An injection molding machine for outdoor PVC wall decorative panels
By using the design of loading screws, anti-adhesive components, heating components and flow-limiting components in the injection molding machine, the problems of raw materials agglomeration, blockage and adhesion during the injection molding process are solved, and the wall panel quality improvement after the smooth transportation of raw materials and molding is achieved.
Patent Information
- Application Number
- CN202410385309.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-04-01
AI Technical Summary
During the injection molding process, the plastic raw materials are prone to agglomeration and clogging, and the outside melts first when melting, resulting in the adhesion of raw materials in the mixed state of solid-liquid, which is easy to cause transport blockage.
An injection molding machine for outdoor PVC wall decorative panels is designed, using technical means such as feeding screws, anti-adhesive components, heating components and flow-limiting components. The loading screw piece separates the bonded raw materials through a spiral shape and multiple screw pieces. The anti-adhesive component separates the bonded materials by stirring and heating. The flow-limiting component limits the reflow and outflow speed of the raw materials through structural design, ensuring the smooth transportation and molding of the raw materials.
It effectively avoids clogging and adhesion problems of raw materials during the transportation process, ensuring the smooth progress of the injection molding process and the quality of the wall panel after forming.
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Figure CN118205151B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of injection molding, and in particular to an injection molding machine for outdoor PVC wall decorative panels. Background Art
[0002] PVC board, also known as Chevron board or Fron board, is a board made of PVC as the main material. It is extruded and molded. The surface of this board is smooth and flat, and the cross section is honeycomb-shaped. It is light, strong and has good weather resistance. It can partially replace wood and steel. It is suitable for a variety of processes such as engraving, hole turning, painting, bonding, etc.
[0003] An injection molding machine is a molding device used for plastic products. It molds thermoplastics or thermosetting plastics into various shapes through plastic molding molds. During the production process, the injection molding machine first heats the plastic, which is in a molten state after heating, and then injects it into the mold cavity to form the plastic.
[0004] The raw material before melting is granular plastic. Plastic is easy to clump when stored for a long time. The agglomerated raw material is easy to cause blockage during use. At the same time, the outside of the plastic melts first when it melts. At this time, the plastic is in a solid-liquid mixed state, and the raw materials stick to each other. At this time, it is very easy to cause blockage during transportation. Therefore, we proposed an injection molding machine for outdoor PVC wall decorative panels. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides an injection molding machine for outdoor PVC wall decoration panels, comprising a bottom plate, a support plate is arranged on the top of the bottom plate, an injection molding mechanism is fixedly connected to the side of the support plate away from the bottom plate, a feeding mechanism is arranged on the side of the injection molding mechanism away from the bottom plate, the injection molding mechanism comprises a shell, the shell is fixedly connected to the side of the support plate away from the bottom plate, an insulation cylinder is fixedly connected to the inner wall of the shell, the insulation cylinder is made of insulation material, the inner wall of the insulation cylinder is fixedly connected to a cylinder, an injection cylinder is fixedly connected to the outer surface of the end of the cylinder, a motor is arranged on the side of the shell away from the injection cylinder, a fixing plate is fixedly connected to the outer surface of the motor, and the fixing plate is fixedly connected to the top of the bottom plate, a rotating shaft is fixedly connected to the side of the motor close to the shell, the rotating shaft is fixedly connected to the output end of the motor and extends to the inside of the cylinder, a feeding screw is slidably connected to the inner wall of the cylinder, a plurality of the feeding screws are arranged below the feeding mechanism, and the feeding screws are fixedly connected to the outer surface of the rotating shaft, and the raw material particles enter the inside of the cylinder from the feeding mechanism The output end of the motor drives the rotating shaft to rotate, and the rotation of the rotating shaft drives the feeding screw to rotate. The feeding screw is set in a spiral shape, and the granular raw material is transported during rotation. At the same time, several feeding screws are set. When the raw material is between two feeding screws, the feeding screw no longer drives the raw material to be transported. The raw material that has lost the main power and the raw material that is still being transported have relative friction and extrusion, thereby separating the adhered raw materials. Compared with the traditional whole vortex blade, it can separate the bonded raw materials while transporting to avoid blockage. An anti-sticking component is provided on the side of the feeding screw away from the motor, and a heating component is provided on the outside of the anti-sticking component. A limiting flow component is provided on the side of the heating component away from the anti-sticking component, and the anti-sticking component, the heating component and the limiting flow component are all arranged inside the cylinder. The granular raw material is transported to the anti-sticking component, and the heating component heats the raw material. At this time, part of the material outside is melted first, and the anti-sticking component prevents the melted raw materials from sticking to each other and blocking the cylinder. The completely melted raw material is transported to the limiting flow component, and the limiting flow component limits the injection speed of the material to avoid injection and trapped air during injection.
[0006] Furthermore, a sealing plate is rotatably connected to the side of the rotating shaft close to the motor, and the outer surface of the sealing plate is fixedly connected to the inner wall of the cylinder. A wide screw is provided at the interval between the current limiting component and the anti-sticking component, and the inner side of the wide screw is fixedly connected to the rotating shaft, and the outer surface of the wide screw is rotatably connected to the inner wall of the cylinder. The wide screw has a larger pitch and can convey more raw materials at one time. After the raw materials are melted, the resistance is smaller than that of conveying granular raw materials. The wide screw is provided to increase the conveying speed and prevent the melted raw materials from solidifying, thereby further avoiding blockage.
[0007] Furthermore, the anti-sticking component includes stirring teeth, and the stirring teeth are arranged in several groups along the axial direction of the rotating shaft, and each group of the stirring teeth is arranged in several directions along the circumferential direction of the rotating shaft, and the stirring teeth of two adjacent groups are staggered, and the sides of the two adjacent groups of stirring teeth close to each other are fixedly connected with fixed blocks, and a stirring rod is arranged at the interval between the two fixed blocks, and the two ends of the stirring rod are fixedly connected to the sides of the two fixed blocks close to each other, and the stirring rod is bent. When the material is heated, the outside will melt first. At this time, the material is in a state of solid-liquid mixing, and adhesion between the materials is very likely to cause blockage. The rotation of the rotating shaft drives the stirring teeth to rotate, and the rotation of the stirring teeth drives the stirring rod to rotate at the same time. The rotation of the stirring teeth stirs the material to avoid blockage caused by adhesion between the materials, and the stirring rod increases the stirring range. At the same time, due to the bent setting of the stirring rod, the axial materials are mixed while stirring the material, further avoiding adhesion of the material.
[0008] Furthermore, arc grooves are symmetrically provided on both sides of the stirring rod, and the arc grooves are arranged in a V shape. By providing the arc grooves, the contact area between the stirring rod and the material is increased, thereby driving more axial materials to be mixed, further improving the stirring effect, and avoiding material adhesion. At the same time, the cross-section of the arc groove is arranged in a V shape, so that the side of the stirring rod presents two sharp corners, thereby being able to separate the already adhered materials and further avoiding blockage.
[0009] Furthermore, the heating component includes an annular groove, which is arranged at the connection between the cylinder and the insulating cylinder, and the annular groove is opened at the outer surface of the cylinder and the inner wall of the insulating cylinder. The inner wall of the annular groove is fixedly connected with a first heating ring. Several first heating rings are arranged outside the anti-sticking component. A first electric heating wire is fixedly installed inside the first heating ring. The first electric heating wire generates heat, which is transferred to the cylinder through the first heating ring, and then the raw material inside the cylinder is heated. The first heating ring is arranged so that the outside of the cylinder is evenly heated, so that the raw material is evenly melted.
[0010] Furthermore, a second heating ring is fixedly connected to the inner wall of the ring groove, and the second heating ring is arranged outside the wide screw blade, and a second heating wire is fixedly installed inside the second heating ring. Copper plates are symmetrically arranged at both ends of the second heating ring, and the copper plates are fixedly connected to the outer surface of the end of the second heating ring. The second heating wire generates heat, which is transferred to the cylinder through the second heating ring, thereby heating the raw material inside the cylinder. At the same time, the symmetrically arranged copper plates conduct heat and heat up, and keep the liquid material transported by the wide screw blade warm, so as to avoid the raw material from solidifying away from the first heating ring and the second heating ring, thereby ensuring that the material can be smoothly injected.
[0011] Furthermore, the flow limiting assembly includes a ring plate, the outer surface of the ring plate is fixedly connected to the inner wall of the cylinder, the inner wall of the ring plate is fixedly connected to the flow limiting cylinder, the inner wall of the flow limiting cylinder is fixedly connected with a rib plate, the end of the rib plate away from the flow limiting cylinder is fixedly connected to the cylinder, the inner wall of the cylinder is fixedly connected with a spring, the end of the spring away from the cylinder is fixedly connected to the flow limiting plate, and the flow limiting plate is adapted to the flow limiting cylinder, the end of the ring plate away from the rotating shaft is fixedly connected to a cone plate, the surface of the cone plate is evenly provided with drainage holes, the melted raw material is transported to the flow limiting assembly, the solution passes through the gap between the flow limiting cylinder and the cylinder, the solution squeezes the flow limiting plate, the spring is stretched, and the original spring is tightly attached to the flow limiting cylinder and the flow limiting plate under the action of the spring elastic force. The gap, the melted raw material enters the gap between the ring plate and the flow limiting cylinder, and then the solution enters the injection cylinder through the drainage hole, and is finally injected into the prepared mold through the injection cylinder. By setting the flow limiting cylinder and the flow limiting plate to match, the raw material can only be injected outward from the device, limiting the reflux of the melted raw material, thereby ensuring the volume of the injected raw material and the strength of the wall panel after molding. The flow limiting component can also limit the outflow speed of the raw material, thereby ensuring that the raw material is completely melted and further improving the strength of the wall panel after molding. At the same time, by evenly arranging the drainage holes, the raw material can be evenly poured out from all sides of the cone plate, thereby avoiding the drainage holes below being covered by the raw material and the raw material continuing to pour out to cause tumbling, and avoiding bubbles in the tumbling viscous raw material that affect the molding quality.
[0012] Furthermore, the feeding mechanism includes a mounting block, which is fixedly connected to the outer surface of the cylinder, and the mounting block passes through the insulation cylinder and the outer shell and extends to the side away from the bottom plate. A funnel is fixedly connected to the inner wall of the mounting block, a recessed cylinder is fixedly connected to the side of the funnel away from the mounting block, and a top plate is fixedly connected to the side of the recessed cylinder away from the funnel. A feeding hole is provided on the outer surface of the top plate, and the granular raw material is put in through the feeding hole, and the granular raw material passes through the recessed cylinder and the funnel in turn and finally enters the interior of the cylinder. By setting the funnel, the raw material is not easy to spill during feeding, and the recessed cylinder is set on the top of the funnel, so that the elastic raw material is difficult to fly out of the feeding hole when it falls and rebounds, thereby avoiding waste of raw materials.
[0013] Furthermore, a support frame is fixedly connected to a side of the top plate away from the mounting block, a motor is fixedly connected to an inner wall of the support frame, a stirring shaft is fixedly connected to an end of the motor close to the top plate, and the stirring shaft is fixedly connected to an output end of the motor and extends through the top plate to the bottom of the funnel, a wave plate is fixedly connected to an outer surface of the stirring shaft, a plurality of wave plates are arranged along the circumference and axial direction of the stirring shaft, and the wave plates arranged along the axial direction of the stirring shaft are staggered, a stabilizing block is fixedly connected to an end of the wave plate away from the stirring shaft, and the stabilizing block is slidably connected to the inner wall of the funnel, and when the raw materials are roughly added to the bottom, the stirring shaft is fixedly connected to the stirring shaft. When passing the stabilizing block, the motor is started, and the output end of the motor drives the stirring shaft to rotate, and the rotation of the stirring shaft drives the wave plate to rotate, and the rotation of the wave plate drives the stabilizing block to rotate along the inner wall of the funnel, so as to stir the raw materials. At the same time, several wave plates arranged along the axial direction are staggered, so that when the wave plates contact the agglomerated raw materials, they continuously move the agglomerated raw materials at the bottom, so that they gradually move upward and finally contact with the circumferentially arranged wave plates, so as to avoid the agglomerated raw materials being located at the bottom of the funnel and causing blockage. At the same time, the circumferentially arranged wave plates are more dense, and can stir and impact the agglomerated raw materials when rotating to disperse them, further avoiding blockage of the funnel.
[0014] Furthermore, a sleeve is provided at one end of the stirring shaft away from the motor, the inner wall of the sleeve is fixedly connected to the outer surface of the stirring shaft, a plurality of stirring blades are fixedly connected to the outer surface of the sleeve, the side of the stirring blades away from the sleeve is slidably connected to the inner wall of the funnel, and the stirring blades are bent, the rotation of the stirring shaft drives the sleeve to rotate, the sleeve drives the stirring blades to rotate, stirring the raw materials at the bottom of the funnel, so that there is always a gap between the raw materials and the funnel, so that the raw materials can pass smoothly, and at the same time, the stirring blades are bent, and drive the raw materials to be transported downward while stirring, thereby avoiding clogging of the bottom of the funnel.
[0015] The present invention has the beneficial effects:
[0016] The present invention provides a feeding screw with multiple feeding screws. When the raw material is between two feeding screws, the feeding screws no longer drive the raw material to be transported. Relative friction and extrusion occur between the raw material that has lost its main driving force and the raw material that is still being transported, thereby separating the adhered raw materials. Compared with the traditional whole vortex blade, the adhered raw materials can be separated while being transported to avoid blockage.
[0017] The present invention provides a stirring assembly, and the rotation of the rotating shaft drives the stirring teeth to rotate. The rotation of the stirring teeth drives the stirring rod to rotate at the same time. The stirring teeth rotate to stir the material to avoid blockage caused by adhesion between the materials. The stirring rod increases the stirring range. At the same time, due to the curved setting of the stirring rod, the axial materials are mixed while stirring the materials, further avoiding material adhesion. By providing an arc groove, the contact area between the stirring rod and the material is increased, thereby driving more axial materials to mix, further improving the stirring effect, and avoiding material adhesion. At the same time, the cross-section of the arc groove is set to be V-shaped, so that the side of the stirring rod presents two sharp angles, so that the already adhered materials can be separated to further avoid blockage.
[0018] The present invention provides a flow limiting component, and provides a flow limiting tube adapted to a flow limiting plate, so that the raw material can only be injected outward from the device, and the backflow of the molten raw material is limited, thereby ensuring the volume of the injected raw material and the strength of the wall panel after molding. The flow limiting component can also limit the outflow speed of the raw material, thereby ensuring that the raw material is completely melted, and further improving the strength of the wall panel after molding. At the same time, by evenly arranging drainage holes, the raw material can be evenly poured out from all sides of the cone plate, thereby avoiding the drainage holes below being covered by the raw material and continuing to pour out to cause tumbling, and avoiding bubbles generated inside the tumbling viscous raw material to affect the molding quality.
[0019] The present invention provides a feeding mechanism, and the rotation of the stirring shaft drives the wave plate to rotate, and the rotation of the wave plate drives the stabilizing block to rotate along the inner wall of the funnel, so as to stir the raw materials. At the same time, several wave plates arranged along the axial direction are staggered, so that when the wave plates contact the agglomerated raw materials, they continuously move the agglomerated raw materials at the bottom, so that they gradually move upward and finally contact the circumferentially arranged wave plates, so as to avoid the agglomerated raw materials being located at the bottom of the funnel and causing blockage. At the same time, the circumferentially arranged wave plates are more dense, and can stir and impact the agglomerated raw materials when rotating to disperse them, further avoiding blockage of the funnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the cross-sectional structure of a cylinder of the present invention;
[0021] Figure 2 This is a schematic diagram of the overall structure of the injection molding machine for the outdoor PVC wall decorative panel;
[0022] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the present invention;
[0023] Figure 4 This is a schematic diagram of the anti-sticking component structure of the present invention;
[0024] Figure 5 This is a schematic diagram of the arc groove structure of the present invention;
[0025] Figure 6This is a schematic diagram of the heating assembly structure of the present invention;
[0026] Figure 7 This is a schematic diagram of the structure of the first heating ring of the present invention;
[0027] Figure 8 This is a schematic diagram of the copper plate structure of the present invention;
[0028] Fig. 9 It is a cross-sectional schematic diagram of the cylinder plate of the present invention;
[0029] Fig.10 It is a schematic diagram of the structure of the current limiting plate of the present invention;
[0030] Fig.11 It is a cross-sectional schematic diagram of the feeding mechanism of the present invention.
[0031] In the figure: 1, bottom plate; 2, support plate; 3, injection mechanism; 31, shell; 32, heat insulation cylinder; 33, cylinder; 34, injection cylinder; 35, fixed plate; 36, motor; 37, anti-sticking component; 371, stirring tooth; 372, fixed block; 373, stirring rod; 374, arc groove; 38, heating component; 381, ring groove; 382, first heating ring; 383, first electric heating wire; 384, second heating ring; 385, copper plate; 386, second electric heating wire; 39, current limiting component; 391, ring Plate; 392, cone plate; 393, drainage hole; 394, flow limiting tube; 395, rib plate; 396, cylinder; 397, spring; 398, flow limiting plate; 310, rotating shaft; 311, feeding screw; 312, sealing plate; 313, wide screw; 4, feeding mechanism; 41, mounting block; 42, funnel; 43, recessed tube; 44, top plate; 45, feeding hole; 46, support frame; 47, motor; 48, stirring shaft; 49, wave plate; 410, stabilizing block; 411, sleeve; 412, stirring blade. DETAILED DESCRIPTION
[0032] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses. Example
[0033] See also Figure 1-Figure 10The present invention is an injection molding machine for outdoor PVC wall decoration panels, comprising a bottom plate 1, a support plate 2 is arranged on the top of the bottom plate 1, an injection molding mechanism 3 is fixedly connected to the side of the support plate 2 away from the bottom plate 1, a feeding mechanism 4 is arranged on the side of the injection molding mechanism 3 away from the bottom plate 1, the injection molding mechanism 3 comprises a shell 31, the shell 31 is fixedly connected to the side of the support plate 2 away from the bottom plate 1, an insulation cylinder 32 is fixedly connected to the inner wall of the shell 31, the insulation cylinder 32 is made of insulation material, a cylinder 33 is fixedly connected to the inner wall of the insulation cylinder 32, an injection cylinder 34 is fixedly connected to the outer surface of the end of the cylinder 33, and the shell 31 is far away from the outer surface of ... A motor 36 is provided on one side of the injection barrel 34, and a fixing plate 35 is fixedly connected to the outer surface of the motor 36, and the fixing plate 35 is fixedly connected to the top of the bottom plate 1. A rotating shaft 310 is fixedly connected to the side of the motor 36 close to the shell 31, and the rotating shaft 310 is fixedly connected to the output end of the motor 36 and extends to the inside of the barrel 33. A feeding screw 311 is slidably connected to the inner wall of the barrel 33. A plurality of feeding screws 311 are provided below the feeding mechanism 4, and the feeding screws 311 are fixedly connected to the outer surface of the rotating shaft 310. The raw material particles enter the barrel 33 from the feeding mechanism 4, and the output end of the motor 36 The rotation of the rotating shaft 310 drives the feeding screw 311 to rotate. The feeding screw 311 is set in a spiral shape. When rotating, the granular raw material is transported. At the same time, a plurality of feeding screws 311 are set. When the raw material is between two feeding screws 311, the feeding screw 311 no longer drives the raw material to be transported between them. The raw material that has lost the main power and the raw material that is still being transported are relatively rubbed and squeezed, thereby separating the adhered raw materials. Compared with the traditional whole vortex blade, the adhered raw materials can be separated while being transported to avoid blockage. The feeding screw 311 is set on the side away from the motor 36 An anti-sticking component 37 is provided, a heating component 38 is provided outside the anti-sticking component 37, a flow limiting component 39 is provided on the side of the heating component 38 away from the anti-sticking component 37, and the anti-sticking component 37, the heating component 38 and the flow limiting component 39 are all arranged inside the cylinder 33, the granular raw material is transported to the anti-sticking component 37, the heating component 38 heats the raw material, at this time, part of the outer part of the material melts first, the anti-sticking component 37 prevents the melted raw material from sticking to each other and blocking the cylinder 33, the completely melted raw material is transported to the flow limiting component 39, the flow limiting component 39 limits the injection speed of the material to avoid spraying and air entrapment during injection.
[0034] A sealing plate 312 is rotatably connected to one side of the rotating shaft 310 close to the motor 36, and the outer surface of the sealing plate 312 is fixedly connected to the inner wall of the cylinder 33. A wide screw blade 313 is provided at the interval between the current limiting component 39 and the anti-sticking component 37. The inner side of the wide screw blade 313 is fixedly connected to the rotating shaft 310, and the outer surface of the wide screw blade 313 is rotatably connected to the inner wall of the cylinder 33. The wide screw blade 313 has a larger pitch and can convey more raw materials at one time. After the raw materials are melted, the resistance is smaller than that of conveying granular raw materials. The wide screw blade 313 is provided to increase the conveying speed and prevent the melted raw materials from solidifying, further avoiding blockage.
[0035] The anti-sticking component 37 includes a stirring tooth 371. The stirring teeth 371 are arranged in a plurality of groups along the axial direction of the rotating shaft 310. Each group of stirring teeth 371 is arranged in a plurality of circumferential directions of the rotating shaft 310, and two adjacent groups of stirring teeth 371 are arranged in a staggered manner. The sides of the two adjacent groups of stirring teeth 371 that are close to each other are fixedly connected with a fixed block 372. A stirring rod 373 is arranged at the interval between the two fixed blocks 372. Both ends of the stirring rod 373 are fixedly connected with the sides of the two fixed blocks 372 that are close to each other, and the stirring rod 373 is arranged in a bent manner. When the material is heated, the outer part will melt first. At this time, the material is in a state of solid-liquid mixing. Adhesion between the materials is very likely to cause blockage. The rotating shaft 310 rotates to drive the stirring teeth 371 to rotate. The stirring teeth 371 rotates, and at the same time drives the stirring rod 373 to rotate. The stirring teeth 371 rotates to stir the material to avoid blockage caused by adhesion between the materials. The stirring rod 373 increases the stirring range. At the same time, due to the bent arrangement of the stirring rod 373, the axial materials are mixed while stirring the material to further avoid adhesion of the material.
[0036] Arc grooves 374 are symmetrically provided on both sides of the stirring rod 373, and the arc grooves 374 are set to be V-shaped. By providing the arc grooves 374, the contact area between the stirring rod 373 and the material is increased, thereby driving more axial materials to mix, further improving the stirring effect, and avoiding material adhesion. At the same time, the cross-section of the arc groove 374 is set to be V-shaped, so that the side of the stirring rod 373 presents two sharp corners, so that the already adhered materials can be separated to further avoid blockage.
[0037] The heating component 38 includes an annular groove 381, which is arranged at the connection between the cylinder 33 and the insulating cylinder 32, and the annular groove 381 is opened at the outer surface of the cylinder 33 and the inner wall of the insulating cylinder 32. The inner wall of the annular groove 381 is fixedly connected with a first heating ring 382. A plurality of first heating rings 382 are arranged outside the anti-sticking component 37. A first heating wire 383 is fixedly installed inside the first heating ring 382. The first heating wire 383 generates heat, which is transferred to the cylinder 33 through the first heating ring 382, and then the raw material inside the cylinder 33 is heated. The first heating ring 382 is arranged so that the outside of the cylinder 33 is evenly heated, so that the raw material is evenly melted.
[0038] The inner wall of the annular groove 381 is also fixedly connected to a second heating ring 384, which is arranged outside the wide screw blade 313, and a second heating wire 386 is fixedly installed inside the second heating ring 384. Copper plates 385 are symmetrically arranged at both ends of the second heating ring 384, and the copper plates 385 are fixedly connected to the outer surface of the end of the second heating ring 384. The second heating wire 386 generates heat, which is transferred to the cylinder 33 through the second heating ring 384, thereby heating the raw material inside the cylinder 33. At the same time, the symmetrically arranged copper plates 385 conduct heat and heat up, thereby keeping the liquid material transported by the wide screw blade 313 warm, avoiding the raw material from solidifying away from the first heating ring 382 and the second heating ring 384, thereby ensuring that the material can be smoothly injected.
[0039] The flow limiting component 39 includes a ring plate 391, the outer surface of the ring plate 391 is fixedly connected to the inner wall of the cylinder 33, the inner wall of the ring plate 391 is fixedly connected to the flow limiting cylinder 394, the inner wall of the flow limiting cylinder 394 is fixedly connected with a rib 395, the end of the rib 395 away from the flow limiting cylinder 394 is fixedly connected to a cylinder 396, the inner wall of the cylinder 396 is fixedly connected with a spring 397, the end of the spring 397 away from the cylinder 396 is fixedly connected to a flow limiting plate 398, and the flow limiting plate 398 is adapted to the flow limiting cylinder 394, the end of the ring plate 391 away from the rotating shaft 310 is fixedly connected to a cone plate 392, the surface of the cone plate 392 is evenly provided with drainage holes 393, the molten raw material is transported to the flow limiting component 39, the solution passes through the gap between the flow limiting cylinder 394 and the cylinder 396, the solution squeezes the flow limiting plate 398, the spring 397 is stretched, and the original tightly adhered to the flow limiting plate 398 under the elastic force of the spring 397 A gap is generated between the flow limiting cylinder 394 and the flow limiting plate 398, and the melted raw material enters the gap between the ring plate 391 and the flow limiting cylinder 394, and then the solution enters the injection cylinder 34 through the drainage hole 393, and is finally injected into the prepared mold through the injection cylinder 34. By setting the flow limiting cylinder 394 to be compatible with the flow limiting plate 398, the raw material can only be injected outward from the device to limit the backflow of the melted raw material, thereby ensuring the volume of the injected raw material and the strength of the wall panel after molding. The flow limiting component 39 can also limit the outflow speed of the raw material, thereby ensuring that the raw material is completely melted and further improving the strength of the wall panel after molding. At the same time, by evenly arranging the drainage holes 393, the raw material can be evenly poured out from all sides of the cone plate 392, thereby avoiding the drainage holes 393 below being covered by the raw material and the raw material continuing to pour out to cause tumbling, and avoiding bubbles in the tumbling viscous raw material that affect the molding quality. Example
[0040] See also Figure 3 , Fig.11The feeding mechanism 4 includes a mounting block 41, which is fixedly connected to the outer surface of the cylinder 33, and the mounting block 41 passes through the heat-insulating cylinder 32 and the outer shell 31, and extends to the side away from the bottom plate 1. A funnel 42 is fixedly connected to the inner wall of the mounting block 41, and a recessed cylinder 43 is fixedly connected to the side of the funnel 42 away from the mounting block 41. A top plate 44 is fixedly connected to the side of the recessed cylinder 43 away from the funnel 42. A feeding hole 45 is opened on the outer surface of the top plate 44, and the granular raw material is put in through the feeding hole 45. The granular raw material passes through the recessed cylinder 43 and the funnel 42 in turn and finally enters the inside of the cylinder 33. By setting the funnel 42, the raw material is not easy to spill during feeding. The recessed cylinder 43 is set on the top of the funnel 42, so that the elastic raw material is difficult to fly out of the feeding hole 45 when it falls and rebounds, thereby avoiding the waste of raw materials.
[0041] A support frame 46 is fixedly connected to one side of the top plate 44 away from the mounting block 41, a motor 47 is fixedly connected to the inner wall of the support frame 46, a stirring shaft 48 is fixedly connected to one end of the motor 47 close to the top plate 44, and the stirring shaft 48 is fixedly connected to the output end of the motor 47, and extends through the top plate 44 to the bottom of the funnel 42, a wave plate 49 is fixedly connected to the outer surface of the stirring shaft 48, a plurality of wave plates 49 are arranged along the circumference and axial direction of the stirring shaft 48, and the wave plates 49 arranged along the axial direction of the stirring shaft 48 are staggered, a stabilizing block 410 is fixedly connected to one end of the wave plate 49 away from the stirring shaft 48, and the stabilizing block 410 is slidably connected to the inner wall of the funnel 42, and when the raw materials are roughly added to the stabilizing block 410, the stabilizing block 410 is slidably connected to the inner wall of the funnel 42. When block 410 is turned on, motor 47 is started, and the output end of motor 47 drives stirring shaft 48 to rotate, and the rotation of stirring shaft 48 drives wave plate 49 to rotate, and the rotation of wave plate 49 drives stabilizing block 410 to rotate along the inner wall of funnel 42, so as to stir the raw materials. At the same time, several wave plates 49 arranged along the axial direction are arranged in a staggered manner, so that when wave plates 49 contact the agglomerated raw materials, the agglomerated raw materials at the bottom are continuously moved to gradually move upward, and finally contact with the circumferentially arranged wave plates 49, so as to avoid the agglomerated raw materials being located at the bottom of funnel 42 and causing blockage. At the same time, the circumferentially arranged wave plates 49 are more dense, and can stir and impact the agglomerated raw materials when rotating to disperse them, thereby further avoiding blockage of funnel 42.
[0042] A sleeve 411 is provided at one end of the stirring shaft 48 away from the motor 47, and the inner wall of the sleeve 411 is fixedly connected to the outer surface of the stirring shaft 48. A number of stirring blades 412 are fixedly connected to the outer surface of the sleeve 411. The side of the stirring blades 412 away from the sleeve 411 is slidably connected to the inner wall of the funnel 42, and the stirring blades 412 are bent. The rotation of the stirring shaft 48 drives the sleeve 411 to rotate, and the sleeve 411 drives the stirring blades 412 to rotate, stirring the raw materials at the bottom of the funnel 42, so that there is always a gap between the raw materials and the funnel 42, so that the raw materials can pass smoothly. At the same time, the stirring blades 412 are bent, and while stirring, they drive the raw materials to be transported downward, thereby avoiding clogging of the bottom of the funnel 42.
[0043] When in use, firstly, the material is loaded, and the granular raw material is put in through the feeding hole 45, and the granular raw material passes through the sunken cylinder 43 and the funnel 42 in turn, and finally enters the inside of the cylinder 33. When the raw material is added to approximately cover the stabilizing block 410, the motor 47 is started, and the output end of the motor 47 drives the stirring shaft 48 to rotate, and the stirring shaft 48 rotates to drive the wave plate 49 to rotate, and the wave plate 49 rotates to drive the stabilizing block 410 to rotate along the inner wall of the funnel 42, and the stirring shaft 48 rotates to drive the sleeve 411 to rotate, and the sleeve 411 drives the stirring blade 412 to rotate, and the raw material at the bottom of the funnel 42 is stirred, so that there is always a gap between the raw material and the funnel 42, so that the raw material can pass smoothly;
[0044] The raw material particles enter the cylinder 33 from the feeding mechanism 4, and the output end of the motor 36 drives the rotating shaft 310 to rotate. The rotation of the rotating shaft 310 drives the feeding screw 311 to rotate. The feeding screw 311 is set in a spiral shape. When rotating, the granular raw material is transported. The granular raw material is transported to the anti-sticking component 37. The heating component 38 heats the raw material. The rotation of the rotating shaft 310 drives the stirring teeth 371 to rotate. The stirring teeth 371 rotates and drives the stirring rod 373 to rotate at the same time. The stirring teeth 371 rotate to stir the material. The rotating shaft 310 rotates and drives the stirring rod 373 to rotate. The stirring teeth 371 rotate to stir the material. The rotation of 10 drives the wide screw blade 313 to rotate, driving the melted raw material to be transported to the flow limiting component 39, and the solution passes through the gap between the flow limiting tube 394 and the cylinder 396. The solution squeezes the flow limiting plate 398, and the spring 397 is stretched. A gap is originally formed between the flow limiting tube 394 and the flow limiting plate 398 under the elastic force of the spring 397. The melted raw material enters the gap between the ring plate 391 and the flow limiting tube 394, and then the solution enters the injection barrel 34 through the drainage hole 393, and is finally injected into the prepared mold through the injection barrel 34.
[0045] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. An injection molding machine for outdoor PVC wall decoration panels, comprising a base plate (1), a support plate (2) being arranged on the top of the base plate (1), an injection molding mechanism (3) being fixedly connected to a side of the support plate (2) away from the base plate (1), and a feeding mechanism (4) being arranged on a side of the injection molding mechanism (3) away from the base plate (1), characterized in that: The injection molding mechanism (3) comprises a shell (31), the shell (31) being fixedly connected to a side of the support plate (2) away from the bottom plate (1), the inner wall of the shell (31) being fixedly connected to a heat insulating cylinder (32), the heat insulating cylinder (32) being made of a heat insulating material, the inner wall of the heat insulating cylinder (32) being fixedly connected to a cylinder body (33), the outer surface of the end of the cylinder body (33) being fixedly connected to an injection cylinder (34), and a motor (36) being provided on a side of the shell (31) away from the injection cylinder (34), the outer surface of the motor (36) being fixedly connected to A fixed plate (35), wherein the fixed plate (35) is fixedly connected to the top of the bottom plate (1); a rotating shaft (310) is fixedly connected to a side of the motor (36) close to the housing (31); the rotating shaft (310) is fixedly connected to the output end of the motor (36) and extends into the interior of the cylinder (33); a feeding screw (311) is slidably connected to the inner wall of the cylinder (33); a plurality of the feeding screws (311) are arranged below the feeding mechanism (4), and the feeding screws (311) are fixedly connected to the outer surface of the rotating shaft (310); An anti-sticking component (37) is arranged on a side of the feeding screw blade (311) away from the motor (36), a heating component (38) is arranged outside the anti-sticking component (37), a flow limiting component (39) is arranged on a side of the heating component (38) away from the anti-sticking component (37), and the anti-sticking component (37), the heating component (38) and the flow limiting component (39) are all arranged inside the cylinder (33); A sealing plate (312) is rotatably connected to a side of the rotating shaft (310) close to the motor (36); the outer surface of the sealing plate (312) is fixedly connected to the inner wall of the cylinder (33); a wide spiral blade (313) is provided at a distance between the current limiting component (39) and the anti-sticking component (37); the inner side of the wide spiral blade (313) is fixedly connected to the rotating shaft (310); and the outer surface of the wide spiral blade (313) is rotatably connected to the inner wall of the cylinder (33); The anti-sticking component (37) comprises stirring teeth (371), wherein a plurality of groups of stirring teeth (371) are arranged along the axial direction of the rotating shaft (310), each group of stirring teeth (371) comprises a plurality of stirring teeth (371) arranged along the circumferential direction of the rotating shaft (310), and two adjacent groups of stirring teeth (371) are arranged in a staggered manner, and a fixing block (372) is fixedly connected to each other on the sides of the two adjacent groups of stirring teeth (371), and a stirring rod (373) is arranged at the interval between the two fixing blocks (372), and both ends of the stirring rod (373) are fixedly connected to the sides of the two fixing blocks (372) on the sides of the two fixing blocks (372), and the stirring rod (373) is arranged in a bent manner; Arc grooves (374) are symmetrically provided on both sides of the stirring rod (373), and the arc grooves (374) are arranged in a V shape; The heating component (38) comprises an annular groove (381), the annular groove (381) is arranged at the connection between the cylinder (33) and the heat-insulating cylinder (32), and the annular groove (381) is opened at the outer surface of the cylinder (33) and the inner wall of the heat-insulating cylinder (32), a first heating ring (382) is fixedly connected to the inner wall of the annular groove (381), a plurality of the first heating rings (382) are arranged outside the anti-sticking component (37), and a first electric heating wire (383) is fixedly installed inside the first heating ring (382); The inner wall of the annular groove (381) is also fixedly connected to a second heating ring (384), the second heating ring (384) is arranged outside the wide screw plate (313), and a second heating wire (386) is fixedly installed inside the second heating ring (384), and copper plates (385) are symmetrically arranged at both ends of the second heating ring (384), and the copper plates (385) are fixedly connected to the outer surface of the end of the second heating ring (384); The flow limiting assembly (39) comprises a ring plate (391), the outer surface of which is fixedly connected to the inner wall of the cylinder (33), the inner wall of which is fixedly connected to a flow limiting cylinder (394), the inner wall of which is fixedly connected to a rib plate (395), the end of which away from the flow limiting cylinder (394) is fixedly connected to a cylinder (396), the inner wall of which is fixedly connected to a spring (397), the end of which away from the cylinder (396) is fixedly connected to a flow limiting plate (398), and the flow limiting plate (398) is matched with the flow limiting cylinder (394), the end of which is fixedly connected to the ring plate (391) away from the rotating shaft (310) is fixedly connected to a cone plate (392), and drainage holes (393) are evenly provided on the surface of the cone plate (392).
2. The injection molding machine for outdoor PVC wall decoration panels according to claim 1, characterized in that: The feeding mechanism (4) comprises a mounting block (41), the mounting block (41) being fixedly connected to the outer surface of the cylinder (33), and the mounting block (41) passes through the heat-insulating cylinder (32) and the outer shell (31), and extends to a side away from the bottom plate (1), the inner wall of the mounting block (41) is fixedly connected to a funnel (42), the side of the funnel (42) away from the mounting block (41) is fixedly connected to an indented cylinder (43), the side of the indented cylinder (43) away from the funnel (42) is fixedly connected to a top plate (44), and a feeding hole (45) is provided on the outer surface of the top plate (44).
3. The injection molding machine for outdoor PVC wall decoration panels according to claim 2, characterized in that: A support frame (46) is fixedly connected to a side of the top plate (44) away from the mounting block (41); a motor (47) is fixedly connected to the inner wall of the support frame (46); an end of the motor (47) close to the top plate (44) is fixedly connected to a stirring shaft (48); the stirring shaft (48) is fixedly connected to an output end of the motor (47) and passes through the top plate (44) and extends to the bottom of the funnel (42); a wave plate (49) is fixedly connected to the outer surface of the stirring shaft (48); a plurality of wave plates (49) are arranged along the circumference and axial direction of the stirring shaft (48); and the wave plates (49) arranged along the axial direction of the stirring shaft (48) are arranged in a staggered manner; an end of the wave plate (49) away from the stirring shaft (48) is fixedly connected to a stabilizing block (410), and the stabilizing block (410) is slidably connected to the inner wall of the funnel (42).
4. The injection molding machine for outdoor PVC wall decoration panels according to claim 3, characterized in that: A sleeve (411) is provided at one end of the stirring shaft (48) away from the motor (47); the inner wall of the sleeve (411) is fixedly connected to the outer surface of the stirring shaft (48); a plurality of stirring blades (412) are fixedly connected to the outer surface of the sleeve (411); a side of the stirring blades (412) away from the sleeve (411) is slidably connected to the inner wall of the funnel (42); and the stirring blades (412) are arranged in a curved manner.
Citation Information
Patent Citations
Safety shoe insole processing and mold pressing equipment
CN117227083A
Plastic toy injection molding machine
CN211566834U