A transparent PVC decorative film processing system

CN118254312BActive Publication Date: 2026-09-08JIANGSU RUIYIYANG MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202410580701.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2026-09-08
Estimated Expiration
2044-05-11

AI Technical Summary

Technical Problem

[0003]为了装饰膜的美观性,常会在薄膜表面热印花纹,为了花纹的稳定成型与收卷方便,会在热印后对薄膜进行冷却,通常由风冷与水冷两种冷却方式,其中水冷因所需空间小以及冷却效率快是较为优选的一种方案,但是传统水冷后需要进行烘干处理,经过水冷后的装饰膜上含有大量的水分,增加了后续烘干的难度,同时降低了装饰膜加工的效率

Benefits of technology

本发明传动的装饰膜通过浸水工位,实现水浴冷却,提高了装饰膜的冷却效率,经过水浴冷却后的装饰膜穿过两压板,在对应弧形弹簧的作用力下带动两压板压紧装饰膜,将装饰膜上大部分的水分挤出,实现对装饰膜的初步除水,降低了后续吸水以及风干的难度,提高了加工效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The application is suitable for the technical field of PVC processing, and provides a transparent PVC decorative film processing system, which comprises a processing frame; the processing frame comprises a cold water tank; a vertical plate is fixed on the surface of the cold water tank; the vertical plate is sequentially divided into a water immersion station, a water absorption station and a air drying station from bottom to top; two rotating shafts are respectively fixed with upper gears and lower gears which are in meshing cooperation; an L-shaped plate is fixed with a toothed plate which is in meshing cooperation with the upper gears; water absorption devices are rotatably arranged in the upper guide groove and the lower guide groove; a sliding device is slidably arranged between the two sliding rods; the device reduces the difficulty of air drying and improves the processing efficiency by sequentially passing the transmission decorative film through the water immersion station, the water absorption station and the air drying station; after a pair of water absorption devices absorbs water for a period of time, the rotation thereof is controlled to be separated from the decorative film, the sliding device is controlled to move to squeeze out the water in the water absorption sponge cover, and the alternating use of the two pairs of water absorption devices is controlled, thereby prolonging the use period of the water absorption operation of the water absorption station and improving the processing efficiency.
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Description

Technical Field

[0001] This invention relates to the field of PVC processing technology, and more specifically, to a transparent PVC decorative film processing system. Background Technology

[0002] PVC film, whose main component is polyvinyl chloride, has other components added to enhance its heat resistance, toughness, and ductility. The top layer of this surface film is paint, the middle layer is mainly polyvinyl chloride, and the bottom layer is a backing adhesive. Essentially a vacuum-formed film, it is used for surface packaging of various panels, hence it is also called decorative film or adhesive film, and is applied in many industries such as building materials, packaging, and pharmaceuticals.

[0003] To enhance the aesthetics of decorative films, heat-printed patterns are often applied to the film surface. To ensure stable pattern formation and easy winding, the film is cooled after heat printing. Cooling methods typically include air cooling and water cooling. Water cooling is the preferred option due to its smaller space requirement and faster cooling efficiency. However, traditional water cooling requires drying afterward. The water-cooled decorative film contains a large amount of moisture, increasing the difficulty of subsequent drying and reducing the efficiency of decorative film processing. Summary of the Invention

[0004] To address the shortcomings of existing technologies, the present invention aims to provide a transparent PVC decorative film processing system. The conveyed decorative film sequentially passes through a water immersion station, a water absorption station, and a drying station, reducing the difficulty of drying and improving processing efficiency. After a pair of water-absorbing components have absorbed water for a period of time, they are controlled to rotate and detach from the decorative film. The sliding component is controlled to move and squeeze out the water from the water-absorbing sponge sleeve. The alternating use of the two pairs of water-absorbing components is controlled, increasing the service life of the water absorption operation at the water absorption station and further improving processing efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A transparent PVC decorative film processing system includes a processing frame; the processing frame includes a cold water tank; a vertical plate is fixed to the surface of the cold water tank; the vertical plate is divided into a water immersion station, a water absorption station, and a drying station from bottom to top; two guide groove groups are symmetrically opened on the side of the water absorption station; the guide groove groups include an upper guide groove and a lower guide groove symmetrically opened at the top and bottom; an installation groove is opened on the side of the water absorption station near the two guide groove groups; two rotating shafts are rotatably arranged from top to bottom between the inner walls of the installation grooves; an upper gear and a lower gear that mesh with each other are fixed on the two rotating shafts respectively; an L-shaped plate is slidably arranged between the inner walls of the installation grooves; a toothed plate that meshes with the upper gear is fixed on the bottom surface of the L-shaped plate; water absorption components are rotatably arranged in the upper guide groove and the lower guide groove; sliding rods are symmetrically fixed on the side of the water absorption station; a sliding component adapted to the water absorption component is slidably arranged between the two sliding rods.

[0006] The invention is further configured such that: a surrounding plate is provided between the surface of the cold water tank and the vertical plate; a water storage tank with an open top is provided on the side of the immersion station; an air collecting box is fixed on the side of the air drying station; two guide roller groups are symmetrically rotated on the sides of the immersion station, the water absorption station, and the air drying station; the guide roller groups include an upper guide roller and a lower guide roller symmetrically arranged; and clearance grooves for passing through the decorative film are provided on the two opposite sides of the water storage tank and the air collecting box.

[0007] The invention is further configured such that: an air outlet is provided on the side of the enclosure; two exhaust fans are fixedly installed in the air outlet; a reciprocating lead screw is fixedly connected to the end of the drive shaft of the exhaust fan; a sliding sleeve adapted to each of the two reciprocating lead screws is provided; a U-shaped plate is fixed on the side of the water absorption station; a guide rod is fixed on the side of the U-shaped plate; and a sliding plate that slides with the guide rod is fixed between the two sliding sleeves.

[0008] The invention is further configured such that: piston cylinders are symmetrically fixed on the sides of the U-shaped plate on both sides of the guide rod; ear plates are fixed on both sliding sleeves; piston rods are fixed on the sides of the ear plates; pistons that slide and cooperate with the corresponding piston cylinders are fixed at the ends of the piston rods; drain pipes penetrating the cold water tank are connected to the ends of both piston cylinders; water suction pipes are connected to the peripheral sides of both piston cylinders near their ends; and one-way valves are provided on both the drain pipes and the water suction pipes.

[0009] The invention is further configured such that: a threaded pipe is provided through the bottom surface of the water storage tank; a conveying component is screwed onto the threaded pipe; the conveying component includes a connecting pipe threaded with the threaded pipe; a water outlet pipe is fixed to the end of the connecting pipe; a one-way valve is provided on the water outlet pipe; a connecting box is provided below the connecting pipe and is coaxially arranged therewith; several copper pipes are uniformly connected between the connecting box and the connecting pipe; two branch pipes are symmetrically connected to the periphery of the connecting box; the two branch pipes are respectively connected to two drain pipes through flexible hoses.

[0010] The invention is further configured such that: a water collection box is fixed to the side of the immersion station; a water outlet groove is provided between the water collection box and the inner wall of the water storage tank; a pressure plate is symmetrically rotated between the upper and lower guide roller groups; and an arc-shaped spring is fixedly connected between the pressure plate and the vertical plate.

[0011] The invention is further configured such that: a return spring is fixed between each of the two L-shaped plates and the vertical plate; a first armature post and a second armature post are respectively fixed to the sides of the two L-shaped plates; a first electromagnetic coil and a second electromagnetic coil are symmetrically arranged on the sides of the vertical plate; the sliding member includes a fixed plate; sliding holes that slide and cooperate with the sliding rod are symmetrically opened on the sides of the fixed plate; an electromagnetic chuck is installed on the side of the vertical plate; X-shaped push plates are symmetrically fixed on two opposite sides of the fixed plate; an iron block is fixed on the side of the fixed plate; and a connecting spring sleeved on the sliding rod is symmetrically arranged between the fixed plate and the vertical plate.

[0012] The invention is further configured such that: a connecting shaft is rotatably provided between the inner walls of the upper guide groove and the lower guide groove; the connecting shaft is coaxially fixedly connected to the corresponding rotating shaft; the water-absorbing component includes a ball head fixed on the connecting shaft; a first baffle is fixed on the ball head; a connecting rod is fixed on the side of the first baffle; a second baffle is fixed on the end of the connecting rod; a slip ring is slidably provided on the connecting rod; a water-absorbing sponge sleeve sleeved on the connecting rod is fixed between the second baffle and the slip ring; and an installation spring sleeved on the connecting rod is connected between the first baffle and the slip ring.

[0013] The invention is further configured such that: a plurality of mounting openings are evenly provided on the inner wall of the air collection box; a suction fan is installed in the mounting opening; L-shaped air guide pipes are installed on the top and bottom of the air collection box; a controller is installed on the surface of the U-shaped plate; the controller is equipped with a control module and a delay circuit module; the control module is electrically connected to the suction fan, the exhaust fan and the electromagnetic chuck respectively.

[0014] The advantages of this invention are: The decorative film of this invention is cooled by water bath through a water immersion station, which improves the cooling efficiency of the decorative film. After being cooled by water bath, the decorative film passes through two pressure plates. Under the action of the corresponding arc spring, the two pressure plates press the decorative film tightly, squeezing out most of the water on the decorative film, realizing the initial dehydration of the decorative film, reducing the difficulty of subsequent water absorption and air drying, and improving the processing efficiency. In this invention, the decorative film, after initial dehydration, enters the water absorption station. Passing through the water absorption station, the water on the decorative film is absorbed by the water-absorbing sponge sleeve, further reducing the difficulty of subsequent air drying and further improving processing efficiency. Before the water-absorbing decorative film enters the air-drying station for pre-drying, the air in the air collection chamber is directed to the decorative film through two sets of L-shaped air guide pipes for pre-drying, which further reduces the difficulty of subsequent air drying and further improves processing efficiency. This invention controls the rotation of a pair of absorbent components to detach from the decorative film after they have absorbed water for a period of time, controls the movement of the sliding component to squeeze out the water from the absorbent sponge sleeve, and controls the alternating use of the two pairs of absorbent components, thereby increasing the service life of the absorbent station and further improving processing efficiency. This invention controls the start of an exhaust fan to drive the corresponding reciprocating screw to rotate, thereby causing the sliding sleeve to slide back and forth along the guide rod. This allows water in the cold water tank to be periodically pumped into the storage tank through various sets of copper pipes. During the transportation process, the water in the copper pipes exchanges heat with the cold air drawn in by the exhaust fan, ensuring the normal circulation of cold water in the storage tank, improving the heat exchange effect with the decorative film, and further improving the processing efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a transparent PVC decorative film processing system according to the present invention.

[0016] Figure 2 For the present invention Figure 1 A schematic diagram of the structure from a frontal view.

[0017] Figure 3 For the present invention Figure 2 Enlarged view of region A.

[0018] Figure 4 For the present invention Figure 1 A structural diagram from another angle.

[0019] Figure 5 For the present invention Figure 4 Enlarged view of region B.

[0020] Figure 6 For the present invention Figure 4 Enlarged view of region C.

[0021] Figure 7 This is a schematic diagram of the processing frame of the present invention.

[0022] Figure 8 This is a schematic diagram of the processing rack of the present invention from a frontal view.

[0023] Figure 9 For the present invention Figure 8 A structural diagram from another angle.

[0024] Figure 10 For the present invention Figure 9 Enlarged view of region D.

[0025] Figure 11 This is a schematic diagram of the water-absorbing component of the present invention.

[0026] Figure 12 This is a schematic diagram of the sliding component of the present invention.

[0027] Figure 13 This is a schematic diagram of the conveying component of the present invention.

[0028] Figure 14 The circuit diagram is shown for the RC delay circuit of this invention.

[0029] In the diagram: 1. Processing rack; 2. Cold water tank; 3. Vertical plate; 4. Immersion station; 5. Water suction station; 6. Drying station; 7. Guide groove assembly; 8. Upper guide groove; 9. Lower guide groove; 10. Mounting groove; 11. Rotating shaft; 12. Upper gear; 13. Lower gear; 14. L-shaped plate; 15. Gear plate; 16. Water suction component; 17. Slide rod; 18. Sliding component; 19. Enclosure plate; 20. Water storage tank; 21. Air collection box; 22. Guide roller assembly; 23. Upper guide roller; 24. Lower guide roller; 25. Clearance groove; 26. Air outlet; 27. Exhaust fan; 28. Reciprocating screw; 29. ​​Sliding sleeve; 30. Slide plate; 31. U-shaped plate; 32. Piston cylinder; 33. Ear plate; 34. Piston rod; 35. Piston; 36. Drain pipe; 37. Water suction pipe; 38. Thread. 39. Pipe; 40. Conveying component; 41. Connecting pipe; 42. Outlet pipe; 43. Connecting box; 44. Copper pipe; 45. Branch pipe; 46. Water collection box; 47. Outlet trough; 48. Pressure plate; 49. Arc spring; 50. Return spring; 51. First armature post; 52. Second armature post; 53. First electromagnetic coil; 54. Second electromagnetic coil; 55. Fixing plate; 56. Sliding hole; 57. Electromagnetic chuck; 58. X-shaped push plate; 59. Iron block; 60. Connecting spring; 61. Connecting shaft; 62. Ball head; 63. First baffle; 64. Connecting rod; 65. Second baffle; 66. Slip ring; 67. Water-absorbing sponge sleeve; 68. Mounting spring; 69. Mounting port; 70. Suction fan; 71. L-shaped air guide pipe; 72. Controller; 73. Guide rod. Detailed Implementation

[0030] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0032] In this invention, unless otherwise stated, the directional terms such as "up" and "down" generally refer to the directions shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" generally refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not intended to limit this invention. Example

[0033] Please see Figure 1-14 The present invention provides the following technical solutions: A transparent PVC decorative film processing system, specifically, includes a processing frame 1; the processing frame 1 includes a cold water tank 2; a vertical plate 3 is fixed to the surface of the cold water tank 2; the vertical plate 3 is divided from bottom to top into a water immersion station 4, a water absorption station 5, and a drying station 6; two guide groove groups 7 are symmetrically opened on the side of the water absorption station 5; the guide groove group 7 includes an upper guide groove 8 and a lower guide groove 9 symmetrically opened at the top and bottom; installation grooves 10 are opened on the side of the water absorption station 5 near the two guide groove groups 7; the inner walls of the installation grooves 10 are... Two rotating shafts 11 are arranged from top to bottom; an upper gear 12 and a lower gear 13 that mesh with each other are fixed on the two rotating shafts 11 respectively; an L-shaped plate 14 is slidably arranged between the inner walls of the mounting groove 10; a toothed plate 15 that meshes with the upper gear 12 is fixed on the bottom surface of the L-shaped plate 14; water-absorbing components 16 are rotatably arranged in both the upper guide groove 8 and the lower guide groove 9; sliding rods 17 are symmetrically fixed on the side of the water-absorbing station 5; a sliding component 18 that matches the water-absorbing component 16 is slidably arranged between the two sliding rods 17.

[0034] The working principle of this embodiment is as follows: After the transparent PVC decorative film is heat-printed, it is driven by an external transmission roller to pass through the water immersion station 4, the water absorption station 5, and the air drying station 6 in sequence, which reduces the difficulty of air drying and improves the processing efficiency. After a pair of water-absorbing parts 16 absorb water for a period of time, they are controlled to rotate and detach from the decorative film. The sliding part 18 is controlled to move to squeeze out the water in the water-absorbing parts 16. The alternating use of the two pairs of water-absorbing parts 16 is controlled, which increases the service life of the water absorption operation of the water absorption station 5 and further improves the processing efficiency. Example

[0035] Please see Figure 1-14This second embodiment is an improvement on the first embodiment as follows: Specifically, a surrounding plate 19 is provided between the surface of the cold water tank 2 and the vertical plate 3; a water storage tank 20 with an open top is provided on the side of the immersion station 4; an air collecting box 21 is fixed on the side of the drying station 6; two guide roller groups 22 are symmetrically rotated on the sides of the immersion station 4, the water absorption station 5, and the drying station 6; the guide roller group 22 includes an upper guide roller 23 and a lower guide roller 24 symmetrically arranged; the water storage tank 20 and the air collecting box 21 are opposite to each other. All sides are provided with clearance grooves 25 for passing through the decorative film; the side of the enclosure 19 is provided with an air outlet 26; two exhaust fans 27 are fixedly installed in the air outlet 26; the drive shaft of the exhaust fan 27 is fixedly connected to a reciprocating screw 28; each of the two reciprocating screws 28 is provided with a matching sliding sleeve 29; a U-shaped plate 31 is fixed to the side of the water suction station 5; a guide rod 72 is fixed to the side of the U-shaped plate 31; a sliding plate 30 that slides with the guide rod 72 is fixed between the two sliding sleeves 29; the side of the U-shaped plate 31 is located at Piston cylinders 32 are symmetrically fixed on both sides of the guide rod 72; ear plates 33 are fixed on both sliding sleeves 29; piston rods 34 are fixed on the sides of the ear plates 33; pistons 35 that slide and engage with the corresponding piston cylinders 32 are fixed to the ends of the piston rods 34; drain pipes 36 penetrating the cold water tank 2 are connected to the ends of both piston cylinders 32; water suction pipes 37 are connected to the periphery of both piston cylinders 32 near their ends; one-way valves are installed on both the drain pipes 36 and the water suction pipes 37; a threaded pipe is installed through the bottom surface of the water storage tank 20. 38; a threaded pipe 38 is threaded to a conveying component 39; the conveying component 39 includes a connecting pipe 40 threaded to the threaded pipe 38; a water outlet pipe 41 is fixed to the end of the connecting pipe 40; a one-way valve is provided on the water outlet pipe 41; a connecting box 42 is provided below the connecting pipe 40 and is coaxially arranged with it; several copper pipes 43 are evenly connected between the connecting box 42 and the connecting pipe 40; two branch pipes 44 are symmetrically connected to the periphery of the connecting box 42; the two branch pipes 44 are respectively connected to two drain pipes 36 through flexible hoses.

[0036] The working principle of this embodiment 2: The PVC decorative film is driven through a set of guide rollers 22 at the immersion station 4 and enters the water storage tank 20 filled with cold water through the clearance groove 25. After exiting the water storage tank 20, it enters the space between the two pressure plates 47 through another set of guide rollers 22. Then, it passes through a set of guide rollers 22 at the water absorption station 5 and the water absorption component 16 in sequence, and enters a set of guide rollers 22 at the air drying station 6 to enter the air collection box 21, and then exits from the air collection box 21.

[0037] The reciprocating screw 28 is a type of three-dimensional cam pair, which consists of two threaded grooves with the same pitch but opposite directions of rotation, connected at both ends by transition curves. The sliding sleeve 29 is equipped with a slider that matches the helical groove. The rotation of the reciprocating screw 28 causes the side of the helical groove to push the slider placed in the helical groove to perform axial reciprocating motion.

[0038] By controlling the activation of two exhaust fans 27, the corresponding reciprocating screws 28 are rotated, thereby causing the corresponding sliding sleeves 29 to slide back and forth along the guide rods 72. This causes the corresponding pistons 35 to slide back and forth along the corresponding piston cylinders 32. The end of the water suction pipe 37 is connected to a water delivery hose, which is placed in the cold water tank 2. By setting a one-way valve on the water suction pipe 37, water in the cold water tank 2 can only enter the piston cylinder 32 sequentially through the corresponding water delivery hose and the water suction pipe 37. By setting a one-way valve on the drain pipe 36, water in the piston cylinder 32 can only enter the water storage tank 20 sequentially through the drain pipe 36, the hose, several copper pipes 43, and the outlet pipe 41. The pistons 35 slide back and forth along the corresponding piston cylinders 32, periodically pumping cold water from the cold water tank 2 into the water storage tank 20, thus achieving a cold water circulation supply to the water storage tank 20 and improving the cooling effect of the water storage tank 20 on the PVC decorative film.

[0039] The water in the cold water tank 2 is diverted through several copper pipes 43 and exchanges heat with the cold air drawn in by the exhaust fan 27, which improves the cooling effect of the water entering the water storage tank 20. Example

[0040] Please see Figure 1-14 This third embodiment is an improvement on the second embodiment as follows: Specifically, a water collection box 45 is fixed to the side of the immersion station 4; a water outlet groove 46 is provided between the water collection box 45 and the inner wall of the water storage tank 20; a pressure plate 47 is symmetrically rotated between the upper and lower guide roller groups 22; an arc spring 48 is fixedly connected between the pressure plate 47 and the vertical plate 3; a return spring 49 is fixed between the two L-shaped plates 14 and the vertical plate 3; a first armature post 50 and a second armature post 51 are respectively fixed to the sides of the two L-shaped plates 14; a first electromagnetic coil 52 and a second electromagnetic coil 53 are symmetrically arranged on the sides of the vertical plate 3; the sliding member 18 includes a fixed plate 54; sliding holes 55 that slide with the sliding rod 17 are symmetrically opened on the sides of the fixed plate 54; an electromagnetic chuck 56 is installed on the sides of the vertical plate 3; the two opposite sides of the fixed plate 54 are symmetrically arranged. An X-shaped push plate 57 is fixed; an iron block 58 is fixed to the side of a fixed plate 54; a connecting spring 59 sleeved on a slide rod 17 is symmetrically arranged between the fixed plate 54 and the vertical plate 3; a connecting shaft 60 is rotatably arranged between the inner walls of the upper guide groove 8 and the lower guide groove 9; the connecting shaft 60 is coaxially fixedly connected to the corresponding rotating shaft 11; the water-absorbing component 16 includes a ball head 61 fixed on the connecting shaft 60; a first baffle 62 is fixed on the ball head 61; a connecting rod 63 is fixed to the side of the first baffle 62; a second baffle 64 is fixed to the end of the connecting rod 63; a slip ring 65 is slidably arranged on the connecting rod 63; a water-absorbing sponge sleeve 66 sleeved on the connecting rod 63 is fixed between the second baffle 64 and the slip ring 65; and an installation spring 67 sleeved on the connecting rod 63 is connected between the first baffle 62 and the slip ring 65.

[0041] The working principle of this embodiment 3: After being cooled by the water bath at the water-cooling station 4, the PVC decorative film passes through the two pressure plates 47. Under the elastic force of the corresponding arc springs 48, the two pressure plates 47 press the PVC decorative film, thereby squeezing out a large amount of water from the PVC, reducing the difficulty of subsequent air cooling, and thus improving processing efficiency.

[0042] The PVC decorative film passes through the two pressure plates 47 and enters the water absorption station 5. It then passes through two opposing water-absorbing sponge sleeves 66, which absorb the moisture from the PVC decorative film, further reducing the difficulty of subsequent air cooling and thus further improving processing efficiency.

[0043] Before the PVC decorative film that has absorbed water enters the air drying station 6 for air drying, the air in the air collection chamber 21 is directed to the PVC decorative film through two sets of L-shaped air guide pipes 70 for pre-drying, which further reduces the difficulty of subsequent air drying and further improves processing efficiency. Example

[0044] Please see Figure 1-14 This fourth embodiment is an improvement on the third embodiment. Specifically, the inner wall of the air collection box 21 is evenly provided with a number of installation ports 68; an exhaust fan 69 is installed in the installation port 68; L-shaped air guide pipes 70 are installed on the top and bottom of the air collection box 21; a controller 71 is installed on the surface of the U-shaped plate 31; the controller 71 is provided with a control module and a delay circuit module; the control module is electrically connected to the exhaust fan 69, the exhaust fan 27 and the electromagnetic chuck 56 respectively.

[0045] The working principle of this embodiment four is as follows: The delay circuit module includes a delay circuit and a power supply circuit that are connected in series with the first electromagnetic coil 52 and the second electromagnetic coil 53, respectively. Both delay circuits include a relay Kk, and a resistor R and a capacitor C are connected in parallel with the relay Kk. A relay K1 is connected in series in the power supply circuit. The controller 71 sends a control signal to control the on and off of the power supply circuit. The normally closed contact K1-1 of relay K1 is connected in series with the corresponding relay Kk in the delay circuit where the second electromagnetic coil 53 is located. The normally open contact K1-1 of relay K1 is connected in series with the corresponding relay Kk in the delay circuit where the first electromagnetic coil 52 is located. The normally open contact Kk1 of relay Kk is connected in series with the corresponding resistor R and capacitor C.

[0046] The RC delay circuit shown in the figure has a delay duration that can be adjusted by the value of R or C. When the power is first turned on, since the normally open contact KK1 in the delay circuit containing the first electromagnetic coil 52 is normally open, the delay circuit will not affect the energizing time. That is, the process of the water-absorbing part 16 rotating to contact the PVC decorative film after drainage is completed instantaneously. When the relay Kk is energized, its contact Kk1 closes, allowing the release of the relay Kk to proceed slowly. When the power circuit is turned on and off, the delay time is adjusted by the value of R. The charging and discharging action of C causes the relay Kk to release slowly, rather than being slowly engaged. This means that the process of the absorbent component 16 in contact with the PVC decorative film rotating to detach from the PVC decorative film requires a delayed action. This ensures that during the replacement of the two pairs of absorbent components 16, for a period of time after the pair of absorbent components 16 that has completed drainage rotates to contact the PVC decorative film, the other absorbent component 16 that is to be drained remains in contact with the PVC decorative film, delaying its detachment. This prevents both pairs of absorbent components 16 from detaching from the PVC decorative film during the switching process, which would affect the normal operation of the water absorption process.

[0047] Therefore, when the power circuit of relay K1 is disconnected and de-energized, the delay circuit of the second electromagnetic coil 53 remains energized, attracting the corresponding second armature column 51, which drives the corresponding L-shaped plate 14 to move along the corresponding mounting groove 10 towards the electromagnetic chuck 56, causing the corresponding upper gear 12 to rotate counterclockwise, thereby driving the corresponding lower gear 13 to rotate clockwise, so that the two sets of water-absorbing parts 16 arranged symmetrically rotate synchronously in opposite directions, so that the PVC decorative film is placed between the two water-absorbing sponge sleeves 66, and the water on the PVC is absorbed by the water-absorbing sponge sleeves 66; the controller 71 periodically controls the on and off of the power circuit, thereby controlling the alternating use of the two pairs of water-absorbing parts 16, improving the service life of the water-absorbing station 5, and further improving the processing efficiency.

[0048] After a pair of water-absorbing components 16 have absorbed water for a period of time, the power circuit of the control relay K1 is energized, the delay circuit of the second electromagnetic coil 53 is de-energized, and the delay circuit of the first electromagnetic coil 52 is energized, attracting the corresponding first armature column 51, which drives the corresponding L-shaped plate 14 to move away from the electromagnetic chuck 56 along the corresponding mounting groove 10, causing the corresponding upper gear 12 to rotate clockwise, thereby causing the corresponding lower gear 13 to rotate counterclockwise. The controller 71 controls its rotation to detach from the decorative film, and controls the electromagnetic chuck 56 to periodically gain and lose power. In conjunction with the connecting spring 59 and the mounting spring 67, the sliding component 18 moves back and forth, causing the X-shaped push plate 57 to push the slip ring 55 to squeeze out the water in the water-absorbing sponge sleeve 66. This controls the alternating use of the two pairs of water-absorbing components 16, increases the service life of the water-absorbing operation at the water-absorbing station, and further improves the processing efficiency.

[0049] Obviously, the embodiments described above are merely some, not all, embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention.

[0050] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0051] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0052] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

[0053] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A transparent PVC decorative film processing system, comprising a processing frame (1); characterized in that: The processing rack (1) includes a cold water tank (2); a vertical plate (3) is fixed on the surface of the cold water tank (2); the vertical plate (3) is divided into a water immersion station (4), a water absorption station (5), and a drying station (6) from bottom to top. The water suction station (5) has two guide groove groups (7) symmetrically opened on its side; the guide groove group (7) includes an upper guide groove (8) and a lower guide groove (9) symmetrically opened on its upper and lower sides; the water suction station (5) has an installation groove (10) opened on its side near the two guide groove groups (7); the inner walls of the installation groove (10) are provided with two rotating shafts (11) rotatably arranged from top to bottom; the two rotating shafts (11) are respectively fixed with an upper gear (12) and a lower gear (13) that mesh with each other. An L-shaped plate (14) is slidably disposed between the inner walls of the mounting groove (10); a toothed plate (15) that meshes with the upper gear (12) is fixed on the bottom surface of the L-shaped plate (14); a water-absorbing component (16) is rotatably disposed in both the upper guide groove (8) and the lower guide groove (9); a sliding rod (17) is symmetrically fixed on the side of the water-absorbing station (5); a sliding component (18) that is adapted to the water-absorbing component (16) is slidably disposed between the two sliding rods (17); A partition (19) is provided between the surface of the cold water tank (2) and the vertical plate (3); an air collecting box (21) is fixed to the side of the air drying station (6); an air outlet (26) is provided on the side of the partition (19); two exhaust fans (27) are fixedly installed in the air outlet (26); a reciprocating screw (28) is fixedly connected to the end of the drive shaft of the exhaust fan (27); a sliding sleeve (29) is provided on each of the two reciprocating screws (28); a U-shaped plate (31) is fixed to the side of the water suction station (5); a guide rod (72) is fixed to the side of the U-shaped plate (31); a sliding plate (30) that slides with the guide rod (72) is fixed between the two sliding sleeves (29). A return spring (49) is fixed between each of the two L-shaped plates (14) and the vertical plate (3); a first armature post (50) and a second armature post (51) are fixed to the sides of the two L-shaped plates (14); a first electromagnetic coil (52) and a second electromagnetic coil (53) are symmetrically arranged on the sides of the vertical plate (3); the sliding member (18) includes a fixed plate (54); the fixed plate (54) has symmetrically opened sliding holes (55) that slide with the sliding rod (17); an electromagnetic chuck (56) is installed on the side of the vertical plate (3); X-shaped push plates (57) are symmetrically fixed on the two opposite sides of the fixed plate (54); an iron block (58) is fixed on the side of the fixed plate (54); a connecting spring (59) sleeved on the sliding rod (17) is symmetrically arranged between the fixed plate (54) and the vertical plate (3); A connecting shaft (60) is rotatably provided between the inner walls of the upper guide groove (8) and the lower guide groove (9); the connecting shaft (60) is coaxially fixedly connected to the corresponding rotating shaft (11); the water-absorbing component (16) includes a ball head (61) fixed on the connecting shaft (60); a first baffle (62) is fixed on the ball head (61); a connecting rod (63) is fixed on the side of the first baffle (62); a second baffle (64) is fixed at the end of the connecting rod (63); a slip ring (65) is slidably provided on the connecting rod (63); a water-absorbing sponge sleeve (66) is fixed between the second baffle (64) and the slip ring (65) and is sleeved on the connecting rod (63); a mounting spring (67) is sleeved on the connecting rod (63) and connected between the first baffle (62) and the slip ring (65). The inner wall of the air collection box (21) is evenly provided with several installation ports (68); an exhaust fan (69) is installed in the installation port (68); an L-shaped air guide pipe (70) is installed on the top and bottom of the air collection box (21); a controller (71) is installed on the surface of the U-shaped plate (31); the controller (71) is provided with a control module and a delay circuit module; the control module is electrically connected to the exhaust fan (69), the exhaust fan (27) and the electromagnetic chuck (56) respectively.

2. The transparent PVC decorative film processing system according to claim 1, characterized in that: The immersion station (4) is provided with a water storage tank (20) with an open top on its side; the immersion station (4), the water absorption station (5) and the air drying station (6) are all symmetrically rotated with two guide roller groups (22) on their sides; the guide roller group (22) includes an upper guide roller (23) and a lower guide roller (24) symmetrically arranged on their upper and lower sides; the water storage tank (20) and the air collection box (21) are provided with clearance grooves (25) for passing through the decorative film on their two opposite sides.

3. The transparent PVC decorative film processing system according to claim 2, characterized in that: Piston cylinders (32) are symmetrically fixed on the sides of the U-shaped plate (31) on both sides of the guide rod (72); ear plates (33) are fixed on both sliding sleeves (29); piston rods (34) are fixed on the sides of the ear plates (33); pistons (35) that slide with the corresponding piston cylinders (32) are fixed at the ends of the piston rods (34); drain pipes (36) that penetrate the cold water tank (2) are connected to the ends of both piston cylinders (32); water pumping pipes (37) are connected to the periphery of both piston cylinders (32) near their ends; one-way valves are provided on both the drain pipes (36) and the water pumping pipes (37).

4. The transparent PVC decorative film processing system according to claim 3, characterized in that: A threaded pipe (38) is provided through the bottom surface of the water storage tank (20); a conveying component (39) is screwed onto the threaded pipe (38); the conveying component (39) includes a connecting pipe (40) threaded to the threaded pipe (38); a water outlet pipe (41) is fixed at the end of the connecting pipe (40); a one-way valve is provided on the water outlet pipe (41); a connecting box (42) is provided below the connecting pipe (40) and is coaxially arranged with it; several copper pipes (43) are uniformly connected between the connecting box (42) and the connecting pipe (40); two branch pipes (44) are symmetrically connected on the periphery of the connecting box (42); the two branch pipes (44) are respectively connected to the two drain pipes (36) through flexible hoses.

5. The transparent PVC decorative film processing system according to claim 4, characterized in that: A water collection box (45) is fixed on the side of the immersion station (4); a water outlet groove (46) is opened between the water collection box (45) and the inner wall of the water storage tank (20); a pressure plate (47) is symmetrically rotated between the upper and lower guide roller groups (22); an arc spring (48) is fixedly connected between the pressure plate (47) and the vertical plate (3).

Citation Information

Patent Citations

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