A composite equipment for converting the I-beam reel of a welding wire feeding and take-up machine
Patent Information
- Application Number
- CN202410573679.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2044-05-10
AI Technical Summary
[0004]但是,上述结构虽有双工位更换,但是大尺寸的焊丝卷重量较大,有的超过一吨重,上述结构单边支撑无法保持平整,不利于实际使用
[0025]本发明收卷组件的夹持组件的工字轮夹持,转动组件驱动工字轮转动,工字轮进行收卷,水平转动组件上的双工位载台的顶部有一组空卷的工字轮和空载位,且水平转动组件带动双工位载台的空载位靠近机箱,平移组件带动双工位载台向机箱移动,双工位载台与错位驱动组件接触,错位驱动组件将空载位的斜支撑块推动至与夹持组件夹持的工字轮边缘错位,双工位载台继续移动,夹持组件与工字轮分离,收卷好的工字轮推动至斜支撑块上,平移组件带动双工位载台向水平转动组件移动,双工位载台带动收卷好的工字轮移动至水平转动组件上,水平转动组件带动收卷好的工字轮远离机箱设置、空卷的工字轮朝机箱设置,外界结构将收卷好的工字轮取走,平移组件驱动移动至空卷的工字轮移动至夹持组件处,夹持组件对空卷的工字轮移动夹持,错位驱动组件再推动与空卷的工字轮下方的斜支撑块与工字轮分离,平移组件带动双工位载台移动,转动组件驱动工字轮转动收卷,同时,双工位载台再移动至上存放空卷的工字轮,实现工字轮错位取放,实现工字轮快速更换,尤其适合重量较大的焊丝工字轮进行使用斜支撑块。
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Figure CN118239340B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of winding technology, and specifically to a composite equipment for converting the I-beam reel of a welding wire winding and unwinding machine. Background Technology
[0002] After being rolled into fine wires of a specified diameter, metal welding wire needs to be wound onto a wire spool for packaging, transportation, or use. The workshop needs to frequently change the wire spool when winding the welding wire.
[0003] For example, Chinese patent CN116099899B discloses an automatic winding and switching mechanism for metal welding wire spools. This mechanism includes two base plates arranged in a relatively opposite manner. Each base plate has a fixing unit and a welding wire spool. The fixing unit secures the welding wire spool to the base plate, and the base plate drives the welding wire spool to rotate, thereby enabling the welding wire to be wound. The welding wire spool has a wire-locking groove for locking and fixing the end of the welding wire. By employing an automatic winding and switching method for winding and replacing the welding wire spool, the switching process can be effectively simplified, the degree of automation improved, manpower and time saved, and work efficiency increased.
[0004] However, although the above structure has a dual-station replacement, the large-sized welding wire coils are quite heavy, some exceeding one ton. The single-sided support of the above structure cannot maintain flatness, which is not conducive to practical use.
[0005] Based on this, the present invention designs a composite equipment for the conversion device of the welding wire take-up and unwinding machine to solve the above problems. Summary of the Invention
[0006] To address the aforementioned shortcomings of existing technologies, this invention provides a composite equipment for converting a welding wire take-up and unwinding machine into a bobbin reel.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A composite equipment for converting welding wire take-up and unload machines into I-beam reels, comprising a chassis:
[0009] The rear of the chassis has a wire pass-through hole for the welding wire to pass through;
[0010] The housing contains a winding assembly for winding clamping and rotation;
[0011] The winding assembly includes a clamping assembly and a rotating assembly. The clamping assembly is connected to the top of the machine housing, the rotating clamping assembly is connected to the machine housing, and the drive end of the rotating assembly is connected to the clamping assembly.
[0012] The rear inner wall of the chassis is connected with elastic buffers at equal intervals for cushioning and protection;
[0013] The bottom of the chassis is connected to a translation component for driving the horizontal movement of the dual-station platform;
[0014] The chassis has a horizontal rotation component fixedly connected to the outer end of the translation component for driving the dual-station platform to rotate horizontally. The dual-station platform is movably connected to the horizontal rotation component, and the dual-station platform is movably connected to the translation component.
[0015] A misalignment drive component is connected to the left side of the translation component to misalign the edge of the I-beam wheel used for clamping the inclined support block and the clamping component.
[0016] Furthermore, the clamping assembly includes a first hydraulic press, a first connecting plate, a second connecting plate, a horizontal slide bar, a first connecting shaft, a second hydraulic press, a second connecting shaft, and a conical plug. The first and second hydraulic presses are mounted on the side wall of the housing. The output end of the first hydraulic press is fixedly connected to the first connecting plate. Horizontal slide bars are fixedly connected at equal intervals along the circumference of the outer wall of the second connecting plate. The horizontal slide bars are slidably connected to the upright part of the housing. The horizontal slide bar near the rotating assembly is fixedly connected to the first connecting plate. The second connecting plate away from the rotating assembly is fixedly connected to the output end of the second hydraulic press. The second connecting plate away from the rotating assembly is rotatably connected to the second connecting shaft. The second connecting plate near the rotating assembly is rotatably connected to the first connecting shaft. Conical plugs are connected to the inner ends of both the first and second connecting shafts.
[0017] Furthermore, the rotating assembly includes a fourth motor, a synchronous belt assembly, a drive shaft, a sliding hole, and a key block. The fourth motor is fixedly installed at the bottom of the chassis and is connected to the drive shaft via the synchronous belt assembly. The drive shaft is rotatably connected to the chassis via bearings. A sliding hole is provided at the end of the drive shaft near the tapered plug, and a key block is fixedly connected to the inner wall of the sliding hole. A transverse groove is provided at the end of the first connecting shaft near the drive shaft, which is slidably connected to the key block. The first connecting shaft slides within the sliding hole.
[0018] Furthermore, the dual-station platform includes a horizontal plate, an L-shaped linkage plate, a first groove, a first roller, a slide, a spring, a straight plate, a second groove, a stop block, a base plate, a second roller, a movable plate, and an inclined support block. The bottom of the base plate is fixedly connected to the second roller at equal intervals, and the top of the base plate is fixedly connected to the horizontal plate. The top inner side of the horizontal plate is symmetrically fixedly connected to the stop block. The inner wall of the movable plate has a second groove, which slides and fits against the stop block. The difference between the length of the second groove and the length of the stop block is greater than the horizontal length of the inclined support block. The top of the movable plate is... The movable plate is symmetrically and fixedly connected with inclined support blocks. The four sets of inclined support blocks on the movable plate are in close contact with the bottom edge of a set of I-beam wheels. The front and rear side walls of the movable plate are symmetrically provided with first grooves. The first rollers are rotatably connected in the first grooves. The bottom of the first rollers is lower than the bottom of the movable plate. The top of the horizontal plate is provided with a sliding groove that is in close contact with the first rollers. The right side wall of the horizontal plate is symmetrically and fixedly connected with a straight plate. The left side wall of the straight plate is fixedly connected with a spring. The springs are fixedly connected to the movable plate at the corresponding positions. The front and rear ends of the horizontal plate are fixedly connected with L-shaped linkage plates.
[0019] Furthermore, the translation component includes a first guide rail, a support frame, a slide rail, a first slider, an arc-shaped groove, a connecting seat, a first motor, a connecting block, and a chain conveyor. Support frames are evenly spaced at the bottom of the housing. Slide rails are fixedly connected to the top of the left and right support frames, and the first guide rail is fixedly connected to the top of the middle support frame. The first slider is slidably connected to the upper limit of the first guide rail. A connecting seat is fixedly connected to the top of the first slider. An arc-shaped groove is formed on the top of the connecting seat, and a connecting block is fixedly connected to the bottom of the connecting seat. The connecting block is connected to the chain of the chain conveyor. The support seat of the chain conveyor is fixedly connected to the bottom of the housing. The first motor is fixedly connected to the bottom of the housing. The output end of the first motor is fixedly connected to a set of sprockets of the chain conveyor. A second roller is slidably connected to the slide rail.
[0020] Furthermore, the horizontal rotation assembly includes an L-shaped baffle, a second motor, a rotating disk, a first rotating wheel, an annular guide rail, a second guide rail, a gear ring, and a gear. The L-shaped baffle is fixedly connected to the front end of the chassis, and the annular guide rail is fixedly connected to the front end of the chassis, with the annular guide rail located behind the L-shaped baffle. A gear ring is fixedly connected to the outer wall of the annular guide rail. The bottom of the rotating disk is fixedly connected to the first rotating wheel at equal intervals along the circumference. The first rotating wheel is rotatably connected to the annular guide rail. The outer end of the rotating disk is fixedly connected to the second motor. The output end of the second motor passes through the rotating disk and is fixedly connected to a gear, which is rotatably connected to the gear ring. The top of the rotating disk is fixedly connected to the second guide rail for use with a slide rail. When the second guide rail rotates to the front-back direction, the rear end of the second guide rail is in contact with the front end of the slide rail. The second roller is movably connected to the second guide rail for limiting.
[0021] The rear side of the upright part of the L-shaped baffle is in an arc shape, and the center of the arc shape coincides with the center of the rotating disk. At the same time, the center of the arc groove coincides with the center of the rotating disk.
[0022] Furthermore, the distance between the front side of the foremost second roller and the rear side of the last second roller is less than the length of the second guide rail.
[0023] Furthermore, the misalignment drive assembly includes a cylinder and a trapezoidal plate. The cylinder is fixedly connected to the inner wall of the housing, and the cylinder output end is fixedly connected to the trapezoidal plate. The movable plate moves towards the trapezoidal plate, and the inclined surface of the trapezoidal plate first contacts the end face of the movable plate away from the spring.
[0024] Beneficial effects:
[0025] The present invention's winding assembly uses a clamping component with I-beams for clamping. A rotating component drives the I-beams to rotate, causing them to wind up. The top of the dual-station platform on the horizontal rotating component has a set of empty I-beams and an empty position. The horizontal rotating component moves the empty position of the dual-station platform closer to the chassis. A translation component moves the dual-station platform towards the chassis, bringing it into contact with a misalignment drive component. This misalignment drive component pushes the inclined support block of the empty position to a misalignment with the edge of the I-beam held by the clamping component. The dual-station platform continues to move, separating the clamping component from the I-beams. The wound I-beams are pushed onto the inclined support block. The translation component moves the dual-station platform towards the horizontal rotating component, causing the wound I-beams to wind up. The H-beam reel moves to the horizontal rotating component, which drives the wound H-beam reel away from the chassis and the empty H-beam reel towards the chassis. The external structure removes the wound H-beam reel. The translation component drives the empty H-beam reel to the clamping component. The clamping component clamps the empty H-beam reel. The misalignment drive component then pushes the inclined support block below the empty H-beam reel to separate it from the H-beam reel. The translation component drives the dual-station platform to move, and the rotating component drives the H-beam reel to rotate and rewind. At the same time, the dual-station platform moves to the upper storage of the empty H-beam reel, realizing the misalignment of the H-beam reel and enabling quick replacement of the H-beam reel. This is especially suitable for the use of heavy welding wire H-beam reels with inclined support blocks. Attached Figure Description
[0026] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0027] Figure 1 This invention relates to a composite equipment for converting a welding wire take-up and unload machine into an I-beam reel. Figure 1 ;
[0028] Figure 2 This is a front view of a composite equipment for a welding wire take-up and unload machine with a conversion device for the I-beam reel, according to the present invention.
[0029] Figure 3 This is a left view of a composite equipment for a welding wire take-up and unwinding machine with a conversion device for the I-beam reel, according to the present invention.
[0030] Figure 4 This invention relates to a composite equipment for converting a welding wire take-up and unload machine into an I-beam reel. Figure 2 ;
[0031] Figure 5 This invention relates to a composite equipment for converting a welding wire take-up and unload machine into an I-beam reel. Figure 3 ;
[0032] Figure 6 This invention relates to a composite equipment for converting a welding wire take-up and unload machine into an I-beam reel. Figure 4 ;
[0033] Figure 7 This invention relates to a composite equipment for converting a welding wire take-up and unload machine into an I-beam reel. Figure 5 ;
[0034] Figure 8 Sectional view along direction AA in the figure Figure 3 .
[0035] The labels in the diagram represent:
[0036] 1. Chassis 2. Misalignment Drive Assembly 21. Cylinder 22. Trapezoidal Plate 3. Elastic Buffer 4. Translation Assembly 41. First Guide Rail 42. Support Frame 43. Slide Rail 44. First Slider 45. Arc-shaped Groove 46. Connecting Seat 47. First Motor 48. Connecting Block 49. Chain Conveyor 5. Rotating Assembly 51. L-shaped Baffle 52. Second Motor 53. Rotating Disc 54. First Rotating Wheel 55. Circular Guide Rail 56. Second Guide Rail 57. Gear Ring 58. Gear 6. Dual-Station Platform 61. Horizontal Plate 62. L-shaped Linkage Plate 63. First 64. Groove 65. Second roller 66. Slide groove 67. Spring 68. Straight plate 69. Second groove 610. Stop block 610. Base plate 611. Second roller 612. Movable plate 613. Inclined support block 7. Winding assembly 71. First hydraulic press 72. First connecting plate 73. Second connecting plate 74. Horizontal slide bar 75. Fourth motor 76. Second driving component 77. Drive shaft 78. Horizontal groove 79. First connecting shaft 710. Second hydraulic press 711. Second connecting shaft 712. Slide hole 713. Key block 714. Conical plug 8. Threading hole. Detailed Implementation
[0037] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0038] The present invention will be further described below with reference to embodiments.
[0039] Example 1
[0040] Please refer to the instruction manual appendix. Figure 1-8 A composite equipment for converting welding wire take-up and unload machines into I-beam reels, comprising a chassis 1:
[0041] The rear end of the chassis 1 has a wire hole 8 for the welding wire to pass through;
[0042] The housing 1 is equipped with a winding assembly 7 for winding clamping and rotation;
[0043] The winding assembly 7 includes a clamping assembly and a rotating assembly. The clamping assembly is connected to the top of the machine housing 1, the rotating clamping assembly is connected to the machine housing 1, and the drive end of the rotating assembly is connected to the clamping assembly.
[0044] The inner rear wall of the chassis 1 is connected with elastic buffers 3 at equal intervals for buffer protection;
[0045] The bottom of the chassis 1 is connected to a translation component 4 for driving the dual-station platform 6 to move horizontally;
[0046] The chassis 1 has a horizontal rotation component 5 fixedly connected to the outer end of the translation component 4 for driving the dual-station platform 6 to rotate horizontally. The horizontal rotation component 5 is movably connected to the dual-station platform 6, and the dual-station platform 6 is movably connected to the translation component 4.
[0047] A misalignment drive component 2 is connected to the left side of the translation component 4 for misalignment between the edge of the inclined support block 613 and the edge of the I-beam wheel clamped by the clamping component;
[0048] The winding assembly 7 is clamped by the I-beams of the clamping assembly. The rotating assembly drives the I-beams to rotate, and the I-beams perform winding. The top of the dual-station platform 6 on the horizontal rotating assembly 5 has a set of empty I-beams and an empty position. The horizontal rotating assembly 5 moves the empty position of the dual-station platform 6 closer to the chassis 1. The translation assembly 4 moves the dual-station platform 6 towards the chassis 1. The dual-station platform 6 contacts the misalignment drive assembly 2. The misalignment drive assembly 2 pushes the inclined support block 613 of the empty position to be misaligned with the edge of the I-beams clamped by the clamping assembly. The dual-station platform 6 continues to move, the clamping assembly separates from the I-beams, and the wound I-beams are pushed onto the inclined support block 613. The translation assembly 4 moves the dual-station platform 6 towards the horizontal rotating assembly 5. 6 drives the wound I-beam to move onto the horizontal rotating component 5. The horizontal rotating component 5 moves the wound I-beam away from the housing 1 and the empty I-beam towards the housing 1. The external structure removes the wound I-beam. The translation component 4 drives the empty I-beam to move to the clamping component. The clamping component clamps the empty I-beam. The misalignment drive component 2 then pushes the inclined support block 613 below the empty I-beam to separate from the I-beam. The translation component 4 drives the dual-station platform 6 to move. The rotating component drives the I-beam to rotate and rewind. At the same time, the dual-station platform 6 moves to the upper storage of the empty I-beam, realizing the misalignment of the I-beam and enabling quick replacement of the I-beam. It is especially suitable for the use of heavy welding wire I-beams.
[0049] The clamping assembly includes a first hydraulic press 71, a first connecting plate 72, a second connecting plate 73, a horizontal slide bar 74, a first connecting shaft 79, a second hydraulic press 710, a second connecting shaft 711, and a conical plug 714. The first hydraulic press 71 and the second hydraulic press 710 are mounted on the side wall of the housing 1. The output end of the first hydraulic press 71 is fixedly connected to the first connecting plate 72. The outer wall of the second connecting plate 73 is fixedly connected with the horizontal slide bar 74 at equal intervals along the circumference. The horizontal slide bar 74 is slidably connected to the upright part of the housing 1. The horizontal slide bar 74 near the rotating assembly is fixedly connected to the first connecting plate 72. The second connecting plate 73 away from the rotating assembly is fixedly connected to the output end of the second hydraulic press 710. The second connecting plate 73 away from the rotating assembly is rotatably connected to the second connecting shaft 711. The second connecting plate 73 near the rotating assembly is rotatably connected to the first connecting shaft 79. The inner ends of the first connecting shaft 79 and the second connecting shaft 711 are both connected to the conical plug 714.
[0050] The rotating assembly includes a fourth motor 75, a synchronous belt assembly 76, a drive shaft 77, a sliding hole 712, and a key block 713. The fourth motor 75 is fixedly installed at the bottom of the housing 1. The fourth motor 75 is connected to the drive shaft 77 via the synchronous belt assembly 76. The drive shaft 77 is rotatably connected to the housing 1 via bearings. The end of the drive shaft 77 near the tapered plug 714 has a sliding hole 712. The inner wall of the sliding hole 712 is fixedly connected to the key block 713. The end of the first connecting shaft 79 near the drive shaft 77 has a transverse groove 78 that is slidably connected to the key block 713. The first connecting shaft 79 slides within the sliding hole 712.
[0051] The first connecting plate 72 has a transverse hole for providing space for the drive shaft 77 to rotate;
[0052] After the horizontal rotating assembly 5 delivers the empty H-beam wheel into the housing 1, the first hydraulic press 71 of the clamping assembly drives the first connecting plate 72 to move. The first connecting plate 72 drives the horizontal slide bar 74 near the rotating assembly to move. The horizontal slide bar 74 near the rotating assembly drives the second connecting plate 73 near the rotating assembly to move. The second connecting plate 73 drives the second connecting shaft 711 to move. At the same time, the second hydraulic press 710 drives the second connecting plate 73 away from the rotating assembly to move. The second connecting plate 73 away from the rotating assembly drives the first connecting shaft 79 to move. The second connecting shaft 711 and the first connecting shaft 79 drive the conical plug 714 to move to the empty H-beam wheel. The empty I-beam is clamped in the hole. When the first connecting shaft 79 moves, it drives the transverse groove 78 to move along the key block 713. The fourth motor 75 drives the drive shaft 77 to rotate through the synchronous belt assembly 76. The drive shaft 77 drives the first connecting shaft 79 to rotate through the key block 713 and the transverse groove 78. The first connecting shaft 79 and the second connecting shaft 711 cooperate to drive the conical plug 714 to rotate. The conical plug 714 drives the I-beam to rotate for winding. After winding and the inclined support block 613 is misaligned with the I-beam, the first hydraulic press 71 of the clamping assembly drives the first connecting plate 72 to move away from the rotating assembly. The first connecting plate 72 drives the... The horizontal slide bar 74 near the rotating assembly moves, causing the second connecting plate 73 near the rotating assembly to move. The second connecting plate 73 causes the second connecting shaft 711 to move. Simultaneously, the second hydraulic press 710 causes the second connecting plate 73 away from the rotating assembly to move away from the rotating assembly. The second connecting plate 73 away from the rotating assembly causes the first connecting shaft 79 to move. The second connecting shaft 711 and the first connecting shaft 79 cause the conical plug 714 to move. The wound-up I-beam is pushed onto the inclined support block 613. The first hydraulic press 71 holding the assembly causes the first connecting plate 72 to move towards the rotating assembly. The second connecting shaft 711 drives the conical plug 714 connected to the second connecting shaft 711 to move. The second hydraulic press 710 drives the second connecting plate 73, which is away from the rotating component, to continue moving away from the rotating component. The second connecting plate 73, which is away from the rotating component, drives the first connecting shaft 79 to move. The first connecting shaft 79 drives the conical plug 714 to continue moving until the conical plug 714 separates from the I-beam wheel, so that the I-beam wheel is automatically placed on the inclined support block 613, which facilitates the clamping of the I-beam wheel. During clamping and separation, the fourth motor 75, the synchronous belt assembly 76, and the drive shaft 77 do not need to move, and the winding is linked, which is beneficial to practical use.
[0053] The dual-station platform 6 includes a horizontal plate 61, an L-shaped linkage plate 62, a first groove 63, a first roller 64, a slide 65, a spring 66, a straight plate 67, a second groove 68, a stop block 69, a base plate 610, a second roller 611, a movable plate 612, and an inclined support block 613. The bottom of the base plate 610 is fixedly connected to the second roller 611 at equal intervals. The top of the base plate 610 is fixedly connected to the horizontal plate 61. The inner side of the top of the horizontal plate 61 is symmetrically fixedly connected to the stop block 69. The inner wall of the movable plate 612 has a second groove 68, which slides and fits against the stop block 69. The difference between the length of the second groove 68 and the length of the stop block 69 is greater than the horizontal length of the inclined support block 613. The top of the movable plate 612 is symmetrically and fixedly connected with inclined support blocks 613. The four sets of inclined support blocks 613 on the movable plate 612 are all in close contact with the bottom edge of a set of I-beam wheels. The front and rear side walls of the movable plate 612 are symmetrically provided with first grooves 63. The first rollers 64 are rotatably connected in the first grooves 63. The bottom of the first rollers 64 is lower than the bottom of the movable plate 612. The top of the horizontal plate 61 is provided with a sliding groove 65 that is in close contact with the first rollers 64. The right side wall of the horizontal plate 61 is symmetrically and fixedly connected with straight plates 67. The left side wall of the straight plates 67 is fixedly connected with springs 66. The springs 66 are fixedly connected to the movable plate 612 at the corresponding positions. The front and rear ends of the horizontal plate 61 are fixedly connected with L-shaped linkage plates 62.
[0054] The L-shaped linkage plate 62 on the rear side is slidably connected to the arc groove 45. The arc groove 45 and the L-shaped linkage plate 62 work together to drive the horizontal plate 61 to move. The second roller 611 moves on the slide rail 43. At the same time, it is convenient to drive the second roller 611 to the second guide rail 56, which is convenient to connect with the translation component 4. It is also convenient to move on the translation component 4 and the horizontal rotation component 5.
[0055] When the movable plate 612 moves toward the housing 1, it contacts the extended misalignment drive assembly 2, which pushes the movable plate 612 toward the spring 66. The spring 66 is compressed, and the movable plate 612 causes the inclined support block 613 to be misaligned with the straight line below the edge of the I-beam wheel, facilitating the movement of the inclined support block 613 past the edge of the I-beam wheel. At the same time, the misalignment drive assembly 2, the second groove 68, and the stop block 69 work together to position the inclined support block 613 at the material receiving position. The misalignment drive assembly 2 separates from the movable plate 612, the spring 66 returns to its original state, and the sliding groove 65 and the first roller 64 work together to move the movable plate 612 left and right. The stop block 69 positions the movable plate 612, and the movable plate 612 can be adjusted to a set position, facilitating the reconnection of the misalignment drive assembly 2 with the movable plate 612. The movable plate 612, the first roller 64, the sliding groove 65, the spring 66, the straight plate 67, and the misalignment drive assembly 2 work together to facilitate the adjustment of the position of the inclined support block 613.
[0056] After the inclined support block 613 is misaligned with the I-beam wheel, the first hydraulic press 71 of the clamping assembly drives the first connecting plate 72 to move away from the rotating assembly. The first connecting plate 72 drives the horizontal slide bar 74 near the rotating assembly to move. The horizontal slide bar 74 near the rotating assembly drives the second connecting plate 73 near the rotating assembly to move. The second connecting plate 73 drives the second connecting shaft 711 to move. At the same time, the second hydraulic press 710 drives the second connecting plate 73 away from the rotating assembly to move away from the rotating assembly. The second connecting plate 73 away from the rotating assembly drives the first connecting shaft 79 to move. The second connecting shaft 711 and the first connecting shaft 79 drive the conical plug... The head 714 moves, and the wound-up I-beam is pushed onto the inclined support block 613. The first hydraulic press 71 of the clamping component drives the first connecting plate 72 to move closer to the rotating component. The second connecting shaft 711 drives the conical plug 714 connected to the second connecting shaft 711 to move. The second hydraulic press 710 drives the second connecting plate 73 away from the rotating component to continue moving away from the rotating component. The second connecting plate 73 away from the rotating component drives the first connecting shaft 79 to move. The first connecting shaft 79 drives the conical plug 714 to continue moving until the conical plug 714 separates from the I-beam, so that the I-beam is automatically placed onto the inclined support block 613.
[0057] The translation component 4 includes a first guide rail 41, a support frame 42, a slide rail 43, a first slider 44, an arc groove 45, a connecting seat 46, a first motor 47, a connecting block 48, and a chain conveyor 49. The support frame 42 is connected at equal intervals at the bottom of the housing 1. The slide rail 43 is fixedly connected to the top of the support frame 42 on the left and right sides. The first guide rail 41 is fixedly connected to the top of the middle support frame 42. The first slider 44 is slidably connected to the upper limit of the first guide rail 41. The connecting seat 46 is fixedly connected to the top of the first slider 44. An arc groove 45 is opened on the top of the connecting seat 46. The connecting block 48 is fixedly connected to the bottom of the connecting seat 46. The connecting block 48 is connected to the chain of the chain conveyor 49. The support seat of the chain conveyor 49 is fixedly connected to the bottom of the housing 1. The first motor 47 is fixedly connected to the bottom of the housing 1. The output end of the first motor 47 is fixedly connected to a set of sprockets of the chain conveyor 49. The second roller 611 is slidably connected to the slide rail 43.
[0058] A set of L-shaped linkage plates 62 are rotatably inserted into the arc-shaped groove 45 of the translation component 4. The first motor 47 drives the connecting block 48 to move through the chain conveyor 49. The connecting block 48 drives the connecting seat 46 to move. Under the action of the first slider 44 and the first guide rail 41, the connecting seat 46 moves horizontally. The connecting seat 46 drives the second roller 611 to move on the slide rail 43 through the L-shaped linkage plate 62, so as to realize the horizontal movement of the dual-station platform 6. At the same time, the L-shaped linkage plate 62 can be easily separated from the arc-shaped groove 45.
[0059] The horizontal rotation assembly 5 includes an L-shaped baffle 51, a second motor 52, a rotating disk 53, a first rotating wheel 54, an annular guide rail 55, a second guide rail 56, a gear ring 57, and a gear 58. The L-shaped baffle 51 is fixedly connected to the front end of the housing 1, and the annular guide rail 55 is also fixedly connected to the front end of the housing 1, with the annular guide rail 55 located behind the L-shaped baffle 51. A gear ring 57 is fixedly connected to the outer wall of the annular guide rail 55. The bottom of the rotating disk 53 is fixedly connected to the first rotating wheel 54 at equal intervals along the circumference. The rotating wheel 54 is rotatably connected to the annular guide rail 55. The outer end of the rotating disk 53 is fixedly connected to the second motor 52. The output end of the second motor 52 passes through the rotating disk 53 and is fixedly connected to the gear 58. The gear 58 is rotatably connected to the gear ring 57. The top of the rotating disk 53 is fixedly connected to the second guide rail 56, which works in conjunction with the slide rail 43. When the second guide rail 56 rotates to the front-back direction, the rear end of the second guide rail 56 is in contact with the front end of the slide rail 43. The second roller 611 is in a limited movable connection with the second guide rail 56.
[0060] The rear side of the upright part of the L-shaped baffle 51 is in an arc shape, and the center of the arc shape coincides with the center of the rotating disk 53. At the same time, the center of the arc groove 45 coincides with the center of the rotating disk 53.
[0061] After the L-shaped linkage plate 62 comes into contact with the arc-shaped groove 45 and the L-shaped baffle 51, it can also rotate along the center of the rotating disk 53.
[0062] The distance between the front side of the foremost second roller 611 and the rear side of the last second roller 611 is less than the length of the second guide rail 56.
[0063] The second roller 611 moves to the second guide rail 56 of the horizontal rotating assembly 5, and the L-shaped linkage plate 62 on the front side is in contact with the horizontal plate 61. The second motor 52 drives the gear 58 to rotate. The gear 58 rotates along the gear ring 57, driving the first rotating wheel 54 to rotate along the annular guide rail 55. The first rotating wheel 54 drives the rotating disk 53 to rotate along the annular guide rail 55. The annular guide rail 55 drives the second guide rail 56 to rotate. The second guide rail 56 drives the double-station platform 6 to rotate along the center of the rotating disk 53, sending the wound I-beams on the double-station platform 6 to the unloading position, and sending the empty I-beams to the position facing the machine box 1, so as to facilitate the adjustment of the orientation of the double-station platform 6.
[0064] The misalignment drive assembly 2 includes a cylinder 21 and a trapezoidal plate 22. The cylinder 21 is fixedly connected to the inner wall of the housing 1, and the output end of the cylinder 21 is fixedly connected to the trapezoidal plate 22. The movable plate 612 moves toward the trapezoidal plate 22. The inclined surface of the trapezoidal plate 22 first contacts the end face of the movable plate 612 away from the spring 66.
[0065] When the movable plate 612 moves toward the trapezoidal plate 22 of the misalignment drive assembly 2, the cylinder 21 is in an extended state. The inclined surface of the trapezoidal plate 22 first contacts the end face of the movable plate 612 away from the spring 66. The trapezoidal plate 22 pushes the movable plate 612 toward the spring 66, compressing the spring 66. The movable plate 612 causes the inclined support block 613 to be misaligned with the straight line below the edge of the I-beam wheel, facilitating the movement of the inclined support block 613 past the edge of the I-beam wheel. Then, the extension end of the cylinder 21 retracts, and the trapezoidal plate 22 and the movable plate 612 are retracted. Plate 612 separates, spring 66 returns to its original state, and movable plate 612 moves left and right with the cooperation of slide 65 and first roller 64. Stop block 69 positions movable plate 612, and inclined support block 613 contacts the lower edge of I-beam wheel, making it easy for the rear inclined support block 613 to move to the rear edge of I-beam wheel. Movable plate 612, first roller 64, slide 65, spring 66, straight plate 67 cooperate with misalignment drive assembly 2 to facilitate adjustment of the position of inclined support block 613.
[0066] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A composite equipment for converting a welding wire take-up and unwinding machine into a reel, comprising a housing (1), characterized in that: The rear end of the chassis (1) is provided with a wire hole (8) for the welding wire to pass through; The housing (1) is equipped with a winding assembly (7) for winding clamping and rotation; The winding assembly (7) includes a clamping assembly and a rotating assembly. The clamping assembly is connected to the top of the machine housing (1), the rotating clamping assembly is connected to the machine housing (1), and the drive end of the rotating assembly is connected to the clamping assembly. The inner rear wall of the chassis (1) is connected with elastic buffers (3) for buffer protection at equal intervals. The bottom of the chassis (1) is connected to a translation component (4) for driving the dual-station stage (6) to move horizontally. The chassis (1) is fixedly connected to a horizontal rotation component (5) for driving the dual-station platform (6) to rotate horizontally at the outer end of the translation component (4). The horizontal rotation component (5) is movably connected to the dual-station platform (6), and the dual-station platform (6) is movably connected to the translation component (4). The translation component (4) is connected to a misalignment drive component (2) for misalignment between the edge of the inclined support block (613) and the clamping component. The dual-station platform (6) includes a horizontal plate (61), an L-shaped linkage plate (62), a first groove (63), a first roller (64), a slide (65), a spring (66), a straight plate (67), a second groove (68), a stop block (69), a base plate (610), a second roller (611), a movable plate (612), and an inclined support block (613). The bottom of the base plate (610) is fixedly connected with the second roller (611) at equal intervals. The top of the base plate (610) is fixedly connected with the horizontal plate (61). The inner side of the top of the horizontal plate (61) is symmetrically fixedly connected with the stop block (69). The inner wall of the movable plate (612) is provided with a second groove (68). The second groove (68) is in close contact with the stop block (69) and is slidably connected. The difference between the length of the second groove (68) and the length of the stop block (69) is greater than the horizontal length of the inclined support block (613). The movable plate (612) is symmetrically connected to the top front and back, left and right of the top of the movable plate (612). The four sets of inclined support blocks (613) on the movable plate (612) are in close contact with the bottom edge of a set of H-beam wheels. The front and back side walls of the movable plate (612) are symmetrically provided with first grooves (63). The first roller (64) is rotatably connected in the first groove (63). The bottom of the first roller (64) is lower than the bottom of the movable plate (612). The top of the horizontal plate (61) is provided with a sliding groove (65) that is in close contact with the first roller (64). The right side wall of the horizontal plate (61) is symmetrically connected with a straight plate (67). The left side wall of the straight plate (67) is fixedly connected with a spring (66). The spring (66) is fixedly connected to the movable plate (612) at the corresponding position. The front and rear ends of the horizontal plate (61) are both fixedly connected with L-shaped linkage plates (62). The misalignment drive assembly (2) includes a cylinder (21) and a trapezoidal plate (22). The cylinder (21) is fixedly connected to the inner wall of the housing (1). The output end of the cylinder (21) is fixedly connected to the trapezoidal plate (22). The movable plate (612) moves towards the trapezoidal plate (22). The inclined surface of the trapezoidal plate (22) first contacts the end face of the movable plate (612) away from the spring (66).
2. The composite equipment for the welding wire take-up and unwinding machine I-beam reel conversion device according to claim 1, characterized in that, The clamping assembly includes a first hydraulic press (71), a first connecting plate (72), a second connecting plate (73), a horizontal slide bar (74), a first connecting shaft (79), a second hydraulic press (710), a second connecting shaft (711), and a conical plug (714). The first hydraulic press (71) and the second hydraulic press (710) are mounted on the side wall of the housing (1). The output end of the first hydraulic press (71) is fixedly connected to the first connecting plate (72). The outer wall of the second connecting plate (73) is fixedly connected with horizontal slide bars (74) at equal intervals along the circumference. 4) It is slidably connected to the upright part of the chassis (1). The horizontal slide bar (74) near the rotating component is fixedly connected to the first connecting plate (72). The second connecting plate (73) away from the rotating component is fixedly connected to the output end of the second hydraulic press (710). The second connecting plate (73) away from the rotating component is rotatably connected to the second connecting shaft (711). The second connecting plate (73) near the rotating component is rotatably connected to the first connecting shaft (79). The inner ends of the first connecting shaft (79) and the second connecting shaft (711) are both connected to a conical plug (714).
3. The composite equipment for the welding wire take-up and unwinding machine I-beam reel conversion device according to claim 2, characterized in that, The rotating assembly includes a fourth motor (75), a synchronous belt assembly (76), a drive shaft (77), a sliding hole (712), and a key block (713). The fourth motor (75) is fixedly installed at the bottom of the housing (1). The fourth motor (75) is connected to the drive shaft (77) via the synchronous belt assembly (76). The drive shaft (77) is rotatably connected to the housing (1) via a bearing. The end of the drive shaft (77) near the conical plug (714) is provided with a sliding hole (712). The inner wall of the sliding hole (712) is fixedly connected with a key block (713). The end of the first connecting shaft (79) near the drive shaft (77) is provided with a transverse groove (78) that is slidably connected to the key block (713). The first connecting shaft (79) slides in the sliding hole (712).
4. The composite equipment for the welding wire take-up and unwinding machine I-beam reel conversion device according to claim 3, characterized in that, The translation component (4) includes a first guide rail (41), a support frame (42), a slide rail (43), a first slider (44), an arc groove (45), a connecting seat (46), a first motor (47), a connecting block (48), and a chain conveyor (49). The support frames (42) are connected at equal intervals at the bottom of the housing (1). The tops of the support frames (42) on the left and right sides are fixedly connected to the slide rails (43). The top of the middle support frame (42) is fixedly connected to the first guide rail (41). The first guide rail (41) is slidably connected to the upper limit of the first slider (44). (44) A connecting seat (46) is fixedly connected to the top. An arc groove (45) is opened on the top of the connecting seat (46). A connecting block (48) is fixedly connected to the bottom of the connecting seat (46). The connecting block (48) is connected to the chain of the chain conveyor (49). The support seat of the chain conveyor (49) is fixedly connected to the bottom of the machine box (1). A first motor (47) is fixedly connected to the bottom of the machine box (1). The output end of the first motor (47) is fixedly connected to a set of sprockets of the chain conveyor (49). The second roller (611) is limited and slidably connected to the slide rail (43).
5. The composite equipment for the welding wire take-up and unwinding machine I-beam reel conversion device according to claim 4, characterized in that, The horizontal rotating assembly (5) includes an L-shaped baffle (51), a second motor (52), a rotating disk (53), a first rotating wheel (54), an annular guide rail (55), a second guide rail (56), a gear ring (57), and a gear (58). The front end of the housing (1) is fixedly connected to the L-shaped baffle (51), and the front end of the housing (1) is fixedly connected to the annular guide rail (55), which is located behind the L-shaped baffle (51). The outer wall of the annular guide rail (55) is fixedly connected to the gear ring (57). The bottom of the rotating disk (53) is fixedly connected to the first rotating wheel (54) at equal intervals along the circumference. A rotating wheel (54) is rotatably connected to an annular guide rail (55). A second motor (52) is fixedly connected to the outer end of the rotating disk (53). A gear (58) is fixedly connected to the output end of the second motor (52) after passing through the rotating disk (53). The gear (58) is rotatably connected to the gear ring (57). A second guide rail (56) is fixedly connected to the top of the rotating disk (53) in cooperation with the slide rail (43). When the second guide rail (56) rotates to the front-back direction, the rear end of the second guide rail (56) is in contact with the front end of the slide rail (43). The second roller (611) is in a limited movable connection with the second guide rail (56). The rear side of the upright part of the L-shaped baffle (51) is in an arc shape, and the center of the arc shape coincides with the center of the rotating disk (53). At the same time, the center of the arc groove (45) coincides with the center of the rotating disk (53).
6. The composite equipment for the conversion device of the welding wire take-up and unload machine according to claim 5, characterized in that, The distance between the front side of the foremost second roller (611) and the rear side of the last second roller (611) is less than the length of the second guide rail (56).
Citation Information
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