A bending device for processing residential construction steel bars

CN118287595BActive Publication Date: 2026-10-27CHINA CONSTR EIGHTH BUREAU SOUTHEAST CONSTR CO LTD
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Patent Information

Application Number
CN202410371248.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2026-10-27
Estimated Expiration
2044-03-29

AI Technical Summary

Technical Problem

[0003]现有技术中的建筑用钢筋弯折装置在使用时主要通过大扭矩电机驱动变速齿轮完成驱动箱内的蜗杆旋转,然后通过蜗杆驱动驱动箱内的涡轮和转动主轴旋转,进而完成钢筋放置盘的往复弯折操作,但是现有的钢筋弯折机驱动箱多通过很多螺栓与加工面板贯穿固定连接,转动主轴要贯穿加工面板转动连接,但是该种连接方式在长时间使用之后会从主轴连接部位和螺栓固定孔渗入大量雨水至驱动箱内,从而可能导致驱动箱内原有的润滑状态失效,影响蜗杆与涡轮的使用寿命,使用不便

Benefits of technology

[0020]将驱动箱通过未穿通弯折机面板的螺栓杆进行固定安装,然后在连接柱穿过弯折机面板的位置设置挡水环,降低驱动箱内渗水的可能,在驱动箱下端设置润滑组件,然后在通过常规的驱动蜗杆驱动涡轮环旋转,控制润滑组件进行作业,完成驱动箱内的各转动部位自润滑,提高设备的使用寿命,且油筒的设置方便进行观察和维护更换,操作简单,使用方便。

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Abstract

The application discloses the technical field of residential building construction, and particularly relates to a bending device for residential construction steel bar processing, which comprises a bending machine panel, a rotating assembly, a bending disc and a lubricating assembly. A drive box is horizontally installed at the lower end of the bending machine panel through a plurality of bolts. A self-rotation box is integrally horizontally arranged at one side of the drive box. A drive worm is horizontally arranged in the self-rotation box through a self-rotation bearing. The rotating assembly is horizontally arranged in the drive box. The drive box is fixedly installed through bolt rods which do not penetrate the bending machine panel. A water retaining ring is arranged at the position where a connecting column penetrates the bending machine panel, so as to reduce the possibility of water seepage in the drive box. The lubricating assembly is arranged at the lower end of the drive box. Then, the conventional drive worm is used to drive the turbine ring to rotate, the lubricating assembly is controlled to work, and the self-lubrication of each rotating part in the drive box is completed, so that the service life of the equipment is prolonged. The oil cylinder is arranged to facilitate observation and maintenance replacement, and the operation is simple and convenient.
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Description

Technical Field

[0001] This invention relates to the field of residential building construction technology, specifically to a bending device for processing steel bars in residential construction. Background Technology

[0002] Residential buildings, as the name suggests, are buildings for family living. The construction of residential buildings requires the use of concrete and steel bars. When using steel bars, it is necessary to bend steel bars of different diameters to facilitate the assembly of steel cages.

[0003] In existing steel bar bending devices, a high-torque motor drives a transmission gear to rotate a worm gear inside the drive box. The worm gear then drives a turbine and a rotating spindle within the drive box to rotate, thus completing the reciprocating bending operation of the steel bar placement disc. However, the drive box of existing steel bar bending machines is often fixedly connected to the processing panel through numerous bolts, and the rotating spindle also needs to be connected through the processing panel. After prolonged use, this connection method allows a large amount of rainwater to seep into the drive box from the spindle connection and bolt holes, potentially causing the original lubrication within the drive box to fail, affecting the service life of the worm gear and turbine, and making it inconvenient to use. Summary of the Invention

[0004] The purpose of this invention is to provide a bending device for processing steel bars in residential construction, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a bending device for processing steel bars in residential construction, the bending device comprising:

[0006] The bending machine panel has a drive box horizontally mounted on its lower end by several bolts. A self-rotating box is integrally and horizontally mounted on one side of the drive box, and a drive worm gear is horizontally mounted inside the self-rotating box via a self-rotating bearing.

[0007] A rotating assembly is horizontally disposed inside the drive box. The rotating assembly includes a rotating seat and a turbine ring. A connecting column is vertically disposed on the upper end of the rotating seat, and the upper end of the connecting column passes through the bending machine panel.

[0008] A bent disc is provided at the upper end of a horizontally connected column via an installation component, and the installation drilling includes two installation screws;

[0009] The lubrication assembly is located at the lower center of the drive box and includes an oil cylinder and a top oil seat.

[0010] Preferably, the lower end of the drive box is provided with a bearing bracket horizontally, and the lower end of the rotating seat is provided with a bearing seat vertically. The bearing seat is rotatably inserted into the center of the bearing seat through the first bearing. Several welding arms are horizontally symmetrically arranged on the outer periphery of the rotating seat. One side of each welding arm is connected to one side of the inner circumference of the turbine ring. One side of the rotating box is connected to the drive box, and one side of the turbine ring is meshed with the drive worm.

[0011] Preferably, the bending machine panel has a bending disc at the top, a bearing groove through the center of the bending disc, a second bearing horizontally inserted into the bearing groove, a connecting column vertically inserted into the inner ring of the second bearing, the bending disc sleeved by the connecting column through the top of the bending disc, a conical groove at the center of the bottom of the bending disc, a water-blocking ring with a conical structure, and the upper end of the water-blocking ring inserted into the conical groove of the bending disc.

[0012] Preferably, the conical groove of the bent disc has a central mounting groove, and two symmetrically arranged synchronous blocks are vertically arranged on both sides of the mounting groove. Two symmetrically arranged docking grooves are opened on both sides of the upper end of the connecting column. The upper end of the connecting column is inserted into the mounting groove, and the two mounting blocks are respectively inserted into the two docking grooves. The side of the bent disc near the synchronous blocks is horizontally inserted with mounting screws, and one side of the mounting screws is threaded through the mounting screws and inserted into the connecting column.

[0013] Preferably, the upper end of the rotating seat is provided with a flow divider groove, and the upper ends of several welding arms are provided with support fork grooves. One side of the support fork groove is respectively set through one side of the turbine ring, and an oil drip hole is vertically opened through the rotating seat near the first bearing.

[0014] Preferably, the lower end of the drive box is tapered, and a threaded groove is provided through the center of the lower end of the drive box. An oil cylinder is vertically inserted into the threaded groove, and a sealing gasket is fitted on the side of the oil cylinder that is inserted into the threaded groove.

[0015] Preferably, the lower end of the bearing seat is provided with a push tube, the center of the push tube passes through the center of the rotating seat and the center of the connecting column and has a conveying groove. The upper end of the conveying groove passes through two seepage grooves on both sides and the seepage grooves are located between the bent disc and the second bearing.

[0016] Preferably, the top oil seat is vertically disposed at the lower center of the oil cylinder. A top oil groove is provided at the lower end of the top oil seat. Four supplementary grooves are provided through the top oil seat on the four sides of the top oil groove. A spring groove is provided at the upper end of the top oil seat. A prismatic rod is vertically inserted between the spring groove and the top oil groove. A first piston and a pressing block are respectively provided in the top oil groove and the spring groove of the prismatic rod. A reset spring is sleeved on the side of the prismatic rod located in the spring groove.

[0017] Preferably, the upper end of the extrusion block is vertically provided with an access pipe, the upper end of the access pipe is movably inserted into the lower end of the conveying groove of the push pipe and is movably sleeved with a second piston, the lower end of the push pipe is symmetrically provided with two first protrusions, the upper end of the extrusion block is symmetrically provided with two second protrusions, both sides of the first protrusion and the second protrusion are inclined surfaces, and the inclined surfaces of the first protrusion and the second protrusion are in contact with each other.

[0018] Preferably, the center of the access pipe has a one-way groove through the extrusion block, the prismatic rod and the first piston. A first one-way valve is inserted into the lower end of the one-way groove, and a second one-way valve is inserted into the lower end of the conveying groove. The descent length of the first piston is greater than the height of the replenishment groove.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] The drive box is fixedly installed using bolts that do not penetrate the bending machine panel. A water-blocking ring is then installed where the connecting column passes through the bending machine panel to reduce the possibility of water leakage into the drive box. A lubrication assembly is installed at the lower end of the drive box. The worm gear drives the turbine ring to rotate, controlling the lubrication assembly to perform its work, thus achieving self-lubrication of all rotating parts in the drive box, improving the service life of the equipment. The oil cylinder is conveniently located for observation, maintenance, and replacement. The operation is simple and convenient. Attached Figure Description

[0021] Figure 1 This is a first-view schematic diagram of the structure of the present invention;

[0022] Figure 2 This is a second-view schematic diagram of the structure of the present invention;

[0023] Figure 3 This is a side-section diagram of the structure of the present invention;

[0024] Figure 4 For the present invention Figure 3 Schematic diagram of part A;

[0025] Figure 5 For the present invention Figure 3 Schematic diagram of part B;

[0026] Figure 6 This is a schematic diagram of the drive box connection structure of the present invention;

[0027] Figure 7 This is a schematic diagram of the turbine ring connection part of the present invention;

[0028] Figure 8 This is a schematic diagram of the oil cylinder structure of the present invention;

[0029] Figure 9 This is a schematic diagram of the extrusion block connection structure of the present invention.

[0030] In the diagram: 1. Bending machine panel; 2. Drive box; 3. Rotary box; 4. Drive worm gear; 5. Bearing bracket; 6. Rotating seat; 7. Bearing seat; 8. Turbine ring; 9. Welding arm; 10. Support fork groove; 11. Oil drip hole; 12. Connecting column; 13. Water baffle ring; 14. Bending disc; 15. Connecting groove; 16. Synchronous locking block; 17. Mounting screw; 18. Push tube; 19. Conveying groove; 20. Seepage groove; 21. Top oil seat; 22. Replenishment groove; 23. Prism rod; 24. First piston; 25. Extrusion block; 26. Return spring; 27. Inlet tube; 28. Second piston; 29. ​​First protrusion; 30. Second protrusion; 31. First one-way valve; 32. Second one-way valve; 33. Oil cylinder. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Please see the appendix Figure 1-9 This application provides the following five preferred embodiments.

[0033] Example 1

[0034] A bending device for processing steel bars in residential construction includes a bending machine panel 1. A drive box 2 is horizontally mounted on the lower end of the bending machine panel 1 by several bolts. A rotating box 3 is integrally and horizontally mounted on one side of the drive box 2. A drive worm gear 4 is horizontally mounted inside the rotating box 3 via a rotating bearing. A rotating assembly is horizontally mounted inside the drive box 2. The rotating assembly includes a rotating seat 6 and a turbine ring 8. A connecting column 12 is vertically mounted on the upper end of the rotating seat 6. The upper end of the connecting column 12 passes through the bending machine panel 1. A bearing bracket 5 is horizontally mounted on the lower end of the drive box 2. A bearing seat 7 is vertically mounted on the lower end of the rotating seat 6. The bearing seat 7 is rotatably inserted into the center of the bearing seat 7 via a first bearing. Several welding arms 9 are horizontally and symmetrically mounted on the outer periphery of the rotating seat 6. One side of each welding arm 9 is connected to one side of the inner circumference of the turbine ring 8. One side of the rotating box 3 is connected to the drive box 2, and one side of the turbine ring 8 is meshed with the drive worm gear 4. A motor drives a speed-changing gear to complete the rotation. One of the speed-changing gears drives the drive worm gear 4 to rotate, thereby controlling the movement of the turbine ring 8.

[0035] Several bolts are fixed to the lower end of the bending machine panel 1, and will not penetrate the bending machine panel 1, so that rainwater will not enter the drive box 2 from the bolts.

[0036] Example 2

[0037] Based on Embodiment 1, the connecting column 12 is connected through the bending machine panel 1 to achieve water blocking. The bending disc 14 is horizontally sleeved on the upper end of the connecting column 12 through the mounting assembly. The installation drilling includes two mounting screws 17. The bending disc 14 is provided on the upper end of the bending machine panel 1. The center of the bending disc 14 is provided with a bearing groove through the bending machine panel 1. A second bearing is horizontally inserted into the bearing groove. The upper end of the connecting column 12 is vertically inserted into the inner ring of the second bearing. The bending disc 14 is sleeved on the connecting column 12 and is provided through the upper end of the bending disc 14. A conical groove is provided at the center of the lower end of the bending disc 14. The water blocking ring 13 is conical in structure, and the upper end of the water blocking ring 13 is inserted into the conical groove of the bending disc 14. The conical water blocking ring 13 cooperates with the bending disc 14. When the bending machine panel 1 is protected from rainwater, it will not seep into the drive box 2 from this position.

[0038] Example 3

[0039] Based on Embodiment 2, the bending disc 14 is installed. An installation groove is provided in the center of the conical groove of the bending disc 14. Two synchronous locking blocks 16 are vertically and symmetrically arranged on both sides of the installation groove. Two docking grooves 15 are symmetrically opened on both sides of the upper end of the connecting column 12. The upper end of the connecting column 12 is inserted into the installation groove. The two installation blocks are respectively inserted into the two docking grooves 15. The side of the bending disc 14 near the synchronous locking block 16 is horizontally inserted with the installation screw 17. The side of the installation screw 17 is respectively inserted through the installation screw 17 and threaded into the connecting column 12. Through the insertion and installation of the synchronous locking block 16 and the docking groove 15, when the turbine ring 8 drives the rotating seat 6 to rotate, the rotating seat 6 drives the connecting column 12 and the bending disc 14 to rotate synchronously, completing the bending operation of the steel bar.

[0040] Example 4

[0041] Based on Embodiment 3, a lubricating oil lifting operation is performed. The lubrication assembly is located at the lower center of the drive box 2. The lubrication assembly includes an oil cylinder 33 and a top oil seat 21. The lower end of the drive box 2 is tapered, and a threaded groove is opened through the center of the lower end of the drive box 2. The oil cylinder 33 is vertically inserted into the threaded groove, and a sealing gasket is fitted on the side of the oil cylinder 33 that is inserted into the threaded groove. A push tube 18 is vertically provided at the lower end of the bearing seat 7. The center of the push tube 18 passes through the rotating seat 6 and the center of the connecting column 12, and a conveying groove 19 is opened. The top oil seat 21 is vertically located at the lower center of the oil cylinder 33. A top oil groove is opened at the lower end of the top oil seat 21, and four replenishment grooves are opened through the top oil seat 21 on the four sides of the top oil groove. 22. A spring groove is provided at the upper end of the top oil seat 21. A prismatic rod 23 is vertically inserted between the spring groove and the top oil groove. A first piston 24 and a pressing block 25 are respectively provided in the top oil groove and the spring groove of the prismatic rod 23. A return spring 26 is sleeved on one side of the prismatic rod 23 in the spring groove. An inlet tube 27 is vertically provided at the upper end of the pressing block 25. The upper end of the inlet tube 27 is movably inserted into the lower end of the conveying groove 19 of the push tube 18 and is movably sleeved with a second piston 28. Two first protrusions 29 are symmetrically provided at the lower end of the push tube 18. Two second protrusions 30 are symmetrically provided at the upper end of the pressing block 25. Both sides of the first protrusions 29 and the second protrusions 30 are inclined surfaces. The inclined surfaces of protrusions 29 and 30 are arranged in relative contact. A one-way groove is formed in the center of the inlet pipe 27, passing through the extrusion block 25, the prismatic rod 23, and the first piston 24. A first one-way valve 31 is inserted into the lower end of the one-way groove, and a second one-way valve 32 is inserted into the lower end of the conveying groove 19. The descent length of the first piston 24 is greater than the height of the supplementary groove 22. When the drive worm gear 4 drives the turbine ring 8 to rotate, the turbine ring 8 controls the rotating seat 6 and the lower push pipe 18 to rotate. The push pipe 18 causes the two first protrusions 29 to make misaligned contact with the two second protrusions 30. Under the action of their inclined surfaces, the second protrusions 30, along with the extrusion block 25, are pressed downwards. At this time, the extrusion block 25 drives... The prism rod 23 presses the return spring 26, causing the lower end of the first piston 24 to pass over the replenishment groove 22 and continue to move downward. At this time, the oil cylinder 33 is filled with lubricating oil, and a certain amount of lubricating oil enters the top oil groove from the replenishment groove 22. As the first piston 24 passes over the replenishment groove 22, the lubricating oil in the top oil groove pushes the first one-way valve 31 to enter the one-way groove. The lubricating oil that enters the one-way groove will then enter the conveying groove 19 and push the second one-way valve 32 to continue to move upward, completing the lifting operation of the lubricating oil. After the first protrusion 29 and the second protrusion 30 pass their respective highest points, the first piston 24 quickly returns to its original position under the elastic action of the return spring 26, and the top oil groove is refilled with lubricating oil through the replenishment groove 22.

[0042] The oil cylinder 33 is a visible structure. An oil filter screen can be horizontally inserted into the upper end of the oil cylinder 33, and the lower end of the push tube 18 is set through the center of the oil filter screen.

[0043] Example 5

[0044] Based on Embodiment 4, lubrication is applied to the first and second bearings to improve the service life of the equipment. A diversion groove is provided at the upper end of the rotating seat 6, and support fork grooves 10 are provided at the upper ends of several welded arms 9. One side of each support fork groove 10 penetrates one side of the turbine ring 8. A drip hole 11 is vertically provided inside the rotating seat 6 near the first bearing. Two seepage grooves 20 are provided at the upper end of the conveying groove 19, penetrating both sides. The seepage grooves 20 are positioned between the bent disc 14 and the second bearing, allowing the lubricating oil entering the conveying groove 19 to continuously rise. After being lifted to the position of the seepage groove 20, the lubricating oil flows out naturally to lubricate the second bearing. After the second bearing is lubricated, the lubricating oil falls naturally or flows along the connecting column 12 into the diversion groove, and then flows further into the several support grooves 10. Then, when the turbine ring 8 rotates, the lubricating oil flowing out through the several support grooves 10 lubricates the meshing parts of the drive worm 4 and the turbine ring 8. In addition, the diversion groove is provided with an oil drip hole 11, which can directly flow out some lubricating oil to lubricate the first bearing, thereby improving the service life and convenience of the equipment.

[0045] Both the first check valve 31 and the second check valve 32 are common check valves used in oil and gas applications.

[0046] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bending device for processing steel bars in residential construction, characterized in that: The bending device for processing steel bars in residential construction includes: The bending machine panel (1) has a drive box (2) installed horizontally at the lower end of the bending machine panel (1) by several bolts. A rotating box (3) is integrally and horizontally installed on one side of the drive box (2). A drive worm (4) is installed horizontally inside the rotating box (3) by a rotating bearing. The rotating assembly is horizontally disposed in the drive box (2). The rotating assembly includes a rotating seat (6) and a turbine ring (8). A connecting column (12) is vertically disposed at the upper end of the rotating seat (6). The upper end of the connecting column (12) passes through the bending machine panel (1). The bent disc (14) is set at the upper end of the horizontally sleeved connecting column (12) of the mounting component, and the mounting drilling includes two mounting screws (17). The lubrication assembly is located at the lower center of the drive box (2) and includes an oil cylinder (33) and an oil top seat (21). The lower end of the drive box (2) is horizontally provided with a bearing bracket (5), and the lower end of the rotating seat (6) is vertically provided with a bearing seat (7). The bearing seat (7) is rotatably inserted into the center of the bearing seat (7) through the first bearing. Several welding arms (9) are horizontally symmetrically provided on the outer periphery of the rotating seat (6). One side of the several welding arms (9) is connected to one side of the inner circumference of the turbine ring (8). One side of the rotating box (3) is connected to the drive box (2), and one side of the turbine ring (8) is meshed with the drive worm (4). The upper end of the rotating seat (6) is provided with a flow divider groove, and the upper end of several welding arms (9) is provided with a support fork groove (10). The support fork groove (10) is respectively set through one side of the turbine ring (8), and the rotating seat (6) is provided with a vertically penetrating oil drip hole (11) near the first bearing. The lower end of the drive box (2) is set in a conical structure. A threaded groove is opened through the center of the lower end of the drive box (2). An oil cylinder (33) is vertically inserted into the threaded groove, and a sealing gasket is sleeved on the side of the oil cylinder (33) inserted into the threaded groove. The bearing seat (7) is vertically provided with a push tube (18) at the lower end. The center of the push tube (18) passes through the rotating seat (6) and the center of the connecting column (12) and a conveying groove (19) is provided. The upper end of the conveying groove (19) passes through two seepage grooves (20) on both sides and the seepage grooves (20) are located between the bent disc (14) and the second bearing. The top oil seat (21) is vertically installed at the lower center of the oil cylinder (33). The top oil seat (21) has a top oil groove at the lower end. Four supplementary grooves (22) are opened through the top oil seat (21) on the four sides of the top oil groove. The top oil seat (21) has a spring groove at the upper end. A prismatic rod (23) is vertically inserted between the spring groove and the top oil groove. The prismatic rod (23) is placed in the top oil groove and the spring groove and is respectively provided with a first piston (24) and a pressing block (25). A reset spring (26) is sleeved on one side of the prismatic rod (23) located in the spring groove. The upper end of the extrusion block (25) is vertically provided with an access pipe (27). The upper end of the access pipe (27) is movably inserted into the lower end of the conveying groove (19) of the push pipe (18) and is movably sleeved with a second piston (28). The lower end of the push pipe (18) is symmetrically provided with two first protrusions (29), and the upper end of the extrusion block (25) is symmetrically provided with two second protrusions (30). Both sides of the first protrusion (29) and the second protrusion (30) are inclined surfaces, and the inclined surfaces of the first protrusion (29) and the second protrusion (30) are in contact with each other.

2. The bending device for processing steel bars in residential construction according to claim 1, characterized in that: The bending machine panel (1) is provided with a bending disc (14) at the upper end. The bending disc (14) has a bearing groove through the bending machine panel (1) at the center. A second bearing is horizontally inserted in the bearing groove. The upper end of the connecting column (12) is vertically inserted into the inner ring of the second bearing. The bending disc (14) is sleeved with the connecting column (12) through the upper end of the bending disc (14). A conical groove is provided at the center of the lower end of the bending disc (14). The water baffle ring (13) is conical in structure, and the upper end of the water baffle ring (13) is inserted into the conical groove of the bending disc (14).

3. A bending device for processing steel bars in residential construction according to claim 2, characterized in that: The conical groove of the bent disc (14) has an installation groove in the center. Two synchronous blocks (16) are vertically and symmetrically arranged on both sides of the installation groove. Two docking grooves (15) are symmetrically arranged on both sides of the upper end of the connecting column (12). The upper end of the connecting column (12) is inserted into the installation groove. The two installation blocks are respectively inserted into the two docking grooves (15). The side of the bent disc (14) near the synchronous blocks (16) is horizontally inserted with installation screws (17). The side of the installation screws (17) is respectively inserted through the installation screws (17) and connected to the connecting column (12) by thread.

4. A bending device for processing steel bars in residential construction according to claim 3, characterized in that: The center of the access pipe (27) passes through the extrusion block (25), the prism rod (23) and the first piston (24) and has a one-way groove. A first one-way valve (31) is inserted into the lower end of the one-way groove, and a second one-way valve (32) is inserted into the lower end of the conveying groove (19). The descent length of the first piston (24) is greater than the height of the supplementary groove (22).

Citation Information

Patent Citations

  • Steel bar bending equipment for building construction

    CN214517275U