Automatic buckle assembling machine
Patent Information
- Application Number
- CN202410486350.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2044-04-22
AI Technical Summary
[0003]卡扣包括扣座、弹片以及面扣以及板扣等部件;现有的卡扣大多由人工进行组装,效率低下
[0030]本申请一种卡扣自动组装机,通过卡扣自动组装机全自动组装卡扣,以提高卡扣的组装效率。
Smart Images

Figure CN118253997B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of automation, and in particular to an automatic snap-fit assembly machine. Background Technology
[0002] Buckles can be used on packaging boxes or gift boxes; when the lid of the packaging box or gift box is closed onto the box body, the buckle can connect and fix the lid to the box body. The buckle can be fixed to the lid by welding or screws; the box body has a latch; the buckle can cooperate with the latch to connect and fix the lid to the box body.
[0003] The snap fastener includes components such as the fastener base, spring clips, face clips, and plate clips; most existing snap fasteners are assembled manually, which is inefficient. Alternatively, semi-automatic assembly using equipment still requires manual placement of the components into the fixtures for assembly. There is a need to improve production efficiency. Summary of the Invention
[0004] To address the aforementioned problems, this application provides an automatic snap-fit assembly machine that can improve the assembly efficiency of snap-fits.
[0005] This application provides an automatic snap-fit assembly machine, including a machine body, a snap-fit base acquisition mechanism, a plate snap-fit acquisition mechanism, a spring snap-fit acquisition mechanism, a face snap-fit acquisition mechanism, and a fixture; the fixture includes:
[0006] A base for supporting the buckle;
[0007] A fastener, movably coupled to the base, the fastener having a first position and a second position, the fastener in the first position preventing the buckle from disengaging from the base, and the fastener in the second position allowing the buckle to disengage from or be placed on the base; and
[0008] A driving member, which is movably coupled to the base, is capable of driving the fixing member to move from the first position to the second position in a first direction;
[0009] The driving member is configured to respond to the buckle acquisition mechanism to drive the fastener to move from the first position to the second position in a first direction, so that the buckle acquisition mechanism places the buckle on the base.
[0010] Several alternative methods are provided below, but they are not intended as additional limitations on the overall solution above. They are merely further additions or optimizations. Provided there are no technical or logical contradictions, each alternative method can be combined individually with respect to the overall solution above, or multiple alternative methods can be combined with each other.
[0011] Optionally, the buckle acquisition mechanism can abut against the driving member to move in a second direction, so that the driving member drives the fixing member to move in the first direction.
[0012] Optionally, the buckle acquisition mechanism includes:
[0013] Buckle grippers, used to grasp the buckle; and
[0014] The abutting part is attached to the buckle jaw and is capable of abutting the drive member.
[0015] Optionally, the second direction is perpendicular to the first direction.
[0016] Optionally, the driving member includes a driving part that can abut against the fixing member to move.
[0017] Optionally, the driving part is a driving surface.
[0018] Optionally, the driving surface is inclined.
[0019] Optionally, the clamp further includes an elastic member for driving the fixing member in the first position.
[0020] Optionally, the clamp further includes a limiting device for limiting the extreme positions of the fixing member.
[0021] Optionally, the base has a first groove for the fixing member to slide.
[0022] Optionally, the base has a second groove for the drive member to slide.
[0023] Optionally, the base has a placement slot for placing the buckle.
[0024] Optionally, when the fastener is in the first position, a portion of the fastener's structure is located at the opening of the placement groove to prevent the buckle from disengaging from the placement groove.
[0025] Optionally, the automatic snap-fit assembly machine further includes:
[0026] A turntable is capable of rotating around a fixed axis, and the buckle acquisition mechanism, the plate buckle acquisition mechanism, the spring clip acquisition mechanism, and the face buckle acquisition mechanism are arranged sequentially at intervals around the circumference of the turntable.
[0027] Optionally, there may be multiple clamps, and each clamp may be arranged at intervals around the circumference of the turntable.
[0028] Optionally, the automatic snap-fit assembly machine further includes:
[0029] A riveting mechanism for riveting the face buckle to the buckle seat.
[0030] This application discloses an automatic snap-fit assembly machine, which assembles snap-fits automatically to improve the assembly efficiency of snap-fits. Attached Figure Description
[0031] Figure 1 A schematic diagram of the structure of an automatic snap-fit assembly machine according to an embodiment of this application;
[0032] Figure 2 for Figure 1 Another structural diagram of the automatic assembly machine for snap fasteners;
[0033] Figure 3 for Figure 1 A schematic diagram of the structure of the middle buckle;
[0034] Figure 4 for Figure 3 A schematic diagram of the exploded structure of the central buckle;
[0035] Figure 5 for Figure 1 Schematic diagram of the structure of the clamp and turntable;
[0036] Figure 6 for Figure 5 A partial sectional view in the document;
[0037] Figure 7 for Figure 5 Schematic diagram of the middle clamp;
[0038] Figure 8 for Figure 7 A sectional view of the clamp;
[0039] Figure 9 for Figure 7 Exploded view of the fixture;
[0040] Figure 10 for Figure 1 Schematic diagram of the mechanism for obtaining the middle fastener;
[0041] Figure 11 for Figure 10 A schematic diagram of a local structure in the image;
[0042] Figure 12 for Figure 11 A schematic diagram of the mechanism for obtaining the middle fastener and the fixture in operation;
[0043] Figure 13 for Figure 12 A schematic diagram of the mechanism for obtaining the buckle and placing it in the fixture.
[0044] Figure 14 for Figure 1 Schematic diagram of the structure of the middle plate buckle acquisition mechanism;
[0045] Figure 15 for Figure 14 A schematic diagram of a local structure in the image;
[0046] Figure 16 for Figure 1 Schematic diagram of the mechanism for retrieving shrapnel;
[0047] Figure 17 for Figure 16 A schematic diagram of a local structure in the image;
[0048] Figure 18 for Figure 17 Schematic diagram of the mid-face buckle acquisition mechanism;
[0049] Figure 19 for Figure 18 A schematic diagram of a local structure in the image;
[0050] Figure 20 for Figure 1 A partial sectional view of the automatic assembly machine for snap fasteners;
[0051] Figure 21 for Figure 20 Schematic diagram of the riveting mechanism and fixture;
[0052] Figure 22 for Figure 21 A partial structural diagram of the riveting mechanism;
[0053] Figure 23 for Figure 21 A partial structural diagram of the riveting mechanism, omitting some of its components;
[0054] Figure 24 for Figure 1 A partial sectional view of the automatic assembly machine for snap fasteners;
[0055] Figure 25 for Figure 1 A schematic diagram of the feeding mechanism.
[0056] The annotations in the figure are explained as follows:
[0057] 100. Automatic snap-fit assembly machine;
[0058] 10. Buckle; 11. Buckle base; 111. Ear piece; 12. Plate buckle; 121. Buckle hole; 122. Rotating part; 13. Spring piece; 14. Face buckle; 141. Through hole;
[0059] 20. Machine body; 21. Turntable; 22. Drive motor;
[0060] 30. Fixture; 31. Base; 311. Placement groove; 312. First slide groove; 313. Second slide groove; 314. Clearance space; 32. Fixing member; 321. Sliding part; 322. Support part; 323. Locking tongue; 324. Mounting part; 33. Driving component; 331. Driving part; 332. Step surface; 34. Limiting device; 341. First limiting part; 342. Second limiting part; 35. Elastic component;
[0061] 40. Buckle acquisition mechanism; 41. Buckle gripper; 411. Base; 412. Claw part; 42. Abutting part; 43. Buckle vibrating plate; 44. Buckle conveyor line;
[0062] 50. Spring receiving mechanism; 51. Spring conveying device; 511. Spring vibrating plate; 512. Spring conveying line; 52. Spring gripper;
[0063] 60. Buckle acquisition mechanism; 61. Buckle conveying device; 611. Buckle vibrating plate; 612. Buckle conveying line; 62. Buckle gripper;
[0064] 70. Fastener acquisition mechanism; 71. Fastener conveying device; 711. Fastener vibrating plate; 712. Fastener conveying line; 72. Fastener gripper;
[0065] 80. Riveting mechanism; 81. First riveting device; 811. First stamping part; 8111. Stamping inclined surface; 812. Output component; 813. Driving component; 814. Pressing component; 815. Elastic component; 816. Movable base; 817. Guide rod; 82. Second riveting device; 821. Second stamping part; 822. Mounting bracket; 823. Swing rod; 824. Driving cylinder;
[0066] 90. Feeding mechanism; 91. Feeding gripper. Detailed Implementation
[0067] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0068] It should be noted that when a component is said to be "connected" to another component, it can be directly connected to the other component or it can be connected to a component in between. When a component is said to be "set on" another component, it can be directly set on the other component or it may be set to a component in between.
[0069] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0070] like Figures 1 to 25 As shown, this application provides an automatic snap-fit assembly machine 100, including a body 20, a snap-fit acquisition mechanism 40, a snap-fit acquisition mechanism 60, a spring snap-fit acquisition mechanism 50, a face snap-fit acquisition mechanism 70, and a clamp 30. The clamp 30 includes a base 31, a fixing member 32, and a driving member 33. The base 31 is used to support the snap-fit 11. The fixing member 32 is movably coupled to the base 31 and has a first position and a second position. In the first position, the fixing member 32 can restrict the snap-fit 11 from disengaging from the base 31. In the second position, the fixing member 32 can allow the snap-fit 11 to disengage from or be placed on the base 31. The driving member 33 is movably coupled to the base 31 so as to drive the fixing member 32 to move from the first position to the second position in a first direction. The driving member 33 is configured to respond to the snap-fit acquisition mechanism 40 to drive the fixing member 32 to move from the first position to the second position in a first direction so that the snap-fit acquisition mechanism 40 places the snap-fit 11 on the base 31.
[0071] The buckle-mounting mechanism 40 places the buckle-mounting 11 on the base 31; the plate buckle-mounting mechanism 60 places the plate buckle 12 on the base 31; the spring clip-mounting mechanism 50 places the spring clip 13 on the base 31; and the face buckle-mounting mechanism 70 places the face buckle 14 on the base 31. Finally, the buckle-mounting 11, plate buckle 12, spring clip 13, and face buckle 14 are assembled to form a snap fastener 10, enabling the snap fastener automatic assembly machine 100 to automatically assemble the snap fastener 10, thereby improving the assembly efficiency of the snap fastener 10. When the buckle-mounting mechanism 40 places the buckle-mounting 11 on the clamp 30, the driving member 33 responds to the buckle-mounting mechanism 40 to drive the fixing member 32 to move to a second position, allowing the buckle-mounting mechanism 40 to place the buckle-mounting 11 on the base 31; when the buckle-mounting 11 is placed on the base 31 again, the fixing member 32 moves to a first position to prevent the buckle-mounting 11 from detaching from the base 31. The drive member 33 responds to the buckle acquisition mechanism 40 to ensure that the drive member 33 will drive the fixing member 32 when the buckle 11 is placed on the buckle 11, which facilitates the use of the clamp 30 and further improves the assembly efficiency of the buckle 10 by the buckle automatic assembly machine 100.
[0072] The specific structure of the snap fastener 10; referring to one embodiment, such as Figures 3 to 4As shown, the buckle 10 is a flat buckle or a square buckle; the structure of the buckle 10 can refer to existing technology. The buckle 10 can be applied to packaging boxes or gift boxes; when the lid of the packaging box or gift box is closed on the box body, the buckle 10 can connect and fix the lid to the box body. For example, the buckle 10 includes a bottom buckle and a plate buckle 12, the plate buckle 12 is rotatably installed on the bottom buckle, and the plate buckle 12 has a buckle hole 121; the bottom buckle can be fixed to the lid by welding or screws, etc., and the buckle hole 121 on the plate buckle 12 can engage with the buckle tongue on the box body to connect the lid body and the box body.
[0073] Specifically, the bottom buckle includes a buckle base 11 and a top buckle 14; the top buckle 14 is fixed to the buckle base 11, forming a cavity between them; the plate buckle 12 includes a rotating part 122, which is rod-shaped and located within the cavity; a spring piece 13 is located within the cavity and presses against the rotating part 122 and the buckle base 11 or the top buckle 14 to provide damping for the rotation of the plate buckle 12. The buckle base 11 has multiple lugs 111, and the top buckle 14 has through holes 141 through which the lugs 111 pass. When the top buckle 14 is placed on the buckle base 11, the lugs 111 pass through the through holes 141, and then the lugs 111 are riveted to fix the buckle base 11 and the top buckle 14. The number of lugs 111 and through holes 141 is determined according to actual needs; for example, there are three lugs 111 and three through holes 141.
[0074] The specific configuration of the body 20; refer to one embodiment, such as Figures 1 to 2 As shown, the shape of the body 20 is not strictly limited; the body 20 only needs to be able to support components such as the clamp 30 and the buckle acquisition mechanism 40; the specifics of the body 20 will not be further elaborated here. For example, the body 20 may have a frame structure.
[0075] The specific arrangement of the base 31; referring to one embodiment, such as Figures 5 to 9 As shown, the shape of the base 31 is not strictly limited; the base 31 only needs to be able to support components such as the fixing member 32 and the driving member 33; for example, the base 31 has a block structure. The base 31 has a placement groove 311 for placing the buckle 11, so that the buckle 11 can be placed on the base 31. The placement groove 311 has an opening for the buckle 11 to enter and exit, and the opening is located at the top of the base 31. In the first position, part of the fixing member 32 is located at the opening of the placement groove 311, so as to prevent the buckle 11 from leaving the placement groove 311; in the second position, the fixing member 32 avoids the opening, so that the buckle 11 can enter and exit the placement groove 311.
[0076] In this embodiment, as Figures 5 to 9As shown, the base 31 has a first slide groove 312 for the fixing member 32 to slide; the first slide groove 312 can restrict the movement path of the fixing member 32. The first slide groove 312 extends through the entire base 31 along a first direction and is located below the placement groove 311. The base 31 has a second slide groove 313 for the driving member 33 to slide; the second slide groove 313 can restrict the movement path of the driving member 33. The second slide groove 313 extends through the entire base 31 along a second direction and is located on one side of the placement groove 311. The first direction and the second direction are perpendicular to each other; the first slide groove 312 and the second slide groove 313 are interconnected at their intersection.
[0077] The specific arrangement of the fastener 32; refer to one embodiment, such as Figures 5 to 9 As shown, the fixing member 32 includes a sliding part 321, a supporting part 322, and a locking tongue 323. The sliding part 321 can slide along the first sliding groove 312. The locking tongue 323 is fixed to the sliding part 321 via the supporting part 322. When the fixing member 32 is in the first position, at least a portion of the structure of the locking tongue 323 can be located at the opening of the placement groove 311 to restrict the buckle 11 in the placement groove 311. When the fixing member 32 is in the second position, the locking tongue 323 avoids the opening of the placement groove 311. One end of the supporting part 322 is fixedly connected to the middle position of the sliding part 321, and the other end is fixedly connected to the locking tongue 323. The base 31 has a clearance space 314 that avoids the supporting part 322. The clearance space 314 communicates with the first sliding groove 312, and the clearance space 314 allows the locking tongue 323 to be located outside the base 31.
[0078] The sliding part 321 is generally rod-shaped; the supporting part 322 is generally rod-shaped, one end of the supporting part 322 is fixedly connected to the sliding part 321 by welding or bolts, and the other end is fixedly connected to the locking tongue 323 by welding or bolts; the locking tongue 323 is generally plate-shaped, one side of the locking tongue 323 can cooperate with the buckle 11 to prevent the buckle 11 from disengaging from the base 31; the locking tongue 323 is fixed to the sliding part 321 by welding or bolts.
[0079] The specific configuration of the driving component 33; refer to one embodiment, such as Figures 5 to 9 As shown, the driving member 33 is generally rod-shaped; under the constraint of the second slide groove 313, the driving member 33 moves along the second direction. The driving member 33 can abut against the fixing member 32, so that the driving member 33 can abut against the fixing member 32 to move along the first direction; the driving member 33 can drive the fixing member 32 without other linkage structures, thereby reducing the number of parts in the clamp 30 and making the structure of the clamp 30 more compact.
[0080] The driving member 33 includes a driving part 331, which can abut against the fixing member 32 to move. The driving part 331 is a driving surface; the driving surface is inclined; when the driving member 33 moves in the second direction, the position of the driving surface in contact with the fixing member 32 changes, so that the position of the fixing member 32 in the first direction can be changed. The sliding part 321 has a clearance hole for the driving member 33 to pass through, so that the structure of the clamp 30 can be made more compact.
[0081] In this embodiment, as Figures 5 to 9 As shown, the clamp 30 also includes a limiting device 34, which limits the extreme positions of the fixing member 32 to determine the first position and the second position, thereby ensuring that the fixing member 32 stops moving when it reaches the first position and the second position. Specifically, the limiting device 34 includes a first limiting part 341 and a second limiting part 342; the first limiting part 341 is connected to the fixing member 32 and is located on the outside of the base 31. When the first limiting part 341 abuts against the base 31, the fixing member 32 is positioned in the first position; the second limiting part 342 is the side wall of the clearance space 314. The support part 322 and the second limiting part 342 enable the fixing member 32 to be positioned in the second position.
[0082] In order to enable the fastener 32 to be in the first position; referring to one embodiment, such as Figures 5 to 9 As shown, the clamp 30 also includes an elastic member 35, which drives the fixing member 32 to a first position; the elastic member 35 enables the fixing member 32 to remain in the first position. The fixing member 32 has a mounting portion 324 located outside the base 31 and fixedly connected to the sliding portion 321 by bolts, snap-fit, or welding; one end of the elastic member 35 presses against the mounting portion 324, and the other end presses against the base 31. The mounting portion 324 and the second limiting portion 342 are located at opposite ends of the sliding portion 321. Preferably, the elastic member 35 is a spring.
[0083] In this embodiment, as Figures 10 to 13 As shown, the latching mechanism 40 can abut against the driving member 33 to move in a second direction, so that the driving member 33 drives the fixing member 32 to move in a first direction. The latching mechanism 40 abuts against the driving member 33 to reduce the number of connecting components between them, thereby reducing the number of parts in the automatic snap-fit assembly machine 100 and making its structure more compact. A portion of the driving member 33 is located on the outside of the base 31 to facilitate the latching mechanism 40 abutting against the driving member 33.
[0084] The specific configuration of the latching mechanism 40; referring to one embodiment, such as Figures 10 to 13As shown, the buckle acquisition mechanism 40 includes a buckle gripper 41 and an abutment 42. The buckle gripper 41 is used to grip the buckle 11; the abutment 42 is attached to the buckle gripper 41 and can abut against the driving member 33. Part of the structure of the driving member 33 is located outside the base 31, and the driving member 33 has a stepped surface 332. The abutment 42 can abut against the stepped surface 332 to drive the driving member 33. The buckle acquisition mechanism 40 also includes a buckle vibrating plate 43 and a buckle conveyor line 44. The buckle vibrating plate 43 conveys the buckle 11 through the buckle conveyor line 44. The buckle gripper 41 grips the buckle 11 on the buckle conveyor line 44 and places the gripped buckle 11 onto the fixture 30, enabling automatic feeding of the buckle 11 and improving the assembly efficiency of the buckle 10. The buckle vibrating plate 43, the buckle conveyor line 44, and the buckle gripper 41 can all adopt existing technologies, which will not be further described here.
[0085] In this embodiment, as Figures 10 to 13 As shown, the latching jaw 41 is a pneumatic gripper. The latching jaw 41 includes a base 411 and two jaws 412, which cooperate to grip the latching seat 11. The abutment portion 42 is integrally formed with the base 31 to reduce the processing difficulty between the abutment portion 42 and the base 31, and to strengthen the structural strength of the abutment portion 42 and the base 31. Of course, in other embodiments, the abutment portion 42 and the base 31 are separate components, and are fixed together by bolts or welding.
[0086] In this embodiment, as Figures 1 to 5 As shown, the automatic snap-fit assembly machine 100 also includes a turntable 21, which can rotate around a fixed axis; the number of clamps 30 is multiple, and each clamp 30 is arranged sequentially at intervals around the circumference of the turntable 21. The turntable 21 is rotatably mounted on the machine body 20; the multiple clamps 30 can switch between various workstations to facilitate the automatic snap-fit assembly machine 100 to assemble the various components of the snap-fit 10. The number of clamps 30 is at least 6, so that each clamp 30 corresponds to at least 6 workstations. For example, the automatic snap-fit assembly machine 100 includes a snap-fit base loading station, a snap-fit plate loading station, a spring clip loading station, a snap-fit face clip loading station, a riveting station, and a unloading station. Among them, the snap-fit base acquisition mechanism 40 corresponds to the snap-fit base loading station, the snap-fit plate acquisition mechanism 60 corresponds to the snap-fit plate 12 processing station, the spring clip acquisition mechanism 50 corresponds to the spring clip 13 processing station, and the snap-fit face clip acquisition mechanism 70 corresponds to the snap-fit face clip 14 processing station. The turntable 21 can be driven by the drive motor 22; the drive motor 22 is mounted on the machine body 20, and the output shaft of the drive motor 22 is connected to the turntable 21. In the installed state, the turntable 21 rotates approximately around the vertical axis of the automatic snap-fit assembly machine 100.
[0087] The buckle acquisition mechanism 40, plate buckle acquisition mechanism 60, spring piece acquisition mechanism 50, face buckle acquisition mechanism 70 and riveting mechanism 80 are arranged in sequence around the circumference of turntable 21; the buckle acquisition mechanism 40, plate buckle acquisition mechanism 60, spring piece acquisition mechanism 50 and face buckle acquisition mechanism 70 respectively place buckle 11, plate buckle 12, spring piece 13 and face buckle 14 on clamp 30, and then assemble them to form buckle 10.
[0088] The specific configuration of the buckle-collecting mechanism 60; refer to one embodiment, such as Figures 14 to 15 As shown, the snap fastener acquisition mechanism 60 includes a snap fastener conveying device 61 and a snap fastener gripper 62. The snap fastener conveying device 61 is used to convey snap fasteners 12, and the snap fastener gripper 62 is used to grab snap fasteners 12 on the snap fastener conveying device 61 and place snap fasteners 12 on the fastener seat 11 of the fixture 30. The snap fastener acquisition mechanism 60 can realize automatic feeding of snap fasteners 12, so as to improve the assembly efficiency of snap fasteners 10.
[0089] The specific structure of the plate buckle conveying device 61; referring to one embodiment, such as Figures 14 to 15 As shown, the buckle conveying device 61 includes a buckle vibrating plate 611 and a buckle conveying line 612. The buckle vibrating plate 611 conveys the buckles 12 through the buckle conveying line 612, and the buckle gripper 62 grabs the buckles 12 on the buckle conveying line 612. The buckle vibrating plate 611, the buckle conveying line 612, and the buckle gripper 62 can all employ existing technologies, and will not be further elaborated here.
[0090] The specific configuration of the spring clip acquisition mechanism 50; refer to one embodiment, such as Figures 16 to 17 As shown, the spring piece acquisition mechanism 50 includes a spring piece conveying device 51 and a spring piece gripper 52. The spring piece conveying device 51 is used to convey the spring piece 13, and the spring piece gripper 52 is used to grab the spring piece on the spring piece conveying device 51 and place the spring piece 13 on the buckle seat 11 on the clamp 30. The spring piece acquisition mechanism 50 can realize the automatic feeding of the spring piece 13, so as to improve the assembly efficiency of the buckle 10.
[0091] The specific configuration of the spring conveying device 51; refer to one embodiment, such as Figures 16 to 17 As shown, the spring sheet conveying device 51 includes a spring sheet vibrating plate 511 and a spring sheet conveying line 512. The spring sheet vibrating plate 511 conveys the spring sheet 13 through the spring sheet conveying line 512, and the spring sheet gripper 52 grabs the spring sheet 13 on the spring sheet conveying line 512. The spring sheet vibrating plate 511, the spring sheet conveying line 512, and the spring sheet gripper 52 can all adopt existing technologies, and will not be further described here.
[0092] The specific configuration of the face buckle acquisition mechanism 70; referring to one embodiment, such as Figures 18 to 19As shown, the face buckle acquisition mechanism 70 includes a face buckle conveying device 71 and a face buckle gripper 72. The face buckle conveying device 71 is used to convey face buckles 14, and the face buckle gripper 72 is used to grab face buckles 14 on the face buckle conveying device 71 and place face buckles 14 on the buckle seat 11 on the fixture 30. The face buckle acquisition mechanism 70 can realize the automatic feeding of face buckles 14, so as to improve the assembly efficiency of buckles 10.
[0093] The specific configuration of the face fastener conveying device 71; refer to one embodiment, such as Figures 18 to 19 As shown, the face button conveying device 71 includes a face button vibrating plate 711 and a face button conveying line 712. The face button vibrating plate 711 conveys the face buttons 14 through the face button conveying line 712, and the face button grippers 72 grab the face buttons 14 on the face button conveying line 712. The face button vibrating plate 711, the face button conveying line 712, and the face button grippers 72 can all adopt existing technologies, and will not be further described here.
[0094] In this embodiment, as Figures 1 to 2 as well as Figures 20 to 24 As shown, the automatic snap fastener assembly machine 100 also includes a riveting mechanism 80, which is used to rivet the face snap 14 to the snap fastener seat 11. The riveting mechanism 80 corresponds to the riveting processing station. The snap fastener seat acquisition mechanism 40, the plate snap fastener acquisition mechanism 60, the spring piece acquisition mechanism 50, and the face snap fastener acquisition mechanism 70 respectively place the snap fastener seat 11, the plate snap fastener 12, the spring piece 13, and the face snap fastener 14 on the fixture 30 in sequence, and then the face snap fastener 14 is riveted to the snap fastener seat 11 by the riveting mechanism 80 to form a snap fastener 10. The riveting mechanism 80 includes a first riveting device 81 and a second riveting device 82. The first riveting device 81 pre-rivets the face snap fastener 14 to the snap fastener seat 11, and then the second riveting device 82 rivets them again to make the riveting between the face snap fastener 14 and the bottom snap fastener more secure.
[0095] The specific configuration of the first riveting device 81; refer to one embodiment, such as Figures 20 to 23 As shown, the first riveting device 81 includes a first stamping member 811, which is used to stamp the buckle seat 11 to rivet it onto the face buckle 14. After the buckle seat 11, the plate buckle 12, the spring clip 13, and the face buckle 14 are assembled, the lugs 111 of the buckle seat 11 extend into the through holes of the face buckle 14. The first stamping member 811 stamps the lugs 111 to rivet them onto the face buckle 14. There are three first stamping members 811, and each first stamping member 811 can stamp the corresponding lug 111.
[0096] The specific configuration of the first stamped part 811; refer to one embodiment, such as Figures 20 to 23As shown, the first stamping part 811 has a rod-shaped structure; the end of the first stamping part 811 has a stamping bevel 8111, and when stamping the ear piece 111, the ear piece 111 is bent so that the ear piece 111 can be riveted to the face buckle 14.
[0097] To drive the first stamping part 811 to stamp the lug 111; referring to one embodiment, such as Figures 20 to 23 As shown, the first riveting device 81 further includes an output component 812. The first stamping member 811 is fixedly connected to the output component 812. The output component 812 can drive the first stamping member 811 to move, so that the first stamping member 811 rivets the face 14 and the seat 11. The output component 812 drives the first stamping member 811 to move in a second direction. The output component 812 can be a cylinder; the piston of the cylinder is directly or indirectly connected to the first stamping member 811 by welding or bolts; the cylinder body is directly or indirectly connected to the machine body 20 by welding or bolts.
[0098] Before the first riveting device 81 rivets the buckle seat 11 and the face buckle 14, the fixing member 32 is in the first position and located between the buckle seat 11 and the face buckle 14; when the first riveting device 81 rivets the buckle seat 11 and the face buckle 14, the fixing member 32 is located between the buckle seat 11 and the face buckle 14, which will affect the riveting of the buckle seat 11 and the face buckle 14; in order to solve this technical problem, refer to one embodiment, such as Figures 20 to 23 As shown, the clamp 30 responds to the first riveting device 81 so that when the first riveting device 81 rivets the buckle 11 and the face buckle 14, the fastener 32 moves to disengage from the buckle 11 and the face buckle 14.
[0099] In this embodiment, as Figures 20 to 23 As shown, the first riveting device 81 further includes a driving member 813, which drives the driving member 33 to move the fixing member 32 to a second position until the fixing member 32 disengages from the buckle 11 and the face buckle 14. The driving member 813 abuts against the driving member 33 to abut the driving member 33, thereby reducing the number of transmission components between the driving member 813 and the driving member 33, and thus reducing the number of components in the automatic snap-fit assembly machine 100. The contact position between the driving member 813 and the driving member 33 can be the same as the contact position between the abutting part 42 and the driving member 33; or the contact position between the driving member 813 and the driving member 33 can be different. The driving member 813 has a rod-like structure; the driving member 813 is fixed to the piston of the output member 812 by welding or bolts.
[0100] When the first stamping part 811 stamps the ear piece 111, in order to avoid the displacement of the components of the snap fastener 10 and affect the assembly of the snap fastener 10, refer to one embodiment, such as Figures 20 to 23 As shown, the first riveting device also includes a pressing member 814. When the first stamping member 811 stamps the lug 111, the pressing member 814 presses against the buckle 14 to maintain the relative position of the buckle seat 11 and the buckle 14. Multiple pressing members 814 are present, each pressing against a different position on the buckle 14 to make the force on the buckle 14 more stable, thereby ensuring a more secure relative position between the buckle seat 11 and the buckle 14.
[0101] In order to drive the movement of the pressure member 814; referring to one embodiment, such as Figures 20 to 23 As shown, the output member 812 applies force to the drive member 813 by means of at least one retractable elastic member 815, so that the drive member 813 moves from the third position to the fourth position in the second direction; wherein, in the fourth position, the drive member 813 presses against the face buckle 14 to limit the continued movement of the drive member 813 in the second direction, and the output member 812 continues to move in the second direction by compressing the elastic member 815, so that the first stamping member 811 rivets the buckle 11 to the face buckle 14.
[0102] In this embodiment, as Figures 20 to 23 As shown, the first riveting device 81 further includes a movable base 816, a pressing member 814 fixedly connected to the movable base 816, and an elastic member 815 disposed between the movable base 816 and the output member 812. The pressing member 814 is fixed to the movable base 816 by means of snap-fit, welding, or bolts; the elastic member 815 presses against the movable base 816 and the output member 812. The elastic member 815 is a spring.
[0103] To guide the movement of the movable base 816; referring to one embodiment, such as Figures 20 to 23 As shown, a guide rod 817 is provided between the movable base 31 and the output member 812; the guide rod 817 is used to guide the movement of the movable base 31. One end of the guide rod 817 is connected to the output member 812, and the other end passes through the movable base 816. The movable base 816 has a guide hole through which the guide rod 817 passes.
[0104] For the specific configuration of the second riveting device 82, please refer to one embodiment, such as... Figure 24 As shown, when the first stamping part 811 stamps the ear piece 111, the ear piece 111 may not be completely bent; the second riveting device 82 further stamps the ear piece 111 to ensure that the ear piece 111 is riveted to the face buckle 14. Specifically, the second riveting device 82 includes a second stamping part 821, which can further stamp the ear piece 111.
[0105] In this embodiment, as Figure 24As shown, the second stamping part 821 has a block structure; the bottom surface of the second stamping part 821 is planar; the second stamping part 821 is movable along a second direction, and the bottom surface of the second stamping part 821 is stamped with lugs 111. There is only one second stamping part 821, and it can stamp all the lugs 111. The second riveting device 82 also includes a mounting bracket 822, which has guide holes for the second stamping part 821 to slide, ensuring that the second stamping part 821 moves along the second direction. The mounting bracket 822 is fixed to the machine body 20 by welding or bolts.
[0106] To drive the second stamping part 821; referring to one embodiment, such as Figure 24 As shown, the second riveting device 82 also includes a rocker arm 823 and a drive cylinder 824; the rocker arm 823 is movably connected to the mounting bracket 822 at its middle position; the drive cylinder 824 is used to drive one end of the rocker arm 823 so that the other end of the rocker arm 823 swings to drive the second stamping part 821 to stamp the lug 111.
[0107] In this embodiment, as Figure 1 and Figure 25 As shown, the automatic snap-fit assembly machine 100 also includes a feeding mechanism 90, which is used to remove the assembled snap-fit 10 from the fixture 30. The feeding mechanism 90 includes a feeding gripper 91, which grips the snap-fit 10 on the fixture 30 and places it into the material box to improve the assembly efficiency of the snap-fit 10. The feeding gripper 91 corresponds to the feeding station; the feeding gripper 91 adopts existing technology; for example, the feeding gripper 91 is a pneumatic gripper.
[0108] The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as the combination of these technical features does not contradict each other, it should be considered to be within the scope of this specification. When technical features of different embodiments are embodied in the same drawing, it can be regarded as the drawing also disclosing examples of combinations of the various embodiments involved.
[0109] The above embodiments are merely illustrative of several implementation methods of this application, and their descriptions are quite specific and detailed. However, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these modifications and improvements all fall within the protection scope of this application.
Claims
1. An automatic snap-fit assembly machine, comprising a machine body, a snap-fit base acquisition mechanism, a snap-fit plate acquisition mechanism, a spring clip acquisition mechanism, a snap-fit face acquisition mechanism, and a fixture; characterized in that, The clamp includes: A base for supporting the buckle; A fastener, movably coupled to the base, the fastener having a first position and a second position, the fastener in the first position preventing the buckle from disengaging from the base, and the fastener in the second position allowing the buckle to disengage from or be placed on the base; and A driving member is movably coupled to the base to drive the fixing member to move from the first position to the second position in a first direction. The driving member includes a driving part, which is a driving surface. The driving surface is inclined and the driving part is capable of abutting the fixing member to move. The driving member is configured to respond to the fastener acquisition mechanism to drive the fastener to move from the first position to the second position in a first direction, so that the fastener acquisition mechanism places the fastener on the base; The buckle-getting mechanism is capable of abutting the driving member to move along a second direction, so that the driving member drives the fixing member to move along a first direction. The second direction is perpendicular to the first direction. The buckle-getting mechanism includes: Buckle grippers, used to grasp the buckle; and The abutting part is attached to the buckle jaw and is capable of abutting the drive member.
2. The automatic snap-fit assembly machine according to claim 1, characterized in that, The clamp also includes an elastic member for driving the fixing member to the first position.
3. The automatic snap-fit assembly machine according to claim 2, characterized in that, The clamp also includes a limiting device for limiting the extreme positions of the fixing member.
4. The automatic snap-fit assembly machine according to claim 1, characterized in that, The base has a first groove for the fixing member to slide.
5. The automatic snap-fit assembly machine according to claim 1, characterized in that, The base has a second groove for the drive member to slide.
6. The automatic snap-fit assembly machine according to claim 1, characterized in that, The base has a placement slot for placing the buckle.
7. The automatic snap-fit assembly machine according to claim 6, characterized in that, When the fastener is in the first position, a portion of the fastener's structure is located at the opening of the placement groove, thereby preventing the buckle from disengaging from the placement groove.
8. The automatic snap-fit assembly machine according to claim 1, characterized in that, The automatic snap-fit assembly machine also includes: A turntable is capable of rotating around a fixed axis, and the buckle acquisition mechanism, the plate buckle acquisition mechanism, the spring clip acquisition mechanism, and the face buckle acquisition mechanism are arranged sequentially at intervals around the circumference of the turntable.
9. The automatic snap-fit assembly machine according to claim 8, characterized in that, The number of clamps is multiple, and each clamp is arranged at intervals around the circumference of the turntable.
10. The automatic snap-fit assembly machine according to claim 1, characterized in that, The automatic snap-fit assembly machine also includes: A riveting mechanism for riveting the face buckle to the buckle seat.
Citation Information
Patent Citations
Automatic buckle assembling machine
CN222767740U