A packaging bottom mat
Patent Information
- Application Number
- CN202311285725.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-07
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2043-10-07
AI Technical Summary
[0003]有鉴于此,本发明提供一种包装底垫,以解决如何提升包装底垫的保护强度的技术问题
[0003]有鉴于此,本发明提供一种包装底垫,以解决如何提升包装底垫的保护强度的技术问题。
Smart Images

Figure CN118239103B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of packaging technology, and more specifically, relates to a packaging base pad. Background Technology
[0002] Garment processing equipment is susceptible to external factors during storage and transportation. Therefore, it is usually packaged before leaving the factory for necessary protection. The packaging must have sufficient structural strength and cushioning capacity to absorb external vibrations. The inner padding of the packaging boxes typically uses white foam such as EPS as cushioning material. However, EPS is non-biodegradable and environmentally unfriendly. Therefore, the packaging for garment processing equipment needs to be improved to ensure that it meets environmental requirements while also possessing sufficient strength and cushioning capacity. Summary of the Invention
[0003] In view of this, the present invention provides a packaging base pad to solve the technical problem of how to improve the protective strength of the packaging base pad.
[0004] The technical solution of this invention is implemented as follows:
[0005] This invention provides a packaging base pad for household appliances, comprising: a base plate including an inner surface and an outer surface opposite to the inner surface; a surrounding member forming a cavity with the inner surface of the base plate that opens toward the side away from the outer surface; and a plurality of support structures disposed within the cavity and protruding toward the outer surface of the base plate; wherein the base plate and the surrounding member are made of different materials.
[0006] In some embodiments, the base plate is made of honeycomb paperboard, and the surrounding member includes paper corner protectors that cover the edges of the base plate and are bonded to the base plate, the paper corner protectors being made of yarn tube paper and / or kraft paper.
[0007] In some embodiments, the paper corner protector includes: an overlap portion disposed on the outer side of the base plate and overlapping the outer surface of the base plate near the edge; and a flange portion connected to one end of the overlap portion located at the edge of the base plate and protruding in a direction away from the outer surface, wherein the flange portion and the inner surface of the base plate form a cavity.
[0008] In some embodiments, the cross-section of the paper corner protector is L-shaped.
[0009] In some embodiments, the paper corner protector includes a apex formed by the intersection of two flanges, and the surrounding member further includes a corner protector covering the outside of the apex.
[0010] In some implementations, the corner protector is made of plastic.
[0011] In some embodiments, the plurality of support structures include: a plurality of first support structures extending along the edge of the base plate from one end of the base plate to the opposite end; and a plurality of second support structures disposed near the center of the cavity.
[0012] In some implementations, multiple first support structures are distributed on the left and right sides of the cavity.
[0013] In some implementations, the top of the first support structure has an opening, and a gasket is provided on the surface of the opening.
[0014] In some embodiments, multiple second support structures include a detachable support structure that is detachably connected to the base plate.
[0015] In some embodiments, the packaging base pad further includes retaining corner protectors disposed at the connection between the detachable support structure and the base plate, and connected to both the side of the detachable support structure and the inner surface of the base plate.
[0016] In some implementations, the support structure is made of honeycomb cardboard.
[0017] In some embodiments, the packaging base pad further includes: a limiting strip distributed on the front and rear sides of the cavity, the limiting strip abutting between the plurality of first support structures and abutting against the inner surface of the paper corner protectors.
[0018] This invention provides a packaging base pad for household appliances, comprising a base plate, a surrounding member, and multiple support structures. The base plate includes an inner surface and an outer surface opposite to the inner surface; the surrounding member and the inner surface of the base plate form a cavity open away from the outer surface; multiple support structures are disposed within the cavity and protrude away from the outer surface of the base plate; wherein the base plate and the surrounding member are made of different materials. In this invention, by using different materials to make the packaging base pad including the base plate and the surrounding member, the base plate is used to package the bottom surface of the household appliance, and the surrounding member is used to surround the lower side of the bottom surface to protect the bottom edge of the household appliance. Since the bottom edge of the household appliance is more susceptible to impact, different materials can be selected to make the base plate and the surrounding member, which can meet both environmental protection requirements and the strength requirements of the base pad at different locations on the bottom of the household appliance. Attached Figure Description
[0019] Figure 1a This is a three-dimensional structural diagram of the packaging base pad at one angle according to an embodiment of the present invention;
[0020] Figure 1b This is a three-dimensional structural diagram of the packaging base pad from another angle according to an embodiment of the present invention;
[0021] Figure 2 This is a side view of the packaging base pad according to an embodiment of the present invention;
[0022] Figure 3 This is a top view of the packaging base pad according to an embodiment of the present invention;
[0023] Figure 4 Embodiments of the present invention Figure 3 The sectional view shown in the AA direction;
[0024] Figure 5a This is a three-dimensional structural diagram of the clothing processing device according to an embodiment of the present invention;
[0025] Figure 5b This is a three-dimensional structural diagram of the clothing processing device according to another embodiment of the present invention;
[0026] Figure 6 This is a three-dimensional structural diagram of the packaging base and clothing processing equipment assembled according to an embodiment of the present invention.
[0027] Explanation of reference numerals in the attached figures:
[0028] 10. Packaging base pad; 1. Base plate; 13. Cavity; 2. Support structure; 21. First support structure; 22. Second support structure; 23. Detachable support structure; 3. Garment processing equipment; 31. Outer shell; 32. Foot; 33. Reinforcing plate; 4. Paper corner protector; 41. Overlap; 42. Flanged edge; 5. Corner protector; 6. Washer; 7. Limiting corner protector; 8. Limiting strip; 9. Surrounding component. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0030] The specific technical features described in the specific embodiments can be combined in any suitable manner without contradiction. For example, different combinations of specific technical features can form different embodiments and technical solutions. To avoid unnecessary repetition, the various possible combinations of the specific technical features in this invention will not be described separately.
[0031] In the following description, the terms "first," "second," etc., are used only to distinguish different objects and do not indicate that the objects have the sameness or relationship. It should be understood that the directional descriptions "above," "below," "outside," and "inside" refer to the orientation under normal use conditions. "Front," "back," "left," and "right" refer to the front, back, left, and right sides of the garment processing equipment when it is normally placed, with the front side being the side of the garment processing equipment facing the user.
[0032] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. "A plurality of" means two or more.
[0033] This invention provides a packaging base mat. The packaging base mat can be used in household appliances, such as garment processing equipment, which can be a drum-type device. The garment processing equipment described in this invention includes washing machines, dryers, etc. Washing machines include single-wash washing machines with separate washing functions, washing machines with both washing and spin-drying functions, and washer-dryer combos with both washing and drying functions. The packaging base mat of this invention can be used as a base mat for garment processing equipment, placed at the bottom of the garment processing equipment during normal use.
[0034] Front-loading washing machines typically have a base at the bottom. This base is a device used for mounting and moving the washing machine, usually made of metal or plastic. The main function of the base is to raise the washing machine's height, making it easier for the user to operate and protecting it from ground moisture, dust, and friction. It also makes the washing machine more stable and reduces vibration and noise during washing. The base usually includes four feet, each with a height-adjustable screw mechanism, allowing the user to adjust the washing machine's height as needed. By adjusting these screws, the user can adjust the washing machine's stability according to its height and the flatness of the ground.
[0035] As shown in Figure 1- Figure 4 As shown, Figure 1a To illustrate the internal structure of the packaging base 10, Figure 1b To illustrate the external structure of the packaging base 10, Figure 2 This shows the packaging base 10 as seen from the side. Figure 3 The diagram illustrates the inner surface of the packaging base pad 10 as seen from an internal angle. This embodiment of the invention provides a packaging base pad 10, which can be used in garment processing equipment. The packaging base pad 10 includes a base plate 1, a surrounding member 9, and multiple support structures 2. Referring to Figure 5 and... Figure 6As shown, the packaging base pad 10 is located below the garment processing equipment 3. A base is provided below the garment processing equipment 3, and the base includes four feet located at the included angles of the base. The packaging base pad 10 cooperates with the base to protect the garment processing equipment 3. After assembly, the feet are the force points applied by the garment processing equipment to the packaging base pad 10. The base plate 1 is used to support the outer shell 31 of the garment processing equipment 3 to bear the overall weight of the garment processing equipment 3. Multiple support structures 2 are used to support the feet of the base and the components of the garment processing equipment 3 located inside the outer shell 31, thereby cushioning when the garment processing equipment is subjected to vibration. The surrounding member 9 and the inner surface of the base plate 1 form a cavity 13 that opens to the side away from the outer surface of the base plate 1. That is, the cavity 13 opens to the side away from the outer surface of the base plate 1. When the packaging base pad 10 is assembled with the garment processing equipment, the bottom of the garment processing equipment is located in the cavity 13. The base plate 1 is used to protect the bottom surface of the garment processing equipment, and the surrounding member 9 is used to surround the lower side of the bottom surface to protect the bottom edge of the garment processing equipment.
[0036] Combined with Figure 5 and Figure 6 As shown, the bottom of the garment processing device 3 is equipped with a bottom cover. However, during transportation after leaving the factory, the bottom cover is separated from other parts of the garment processing device 3. When using it for the first time, the user needs to install the bottom cover on the bottom of the garment processing device 3. The bottom cover can seal the internal and external contact channels of the garment processing device to prevent small animals such as rats from running into the garment processing device and damaging electrical components, causing dangers such as leakage. The inner surface of the bottom cover is usually covered with fluffy fabric such as fleece to absorb some mechanical noise and play a role in noise reduction. The bottom cover can also prevent moisture and dampness, which is conducive to the dissipation of motor heat.
[0037] Therefore, during transportation after leaving the factory, the bottom cover separates from other components of the garment processing equipment 3. At this time, the motor, drum, and other components of the garment processing equipment 3 are not sealed by the bottom cover. Multiple support structures 2 can then be at least partially inserted into the interior of the garment processing equipment 3 to support the internal components such as the motor and drum, preventing damage from direct vibration. During transportation, uneven surfaces can easily impact the garment processing equipment. The support structures 2 can buffer the force transmitted from the bottom to the interior, thereby reducing vibration. The multiple support structures 2 have good shock absorption, effectively reducing vibration generated during transportation.
[0038] As shown in Figure 1, multiple support structures 2 are disposed within the cavity 13, and are connected to the inner surface of the base plate 1 and protrude in a direction away from the outer surface of the base plate 1. The base plate 1 includes an inner surface that is close to or in contact with the packaged product and an outer surface opposite to the inner surface. Figure 1a and Figure 3 The angle shown represents the inner surface of base plate 1. Figure 1bThe angle shown depicts the outer surface of the base plate 1, with the normal direction of the outer surface moving away from the packaged product and the normal direction of the inner surface moving towards the packaged product. The base plate 1 and the surrounding component 9 are made of different materials. Because different parts of the garment handling equipment are subjected to different impacts during storage and transportation—for example, the bottom edge of the garment handling equipment is easily damaged by impact—the required protection level for the packaging base differs. Packaging bases produced using the same materials and manufacturing processes have essentially the same performance. To achieve good protection for all parts of the garment handling equipment, higher requirements are placed on the materials and manufacturing processes, increasing costs; otherwise, it is impossible to achieve good protection for all parts of the garment handling equipment.
[0039] In this embodiment of the invention, a packaging base pad including a base plate and a surrounding component is made by using different materials. The base plate is used to package the bottom surface of the base of the household appliance, and the surrounding component is used to surround the lower side of the base to protect the edge of the base of the household appliance. Since the edge of the base of the household appliance is more susceptible to impact, different materials can be selected to make the base plate and the surrounding component, which can meet both environmental protection requirements and the strength requirements of the base pad at different positions on the bottom of the household appliance.
[0040] In some embodiments, as shown in Figure 1, the material of the base plate 1 includes honeycomb paperboard. Depending on the requirements, the honeycomb paperboard can be made of waterproof face paper to reduce the risk of the packaging base pad 10 becoming damp and thus reducing its strength. Honeycomb paperboard is made based on the principle of the honeycomb structure found in nature. It is a new type of environmentally friendly and energy-saving sandwich structure material made by bonding corrugated base paper into countless hollow three-dimensional regular hexagons using adhesive methods to form a unified load-bearing component—the paper core—and then bonding face paper to both sides of it.
[0041] Honeycomb paperboard has the following structural characteristics: (1) Lightweight, low material consumption, and low cost. Compared with other board structures, the honeycomb sandwich structure has the highest strength / mass ratio, resulting in a better performance / price ratio for its finished products, which is the key to the success of honeycomb paperboard. (2) High strength, smooth surface, and not easily deformed. The honeycomb sandwich structure is approximately isotropic, has good structural stability, and is not easily deformed. Its outstanding compressive strength and bending strength are the most important characteristics required for box packaging materials. (3) Good impact resistance and cushioning. Honeycomb paperboard is made of flexible paper core and face paper, which has good toughness and resilience. The unique honeycomb sandwich structure provides excellent cushioning performance and has a higher energy absorption value per unit volume among all cushioning materials. Thick honeycomb paperboard can replace the EPS plastic foam cushioning pads that are currently widely used. (4) Sound absorption and heat insulation. The honeycomb sandwich structure has closed cells filled with air, so it has good sound insulation and heat insulation performance. (5) Pollution-free and in line with modern environmental protection trends. Honeycomb paperboard is made entirely of recyclable paper materials and can be 100% recycled and reused after use. Honeycomb paperboard can be biodegraded and utilized by microorganisms in the natural environment, eventually transforming into non-toxic and harmless substances.
[0042] The base plate of this invention is made of honeycomb paperboard. Honeycomb paperboard has high strength and strong resistance to compression and folding. Therefore, the base plate is made of high-strength honeycomb paperboard to form a large-area flat plate, so that the base plate provides sufficient strength to form a stable support for the clothing processing equipment through the large area. The honeycomb paperboard is made of flexible paper core and face paper, which has good toughness and resilience. The unique honeycomb sandwich structure provides excellent cushioning performance. In addition, the honeycomb paperboard is made entirely of recyclable paper materials, which can be 100% recycled and reused after use. Even if it is discarded, it can be degraded and absorbed by nature, which is beneficial to environmental protection.
[0043] As shown in Figure 1, the surrounding component 9 includes paper corner protectors 4, which cover the edge of the base plate 1. This covering means that the paper corner protector 4 completely covers the edge of the base plate 1, preventing the edge from being exposed. The edge of the base plate 1 overlaps with the paper corner protector 4. The overlapping area of the paper corner protector 4 and the base plate 1 is bonded together, thus securing them together. The paper corner protector 4 is made of yarn tube paper and / or kraft paper. It is produced by pressing and cutting yarn tube paper and kraft paper using specialized equipment, resulting in high compressive strength. It can replace wooden packaging or other bulky packaging methods, and is lightweight, sturdy, and environmentally friendly, making it a popular and ideal green packaging material. The paper corner protector packaging uses water-soluble adhesive as a binder, making it very easy to recycle and harmless to the surrounding environment.
[0044] The paper corner protectors of this invention are made of yarn tube paper and / or kraft paper, which have high compressive strength. When household appliances are stacked, the paper corner protectors surround the bottom edge of the household appliances, thereby strengthening the edge support of the goods and protecting the overall packaging strength.
[0045] In some embodiments, as shown in FIG1, the paper corner protector 4 includes an overlapping portion 41 and a flanged portion 42. The overlapping portion 41 is disposed on the outer side of the base plate 1 and overlaps with the portion of the outer surface of the base plate 1 near the edge. The overlapping portion 41 of the paper corner protector 4 can be bonded to the base plate 1. For example, the portion near the edge can refer to the part where the distance from the outermost edge of the base plate 1 is less than 1 / 4. Figure 1b As shown, the overlapping portion 41 overlaps the outer surface of the base plate 1 near the edge, with a width of d. The width of the base plate 1 is D, and d is less than D / 4. Thus, the overlapping portion 41 overlaps the portion of the base plate 1 where the distance from the outermost edge is less than 1 / 4. The flange portion 42 is connected to the end of the overlapping portion 41 located at the edge of the base plate 1 and protrudes in a direction away from the outer surface of the base plate 1. The overlapping portion 41 and the flange portion 42 cover the edge of the base plate 1. The flange portion 42 and the inner surface of the base plate 1 form a cavity 13. One end of the cavity 13 is open, and the other end is the inner surface of the base plate 1. Multiple support structures 2 are disposed within the cavity 13.
[0046] As shown in Figure 1, the paper corner protector 4 is integrally formed, thereby simultaneously covering multiple edges of the base plate 1. For example, the base plate 1 has a rectangular structure, and the paper corner protector 4 covers all four edges of the base plate 1 at the same time. The integral forming of the paper corner protector 4 is beneficial to improving the installation efficiency of the paper corner protector 4 and the base plate 1. Of course, in some other embodiments, the paper corner protector 4 may also include multiple sub-paper corner protectors respectively corresponding to the edges of the base plate 1, and the multiple sub-paper corner protectors abut each other end to end on the outer surface of the base plate 1.
[0047] The paper corner protectors covering the edge of the base plate in this embodiment of the invention can increase the strength of the base plate edge. When the packaging base pad is used in clothing processing equipment, the base plate can protect the bottom surface of the product. The overlapping part of the paper corner protector overlaps the outer surface of the base plate, thus also protecting the bottom surface of the product. The folded edge of the paper corner protector is located on the side of the product, which can protect the side of the product. The overlapping part and the folded edge together cover the edge of the product. In actual transportation, the edge of the product is easily impacted. Therefore, covering the edge of the base plate with paper corner protectors can effectively protect the edge of the product, protect the edges and corners of the goods, and prevent damage during transportation and storage.
[0048] In some embodiments, as shown in FIG1, the cross-section of the paper corner protector 4 is L-shaped. The cross-section refers to the section perpendicular to the extension direction of the paper corner protector 4, which is the length direction. It can be understood that the paper corner protector 4 has two mutually perpendicular extension surfaces, which together cover the edge of the base plate 1. For example, when the packaging base pad 10 is used in a garment handling device, one of the extension surfaces of the paper corner protector 4 overlaps with the outer surface of the base plate 1, thus being located at the bottom of the product together with the base plate 1. The other extension surface of the paper corner protector 4 can overlap with the side of the product. The two extension surfaces cover the edge of the product, so the paper corner protector 4 has a certain buffering effect on the pressure applied from the outside near the bottom edge of the product and can disperse the externally applied force, thereby better protecting the corners and edges of the product.
[0049] The cross-section of the paper corner protector in this embodiment of the invention is L-shaped. When the packaging base pad is used for clothing processing equipment, since the side and bottom of the clothing processing equipment are approximately L-shaped, when the clothing processing equipment is installed on the packaging base pad, the two extended surfaces of the paper corner protector can fit better with the side and bottom of the clothing processing equipment, thereby protecting the edge of the product near the bottom.
[0050] In some embodiments, as shown in Figure 1 and Figure 2 As shown, the paper corner protector 4 includes a apex formed by the intersection of two adjacent flanges 42, and the surrounding member 9 also includes a corner protector 5 covering the outside of the apex. For example, the cavity 13 is rectangular in shape, and the flanges 42 of the paper corner protector 4 are continuously arranged around the perimeter of the base plate 1. The base plate 1 and the flanges 42 of the paper corner protector 4 form a cavity 13 with four apex, and four corner protectors 5 are provided at the four apex.
[0051] The surrounding component of this invention also includes a corner protector covering the outside of the top corner of the paper corner protector. The corner protector can protect the edges and corners of the product, solve the problem of damage caused by collisions during transportation and handling, further ensure the safety of the goods, and the corner protector occupies a small volume and does not take up too much space of the goods.
[0052] In some embodiments, as shown in Figure 1 and Figure 2 As shown, the corner protector 5 can be made of recyclable plastic, which can minimize waste emissions and protect the ecological environment. Furthermore, plastic has good processing characteristics, allowing the corner protector 5 to be processed into various shapes according to actual usage, and the processing technology is not complicated. This facilitates shaping the corner protector 5 into a suitable shape based on the apex of the paper corner protector 4. The corner protector in this embodiment of the invention is made of plastic, which is not only easy to process but also recyclable, thus benefiting environmental protection.
[0053] In some embodiments, as shown in Figure 1 and Figure 3As shown, the multiple support structures 2 include multiple first support structures 21 and multiple second support structures 22. The multiple first support structures 21 extend along the edge of the base plate 1 from one end of the base plate 1 to the opposite end. It can be understood that for the rectangular cavity 13, the first support structure 21 extends from one of the apex corners formed by the paper corner protector 4 to the opposite apex corner, thus two first support structures 21 can be respectively set at the four apex corners of the paper corner protector 4; referring to Figure 5 and... Figure 6 As shown, the garment processing device 3 is located above the packaging base pad 10, and two first support structures 21 can be used to support the four feet 32 of the garment processing device 3.
[0054] As shown in Figure 1 and Figure 3 As shown, multiple second support structures 22 are spaced apart from the first support structure 21 and positioned close to the center of the cavity 13. This indicates that the multiple second support structures 22 are not located at the edges or corners of the cavity 13. Therefore, the multiple second support structures 22 can be used to support internal components of the garment processing device 3, such as the motor and drum. The second support structures 22 can be manufactured according to the shape of different internal components, allowing them to match the shape of the corresponding internal components during support, facilitating installation and minimizing interference. The base has a hollow center, allowing the second support structures 22 to pass through the base and extend into the interior of the garment processing device 3 to support components located within the outer casing 31. The base plate 1 provides good strength support, and the first support structures 21 and the second support structures 22 further buffer external vibrations, effectively protecting the feet and internal components such as the motor and drum.
[0055] The multiple first support structures in this invention embodiment can provide support and protection for the base of the garment processing equipment. The inventors of this application have found in practice that the base of the garment processing equipment is at a relatively higher risk of impact than other areas during handling or accidental drops. The first support structures can effectively buffer the impact force on the base, thus providing targeted protection for the impact-prone parts of the garment processing equipment and improving the effectiveness of the packaging base in protecting the garment processing equipment. When the garment processing equipment is located above the packaging base, the multiple second support structures can be used to support the components of the garment processing equipment located inside the outer casing. For example, during product drops and vibrations, the garment processing equipment is easily subjected to vibration; the second support structures can further buffer the vibrations and impact forces transmitted to the interior, thereby effectively protecting the internal components.
[0056] In some embodiments, as shown in Figure 1 and Figure 3As shown, multiple first support structures 21 are distributed on the left and right sides of the cavity 13. For example, during actual transportation, the multiple first support structures 21 can be used to buffer external vibrations to protect the bottom. However, as shown in Figure 5, the first support structures 21 may directly contact the bottom of the garment processing equipment, causing the bottom of the garment processing equipment to be damaged by impact. Reinforcing plates 33 are provided on the bottom of the left and right sides of garment processing equipment such as washing machines. The reinforcing plates 33 can protect the bottom of the garment processing equipment, making it less susceptible to damage from the impact force transmitted by the first support structures 21. Therefore, the multiple first support structures 21 should be distributed on the left and right sides of the cavity 13. The bottoms of the front and rear sides of the garment processing equipment are designed with open spaces, so that the bottoms of the front and rear sides are not easily subjected to direct impact forces and are therefore less prone to damage.
[0057] In this embodiment of the invention, reinforcing plates are provided at the bottom of the left and right sides of the washing machine and other clothing processing equipment. The reinforcing plates can protect the bottom of the clothing processing equipment and prevent it from being damaged by the impact force transmitted by the first support structure. Multiple first support structures are distributed on the left and right sides of the cavity, so as to cooperate with the bottom structure of the clothing processing equipment to make a reliable packaging base.
[0058] In some embodiments, as shown in Figure 1 and Figure 3 As shown, the first support structure 21 has an opening at its top, specifically at the apex near the paper corner protector 4. A washer 6 is placed on the surface of the opening. The washer 6 can be made of elastic materials such as rubber or EPP. The washer 6 acts as a buffer, reducing the impact of the impact force on the base 32 of the garment processing device 3. (Refer to Figure 5 and...) Figure 6 As shown, the garment processing device 3 is located above the packaging base pad 10. The two first support structures 21 can be used to support the four feet 32 of the garment processing device 3. The four feet 32 can be inserted into the corresponding holes for positioning. Thus, after the feet 32 of the garment processing device 3 are installed in the holes of the first support structures 21, they are not prone to displacement.
[0059] The first support structure of this embodiment has a top opening, into which the feet of the garment processing device can be installed, thus preventing the feet from shifting. A washer is provided on the surface of the opening, which can act as a buffer to reduce the impact of the impact force on the feet of the garment processing device.
[0060] In some embodiments, as shown in Figure 1 and Figure 3As shown, among the multiple second support structures 22, there is a detachable support structure 23 that is detachably connected to the base plate 1. The detachable support structure 23 is relatively tall, thus occupying more space in terms of height. Therefore, it can be disassembled during transportation after leaving the factory for convenient transport. For example, the multiple second support structures 22 can be used to support internal components such as the motor and the cylinder of the garment processing equipment 3. Among them, the second support structure 22 used to support the cylinder is a detachable support structure 23 that is detachably connected to the base plate 1. The second support structure 22 used to support the cylinder is relatively tall, so it can be disassembled during transportation after leaving the factory for convenient transport. In actual packaging, it is then installed on the base plate 1 to support the cylinder.
[0061] Among the multiple second support structures in the embodiments of the present invention, there is a detachable support structure that is detachably connected to the base plate. The detachable support structure is a support structure with a relatively high height. Therefore, the detachable support structure can be removed from the base plate during transportation after leaving the factory, reducing the space occupied by the overall packaging base in terms of height and facilitating transportation.
[0062] In some embodiments, as shown in FIG1, the packaging base pad 10 further includes retaining corner protectors 7. The retaining corner protectors 7 are disposed at the connection between the detachable support structure 23 and the base plate 1, and are connected to both the side surface of the detachable support structure 23 and the inner surface of the base plate 1. For example, if the detachable support structure 23 is columnar, then retaining corner protectors 7 can be provided on all four sides of the detachable support structure 23, so that the detachable support structure 23 is securely connected to the base plate 1. The cross-section of the retaining corner protectors 7 is approximately L-shaped, so that they can fit well with the side surface of the detachable support structure 23 and the inner surface of the base plate 1.
[0063] In this embodiment of the invention, since the detachable support structure is a relatively tall support structure, it is prone to stress imbalance relative to the base plate. By setting the limiting corner guard at the connection between the detachable support structure and the base plate, and by connecting the limiting corner guard to both the side of the detachable support structure and the inner surface of the base plate, the connection between the detachable support structure and the base plate is made stable and less prone to stress imbalance.
[0064] In some embodiments, as shown in Figure 1, the material of the support structure 2 is honeycomb paperboard or a combination of honeycomb paperboard and paperboard. When the material of the support structure 2 is honeycomb paperboard and paperboard, a layer of paperboard can be bonded to the surface of the support structure 2. The paperboard is made of yarn tube paper and kraft paper through a set of corner protector machines, with smooth and flat ends and no obvious burrs. The paperboard has high hardness. Bonding the paperboard to the surface of the support structure 2 can improve the strength of the contact surface between the support structure 2 and the internal components of the garment processing equipment, and to a certain extent avoid damage to the surface of the support structure 2 due to direct impact.
[0065] The support structure in this invention is made of honeycomb paperboard or a combination of honeycomb paperboard and paperboard. The honeycomb paperboard, composed of a flexible core and linerboard, possesses good toughness and resilience. Its unique honeycomb sandwich structure provides excellent cushioning performance, effectively buffering vibrations generated during the transportation of clothing handling equipment. The paperboard has high rigidity; bonding it to the surface of the support structure can, to some extent, prevent damage to the surface of the support structure from direct impact. Both honeycomb paperboard and paperboard are ideal new green packaging materials, easily recyclable and environmentally friendly.
[0066] In some embodiments, as shown in FIG1, the packaging base pad 10 further includes limiting strips 8, which are distributed on the front and rear sides of the cavity 13. The limiting strips 8 abut against the plurality of first support structures 21 and against the inner surface of the paper corner protectors 4. When the packaging base pad 10 is used in a garment processing device, the packaging base pad 10 is disposed at the bottom of the garment processing device, and the limiting strips 8 are located on the front and rear sides of the garment processing device in its normal position, abutting against the front and rear sides of the garment processing device near the bottom, for limiting the front and rear movement of the garment processing device. The limiting strips 8 are made of honeycomb strips, and the material of the honeycomb strips is the same as that of the honeycomb cardboard, but the thickness of the honeycomb strips is greater than that of the honeycomb cardboard.
[0067] In this embodiment of the invention, the limiting strips are distributed on the front and rear sides of the cavity. When the packaging base pad is used in clothing processing equipment, the limiting strips can limit the front and rear sides of the bottom of the clothing processing equipment to prevent it from easily displacing in the front and rear direction. The limiting strips are made of honeycomb strips, which are lightweight, inexpensive, high-strength, recyclable, and relatively thick, thus having good limiting strength.
[0068] As shown in Figure 1, Figure 5 and Figure 6 As shown, the packaging base pad 10 is located at the bottom of the garment processing device 3 to protect it. Packaging structures can also be provided on the sides and top of the garment processing device 3 to protect these areas, thus providing comprehensive protection. In this embodiment, the packaging base pad does not use any foaming material; only PP and rubber are used in certain areas, both of which are recyclable, thus contributing to environmental protection. The packaging box has internal space to accommodate the garment processing device 3. For example, the box can be a corrugated cardboard box or a box made of a combination of corrugated cardboard and honeycomb cardboard. The packaging base pad 10 is located inside the box and below the garment processing device 3. The base plate 1 supports the outer shell 31 of the garment processing device 3, and multiple support structures 2 support the components of the garment processing device 3 located within the outer shell 31. The packaging base pad 10, as an inner pad, is in direct contact with the garment processing device 3, while the packaging box, as the outer packaging, directly withstands external impacts. The combination of these two provides double-layer protection for the garment processing device 3.
[0069] In this embodiment of the invention, both the packaging base pad and the garment processing equipment are located inside the packaging box. Thus, the packaging base pad acts as an inner pad and comes into direct contact with the garment processing equipment, while the packaging box acts as the outer packaging and directly withstands the impact of external forces. The two are used together to provide double-layer protection for the garment processing equipment, further increasing the strength of the packaging and providing true protection.
[0070] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.
Claims
1. A packaging base pad for garment processing equipment, characterized in that, include: The base plate (1) includes an inner surface and an outer surface opposite to the inner surface; The surrounding member (9) forms a cavity (13) with the inner surface of the base plate (1) that opens toward the side away from the outer surface; Multiple support structures (2) are disposed within the cavity (13) and protrude toward the outer surface of the base plate (1); The base plate (1) and the surrounding member (9) are made of different materials; The plurality of said support structures (2) include: Multiple first support structures (21) extend along the edge of the base plate (1) from one end of the base plate (1) to the opposite end, the first support structures (21) being used to support the feet of the garment processing equipment; Multiple second support structures (22) are used to support the internal components of the garment processing equipment; The plurality of second support structures (22) include a detachable support structure (23) detachably connected to the base plate (1), the detachable support structure (23) being used to support the cylinder of the garment processing equipment; The packaging base pad (10) also includes a limiting corner protector (7), which is located at the connection between the detachable support structure (23) and the base plate (1), and is connected to both the side of the detachable support structure (23) and the inner surface of the base plate (1).
2. The packaging base pad according to claim 1, characterized in that, The base plate (1) is made of honeycomb paperboard, and the surrounding member (9) includes paper corner protectors (4) that cover the edge of the base plate (1) and are bonded to the base plate (1). The paper corner protectors (4) are made of yarn tube paper and / or kraft paper.
3. The packaging base pad according to claim 2, characterized in that, The paper corner protectors (4) include: An overlap portion (41) is provided on the outer side of the base plate (1) and overlaps with the outer surface of the base plate (1) near the edge; The flange (42) is connected to one end of the overlapping part (41) located at the edge of the base plate (1) and protrudes in a direction away from the outer surface. The flange (42) and the inner surface of the base plate (1) form a cavity (13).
4. The packaging base pad according to claim 3, characterized in that, The cross-section of the paper corner protector (4) is L-shaped.
5. The packaging base pad according to claim 3, characterized in that, The paper corner protector (4) includes a top corner formed by the intersection of two flanges (42), and the surrounding member (9) also includes a corner protector (5) covering the outside of the top corner.
6. The packaging base pad according to claim 5, characterized in that, The corner protector (5) is made of plastic.
7. The packaging base pad according to claim 2, characterized in that, The plurality of second support structures (22) are disposed near the center of the cavity (13).
8. The packaging base pad according to claim 1, characterized in that, Multiple first support structures (21) are distributed on the left and right sides of the cavity (13).
9. The packaging base pad according to claim 1, characterized in that, The first support structure (21) has an opening at the top, and a washer (6) is provided on the surface of the opening.
10. The packaging base pad according to claim 1, characterized in that, The material of the support structure (2) includes honeycomb cardboard.
11. The packaging base pad according to claim 2, characterized in that, The packaging base (10) also includes: Limiting strips (8) are distributed on the front and rear sides of the cavity (13). The limiting strips (8) abut between the plurality of first support structures (21) and abut against the inner surface of the paper corner protector (4).
Citation Information
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