一种碳基气态熔池还原直接炼锌的方法及其应用

By using a carbon-based gaseous molten pool reduction method, which utilizes porous carbon flue lining and a carbon monoxide atmosphere, the problems of high zinc melt processing difficulty and low reduction efficiency have been solved. This method achieves efficient and orderly zinc vapor capture and separation, simplifying the zinc recovery process.

CN118186213BActive Publication Date: 2026-07-17CENT SOUTH UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CENT SOUTH UNIV
Filing Date
2024-01-31
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies present challenges in processing high-zinc melts due to their high melting point and viscosity. Commonly used techniques result in the easy volatilization and diffusion of metallic zinc and zinc oxide powder, making it difficult to separate the generated gaseous products. Furthermore, the reduction efficiency is low, requiring further electrolytic recovery of metallic zinc, which involves a long process and high energy consumption.

Method used

A carbon-based gaseous molten pool reduction method is adopted, in which lead-zinc oxide materials and carbon-based reducing gas are added to the molten pool reduction furnace. A carbon monoxide-dominated atmosphere is formed by using a porous carbon flue lining to inhibit the oxidation of zinc vapor and promote the reduction and escape of zinc vapor. Metallic zinc is recovered through a zinc vapor condensation device.

Benefits of technology

It improves the reduction efficiency of high-zinc melt, inhibits zinc vapor oxidation, achieves efficient and orderly zinc vapor capture and separation, reduces energy consumption, and simplifies the zinc recovery process.

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Abstract

本发明提供了一种碳基气态熔池还原直接炼锌的方法,包括步骤:向熔池还原炉中加入铅锌氧化物料,所述混合物料熔融后,得铅锌铜熔体;向所述熔池还原炉中喷吹碳基还原剂,所述碳基还原气喷吹产生气泡直接与所述铅锌铜熔体内部直接反应;所述铅锌铜熔体经还原反应得粗铅合金、锌蒸气以及炉渣;所述锌蒸气穿过所述铅锌熔体表面炉渣层,随烟道回收得金属锌,其中,所述烟道下部内衬有多孔碳材。本发明能够以单质形态直接回收金属锌,符合冶金行业短流程低碳发展的要求。
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