A textile fabric printing and dyeing process and a device for maintaining the flatness of printed and dyed fabrics.

CN118183358BActive Publication Date: 2026-09-01CHANGZHOU DONGHENG PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202410372785.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2026-09-01
Estimated Expiration
2044-03-29

AI Technical Summary

Benefits of technology

[0022]1、将印染后的纺织面料端部放置在两个夹臂之间,第五电机运行带动第三螺纹杆转动,此时连接块沿着安装槽内壁滑动,连接块带动连接板移动,连接板推动两个滑轴沿着夹臂上的第二滑槽内壁滑动,滑轴向第二滑槽端部滑动时,此时上方的夹臂在扭簧的扭力作用下,带动第二固定轴转动,第二固定轴通过齿轮带动第一固定轴转动,从而使得两个夹臂出现闭合,对印染后的纺织面料端部进行夹持固定,通过第三电机带动第二螺纹杆转动,使得滑块带动第四电机移动,同时能够带动安装框移动,使得纺织面料端部能够水平移动,使得面料穿过两个橡胶套之间以及第二辊套和第一辊套之间,此设计便于操作人员快速将面料安装在印染面料平整保持装置中的输送辊上,提高安装速度。

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Abstract

This invention discloses a textile fabric printing and dyeing process and a fabric smoothing and holding device. In the textile fabric printing and dyeing process, the fabric smoothing and holding device is used to smooth the fabric after steaming and ironing before drying. The fabric smoothing and holding device includes a smoothing component and a driving component. Conveying components are installed on both sides of the smoothing component, and a clamping component is movably mounted on the driving component. The smoothing component is used to iron and smooth the printed and dyed textile fabric, the conveying components are used to clamp and convey the printed and dyed textile fabric, and the driving component is used to drive the clamping component to move. The clamping component is used to clamp the printed and dyed textile fabric. By setting the clamping component and the driving component, the end of the textile fabric can move horizontally, allowing the fabric to pass between two rubber sleeves and between the second roller sleeve and the first roller sleeve. This design facilitates operators to quickly install the fabric onto the conveying rollers in the fabric smoothing and holding device, improving the installation speed.
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Description

Technical Field

[0001] This invention relates to the field of fabric printing and dyeing, and more specifically, to a textile fabric printing and dyeing process and a device for maintaining the flatness of printed and dyed fabrics. Background Technology

[0002] After dyeing and printing, textile fabrics typically require a fabric smoothing and holding device to flatten the fabric surface, making it smoother. The flattened fabric is then rolled up for later processing. This fabric smoothing device is used for finishing dyed and printed fabrics. It effectively processes the fabric, usually using a motor-driven pressing block to flatten and shape it, increasing efficiency during the shaping process. Additionally, a dust collection box can be installed at the rear of the device to effectively remove dust from the fabric, ensuring that fine dust particles do not affect the fabric's quality.

[0003] After the textile fabric is printed and dyed, it usually needs to be manually installed on the conveyor rollers in the printed and dyed fabric flattening and holding device. However, manual operation leads to low installation efficiency. Summary of the Invention

[0004] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application, by setting up a clamping component and a driving component, facilitates operators to quickly install fabric onto the conveyor rollers in the fabric flattening and holding device, thereby improving the installation speed.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a textile fabric printing and dyeing process, comprising the following steps:

[0006] S1. Singeing treatment: The textile fabric to be dyed is fed into the singeing machine for singeing. The singeing temperature of the singeing machine is controlled at 390-420℃. A cold water roller is installed on the singeing machine to cool down the fabric after singeing, so that the fabric temperature is below 50℃.

[0007] S2. Soaking and washing: The singed fabric is immersed in a bleaching tank containing hydrogen peroxide bleaching solution for soaking and rinsing. The pH value of the hydrogen peroxide bleaching solution is adjusted between 8 and 10, and the concentration of the hydrogen peroxide bleaching solution is adjusted between 4.5 and 5.5 g / L. Then it is cleaned with deionized water.

[0008] S3. Dyeing: Add water, water-soluble dye, and surfactant to the dyeing machine in advance, and then add an appropriate amount of retarder to form a dyeing solution. Mix the dyeing solution thoroughly and adjust the pH value of the dyeing solution to the range of 4-6. Keep the dye temperature stable and control the dyeing temperature in the dyeing machine at 85-96℃. The dyeing time is 52-62 minutes. Then, transport the rinsed textile fabric to the dyeing machine for dyeing. During the dyeing process, position the textile fabric in its flat state.

[0009] S4. Squeezing: The dyed textile fabric is squeezed dry using a squeezing device. After squeezing, it is opened and then sent to a dryer for drying. The drying temperature is 62-72℃ and the time is 15-25 minutes.

[0010] S5. Steaming, ironing, and drying: The printed and dyed textile fabric is steamed and ironed, and a flattening device is used to flatten the fabric after steaming and ironing before drying.

[0011] A fabric flatness holding device for printed and dyed fabrics includes a flattening component and a driving component. Conveying components are respectively installed on both sides of the flattening component, and clamping components are movably installed on the driving component.

[0012] The flattening component is used to iron and flatten the dyed textile fabric, the conveying component is used to clamp and convey the dyed textile fabric, the driving component is used to drive the clamping component to move, and the clamping component is used to clamp the dyed textile fabric.

[0013] Furthermore, the leveling component includes a first bracket and a sliding seat. A steam nozzle is fixedly mounted on the top of the first bracket. Two first rotating shafts are rotatably connected to the side wall of the first bracket in a symmetrical structure. A first roller sleeve is fixedly mounted on the outer circumference of each of the two first rotating shafts. The steam nozzle is located between the two first rotating shafts. A sliding hole is opened on the side wall of the first bracket. A second rotating shaft is slidably connected through the inner wall of the sliding hole. A second roller sleeve is fixedly mounted on the outer circumference of the second rotating shaft. Two fixing blocks are fixedly mounted on the outer side of the first bracket in a vertically symmetrical structure. Two sliding rods are fixedly mounted on the relatively close side of the two fixing blocks in a symmetrical structure. A hydraulic rod is fixedly mounted on the top of the upper fixing block. The output end of the hydraulic rod passes through the fixing block and extends below it. The ends of the two sliding rods pass through the sliding seat and are slidably connected to it. The output end of the hydraulic rod is connected and fixedly mounted to the top of the sliding seat. A first motor is fixedly mounted on the top of the sliding seat. The output end of the first motor passes through the sliding seat and is connected and fixedly mounted to the second rotating shaft.

[0014] Furthermore, the conveying assembly includes a second bracket, which is connected and fixed to the first bracket. The outer wall of the second bracket has a first sliding groove, and the inner wall of the first sliding groove has a connecting rod fixedly mounted. A spring is sleeved on the outer circumference of the connecting rod. A sliding plate is slidably connected to the inner wall of the first sliding groove. The end of the connecting rod passes through the sliding plate and is slidably connected to it. The outer wall of the sliding plate has an adjustment hole, and the inner wall of the adjustment hole has a guide rod fixedly mounted. The outer wall of the sliding plate has two fixed plates with an upper and lower symmetrical structure. A first threaded rod is rotatably connected to the side of the two fixed plates that are relatively close to each other. A second motor is fixedly mounted on the top of the upper fixed plate, and the output end of the second motor is connected and fixedly mounted to the first threaded rod.

[0015] Furthermore, the inner wall of the slide plate is fitted with two bushings. The upper bushing passes through the adjustment hole and is slidably connected to its inner wall. The end of the guide rod passes through the upper bushing and is slidably connected to it. The end of the lower bushing passes through the slide plate and is fixedly connected to it. Both bushings are rotatably connected to electric rollers. Both electric rollers are fixedly fitted with rubber sleeves on their outer circumferences. The end of the first threaded rod passes through the upper bushing and is threadedly connected to it. The end of the first threaded rod passes through the lower bushing and extends downward.

[0016] Furthermore, one end of the spring is connected to the first slide groove, and the other end of the spring is connected to the slide plate.

[0017] Furthermore, the drive assembly includes a guide seat, the bottom of which is connected and fixed to a first bracket and a second bracket respectively. A movable groove is provided on the top of the guide seat, and a second threaded rod is rotatably connected to the inner wall of the movable groove. A third motor is fixedly mounted on the top of the guide seat, and the output end of the third motor is connected and fixedly connected to the second threaded rod. A slider is slidably connected to the inner wall of the movable groove, and the end of the second threaded rod passes through the slider and is threadedly connected to it. A fourth motor is fixedly mounted on the inner wall of the top of the slider.

[0018] Furthermore, the clamping assembly includes a mounting frame, an mounting groove on the outer wall of the mounting frame, a third threaded rod rotatably connected to the inner wall of the mounting groove, a fifth motor fixedly mounted at the end of the mounting frame, the output end of the fifth motor being connected and fixedly connected to the third threaded rod, a connecting block slidably connected to the inner wall of the mounting groove, a connecting plate fixedly mounted at the end of the connecting block, a connecting hole at the bottom of the inner wall of the mounting groove, and the inner wall of the connecting hole being connected and fixedly connected to the output end of the fourth motor.

[0019] Furthermore, the inner wall of the mounting frame is rotatably connected to a first fixed shaft and a second fixed shaft. Both the ends of the first fixed shaft and the second fixed shaft are fixedly provided with clamping arms. Both the outer circumferential walls of the first fixed shaft and the second fixed shaft are fixedly provided with gears, which mesh with each other. A torsion spring is sleeved on the outer circumferential wall of the second fixed shaft. A limiting sleeve is fixedly provided at the end of the second fixed shaft. The outer walls of both clamping arms are provided with second sliding grooves. The outer wall of the connecting plate is symmetrically provided with two sliding shafts. The ends of the two sliding shafts are slidably connected to the inner walls of the corresponding second sliding grooves.

[0020] Furthermore, one end of the torsion spring is connected and fixed to the limiting sleeve, and the other end of the torsion spring is connected and fixed to the mounting frame.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0022] 1. Place the end of the printed and dyed textile fabric between two clamping arms. The fifth motor drives the third threaded rod to rotate. At this time, the connecting block slides along the inner wall of the mounting groove. The connecting block drives the connecting plate to move. The connecting plate pushes the two sliding shafts to slide along the inner wall of the second sliding groove on the clamping arm. When the sliding shafts slide to the end of the second sliding groove, the upper clamping arm drives the second fixed shaft to rotate under the torsion of the torsion spring. The second fixed shaft drives the first fixed shaft to rotate through the gear, thereby causing the two clamping arms to close and clamp and fix the end of the printed and dyed textile fabric. The third motor drives the second threaded rod to rotate, causing the slider to drive the fourth motor to move. At the same time, it can drive the mounting frame to move, so that the end of the textile fabric can move horizontally, allowing the fabric to pass between the two rubber sleeves and between the second roller sleeve and the first roller sleeve. This design makes it easy for operators to quickly install the fabric on the conveyor roller in the printed and dyed fabric flattening and holding device, improving the installation speed.

[0023] 2. The first threaded rod is driven to rotate by two second motors, and the upper bushing slides down along the guide rod. At this time, the two rubber sleeves can clamp and fix the fabric. The sliding seat is pushed down along the slide rod by the hydraulic rod. The sliding seat drives the second rotating shaft to slide down along the sliding hole. At this time, the second roller sleeve presses the fabric onto the two first roller sleeves. This design can quickly fix the installed fabric and transport the fabric.

[0024] 3. Under the stretching of the fabric, the two rubber sleeves at both ends of the fabric are driven by electric rollers to move the slide plates, so that the slide plates can slide along the connecting rod. At this time, the spring provides a reaction force, so that the textile fabric is in a taut state. Steam is sprayed upward through the steam nozzle, and the fabric is humidified and heated by the hot steam. Since the fabric between the two first roller sleeves is in a taut state, the fabric can be flattened. At the same time, the second roller sleeve presses the fabric on the two first roller sleeves, squeezing the fabric flat.

[0025] 4. Two electric rollers drive the upper and lower rubber sleeves to rotate, so that the upper and lower rubber sleeves rotate synchronously in opposite directions, which can clamp and transport the fabric, making the fabric move smoothly. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the overall structure of the leveling component of the present invention;

[0029] Figure 3 This is a partial structural schematic diagram of the leveling component of the present invention;

[0030] Figure 4 This is a schematic diagram of the overall structure of the conveying component of the present invention;

[0031] Figure 5 This is a partial structural schematic diagram of the conveying component of the present invention;

[0032] Figure 6 This is a schematic diagram of the overall structure of the driving component of the present invention;

[0033] Figure 7 This is a schematic diagram of the overall structure of the clamping assembly of the present invention;

[0034] Figure 8 This is a schematic diagram of the mounting structure of the clamping arm of the present invention;

[0035] Figure 9 This is a schematic diagram of the clamping arm of the present invention.

[0036] Explanation of the numbers in the diagram: 1. Leveling component; 101. First support; 102. Steam nozzle; 103. Sliding hole; 104. First rotating shaft; 105. First roller sleeve; 106. Second rotating shaft; 107. Second roller sleeve; 108. Fixing block; 109. Hydraulic rod; 110. Sliding rod; 111. Sliding seat; 112. First motor; 2. Conveying component; 201. Second support; 202. First chute; 203. Connecting rod; 204. Spring; 205. Slide plate; 206. Adjusting hole; 207. Guide rod; 208. Electric roller; 209. Bushing; 210. Fixing plate; 211. First screw 1. Threaded rod; 212. Second motor; 213. Rubber sleeve; 3. Drive assembly; 301. Guide seat; 302. Moving groove; 303. Second threaded rod; 304. Third motor; 305. Slider; 306. Fourth motor; 4. Clamping assembly; 401. Mounting frame; 402. Mounting groove; 403. Connecting hole; 404. Fifth motor; 405. Connecting block; 406. Third threaded rod; 407. First fixed shaft; 408. Gear; 409. Second fixed shaft; 410. Limit sleeve; 411. Torsion spring; 412. Clamping arm; 413. Connecting plate; 414. Second slide groove; 415. Slide shaft. Detailed Implementation

[0037] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, not all of them. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0038] A textile fabric printing and dyeing process includes the following steps:

[0039] S1. Singeing treatment: The textile fabric to be dyed is fed into the singeing machine for singeing. The singeing temperature of the singeing machine is controlled at 390-420℃. A cold water roller is installed on the singeing machine to cool down the fabric after singeing, so that the fabric temperature is below 50℃.

[0040] S2. Soaking and washing: The singed fabric is immersed in a bleaching tank containing hydrogen peroxide bleaching solution for soaking and rinsing. The pH value of the hydrogen peroxide bleaching solution is adjusted between 8 and 10, and the concentration of the hydrogen peroxide bleaching solution is adjusted between 4.5 and 5.5 g / L. Then it is cleaned with deionized water.

[0041] S3. Dyeing: Add water, water-soluble dye, and surfactant to the dyeing machine in advance, and then add an appropriate amount of retarder to form a dyeing solution. Mix the dyeing solution thoroughly and adjust the pH value of the dyeing solution to the range of 4-6. Keep the dye temperature stable and control the dyeing temperature in the dyeing machine at 85-96℃. The dyeing time is 52-62 minutes. Then, transport the rinsed textile fabric to the dyeing machine for dyeing. During the dyeing process, position the textile fabric in its flat state.

[0042] S4. Squeezing: The dyed textile fabric is squeezed dry using a squeezing device. After squeezing, it is opened and then sent to a dryer for drying. The drying temperature is 62-72℃ and the time is 15-25 minutes.

[0043] S5. Steaming, ironing, and drying: The printed and dyed textile fabric is steamed and ironed, and a flattening device is used to flatten the fabric after steaming and ironing before drying.

[0044] like Figure 1 As shown, a fabric flatness holding device includes a flattening component 1 and a driving component 3. Conveying components 2 are respectively installed on both sides of the flattening component 1, and clamping components 4 are movably installed on the driving component 3.

[0045] The leveling component 1 is used to iron and level the printed and dyed textile fabric, the conveying component 2 is used to clamp and convey the printed and dyed textile fabric, the driving component 3 is used to drive the clamping component 4 to move, and the clamping component 4 is used to clamp the printed and dyed textile fabric.

[0046] like Figure 2 and Figure 3As shown, the leveling component 1 includes a first bracket 101 and a sliding seat 111. A steam nozzle 102 is fixedly mounted on the top of the first bracket 101. Two first rotating shafts 104 are rotatably connected to the sidewalls of the first bracket 101 in a symmetrical structure. A first roller sleeve 105 is fixedly mounted on the outer circumference of each of the two first rotating shafts 104. The steam nozzle 102 is located between the two first rotating shafts 104. A sliding hole 103 is opened on the sidewall of the first bracket 101. A second rotating shaft 106 is slidably connected through the inner wall of the sliding hole 103. A second roller sleeve 107 is fixedly mounted on the outer circumference of the second rotating shaft 106. The outer wall of the first bracket 101 is oriented vertically and horizontally. Two fixed blocks 108 are fixed in a symmetrical structure. Two sliding rods 110 are fixed in a symmetrical structure on the side of the two fixed blocks 108 that are relatively close to each other. A hydraulic rod 109 is fixed on the top of the upper fixed block 108. The output end of the hydraulic rod 109 passes through the fixed block 108 and extends to its lower part. The ends of the two sliding rods 110 pass through the sliding seat 111 and are slidably connected to it. The output end of the hydraulic rod 109 is connected and fixed to the top of the sliding seat 111. A first motor 112 is fixed on the top of the sliding seat 111. The output end of the first motor 112 passes through the sliding seat 111 and is connected and fixed to the second rotating shaft 106.

[0047] like Figure 4 and Figure 5 As shown, the conveying assembly 2 includes a second bracket 201, which is connected and fixed to the first bracket 101. A first groove 202 is formed on the outer wall of the second bracket 201. A connecting rod 203 is fixed to the inner wall of the first groove 202. A spring 204 is sleeved on the outer circumference of the connecting rod 203. A sliding plate 205 is slidably connected to the inner wall of the first groove 202. The end of the connecting rod 203 passes through the sliding plate 205 and is slidably connected to it. An adjustment hole 206 is formed on the outer wall of the sliding plate 205. A guide rod 207 is fixed to the inner wall of the adjustment hole 206. Two fixing plates 210 are fixed to the outer wall of the sliding plate 205 in a symmetrical structure. A first threaded rod 211 is rotatably connected to the side of the two fixing plates 210 that is relatively close to each other. A second motor 212 is fixed to the top of the upper fixing plate 210. The output end of 212 is connected and fixed to the first threaded rod 211. Two bushings 209 are sleeved through the inner wall of the slide plate 205. The upper bushing 209 passes through the adjustment hole 206 and is slidably connected to its inner wall. The end of the guide rod 207 passes through the upper bushing 209 and is slidably connected to it. The end of the lower bushing 209 passes through the slide plate 205 and is connected and fixed to it. Electric rollers 208 are rotatably connected to the inner walls of both bushings 209. Rubber sleeves 213 are fixed to the outer circumference of both electric rollers 208. The end of the first threaded rod 211 passes through the upper bushing 209 and is threadedly connected to it. The end of the first threaded rod 211 passes through the lower bushing 209 and extends downward. One end of the spring 204 is connected to the first slide groove 202, and the other end of the spring 204 is connected to the slide plate 205.

[0048] In this embodiment, two second motors 212 drive the corresponding first threaded rods 211 to rotate, and the upper bushing 209 slides down along the guide rod 207. At this time, the two rubber sleeves 213 can clamp and fix the fabric. The hydraulic rod 109 pushes the sliding seat 111 to slide down along the slide rod 110. The sliding seat 111 drives the second rotating shaft 106 to slide down along the sliding hole 103. At this time, the second roller sleeve 107 presses the fabric onto the two first roller sleeves 105. This design can quickly fix the installed fabric and transport the fabric.

[0049] Under the tension of the fabric, the two rubber sleeves 213 at both ends of the fabric drive the slide plate 205 to move via the electric roller 208, so that the slide plate 205 can slide along the connecting rod 203. At this time, the spring 204 provides a reaction force, so that the textile fabric is in a taut state. Steam is sprayed upward through the steam nozzle 102, and the fabric is humidified and heated by the hot steam. Since the fabric between the two first roller sleeves 105 is in a taut state, the fabric can be flattened. At the same time, the second roller sleeve 107 presses the fabric on the two first roller sleeves 105, squeezing the fabric flat.

[0050] like Figure 6 As shown, the drive assembly 3 includes a guide seat 301. The bottom of the guide seat 301 is connected and fixed to the first bracket 101 and the second bracket 201 respectively. A moving groove 302 is provided on the top of the guide seat 301. A second threaded rod 303 is rotatably connected to the inner wall of the moving groove 302. A third motor 304 is fixed on the top of the guide seat 301. The output end of the third motor 304 is connected and fixed to the second threaded rod 303. A slider 305 is slidably connected to the inner wall of the moving groove 302. The end of the second threaded rod 303 passes through the slider 305 and is threadedly connected to it. A fourth motor 306 is fixed on the top inner wall of the slider 305.

[0051] like Figure 7 , Figure 8 and Figure 9As shown, the clamping assembly 4 includes a mounting frame 401. A mounting groove 402 is formed on the outer wall of the mounting frame 401. A third threaded rod 406 is rotatably connected to the inner wall of the mounting groove 402. A fifth motor 404 is fixedly mounted at the end of the mounting frame 401, and the output end of the fifth motor 404 is connected and fixedly connected to the third threaded rod 406. A connecting block 405 is slidably connected to the inner wall of the mounting groove 402, and a connecting plate 413 is fixedly mounted at the end of the connecting block 405. A connecting hole 403 is formed at the bottom of the inner wall of the mounting groove 402, and the inner wall of the connecting hole 403 is connected and fixedly connected to the output end of the fourth motor 306. A first fixed shaft 407 and a second fixed shaft 409 are rotatably connected to the inner wall of the mounting frame 401. Each of the nine ends is fixed with a clamping arm 412. The outer circumferential walls of the first fixed shaft 407 and the second fixed shaft 409 are both fixed with gears 408, which mesh with each other. The outer circumferential wall of the second fixed shaft 409 is fitted with a torsion spring 411. The end of the second fixed shaft 409 is fixed with a limiting sleeve 410. The outer walls of the two clamping arms 412 are each provided with a second sliding groove 414, which can be inclined on the clamping arms 412. The outer wall of the connecting plate 413 is symmetrically structured with two sliding shafts 415. The ends of the two sliding shafts 415 are slidably connected to the inner walls of the corresponding second sliding grooves 414. One end of the torsion spring 411 is connected and fixed to the limiting sleeve 410, and the other end of the torsion spring 411 is connected and fixed to the mounting frame 401.

[0052] The dyed textile fabric is placed between two clamping arms 412. The fifth motor 404 drives the third threaded rod 406 to rotate. At this time, the connecting block 405 slides along the inner wall of the mounting groove 402. The connecting block 405 drives the connecting plate 413 to move. The connecting plate 413 pushes the two sliding shafts 415 to slide along the inner wall of the second sliding groove 414 on the clamping arm 412. When the sliding shafts 415 slide towards the end of the second sliding groove 414, the upper clamping arm 412, under the torque of the torsion spring 411, drives the second fixed shaft 409 to rotate. The second fixed shaft 409 is driven by the gear 408. The first fixed shaft 407 rotates, causing the two clamping arms 412 to close and clamp and fix the end of the printed and dyed textile fabric. The third motor 304 drives the second threaded rod 303 to rotate, causing the slider 305 to drive the fourth motor 306 to move. At the same time, it can drive the mounting frame 401 to move, so that the end of the textile fabric can move horizontally and pass between the two rubber sleeves 213 and between the second roller sleeve 107 and the first roller sleeve 105. This design makes it easy for operators to quickly install the fabric on the conveyor roller in the printed and dyed fabric flattening and holding device, improving the installation speed.

[0053] Working principle: The end of the printed and dyed textile fabric is placed between two clamping arms 412. The fifth motor 404 drives the third threaded rod 406 to rotate. At this time, the connecting block 405 slides along the inner wall of the mounting groove 402. The connecting block 405 drives the connecting plate 413 to move. The connecting plate 413 pushes the two sliding shafts 415 to slide along the inner wall of the second sliding groove 414 on the clamping arm 412. When the sliding shaft 415 slides towards the end of the second sliding groove 414, the upper clamping arm 412 drives the second fixed shaft 409 to rotate under the torque of the torsion spring 411. The second fixed shaft 409 drives the first fixed shaft 407 to rotate through the gear 408, thereby causing the two clamping arms 412 to close and clamp and fix the end of the printed and dyed textile fabric.

[0054] The third motor 304 drives the second threaded rod 303 to rotate, which causes the slider 305 to drive the fourth motor 306 to move, and at the same time can drive the mounting frame 401 to move, so that the end of the textile fabric can move horizontally, and the fabric passes between the two rubber sleeves 213 and between the second roller sleeve 107 and the first roller sleeve 105.

[0055] By removing the fabric end from the two clamping arms 412, the fourth motor 306 drives the mounting frame 401 to rotate to the outer side, and the third motor 304 drives the slider 305 to move in the opposite direction to the fabric feeding end.

[0056] Two second motors 212 drive the corresponding first threaded rods 211 to rotate, and the upper bushing 209 slides down along the guide rod 207. At this time, the two rubber sleeves 213 can clamp and fix the fabric.

[0057] The hydraulic rod 109 pushes the sliding seat 111 to slide down along the sliding rod 110, and the sliding seat 111 drives the second rotating shaft 106 to slide down along the sliding hole 103. At this time, the second roller sleeve 107 presses the fabric onto the two first roller sleeves 105.

[0058] Under the stretching of the fabric, the two rubber sleeves 213 at both ends of the fabric drive the slide plate 205 to move through the electric roller 208, so that the slide plate 205 can slide along the connecting rod 203. At this time, the spring 204 provides a reaction force, so that the textile fabric is in a taut state. Steam is sprayed upward through the steam nozzle 102, and the fabric is humidified and heated by the hot steam. Since the fabric between the two first roller sleeves 105 is in a taut state, the fabric can be flattened. At the same time, the second roller sleeve 107 presses the fabric on the two first roller sleeves 105, squeezing the fabric flat.

[0059] The first motor 112 drives the second rotating shaft 106 to rotate, the second rotating shaft 106 drives the second roller sleeve 107 to rotate, and the second roller sleeve 107 drives the two first roller sleeves 105 to rotate, which can transport the fabric.

[0060] At the same time, the two electric rollers 208 drive the upper and lower rubber sleeves 213 to rotate, so that the upper and lower rubber sleeves 213 rotate synchronously in opposite directions, which can clamp and transport the fabric, making the fabric move smoothly.

[0061] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A level holding device for printed fabric, characterized in that: It includes a leveling component (1) and a driving component (3). The leveling component (1) is equipped with a conveying component (2) on both sides, and the driving component (3) is movably equipped with a clamping component (4). The flattening component (1) is used to iron and flatten the dyed textile fabric, the conveying component (2) is used to clamp and convey the dyed textile fabric, the driving component (3) is used to drive the clamping component (4) to move, and the clamping component (4) is used to clamp the dyed textile fabric. The clamping assembly (4) includes a mounting frame (401), an mounting groove (402) is provided on the outer wall of the mounting frame (401), a third threaded rod (406) is rotatably connected to the inner wall of the mounting groove (402), a fifth motor (404) is fixedly provided at the end of the mounting frame (401), the output end of the fifth motor (404) is connected and fixed to the third threaded rod (406), a connecting block (405) is slidably connected to the inner wall of the mounting groove (402), a connecting plate (413) is fixedly provided at the end of the connecting block (405), and a connecting hole (403) is provided at the bottom of the inner wall of the mounting groove (402). The inner wall of the mounting frame (401) is rotatably connected to a first fixed shaft (407) and a second fixed shaft (409). Clamping arms (412) are fixedly provided at the ends of both the first fixed shaft (407) and the second fixed shaft (409). Gears (408) are fixedly provided on the outer circumference of both the first fixed shaft (407) and the second fixed shaft (409), and the two gears (408) mesh with each other. A torsion spring (411) is sleeved on the outer circumference of the second fixed shaft (409). 411) One end of the torsion spring (411) is connected and fixed to the limiting sleeve (410), and the other end of the torsion spring (411) is connected and fixed to the mounting frame (401). The end of the second fixed shaft (409) is fixed with the limiting sleeve (410). The outer walls of the two clamping arms (412) are provided with second sliding grooves (414). The outer wall of the connecting plate (413) is symmetrically provided with two sliding shafts (415). The ends of the two sliding shafts (415) are slidably connected to the inner walls of the corresponding second sliding grooves (414). The end of the printed and dyed textile fabric is placed between two clamping arms (412). The fifth motor (404) runs and drives the third threaded rod (406) to rotate. At this time, the connecting block (405) slides along the inner wall of the mounting groove (402). The connecting block (405) drives the connecting plate (413) to move. The connecting plate (413) pushes the two sliding shafts (415) to slide along the inner wall of the second sliding groove (414) on the clamping arm (412). When the sliding shaft (415) slides towards the end of the second sliding groove (414), the upper clamping arm (412) drives the second fixed shaft (409) to rotate under the torque of the torsion spring (411). The second fixed shaft (409) drives the first fixed shaft (407) to rotate through the gear (408), thereby causing the two clamping arms (412) to close and clamp and fix the end of the printed and dyed textile fabric.

2. The flat holding device for printing and dyeing fabric according to claim 1, characterized in that: The leveling component (1) includes a first bracket (101) and a sliding seat (111). A steam nozzle (102) is fixedly mounted on the top of the first bracket (101). Two first rotating shafts (104) are rotatably connected to the side wall of the first bracket (101) in a symmetrical structure. A first roller sleeve (105) is fixedly mounted on the outer circumference of each of the two first rotating shafts (104). The steam nozzle (102) is located between the two first rotating shafts (104). A sliding hole (103) is opened on the side wall of the first bracket (101). A second rotating shaft (106) is slidably connected through the inner wall of the sliding hole (103). A second roller sleeve (107) is fixedly mounted on the outer circumference of the second rotating shaft (106). The outer wall of the first bracket (101) is... Two fixed blocks (108) are fixedly arranged in a symmetrical structure. Two sliding rods (110) are fixedly arranged in a symmetrical structure on the side of the two fixed blocks (108) that are relatively close to each other. A hydraulic rod (109) is fixedly arranged on the top of the upper fixed block (108). The output end of the hydraulic rod (109) passes through the fixed block (108) and extends to its lower part. The ends of the two sliding rods (110) pass through the sliding seat (111) and are slidably connected to it. The output end of the hydraulic rod (109) is connected and fixedly connected to the top of the sliding seat (111). A first motor (112) is fixedly arranged on the top of the sliding seat (111). The output end of the first motor (112) passes through the sliding seat (111) and is connected and fixedly connected to the second rotating shaft (106).

3. The flat holding device for printing and dyeing fabric according to claim 2, characterized in that: The conveying assembly (2) includes a second bracket (201), which is connected and fixed to the first bracket (101). The outer wall of the second bracket (201) is provided with a first groove (202), and a connecting rod (203) is fixedly provided on the inner wall of the first groove (202). A spring (204) is sleeved on the outer circumference of the connecting rod (203). A sliding plate (205) is slidably connected to the inner wall of the first groove (202). The end of the connecting rod (203) passes through the sliding plate (205) and is slidably connected to it. Next, an adjustment hole (206) is provided on the outer wall of the slide plate (205), and a guide rod (207) is fixedly provided on the inner wall of the adjustment hole (206). Two fixing plates (210) are fixedly provided on the outer wall of the slide plate (205) in a symmetrical structure. A first threaded rod (211) is rotatably connected to the side of the two fixing plates (210) that are relatively close to each other. A second motor (212) is fixedly provided on the top of the upper fixing plate (210), and the output end of the second motor (212) is connected and fixed to the first threaded rod (211).

4. The fabric smoothness maintenance device according to claim 3, characterized in that: The inner wall of the slide plate (205) is fitted with two bushings (209). The upper bushing (209) passes through the adjustment hole (206) and is slidably connected to its inner wall. The end of the guide rod (207) passes through the upper bushing (209) and is slidably connected to it. The end of the lower bushing (209) passes through the slide plate (205) and is fixedly connected to it. The inner walls of the two bushings (209) are rotatably connected to electric rollers (208). The outer circumference of the two electric rollers (208) is fixed with rubber sleeves (213). The end of the first threaded rod (211) passes through the upper bushing (209) and is threadedly connected to it. The end of the first threaded rod (211) passes through the lower bushing (209) and extends downward.

5. The fabric smoothness maintenance device according to claim 4, characterized in that: One end of the spring (204) is connected to the first slide groove (202), and the other end of the spring (204) is connected to the slide plate (205).

6. The fabric smoothness maintenance device according to claim 5, characterized in that: The drive assembly (3) includes a guide seat (301), the bottom of which is connected and fixed to the first bracket (101) and the second bracket (201) respectively. A moving groove (302) is provided on the top of the guide seat (301). A second threaded rod (303) is rotatably connected to the inner wall of the moving groove (302). A third motor (304) is fixed on the top of the guide seat (301). The output end of the third motor (304) is connected and fixed to the second threaded rod (303). A slider (305) is slidably connected to the inner wall of the moving groove (302). The end of the second threaded rod (303) passes through the slider (305) and is threadedly connected to it. A fourth motor (306) is fixed on the top inner wall of the slider (305). The inner wall of the connecting hole (403) is connected and fixed to the output end of the fourth motor (306).

7. A textile fabric printing and dyeing process, employing the fabric smoothing and maintaining device as described in any one of claims 1-6, characterized in that, Includes the following steps: S1. Singeing treatment: The textile fabric to be dyed is fed into the singeing machine for singeing. The singeing temperature of the singeing machine is controlled at 390-420℃. A cold water roller is installed on the singeing machine to cool down the fabric after singeing, so that the fabric temperature is below 50℃. S2. Soaking and washing: The singed fabric is immersed in a bleaching tank containing hydrogen peroxide bleaching solution for soaking and rinsing. The pH value of the hydrogen peroxide bleaching solution is adjusted between 8 and 10, and the concentration of the hydrogen peroxide bleaching solution is adjusted between 4.5 and 5.5 g / L. Then it is cleaned with deionized water. S3. Dyeing: Add water, water-soluble dye, and surfactant to the dyeing machine in advance, and then add an appropriate amount of retarder to form a dyeing solution. Mix the dyeing solution thoroughly and adjust the pH value of the dyeing solution to the range of 4-6. Keep the dye temperature stable and control the dyeing temperature in the dyeing machine at 85-96℃. The dyeing time is 52-62 minutes. Then, transport the rinsed textile fabric to the dyeing machine for dyeing. During the dyeing process, position the textile fabric in its flat state. S4. Squeezing: The dyed textile fabric is squeezed dry using a squeezing device. After squeezing, it is opened and then sent to a dryer for drying. The drying temperature is 62-72℃ and the time is 15-25 minutes. S5. Steaming, ironing, and drying: The printed and dyed textile fabric is steamed and ironed, and then the fabric is ironed and flattened using a fabric flattening and holding device before being dried.

Citation Information

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