technical Summary
[0004]现有的发明首先对麻纤维板以及表皮层分别预先加热后将加热好的麻纤维层以及表皮层放入热压注塑模具内从而实现对麻纤维板成型及将表皮层成型在麻纤维板上,但是,需要对麻纤维板以及表皮层分别预先加热后方可实现热压成型,加工效率低,具有改进的必要
1.在上模板上基于调节装置设置主动加热装置并且在上模仁以及下模槽上分别固定设置预加热管,预加热管预先对上模仁以及下模槽的背面进行预热,当麻纤维板以及面料放置完成后,调节装置带动主动加热装置进入到上模座以及下模座之间,设置在主动加热装置上的上加热组件以及下加热组件分别对设置在上模仁以及下模槽上的麻纤维板以及面料表面进行加热,当加热完成后调节装置将主动加热装置进行复位,上模座以及下模座合模从而实现麻纤板面板的成型,结构简单,提升了麻纤板面板的加热成型效率,同时通过主动加热装置以及预加热管实现对麻纤维板以及面料的正面以及背面进行加热,提升了加热的效果,上加热组件设置第一加热管以及围绕第一加热管设置的第二加热管并且设置加热座形状适配上模仁以及下模仁设置从而有利于麻纤维板以及面料充分均匀的加热,有利于提升成型的质量;
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Figure CN118181720B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of heating composite molds for hemp fiberboard panels, and particularly to a heating composite mold for hemp fiberboard panels. Background Technology
[0002] To enhance product quality and create a warm, comfortable, and luxurious interior atmosphere, the modern automotive industry often covers parts with fabrics or artificial leather. Traditional processes typically involve first creating the part's skeleton using plastic injection molding, and then applying the fabric or artificial leather to the skeleton's surface with adhesives to complete the final part. However, adhesive bonding can lead to the production of formaldehyde, which can negatively impact human health. In today's automotive development trend, which increasingly emphasizes lightweighting and energy conservation, hemp fiber thermoforming technology has been widely used in the processing and manufacturing of automotive interior parts. Hemp fiberboard is usually formed in a mold using a thermoforming process. The hemp fiber fabric and the hemp fiberboard skeleton are heated and then fed into the mold to achieve compression molding.
[0003] Currently, Chinese invention patent CN105291372B discloses a hot-press injection mold and a processing technology for integrally molding hemp fiberboard and its outer skin layer, including a lower mold, an upper mold, and a vacuum pump; the upper mold is movably mounted on the lower mold and has a cavity within it; the lower mold has a core that mates with the cavity; a sealing ring is provided between the upper mold and the lower mold; the upper mold has multiple through holes, which are respectively connected to the vacuum pump; the lower mold has a gate for pouring material into the core.
[0004] The existing invention first preheats the hemp fiberboard and the outer skin layer separately, and then puts the heated hemp fiber layer and the outer skin layer into a hot press injection mold to form the hemp fiberboard and the outer skin layer on the hemp fiberboard. However, the hemp fiberboard and the outer skin layer need to be preheated separately before hot pressing can be achieved, which results in low processing efficiency and needs to be improved. Summary of the Invention
[0005] The purpose of this invention is to provide a composite mold for heating hemp fiberboard panels, which has the advantages of simple structure and improved heating and forming efficiency of hemp fiberboard panels.
[0006] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a composite mold for heating hemp fiberboard panels, comprising an upper mold plate and a lower mold plate, wherein an upper mold base and a lower mold base are respectively fixedly provided on the upper mold plate and the lower mold plate; an upper mold core and a lower mold groove are respectively fixedly provided on the upper mold base and the lower mold base based on an upper locking device and a lower locking device; an active heating device for entering between the upper mold base and the lower mold base to achieve heating is movably provided on the upper mold plate based on an adjustment device; and a preheating tube is respectively fixedly provided on the upper mold core and the lower mold groove.
[0007] The present invention is further configured such that: the active heating device includes a heating base and an upper heating component and a lower heating component respectively fixedly connected to the heating base; a heat insulation plate is fixedly provided between the upper heating component and the lower heating component; and the shape of the heating base is adapted to the upper mold core and the lower mold groove.
[0008] The present invention is further configured such that: the upper heating assembly includes a plurality of first heating tubes that are uniformly arranged and fixedly connected to the upper top surface of the heat insulation plate based on the mounting bracket, and a plurality of second heating tubes that are fixedly connected to the side wall of the heating seat based on the mounting bracket and arranged around the first heating tubes; the lower heating assembly includes a third heating tube that is uniformly arranged and fixedly connected to the lower bottom surface of the heat insulation plate based on the mounting bracket.
[0009] The present invention is further configured such that: the adjusting device includes a horizontal adjusting component fixedly connected to the upper template along the horizontal direction for driving the active heating device to enter the space between the upper mold base and the lower mold base along the horizontal direction, and an adjusting end fixedly connected to the horizontal adjusting component along the vertical direction for driving the active heating device to move along the vertical direction.
[0010] The present invention is further configured such that: the horizontal adjustment assembly includes a horizontal fixed seat symmetrically fixedly connected to the upper template along the horizontal direction and a horizontal adjustment slide rail fixedly connected to the horizontal fixed seat along the horizontal direction; a horizontal adjustment seat is slidably connected to the horizontal adjustment slide rail; a displacement sensor for measuring the displacement distance of the horizontal adjustment seat is fixedly provided at one end of the horizontal fixed seat along the sliding direction; a horizontal adjustment screw is rotatably connected to the horizontal fixed seat along the horizontal direction; a horizontal screw seat cooperating with the horizontal adjustment screw is fixedly provided on the horizontal adjustment seat; a first horizontal bevel gear is coaxially fixedly provided at the end of the horizontal adjustment screw; and a first synchronous drive assembly for driving the horizontal adjustment assemblies at both ends of the upper template to move synchronously is fixedly provided on the horizontal fixed seat.
[0011] The present invention is further configured such that: the vertical adjustment assembly includes a vertical adjustment slide rail fixedly connected to the horizontal adjustment seat along the vertical direction and a vertical adjustment screw rotatably connected to the horizontal adjustment seat along the vertical direction; a vertical sliding seat and a vertical screw seat are slidably connected to the vertical adjustment slide rail and the vertical adjustment screw respectively; the active heating device is fixedly connected to the vertical sliding seat and the vertical screw seat; a first vertical bevel gear is coaxially fixedly connected to the end of the vertical adjustment screw; and a second synchronous drive assembly for driving the vertical adjustment assembly to move synchronously is fixedly provided on the horizontal adjustment seat.
[0012] The present invention is further configured such that: the first synchronous drive assembly and the second synchronous drive assembly have the same structure; the first synchronous drive assembly includes a first drive shaft rotatably connected to the horizontal fixed base along the horizontal direction; a second horizontal bevel gear coaxially fixed at both ends of the first drive shaft to cooperate with the first horizontal bevel gear; a third horizontal bevel gear coaxially fixed on the first drive shaft; a horizontal drive motor fixedly connected to the horizontal fixed base; and a fourth horizontal bevel gear coaxially fixed at the output end of the horizontal drive motor to cooperate with the third horizontal bevel gear; the second synchronous drive assembly includes a second drive shaft rotatably connected to the horizontal adjusting base along the horizontal direction; a second vertical bevel gear coaxially fixed at both ends of the second drive shaft to cooperate with the first vertical bevel gear; a third vertical bevel gear coaxially fixed on the second drive shaft; a vertical drive motor fixedly connected to the horizontal adjusting base; and a fourth vertical bevel gear coaxially fixed at the output end of the vertical drive motor to cooperate with the third vertical bevel gear.
[0013] The present invention is further configured such that: the detachable fixing plate of the upper mold core is disposed on the upper mold base; the upper locking device includes a plurality of guide components and disassembly components respectively fixedly connected between the upper mold base and the upper mold core; a plurality of upper locking components for locking and fixing the hemp fiber board to the upper mold core are fixedly disposed inside the upper mold base; and the lower locking device includes a lower locking component for locking and fixing the lower mold groove to the lower mold base.
[0014] The present invention is further configured such that: the guiding assembly includes a guide seat fixedly connected to the upper mold base and a guide shaft fixedly connected to the upper mold core in a vertical direction; the disassembly / assembly assembly includes a disassembly / assembly cylinder fixedly connected to the upper mold base in a vertical direction and a disassembly / assembly seat fixedly connected to the upper mold core; the telescopic end of the disassembly / assembly cylinder is fixedly provided with a disassembly / assembly block that engages with the disassembly / assembly seat; and the upper locking assembly includes a locking groove formed on the upper mold core and a first locking seat and a second locking seat respectively fixedly connected to the upper mold base. The first locking seat has a locking rod rotatably connected to the second locking seat. One end of the locking rod is fixedly connected to a locking block that mates with the locking groove. An upper locking cylinder is rotatably connected to the first locking seat. The end of the locking rod away from the locking block is hinged to the telescopic end of the locking cylinder. The lower locking assembly includes a third locking seat fixedly connected to the lower mold base and a fourth locking seat fixedly connected to the lower mold groove. A lower locking cylinder is rotatably connected to the third locking seat, and the telescopic end of the lower locking cylinder is hinged to the fourth locking seat.
[0015] The present invention is further configured such that: a plurality of pressing components for pressing and fixing the lower mold base to the lower mold plate are fixedly provided on the lower template; the pressing components include a pressing seat fixedly connected to the lower template and a pressing cylinder fixedly connected to the lower template; the telescopic end of the pressing cylinder is fixedly provided with a pressing block slidably connected to the pressing seat; and the pressing block is provided with a pressing groove.
[0016] In summary, the present invention has the following beneficial effects: 1. An active heating device is set on the upper template based on the adjustment device, and preheating tubes are fixed on the upper mold core and the lower mold groove respectively. The preheating tubes preheat the back of the upper mold core and the lower mold groove. After the hemp fiber board and the fabric are placed, the adjustment device drives the active heating device to enter between the upper mold base and the lower mold base. The upper heating component and the lower heating component set on the active heating device heat the surface of the hemp fiber board and the fabric set on the upper mold core and the lower mold groove respectively. After heating is completed, the adjustment device resets the active heating device, and the upper mold base and the lower mold base close to realize the forming of the hemp fiber board panel. The structure is simple and improves the heating and forming efficiency of the hemp fiber board panel. At the same time, the active heating device and the preheating tube realize the heating of the front and back of the hemp fiber board and the fabric, which improves the heating effect. The upper heating component is equipped with a first heating tube and a second heating tube set around the first heating tube. The heating base is set to be adapted to the shape of the upper mold core and the lower mold core, which is conducive to the full and uniform heating of the hemp fiber board and the fabric, which is conducive to improving the forming quality. 2. The upper mold core is detachably mounted on the upper mold base based on the upper locking device, and the lower mold slot is locked and fixed on the lower mold base based on the lower locking assembly. This facilitates the disassembly and replacement of the upper mold core and the lower mold slot, improving the adaptability of the heated composite mold. Furthermore, preheating tubes are fixedly mounted on the upper mold core and the lower mold slot respectively. When the preheating tubes are damaged, the upper mold core and the lower mold slot can be quickly disassembled for rapid repair, improving maintenance efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this embodiment; Figure 2 This is a schematic diagram of the upper mold base in this embodiment; Figure 3 yes Figure 2 Enlarged schematic diagram of part A; Figure 4 yes Figure 2 Enlarged diagram of part B; Figure 5 This is a cross-sectional view of the upper mold base in this embodiment; Figure 6 yes Figure 5 Enlarged schematic diagram of part C; Figure 7 This is a cross-sectional view of the active heating device in this embodiment; Figure 8 This is a schematic diagram of the upper mold base in this embodiment; Figure 9 yes Figure 8 Enlarged schematic diagram of part D; Figure 10 This is a schematic diagram of the lower mold base in this embodiment; Figure 11 yes Figure 10 Enlarged schematic diagram of part E; Figure 12 This is a structural cross-sectional view of the lower locking device in this embodiment.
[0018] Reference numerals: 1. Upper mold plate; 2. Lower mold plate; 3. Upper mold base; 31. Upper mold core; 4. Lower mold base; 42. Lower mold groove; 5. Upper locking device; 51. Guide assembly; 511. Guide seat; 512. Guide shaft; 52. Disassembly assembly; 521. Disassembly cylinder; 522. Disassembly seat; 523. Disassembly block; 53. Upper locking assembly; 531. First locking seat; 532. Second locking seat; 533. Locking rod; 534. Upper locking cylinder; 535. Locking block; 6. Lower locking device; 61. Lower locking assembly; 62. Third locking seat; 63. Fourth locking seat; 64. Lower locking cylinder; 7. Adjusting device; 71. Horizontal adjustment assembly; 711. Horizontal fixed seat; 712. Horizontal adjustment slide rail; 713. Horizontal adjustment seat; 714. Displacement sensor; 715. Horizontal adjustment screw; 716. Horizontal screw seat; 717. First horizontal bevel gear; 72. Vertical adjustment assembly; 721. 721. Vertical adjusting slide rail; 722. Vertical adjusting lead screw; 723. Vertical sliding seat; 724. Vertical lead screw seat; 725. First vertical bevel gear; 73. First synchronous drive assembly; 731. First drive shaft; 732. Second horizontal bevel gear; 733. Third horizontal bevel gear; 734. Horizontal drive motor; 735. Fourth horizontal bevel gear; 74. Second synchronous drive assembly; 741. Second drive shaft; 742. Second vertical bevel gear; 743. 3. Third vertical bevel gear; 744. Vertical drive motor; 745. Fourth vertical bevel gear; 8. Active heating device; 81. Upper heating assembly; 82. Lower heating assembly; 83. Heat insulation plate; 84. Mounting bracket; 85. First heating tube; 86. Second heating tube; 87. Third heating tube; 88. Heating seat; 9. Preheating tube; 10. Pressing assembly; 101. Pressing seat; 102. Pressing cylinder; 103. Pressing block; 104. Pressing groove. Detailed Implementation
[0019] The present invention will be further described in detail below with reference to the accompanying drawings.
[0020] Example: refer to Figures 1 to 12A composite mold for heating fiberboard panels includes an upper template 1 and a lower template 2. An upper mold base 3 and a lower mold base 4 are fixedly mounted on the upper template 1 and lower template 2, respectively. An upper mold core 31 and a lower mold groove 42 are fixedly mounted on the upper mold base 3 and lower mold base 4 based on an upper locking device 5 and a lower locking device 6, respectively. The upper mold core 31 and lower mold groove 42 can be replaced using the upper locking device 5 and lower locking device 6, thus improving the adaptability of the heating composite mold. An active heating device 8 is movably mounted on the upper template 1 based on an adjustment device 7, which enters between the upper mold base 3 and lower mold base 4 to achieve heating. Preheating tubes are fixedly mounted on the upper mold core 31 and lower mold groove 42, respectively. 9. The preheating tube 9 preheats the back of the upper mold core 31 and the lower mold groove 42. After the hemp fiber board and fabric are placed, the adjusting device 7 drives the active heating device 8 to enter between the upper mold base 3 and the lower mold base 4. The upper heating component 81 and the lower heating component 82 set on the active heating device 8 heat the surface of the hemp fiber board and fabric set on the upper mold core 31 and the lower mold groove 42 respectively. After the heating is completed, the adjusting device 7 resets the active heating device 8, and the upper mold base 3 and the lower mold base 4 close the mold to realize the forming of the hemp fiber board panel. The active heating device 8 and the preheating tube 9 realize the heating of the front and back of the hemp fiber board and fabric, which improves the heating effect.
[0021] refer to Figure 5 and Figure 7 Specifically, the active heating device 8 includes a heating base 88 and an upper heating component 81 and a lower heating component 82 respectively fixedly connected to the heating base 88. A heat insulation plate 83 is fixedly provided between the upper heating component 81 and the lower heating component 82 in the heating base 88. The heat insulation plate 83 isolates the upper heating component 81 and the lower heating component 82, thus preventing them from affecting each other and thus the heating effect. The heating base 88 is shaped to fit the upper mold core 31 and the lower mold groove 42, which facilitates the full and uniform heating of the hemp fiberboard and fabric, and helps improve the molding quality. The upper heating component 81 includes several components evenly arranged and fixedly connected to the heat insulation plate 83 based on mounting brackets 84. The top surface has a first heating tube 85 and several second heating tubes 86 fixedly connected to the side wall of the heating base 88 based on the mounting bracket 84 and arranged around the first heating tube 85. The assembly of the first heating tube 85 and the second heating tubes 86 facilitates the full heating of the hemp fiberboard and avoids uneven heating that would affect the molding effect. The lower heating assembly 82 includes a third heating tube 87 that is evenly arranged and fixedly connected to the bottom surface of the heat insulation plate 83 based on the mounting bracket 84. The third heating tube 87 heats the surface of the fabric laid on the lower mold groove 42. A temperature sensor for detecting temperature is also fixedly installed in the heating base 88 to detect the heating temperature in real time.
[0022] refer to Figures 2 to 4 Specifically, the adjustment device 7 includes a horizontal adjustment component 71 fixedly connected to the upper template 1 along the horizontal direction for driving the active heating device 8 to enter the space between the upper mold base 3 and the lower mold base 4 along the horizontal direction, and a vertical adjustment component 72 fixedly connected to the adjustment end of the horizontal adjustment component 71 along the vertical direction for driving the active heating device 8 to move along the vertical direction.
[0023] refer to Figures 2 to 4 Specifically, the horizontal adjustment assembly 71 includes a horizontal fixed seat 711 symmetrically fixed to the upper template 1 along the horizontal direction and a horizontal adjustment slide rail 712 fixedly fixed to the horizontal fixed seat 711 along the horizontal direction. A horizontal adjustment seat 713 is slidably connected to the horizontal adjustment slide rail 712. A displacement sensor 714 for measuring the displacement distance of the horizontal adjustment seat 713 is fixedly provided at one end of the horizontal fixed seat 711 along the sliding direction. A horizontal adjustment screw 715 is rotatably connected to the horizontal fixed seat 711 along the horizontal direction. A horizontal screw seat 716 cooperating with the horizontal adjustment screw 715 is fixedly provided on the horizontal adjustment seat 713. A first horizontal bevel gear 717 is coaxially fixed at the end of the horizontal adjustment screw 715. A first synchronous drive assembly 73 for driving the horizontal adjustment assemblies 71 at both ends of the upper template 1 to move synchronously is fixedly provided on the horizontal fixed seat 711. The first synchronous drive assembly 73 includes a first drive shaft 731 rotatably connected to the horizontal fixed seat 711 along the horizontal direction. The drive shaft 731 is coaxially fixed with a second horizontal bevel gear 732 that cooperates with the first horizontal bevel gear 717 at both ends. The first drive shaft 731 is coaxially fixed with a third horizontal bevel gear 733. The horizontal fixed seat 711 is fixedly connected with a horizontal drive motor 734. The output end of the horizontal drive motor 734 is coaxially fixed with a fourth horizontal bevel gear 735 that cooperates with the third horizontal bevel gear 733. After the hemp fiberboard and the panel are placed, the horizontal drive motor 734 drives the third horizontal bevel gear 733 to rotate through the fourth horizontal bevel gear 735, thereby driving the first drive shaft 731 to rotate. The first drive shaft 731 drives the first horizontal drive bevel gear to rotate through the second horizontal bevel gear 732, thereby driving the horizontal adjusting screw 715 to rotate. This causes the horizontal screw seat 716 to slide along the direction of the horizontal adjusting screw 715, thereby driving the horizontal adjusting seat 713 to slide along the direction of the horizontal adjusting slide rail 712, thus moving the active heating device 8 between the upper mold seat 3 and the lower mold seat 4.
[0024] refer to Figures 2 to 4Specifically, the vertical adjustment assembly 72 includes a vertical adjustment slide rail 721 fixedly connected to the horizontal adjustment seat 713 along the vertical direction and a vertical adjustment screw 722 rotatably connected to the horizontal adjustment seat 713 along the vertical direction. A vertical sliding seat 723 and a vertical screw seat 724 are slidably connected to the vertical adjustment slide rail 721 and the vertical adjustment screw 722, respectively. An active heating device 8 is fixedly connected to the vertical sliding seat 723 and the vertical screw seat 724. A first vertical bevel gear 725 is coaxially fixedly connected to the end of the vertical adjustment screw 722. A second synchronous drive assembly 74 for driving the vertical adjustment assembly 72 to move synchronously is fixedly provided on the horizontal adjustment seat 713. The first synchronous drive assembly 73 and the second synchronous drive assembly 74 have the same structure. The second synchronous drive assembly 74 includes a second drive shaft 741 rotatably connected to the horizontal adjustment seat 713 along the horizontal direction. The two ends of the second drive shaft 741 are coaxially fixed with a second vertical bevel gear 742 that cooperates with the first vertical bevel gear 725. A third vertical bevel gear 743 is coaxially fixed on the second drive shaft 741. A vertical drive motor 744 is fixedly connected to the horizontal adjustment seat 713. A fourth vertical bevel gear 745 that cooperates with the third vertical bevel gear 743 is coaxially fixed at the output end of the vertical drive motor 744. The vertical drive motor 744 drives the third vertical bevel gear 743 to rotate through the fourth vertical bevel gear 745, thereby driving the second drive shaft 741 to rotate. The second drive shaft 741 drives the first vertical drive bevel gear to rotate through the second vertical bevel gear 742, thereby driving the vertical adjustment screw 722 to rotate, and then driving the vertical screw seat 724 to slide along the direction of the vertical adjustment screw 722, thereby driving the active heating device 8 to move up and down to fit the upper mold core 31 or the lower mold groove 42 for separate heating.
[0025] refer to Figures 5 to 6 Specifically, the upper mold core 31 is detachably and fixedly mounted on the upper mold base 3. The upper locking device 5 includes several guide components 51 and disassembly components 52 respectively fixedly connected between the upper mold base 3 and the upper mold core 31. Several upper locking components 53 for locking and fixing the hemp fiber board on the upper mold core 31 are fixedly provided in the upper mold base 3. When the hemp fiber board is placed and attached to the upper mold core 31, the upper locking components 53 lock and fix the hemp fiber board on the upper mold core 31. The lower locking device 6 includes a lower locking component 61 for locking and fixing the lower mold groove 42 to the lower mold base 4.
[0026] refer to Figures 8 to 9 , Figure 12Specifically, the guide assembly 51 includes a guide seat 511 fixedly connected to the upper mold base 3 and a guide shaft 512 fixedly connected to the upper mold core 31 in the vertical direction. The guide seat 511 has a guide hole that mates with the guide shaft 512 to ensure the accuracy of the connection between the upper mold core 31 and the upper mold base 3. The disassembly and assembly assembly 52 includes a disassembly and assembly cylinder 521 fixedly connected to the upper mold base 3 in the vertical direction and a disassembly and assembly seat 522 fixedly connected to the upper mold core 31. The telescopic end of cylinder 521 is fixedly provided with a disassembly block 523 that is engaged with the disassembly seat 522. The disassembly cylinder 521 drives the disassembly seat 522 to move, thereby realizing the separation of the upper mold core 31 from the upper mold base 3 for maintenance. The upper locking assembly 53 includes a locking groove opened on the upper mold core 31 and a first locking seat 531 and a second locking seat 532 respectively fixedly connected in the upper mold base 3. A locking rod 533 is rotatably connected to the second locking seat 532. A locking block 535 that mates with a locking groove is fixedly connected to one end. An upper locking cylinder 534 is rotatably connected to the first locking seat 531. The end of the locking rod 533 away from the locking block 535 is hinged to the telescopic end of the upper locking cylinder 534. A locking hole corresponding to the locking groove is also provided on the hemp fiber board. When the hemp fiber board is placed and adhered to the upper mold core 31, the upper locking cylinder 534 drives the locking rod 533 to rotate, thereby causing the locking block 535 to engage with the locking groove and the locking hole. This allows the hemp fiberboard to be locked and fixed on the upper mold core 31. The lower locking assembly 61 includes a third locking seat 62 fixedly connected to the lower mold base 4 and a fourth locking seat 63 fixedly connected to the lower mold groove 42. A lower locking cylinder 64 is rotatably connected to the third locking seat 62. The telescopic end of the lower locking cylinder 64 is hinged to the fourth locking seat 63. The lower locking cylinder 64 drives the fourth locking seat 63 to move, thereby locking and fixing the lower mold groove 42 on the lower mold base 4.
[0027] refer to Figures 10 to 11 Specifically, the lower template 2 is fixedly provided with a plurality of pressing components 10 for pressing and fixing the lower mold base 4 to the lower template 2. The pressing components 10 include a pressing seat 101 fixedly connected to the lower template 2 and a pressing cylinder 102 fixedly connected to the lower template 2. A pressing block 103 is fixedly provided at the telescopic end of the pressing cylinder 102 and slidably connected to the pressing seat 101. A pressing groove 104 is provided on the pressing block 103. When it is necessary to fix the lower mold base 4 to the lower template 2, the pressing cylinder 102 drives the pressing block 103 to rotate in the pressing seat 101, thereby pressing and fixing the pressing block 103 to the lower mold base 4 to achieve fixation.
[0028] Brief description of the usage process: First, the preheating tube 9 preheats the back of the upper mold core 31 and the lower mold groove 42. After the hemp fiber board and the fabric are placed, the adjusting device 7 drives the active heating device 8 to enter between the upper mold base 3 and the lower mold base 4. Then, the upper heating component 81 and the lower heating component 82 on the active heating device 8 heat the surface of the hemp fiber board and the fabric set on the upper mold core 31 and the lower mold groove 42 respectively. After the heating is completed, the adjusting device 7 resets the active heating device 8, and the upper mold base 3 and the lower mold base 4 close the mold to realize the forming of the hemp fiber board panel.
[0029] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make inventive modifications to this embodiment as needed, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A composite mold for heating hemp fiberboard panels, comprising an upper mold plate (1) and a lower mold plate (2), wherein an upper mold base (3) and a lower mold base (4) are respectively fixedly provided on the upper mold plate (1) and the lower mold plate (2); characterized in that, The upper mold base (3) and the lower mold base (4) are respectively fixedly fitted with an upper mold core (31) and a lower mold groove (42) based on an upper locking device (5) and a lower locking device (6). The upper template (1) is movably fitted with an active heating device (8) for entering between the upper mold base (3) and the lower mold base (4) to achieve heating based on an adjustment device (7). The upper mold core (31) and the lower mold groove (42) are respectively fixedly fitted with preheating tubes (9). The active heating device (8) includes a heating base (88) and an upper heating component (81) and a lower heating component (82) respectively fixedly connected to the heating base (88). The heating base (88) is provided with a heat insulation plate (83) between the upper heating component (81) and the lower heating component (82). The heating base (88) is shaped to fit the upper mold core (31) and the lower mold groove (42). The upper heating assembly (81) includes a plurality of first heating tubes (85) that are uniformly arranged and fixedly connected to the upper top surface of the heat insulation plate (83) based on the mounting bracket (84) and a plurality of second heating tubes (86) that are fixedly connected to the side wall of the heating seat (88) based on the mounting bracket (84) and arranged around the first heating tubes (85). The lower heating assembly (82) includes a third heating tube (87) that is uniformly arranged and fixedly connected to the lower bottom surface of the heat insulation plate (83) based on the mounting bracket (84). The adjustment device (7) includes a horizontal adjustment component (71) fixedly connected to the upper template (1) in the horizontal direction for driving the active heating device (8) to enter the space between the upper mold base (3) and the lower mold base (4) in the horizontal direction, and an adjustment end fixedly connected to the horizontal adjustment component (71) in the vertical direction for driving the active heating device (8) to move in the vertical direction. The upper mold core (31) is detachably and fixedly mounted on the upper mold base (3). The upper locking device (5) includes several guide components (51) and disassembly components (52) respectively fixedly connected between the upper mold base (3) and the upper mold core (31). Several upper locking components (53) for locking and fixing the hemp fiberboard to the upper mold core (31) are fixedly provided in the upper mold base (3). The lower locking device (6) includes a lower locking component (61) for locking and fixing the lower mold groove (42) to the lower mold base (4). The guide assembly (51) includes a guide seat (511) fixedly connected to the upper mold base (3) and a guide shaft (512) fixedly connected to the upper mold core (31) in the vertical direction. The disassembly assembly (52) includes a disassembly cylinder (521) fixedly connected to the upper mold base (3) in the vertical direction and a disassembly seat (522) fixedly connected to the upper mold core (31). The telescopic end of the disassembly cylinder (521) is fixedly provided with a disassembly block (523) that is engaged in the disassembly seat (522). The upper locking assembly (53) includes a locking groove opened on the upper mold core (31) and a first locking seat (531) and a second locking seat (532) fixedly connected to the upper mold base (3) respectively. A locking rod (533) is rotatably connected to the locking seat (532). One end of the locking rod (533) is fixedly connected to a locking block (535) that cooperates with the locking groove. An upper locking cylinder (534) is rotatably connected to the first locking seat (531). The end of the locking rod (533) away from the locking block (535) is hinged to the telescopic end of the upper locking cylinder (534). The lower locking assembly (61) includes a third locking seat (62) fixedly connected to the lower mold base (4) and a fourth locking seat (63) fixedly connected to the lower mold groove (42). A lower locking cylinder (64) is rotatably connected to the third locking seat (62). The telescopic end of the lower locking cylinder (64) is hinged to the fourth locking seat (63).
2. The composite mold for heating hemp fiberboard panels according to claim 1, characterized in that, The horizontal adjustment assembly (71) includes a horizontal fixed seat (711) symmetrically fixed to the upper template (1) along the horizontal direction and a horizontal adjustment slide rail (712) fixed to the horizontal fixed seat (711) along the horizontal direction. A horizontal adjustment seat (713) is slidably connected to the horizontal adjustment slide rail (712). A displacement sensor (714) for measuring the displacement distance of the horizontal adjustment seat (713) is fixedly provided at one end of the horizontal fixed seat (711) along the sliding direction. A horizontal adjustment screw (715) is rotatably connected to the horizontal fixed seat (711) along the horizontal direction. A horizontal screw seat (716) cooperating with the horizontal adjustment screw (715) is fixedly provided on the horizontal adjustment seat (713). A first horizontal bevel gear (717) is coaxially fixed at the end of the horizontal adjustment screw (715). A first synchronous drive assembly (73) for driving the horizontal adjustment assembly (71) at both ends of the upper template (1) to move synchronously is fixedly provided on the horizontal fixed seat (711).
3. The composite mold for heating hemp fiberboard panels according to claim 2, characterized in that, The vertical adjustment assembly (72) includes a vertical adjustment slide rail (721) fixedly connected to the horizontal adjustment seat (713) along the vertical direction and a vertical adjustment screw (722) rotatably connected to the horizontal adjustment seat (713) along the vertical direction. A vertical sliding seat (723) and a vertical screw seat (724) are slidably connected to the vertical adjustment slide rail (721) and the vertical adjustment screw (722), respectively. The active heating device (8) is fixedly connected to the vertical sliding seat (723) and the vertical screw seat (724). A first vertical bevel gear (725) is coaxially fixedly connected to the end of the vertical adjustment screw (722). A second synchronous drive assembly (74) for driving the vertical adjustment assembly (72) to move synchronously is fixedly provided on the horizontal adjustment seat (713).
4. The composite mold for heating hemp fiberboard panels according to claim 3, characterized in that, The first synchronous drive assembly (73) and the second synchronous drive assembly (74) have the same structure. The first synchronous drive assembly (73) includes a first drive shaft (731) rotatably connected to the horizontal fixed base (711) along the horizontal direction. A second horizontal bevel gear (732) coaxially fixed at both ends of the first drive shaft (731) and cooperating with the first horizontal bevel gear (717). A third horizontal bevel gear (733) coaxially fixed on the first drive shaft (731). A horizontal drive motor (734) is fixedly connected to the horizontal fixed base (711). The output end of the horizontal drive motor (734) coaxially fixed with the third horizontal bevel gear (732). 3) The fourth horizontal bevel gear (735) is engaged. The second synchronous drive assembly (74) includes a second drive shaft (741) rotatably connected to the horizontal adjustment seat (713) along the horizontal direction. The two ends of the second drive shaft (741) are coaxially fixed with a second vertical bevel gear (742) that engages with the first vertical bevel gear (725). A third vertical bevel gear (743) is coaxially fixed on the second drive shaft (741). A vertical drive motor (744) is fixedly connected to the horizontal adjustment seat (713). The output end of the vertical drive motor (744) is coaxially fixed with a fourth vertical bevel gear (745) that engages with the third vertical bevel gear (743).
5. The composite mold for heating hemp fiberboard panels according to claim 1, characterized in that, The lower template (2) is fixedly provided with a plurality of pressing components (10) for pressing and fixing the lower mold base (4) to the lower template (2). The pressing component (10) includes a pressing seat (101) fixedly connected to the lower template (2) and a pressing cylinder (102) fixedly connected to the lower template (2). The telescopic end of the pressing cylinder (102) is fixedly provided with a pressing block (103) slidably connected to the pressing seat (101). The pressing block (103) is provided with a pressing groove (104).
Citation Information
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