Cooling mechanism for heat treatment of forgings and cooling method thereof

CN118222804BActive Publication Date: 2026-09-08CHANGZHOU SUNSHINE CASTING CO LTD
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Patent Information

Application Number
CN202410337701.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-24
Publication Date
2026-09-08
Estimated Expiration
2044-03-24

AI Technical Summary

Technical Problem

[0003]本发明的目的是为了解决现有技术中存在的缺点,如:冷却装置在锻件进行热处理后,直接喷洒冷水对其进行冷却作用,不会根据锻件的材质进行不同的冷却方法,从而导致降低了锻件的冷却质量,而且在锻件进行热处理前,没有对锻件的材质进行检测措施,不方便后续根据锻件的材质进行合理的热处理与冷却工作,从而降低了后续工作的方便性,并且对于锻件进行热处理工作时,通过在加热箱内进行加热工作,容易导致对锻件热处理速度慢,且热量损失过快,从而降低了对锻件热处理的效果

Benefits of technology

[0020] 1. This invention features nozzles evenly spaced on the inner wall of a cooling tank. Cooling medium is stored in a gas cylinder. Upon receiving information about the specific material of the forging via a data receiver, the cooling medium is adjusted using a control module. After adding the corresponding cooling medium to the cooling tank, the electric valve of the manifold is opened, and a liquid pump delivers coolant to cool the forging. The forging is then cooled by the nozzles. Through the coordinated use of the data receiver, electric valve, control module, and liquid pump, and by adding cooling medium according to the specific material of the forging before cooling with water, the cooling quality and efficiency are improved.

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Abstract

The present application relates to the technical field of forging heat treatment cooling, and discloses a kind of cooling mechanism and cooling method of forging heat treatment, including workbench, the top of the workbench is fixedly installed with cooling box, the inner wall of the cooling box is equidistantly installed with spray head.The present application realizes that the inner wall of cooling box is equidistantly installed with spray head, cooling medium can be stored by gas cylinder, and when the information of specific material of forging is received by data receiver, the cooling medium is adjusted by regulating module, after adding the corresponding cooling medium to the cooling box, the electric valve of the confluence pipe is opened, the cooling liquid is transported by infusion pump to cool the forging, then the forging is cooled by the spray head, and the cooling quality and the working efficiency of cooling are improved by the cooperation of data receiver, electric valve, regulating module and infusion pump.
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Description

Technical Field

[0001] This invention relates to the field of cooling technology for heat treatment of forgings, specifically to a cooling mechanism and method for heat treatment of forgings. Background Technology

[0002] Forgings are workpieces or blanks obtained by forging and deforming metal billets. Applying pressure to the metal billet causes plastic deformation, which can alter its mechanical properties. Forgings can be classified into cold forging, warm forging, and hot forging based on the temperature at which the billet is processed. Cold forging is generally processed at room temperature, while hot forging is processed at a temperature higher than the recrystallization temperature of the metal billet. Heat treatment refers to a metal heat treatment process that uses heating, holding, and cooling to obtain the desired microstructure and properties of a material in its solid state. The role of heat treatment was gradually recognized during the progression from the Stone Age to the Bronze Age and Iron Age. After heat treatment, forgings need to be cooled. Traditional cooling devices involve directly spraying cold water onto the forgings after heat treatment, without considering the material of the forging and employing different cooling methods accordingly. This leads to a reduction in the cooling quality of forgings. Therefore, a cooling mechanism and method for forging heat treatment are proposed. However, in the process of developing this invention, the inventors discovered at least the following unresolved problems in the existing technology: 1. After heat treatment, the cooling device directly sprays cold water to cool the forging, without considering the material of the forging and employing different cooling methods accordingly, thus reducing the cooling quality of the forging; 2. Before heat treatment, there are no measures to test the material of the forging, making it inconvenient to perform reasonable heat treatment and cooling work based on the material, thereby reducing the convenience of subsequent work; 3. During heat treatment, heating in a heating chamber easily leads to slow heat treatment speed and excessive heat loss, thus reducing the effectiveness of the heat treatment. Therefore, this invention designs a cooling mechanism and method for forging heat treatment. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of existing technologies, such as: cooling devices directly spray cold water to cool forgings after heat treatment, without considering the material of the forgings, thus reducing the cooling quality; and the lack of material testing before heat treatment hinders subsequent appropriate heat treatment and cooling, reducing the convenience of later processes. Furthermore, the use of a heating chamber for heat treatment can lead to slow processing speeds and rapid heat loss, reducing the effectiveness of the heat treatment. Therefore, this invention designs a cooling mechanism and method for heat treatment of forgings.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a cooling mechanism and cooling method for heat treatment of forgings, comprising a workbench, a cooling box fixedly installed on the top of the workbench, nozzles equidistantly installed on the inner wall of the cooling box, an outer shell fixedly installed on the top of the cooling box, gas storage cylinders equidistantly installed on the top of the outer shell, gas supply pipes penetrating one side of each gas storage cylinder, electric valves sleeved on the surface of each gas supply pipe, a manifold fixedly installed at the bottom of the gas supply pipe, a liquid pump fixedly installed on one side of the manifold, an operation box fixedly installed on one side of the outer shell, a data receiver fixedly installed at the bottom of the operation box, a control module fixedly installed on the other side of the data receiver, a heat treatment box fixedly installed on one side of the cooling box, a fixed frame fixedly installed on one side of the heat treatment box, a control console fixedly installed on the other side of the cooling box, and a storage slot movably provided at the bottom of the workbench;

[0005] A monitoring head is fixedly installed at the top inside the fixed frame, and supplementary lights are fixedly installed on both sides of the monitoring head. A storage shell is fixedly installed at the top of the fixed frame, and an infrared spectrometer is fixedly installed at the bottom inside the storage shell. A data processing module is fixedly installed on the other side of the infrared spectrometer, a data transmission module is fixedly installed on the other side of the data processing module, a video storage module is fixedly installed on the other side of the data transmission module, and a data acquisition module is fixedly installed on the other side of the video storage module.

[0006] A heat insulation plate is fixedly installed between the two ends inside the heat treatment chamber. A heat insulation layer is fixedly installed on the inner wall of the heat treatment chamber. A heat insulation cover is fixedly installed at the top inside the heat treatment chamber. A video acquisition module is fixedly installed at the top inside the heat insulation cover. A laser heat treatment head is fixedly installed between the heat insulation covers. A control box is fixedly installed on the top of the heat treatment chamber. A temperature control module is fixedly installed at the bottom inside the control box. A data receiving module is fixedly installed on the other side of the temperature control module. A remote control module is fixedly installed on the other side of the data receiving module. An adjustment module is fixedly installed on the other side of the remote control module. An information recording module is fixedly installed on the other side of the adjustment module.

[0007] Preferably, through holes are fixedly provided on both sides of the cooling box, and a baffle is fixedly installed between the two ends inside the cooling box.

[0008] Preferably, a conveyor is installed through the top of the workbench, support columns are installed at equal intervals on the surface of the conveyor, a support plate is fixedly installed at the bottom of the workbench, baffle plates are fixedly installed between the support plates, a slot is fixedly provided at the top of the baffle plate, an inclined baffle is fixedly installed at the bottom of the baffle plate, and a fixed seat is fixedly installed at the bottom of the support plate.

[0009] Preferably, fixing bolts are installed at equal intervals on the top of the fixing seat, and pressure-reducing pads are fixedly installed on the bottom of the fixing seat.

[0010] Preferably, a buffer pad is fixedly provided on the inner wall of the storage slot, a box cover is movably installed on the top of the storage slot, a handle is fixedly installed on the surface of the storage slot, and a locking block is fixedly installed on the bottom of the storage slot.

[0011] Preferably, a handle is fixedly installed on the top of the box lid, and the handle is made of stainless steel.

[0012] Preferably, a transparent panel is fixedly installed on the surface of the console, a display is fixedly installed on one side inside the console, and a PLC controller is fixedly installed on the other side of the display.

[0013] Preferably, a door is movably mounted on the other side of the transparent panel via a hinge, and a handle is fixedly mounted on the surface of the door.

[0014] Preferably, heat dissipation holes are provided at equal intervals on one side of the storage shell.

[0015] A method of using a cooling mechanism for heat treatment of forgings includes the following steps:

[0016] S1. First, the forging is conveyed by a conveyor, then supported by a support column, and then supported by a support plate. Next, the storage slot is used with the cooperation of a baffle plate and a slot. Then, the support plate is fixed by a fixed seat, the fixed seat is fixed by a fixing bolt, and the monitoring head is installed by a fixing frame. Then, the monitoring head allows the staff to check the forging inspection work. Then, the lighting is provided by a supplementary light. Then, the material of the forging is detected by an infrared spectrometer. Then, the analyzed data is processed by the data acquisition module and the data processing module. Finally, the analyzed data is transmitted by the data transmission module to facilitate subsequent heat treatment and cooling work according to the material of the forging.

[0017] S2. Then, the data receiving module receives information about the specific material of the forging. Next, the adjustment module adjusts the temperature of the laser heat treatment head according to the material properties, and the temperature control module adjusts the temperature of the laser heat treatment head accordingly. Then, the laser heat treatment head performs heat treatment on the forging. Through the cooperation of the remote control module and the video acquisition module, the staff can remotely view the heat treatment process and adjust the heat treatment conditions as needed. The display shows the working status of the fixture and the inside of the heat treatment chamber. Then, the PLC controller allows the staff to easily make adjustments to the entire process. Then, the display can be viewed through the transparent panel without opening the control panel. The PLC controller can be easily operated through the chamber door, and the chamber door can be opened or closed by the handle.

[0018] S3. Finally, liquid nitrogen, liquid hydrogen, and liquid air are stored in storage cylinders. When the data receiver receives information about the specific material of the forging, the cooling medium is adjusted through the control module. When cooling nitrogen-sensitive metals, the electric valve on the liquid nitrogen storage cylinder's gas supply pipe is opened; when cooling hydrogen-sensitive metals, the electric valve on the liquid hydrogen storage cylinder's gas supply pipe is opened; when cooling metals requiring lower cooling temperatures, the electric valve on the liquid air storage cylinder's gas supply pipe is opened. After adding cooling medium to the cooling tank, the electric valve on the manifold is opened, and the cooling medium is delivered to the forging through the liquid pump. Then, multiple nozzles spray the forging at multiple angles for cooling. The cooled forgings are conveniently stored in a storage tank. After the work is completed, they are processed together for the next step. Then, the storage tank is pulled out by the handle and installed by the locking block. The storage tank is closed by the lid, and the lid is opened by the handle.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. This invention features nozzles evenly spaced on the inner wall of a cooling tank. Cooling medium is stored in a gas cylinder. Upon receiving information about the specific material of the forging via a data receiver, the cooling medium is adjusted using a control module. After adding the corresponding cooling medium to the cooling tank, the electric valve of the manifold is opened, and a liquid pump delivers coolant to cool the forging. The forging is then cooled by the nozzles. Through the coordinated use of the data receiver, electric valve, control module, and liquid pump, and by adding cooling medium according to the specific material of the forging before cooling with water, the cooling quality and efficiency are improved.

[0021] 2. This invention features a monitoring head fixedly installed at the top of a mounting frame. The frame allows for easy installation of the monitoring head, facilitating worker inspection of the forgings. A supplementary light enhances the clarity of the inspection. An infrared spectrometer detects the material composition of the forging. The analyzed data is processed by a data acquisition module and a data processing module, and then transmitted via a data transmission module. This facilitates subsequent heat treatment and cooling based on the forging's material composition. A video storage module stores the monitoring video for later inspection. By utilizing the infrared spectrometer, data transmission module, and data processing module, the material composition of the forging can be detected before heat treatment, allowing for appropriate heat treatment and cooling based on the forging's specific material, thus improving the convenience of subsequent work.

[0022] 3. This invention reduces the impact of heat insulation plates on the conveyor during forging heat treatment by fixing them between the two ends inside the heat treatment chamber. The insulation layer further reduces heat loss. A data receiving module receives information about the specific material of the forging. An adjustment module, based on the material properties, and a temperature control module adjust the laser heat treatment head to the appropriate temperature. The laser heat treatment head then performs the heat treatment on the forging. The remote control module and video acquisition module work together to allow operators to remotely monitor the heat treatment process and adjust the heat treatment conditions as needed to ensure the effectiveness of the heat treatment. An information recording module records the heat treatment operations for each type of forging material, facilitating subsequent optimization. The combined use of the adjustment module, data receiving module, and laser heat treatment head allows for heat treatment of forgings based on their material characteristics, increasing the efficiency and effectiveness of the heat treatment process. Attached Figure Description

[0023] Figure 1 This is a perspective view of a cooling mechanism for heat treatment of forgings proposed in this invention;

[0024] Figure 2 This is a schematic diagram of the cooling mechanism for heat treatment of forgings proposed in this invention;

[0025] Figure 3 This is a partial structural diagram of the cooling box of a cooling mechanism for heat treatment of forgings proposed in this invention;

[0026] Figure 4 This is a partial structural diagram of the fixing frame of the cooling mechanism for heat treatment of forgings proposed in this invention;

[0027] Figure 5 This is a partial structural diagram of the heat treatment box of a cooling mechanism for heat treatment of forgings proposed in this invention;

[0028] Figure 6 This is a partial structural diagram of the workbench of a cooling mechanism for heat treatment of forgings proposed in this invention;

[0029] Figure 7 This is a partial perspective view of the control console of a cooling mechanism for heat treatment of forgings proposed in this invention;

[0030] Figure 8 This is a partial perspective view of the storage tank of a cooling mechanism for heat treatment of forgings proposed in this invention.

[0031] In the diagram: 1. Workbench; 101. Transmission machine; 102. Support column; 103. Support plate; 104. Baffle plate; 105. Slot; 106. Slanted baffle; 107. Fixing seat; 108. Pressure relief pad; 109. Fixing bolt; 2. Storage slot; 201. Buffer pad; 202. Box lid; 203. Handle; 204. Pull handle; 205. Locking block; 3. Fixing frame; 301. Monitoring head; 302. Supplemental light; 303. Storage shell; 304. Heat dissipation hole; 305. Infrared spectrometer; 306. Data processing module; 307. Data transmission module; 308. Video storage module; 309. Data acquisition module; 4. Heat treatment box; 401. Insulation layer; 402. Insulation board; 403. Insulation cover; 404. Video acquisition module; 405. Laser heat treatment head; 406. Control box; 407. Temperature control module; 408. Data receiving module; 409. Remote control module; 410. Adjustment module; 411. Information recording module; 5. Cooling box; 501. Through hole; 502. Baffle; 503. Nozzle; 504. Operation box; 505. Data receiver; 506. Control module; 507. Outer shell; 508. Gas cylinder; 509. Gas delivery pipe; 510. Electric valve; 511. Infusion pump; 512. Manifold; 6. Control console; 601. Display; 602. PLC controller; 603. Transparent panel; 604. Box door; 605. Handle. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] like Figure 1-8As shown, the present invention provides a cooling mechanism and cooling method for heat treatment of forgings, including a workbench 1, a cooling box 5 fixedly mounted on the top of the workbench 1, nozzles 503 equidistantly mounted on the inner wall of the cooling box 5, a shell 507 fixedly mounted on the top of the cooling box 5, gas storage cylinders 508 equidistantly mounted on the top of the shell 507, gas supply pipes 509 penetrating one side of each gas storage cylinder 508, electric valves 510 sleeved on the surface of each gas supply pipe 509, and a manifold fixedly mounted at the bottom of each gas supply pipe 509. 512, an infusion pump 511 is fixedly installed on one side of the manifold 512, an operation box 504 is fixedly installed on one side of the outer casing 507, a data receiver 505 is fixedly installed at the bottom inside the operation box 504, a control module 506 is fixedly installed on the other side of the data receiver 505, a heat treatment box 4 is fixedly installed on one side of the cooling box 5, a fixing frame 3 is fixedly installed on one side of the heat treatment box 4, a control console 6 is fixedly installed on the other side of the cooling box 5, and a storage slot 2 is movably provided at the bottom of the workbench 1;

[0034] A monitoring head 301 is fixedly installed at the top inside the mounting frame 3. A supplementary light 302 is fixedly installed on both sides of the monitoring head 301. A storage shell 303 is fixedly installed at the top of the mounting frame 3. An infrared spectrometer 305 is fixedly installed at the bottom inside the storage shell 303. A data processing module 306 is fixedly installed on the other side of the infrared spectrometer 305. A data transmission module 307 is fixedly installed on the other side of the data processing module 306. A video storage module 308 is fixedly installed on the other side of the data transmission module 307. A data acquisition module 309 is fixedly installed on the other side of the video storage module 308.

[0035] A heat insulation plate 402 is fixedly installed between the two ends inside the heat treatment chamber 4. A heat insulation layer 401 is fixedly installed on the inner wall of the heat treatment chamber 4. A heat insulation cover 403 is fixedly installed at the top inside the heat treatment chamber 4. A video acquisition module 404 is fixedly installed at the top inside the heat insulation cover 403. A laser heat treatment head 405 is fixedly installed between the heat insulation covers 403. A control box 406 is fixedly installed on the top of the heat treatment chamber 4. A temperature control module 407 is fixedly installed at the bottom inside the control box 406. A data receiving module 408 is fixedly installed on the other side of the temperature control module 407. A remote control module 409 is fixedly installed on the other side of the data receiving module 408. An adjustment module 410 is fixedly installed on the other side of the remote control module 409. An information recording module 411 is fixedly installed on the other side of the adjustment module 410.

[0036] When this device is in operation, it stores liquid nitrogen, liquid hydrogen, and liquid air through the gas storage cylinder 508. Upon receiving information about the specific material of the forging through the data receiver 505, the cooling medium is adjusted via the control module 506. When cooling nitrogen-sensitive metals, the electric valve 510 on the gas supply pipe 509 of the liquid nitrogen storage cylinder 508 is opened; when cooling hydrogen-sensitive metals, the electric valve 510 on the gas supply pipe 509 of the liquid hydrogen storage cylinder 508 is opened; when cooling metals requiring lower cooling temperatures, the electric valve 510 on the gas supply pipe 509 of the liquid air storage cylinder 508 is opened. After adding cooling medium to the cooling tank 5, the electric valve 510 of the manifold 512 is opened, and the cooling medium is delivered by the pump 511 to cool the forging. Then, multiple nozzles 503 spray the forging from multiple angles for cooling. The data... The receiver 505, electric valve 510, control module 506, and infusion pump 511 work together to adjust the cooling medium in a timely manner according to the specific material of the forging, thereby cooling the forging through water cooling, which improves the cooling quality and efficiency. The through hole 501 facilitates the movement of the forging, and the baffle 502 prevents a large amount of coolant from affecting the conveyor 101 during the cooling of the forging. The storage tank 2 facilitates the centralized storage of the cooled forgings, which are then processed together after the work is completed. The handle 204 facilitates the pulling of the storage tank 2, and the locking block 205 facilitates the installation of the storage tank 2. The cover 202 closes the storage tank 2 to prevent dust from falling into it, and the handle 203 facilitates the opening of the cover 202.

[0037] Forgings are conveyed via a conveyor 101, then supported and stored by a support column 102 to prevent direct contact between the forgings and the conveyor 101. The conveyor belt on the conveyor 101 is a heat-resistant conveyor belt. A support plate 103 supports the workbench 1. A baffle plate 104, in conjunction with a slot 105, stores the forgings in a storage slot 2. An inclined baffle plate 106 increases the stability of the baffle plate 104. A fixed base 107 secures the support plate 103, and a fixing bolt 109 further secures the fixed base 107. A pressure-reducing pad 108 reduces the vertical pressure on the fixed base 107. A mounting bracket 3 mounts the monitoring head 301, allowing workers to easily inspect the forgings. A supplementary light 302 provides illumination. To enhance the clarity of the inspection process, the infrared spectrometer 305 is used to detect the material of the forging. The analyzed data is then processed by the data acquisition module 309 and the data processing module 306. The data is then transmitted via the data transmission module 307, facilitating subsequent heat treatment and cooling based on the forging's material. The video storage module 308 allows for convenient storage of the monitoring video for later inspection. Through the infrared spectrometer 305, data transmission module 307, and data processing module 306, the material of the forging can be detected before heat treatment, allowing for appropriate heat treatment and cooling based on the specific material of the forging, thus improving the convenience of subsequent work. The heat dissipation holes 304 facilitate heat dissipation for the electronic components inside the housing 303.

[0038] The heat insulation plate 402 reduces the impact on the conveyor 101 during the heat treatment of forgings. The insulation layer 401 further reduces heat loss. The data receiving module 408 receives information about the specific material of the forgings. The adjustment module 410 adjusts the temperature of the laser heat treatment head 405 according to the material properties, and the temperature control module 407 adjusts the temperature accordingly. The laser heat treatment head 405 then performs the heat treatment on the forgings. The remote control module 409, in conjunction with the video acquisition module 404, allows staff to remotely monitor the heat treatment process and adjust the heat treatment conditions as needed to ensure the effectiveness of the heat treatment. Finally, the information recording module 411 records the heat treatment data for each type of forging material. The operation is recorded to facilitate subsequent optimization. By adjusting the cooperation of module 410, data receiving module 408 and laser heat treatment head 405, it is convenient to perform heat treatment on forgings according to the characteristics of forging materials, increase the efficiency of forging heat treatment, and improve the effect of forging heat treatment. The display 601 allows for easy viewing of the working status inside the fixing frame 3 and heat treatment box 4. Then, the PLC controller 602 allows the staff to make adjustments to the entire process. Next, the transparent plate 603 allows for viewing of the display 601 without opening the control panel 6. The box door 604 allows for easy operation of the PLC controller 602, and the handle 605 allows for easy opening or closing of the box door 604.

[0039] Among them, through holes 501 are fixedly provided on both sides of the cooling box 5, and baffles 502 are fixedly installed between the two ends inside the cooling box 5.

[0040] It should be noted that when this device is in operation, the through hole 501 can facilitate the movement of the forging, and the baffle 502 can prevent a large amount of coolant from affecting the conveyor 101 when cooling the forging.

[0041] The top of the workbench 1 is equipped with a conveyor 101, and the surface of the conveyor 101 is equidistantly equipped with support columns 102. The bottom of the workbench 1 is fixedly equipped with a support plate 103, and the support plates 103 are fixedly equipped with baffle plates 104. The top of the baffle plate 104 is fixedly provided with a slot 105, the bottom of the baffle plate 104 is fixedly equipped with a slanted baffle 106, and the bottom of the support plate 103 is fixedly equipped with a fixed seat 107.

[0042] It should be noted that the forging is conveyed by the conveyor 101, and then supported and stored by the support column 102 to prevent the forging from directly contacting the conveyor 101. The conveyor belt on the conveyor 101 is a heat-resistant conveyor belt. Then, the support plate 103 supports the worktable 1. Next, the storage slot 2 is stored by the cooperation of the baffle plate 104 and the slot 105. The stability of the baffle plate 104 is increased by the inclined baffle 106. Finally, the support plate 103 is fixed by the fixed seat 107.

[0043] Among them, fixing bolts 109 are installed at equal intervals on the top of the fixing seat 107, and pressure relief pads 108 are fixedly installed on the bottom of the fixing seat 107.

[0044] It should be noted that the fixing bolt 109 is used to fix the fixing seat 107, and the pressure in the vertical direction of the fixing seat 107 is reduced by the pressure relief pad 108.

[0045] Among them, a buffer pad 201 is fixedly installed on the inner wall of the storage tank 2, a box cover 202 is movably installed on the top of the storage tank 2, a handle 204 is fixedly installed on the surface of the storage tank 2, and a locking block 205 is fixedly installed on the bottom of the storage tank 2.

[0046] It should be noted that the storage slot 2 is used to facilitate the centralized storage of cooled forgings, and then the next step of processing is carried out after the work is completed. The handle 204 is used to facilitate the pulling of the storage slot 2, and the locking block 205 is used to facilitate the installation of the storage slot 2.

[0047] The top of the lid 202 is fixedly equipped with a handle 203, which is made of stainless steel.

[0048] It should be noted that the lid 202 closes the storage compartment 2 to prevent dust from falling into the storage compartment 2, and the handle 203 makes it easy to open the lid 202.

[0049] A transparent plate 603 is fixedly installed on the surface of the control console 6, a display 601 is fixedly installed on one side inside the control console 6, and a PLC controller 602 is fixedly installed on the other side of the display 601.

[0050] It should be noted that the display 601 facilitates the viewing of the working conditions inside the mounting bracket 3 and the heat treatment box 4, the PLC controller 602 facilitates the staff to make adjustments to the entire process, and the transparent panel 603 allows for viewing of the display 601 without opening the control panel 6.

[0051] The other side of the transparent panel 603 is hinged to a door 604, and a handle 605 is fixedly installed on the surface of the door 604.

[0052] It should be noted that the PLC controller 602 can be easily operated through the door 604, and the door 604 can be easily opened or closed through the handle 605.

[0053] Among them, heat dissipation holes 304 are provided at equal intervals on one side of the storage shell 303;

[0054] It should be noted that the heat dissipation hole 304 facilitates the heat dissipation of electronic components inside the housing 303.

[0055] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cooling mechanism for heat treatment of forgings, comprising a worktable (1), characterized in that, A cooling box (5) is fixedly installed on the top of the workbench (1). Spray nozzles (503) are installed at equal intervals on the inner wall of the cooling box (5). A shell (507) is fixedly installed on the top of the cooling box (5). Gas cylinders (508) are installed at equal intervals on the top of the shell (507). Gas pipes (509) are installed through one side of each gas cylinder (508). Electric valves (510) are fitted onto the surface of each gas pipe (509). A manifold (512) is fixedly installed at the bottom of the gas pipe (509). A manifold (512) is fixedly installed on one side of the manifold (512). The device is equipped with an infusion pump (511). An operation box (504) is fixedly installed on one side of the outer shell (507). A data receiver (505) is fixedly installed at the bottom inside the operation box (504). A control module (506) is fixedly installed on the other side of the data receiver (505). A heat treatment box (4) is fixedly installed on one side of the cooling box (5). A fixing frame (3) is fixedly installed on one side of the heat treatment box (4). A control console (6) is fixedly installed on the other side of the cooling box (5). A storage slot (2) is movably provided at the bottom of the workbench (1). A monitoring head (301) is fixedly installed at the top of the inside of the fixed frame (3). A supplementary light (302) is fixedly installed on both sides of the monitoring head (301). A storage shell (303) is fixedly installed at the top of the fixed frame (3). An infrared spectrometer (305) is fixedly installed at the bottom inside the storage shell (303). A data processing module (306) is fixedly installed on the other side of the infrared spectrometer (305). A data transmission module (307) is fixedly installed on the other side of the data processing module (306). A video storage module (308) is fixedly installed on the other side of the data transmission module (307). A data acquisition module (309) is fixedly installed on the other side of the video storage module (308). A heat insulation plate (402) is fixedly installed between the two ends inside the heat treatment box (4). A heat insulation layer (401) is fixedly installed on the inner wall of the heat treatment box (4). A heat insulation cover (403) is fixedly installed at the top inside the heat treatment box (4). A video acquisition module (404) is fixedly installed at the top inside the heat insulation cover (403). A laser heat treatment head (405) is fixedly installed between the heat insulation covers (403). A control box is fixedly installed on the top of the heat treatment box (4). (406) A temperature control module (407) is fixedly installed at the bottom of the control box (406). A data receiving module (408) is fixedly installed on the other side of the temperature control module (407). A remote control module (409) is fixedly installed on the other side of the data receiving module (408). An adjustment module (410) is fixedly installed on the other side of the remote control module (409). An information recording module (411) is fixedly installed on the other side of the adjustment module (410).

2. The cooling mechanism for heat treatment of forgings according to claim 1, characterized in that, The cooling box (5) has through holes (501) fixedly provided on both sides, and a baffle (502) is fixedly installed between the two ends inside the cooling box (5).

3. The cooling mechanism for heat treatment of forgings according to claim 1, characterized in that, A conveyor (101) is installed through the top of the workbench (1). Support columns (102) are installed at equal intervals on the surface of the conveyor (101). A support plate (103) is fixedly installed at the bottom of the workbench (1). A baffle plate (104) is fixedly installed between the support plates (103). A slot (105) is fixedly provided on the top of the baffle plate (104). An inclined baffle (106) is fixedly installed on the bottom of the baffle plate (104). A fixed seat (107) is fixedly installed on the bottom of the support plate (103).

4. The cooling mechanism for heat treatment of forgings according to claim 3, characterized in that, Fixing bolts (109) are installed at equal intervals on the top of the fixing base (107), and pressure-reducing pads (108) are fixedly installed on the bottom of the fixing base (107).

5. A cooling mechanism for heat treatment of forgings according to claim 1, characterized in that, The inner wall of the storage slot (2) is fixedly provided with a buffer pad (201), the top of the storage slot (2) is movably installed with a box cover (202), the surface of the storage slot (2) is fixedly installed with a handle (204), and the bottom of the storage slot (2) is fixedly installed with a locking block (205).

6. A cooling mechanism for heat treatment of forgings according to claim 5, characterized in that, A handle (203) is fixedly installed on the top of the box cover (202), and the handle (203) is made of stainless steel.

7. A cooling mechanism for heat treatment of forgings according to claim 1, characterized in that, A transparent plate (603) is fixedly installed on the surface of the console (6), a display (601) is fixedly installed on one side of the inside of the console (6), and a PLC controller (602) is fixedly installed on the other side of the display (601).

8. A cooling mechanism for heat treatment of forgings according to claim 7, characterized in that, A door (604) is movably mounted on the other side of the transparent panel (603) via a hinge, and a handle (605) is fixedly mounted on the surface of the door (604).

9. A cooling mechanism for heat treatment of forgings according to claim 1, characterized in that, The storage shell (303) has heat dissipation holes (304) evenly spaced on one side.

10. A method of using a cooling mechanism for heat treatment of forgings, based on the cooling mechanism for heat treatment of forgings according to any one of claims 1-9, characterized in that, Includes the following steps: S1. First, the forging is conveyed by the conveyor (101). Then, the forging is supported by the support column (102). Next, the workbench (1) is supported by the support plate (103). Then, the storage slot (2) is stored by the cooperation of the baffle plate (104) and the slot (105). Then, the support plate (103) is fixed by the fixing seat (107), the fixing seat (107) is fixed by the fixing bolt (109), and the monitoring head (301) is fixed by the fixing frame (3). The forging is installed, and then the monitoring head (301) is used to facilitate the staff to check the forging inspection work. Then, the lighting work is carried out by the supplementary light (302). Then, the material detection work of the forging is carried out by the infrared spectrometer (305). Then, the data after analysis is processed by the data acquisition module (309) and the data processing module (306). Then, the data after analysis is transmitted through the data transmission module (307) to facilitate the subsequent heat treatment and cooling work according to the material of the forging. S2. Then, by receiving information about the specific material of the forging through the data receiving module (408), the temperature of the laser heat treatment head (405) is adjusted appropriately by the temperature control module (407) according to the material properties through the adjustment module (410), and the forging is heat treated by the laser heat treatment head (405). The heat treatment work is carried out by the laser heat treatment head (405). The heat treatment work is carried out by the cooperation of the remote control module (409) and the video acquisition module (404). The staff can remotely view the heat treatment work and adjust the heat treatment conditions in a timely manner as needed. The working status inside the fixed frame (3) and the heat treatment box (4) can be viewed through the display (601). The staff can make adjustments to the whole process through the PLC controller (602). The display (601) can be viewed without opening the control panel (6) through the transparent plate (603). The PLC controller (602) can be operated through the box door (604). The box door (604) can be opened or closed through the handle (605). S3. Finally, liquid nitrogen, liquid hydrogen, and liquid air are stored in the gas storage cylinder (508). When the data receiver (505) receives information about the specific material of the forging, the cooling medium is adjusted by the control module (506). When cooling nitrogen-sensitive metals, the electric valve (510) on the gas supply pipe (509) of the liquid nitrogen storage cylinder (508) is opened. When cooling hydrogen-sensitive metals, the electric valve (510) on the gas supply pipe (509) of the liquid hydrogen storage cylinder (508) is opened. When cooling metals requiring a lower cooling temperature, the electric valve (510) on the gas supply pipe (509) of the liquid air storage cylinder (508) is opened. After adding cooling medium to the cooling box (5), open the electric valve (510) of the manifold (512) and use the pump (511) to deliver cooling medium to cool the forging. Then, use multiple nozzles (503) to spray the forging at multiple angles to cool it. Use the storage tank (2) to store the cooled forging. After the work is completed, proceed to the next step. Then, use the handle (204) to pull out the storage tank (2) and use the locking block (205) to install the storage tank (2). Use the box cover (202) to close the storage tank (2) and use the handle (203) to open the box cover (202).

Citation Information

Patent Citations

  • Forging cooling device

    CN215614824U

  • Heat treatment device and heat treatment method

    JP2003294368A