A wind power gear ring drilling processing drill bit and drilling unit

CN118321600BActive Publication Date: 2026-08-18江苏广大鑫盛精密智造有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202311777739.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2026-08-18
Estimated Expiration
2043-12-22

AI Technical Summary

Technical Problem

[0006]本发明的目的在于优化现有加工铲钻中钻头不方便及时更换安装的问题,为解决上述背景技术中提出的问题,本发明了提供一种风电齿圈钻孔加工钻头及钻孔单元,可以快速便捷的更换加工钻头

Benefits of technology

[0017] In this invention, by displacing the locking blocks, the locking blocks on both sides of the drill bit can be completely inserted into the first locking slot. At this time, the drill bit is inserted into the mounting slot at the bottom of the shovel drill. When the drill bit and the shovel drill are completely in contact, the slots of the first and second locking slots will be perfectly aligned. At this time, due to the principle of gravity, the locking blocks will naturally slide from the first locking slot to between the first and second locking slots, causing the drill bit to be completely fixed in place on the inner wall of the mounting slot. Installation can be completed simply by aligning the drill bit with the mounting slot and inserting it directly. The workpiece can then be processed. This device solves the problem of inconvenient and timely replacement and installation of drill bits in existing shovel drills, allowing for quick and convenient replacement of processing drill bits.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118321600B_ABST
    Figure CN118321600B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of drill bits, in particular to a wind power gear ring drilling machining drill bit and a drilling unit, which comprises a bottom plate, the top outer wall of the bottom plate is electrically and slidably connected with a machine tool, the top outer wall of the machine tool is placed with a wind power gear ring, the top outer wall of the bottom plate is provided with a portal frame, the bottom of the inner wall of the two sides of the portal frame is fixedly connected with the outer wall of the two sides of the bottom plate, the outer wall of the portal frame is provided with a machining mechanism, the beneficial effect is that the displacement of the clamping blocks in the machining mechanism can make the clamping blocks on the two sides of the drill bit completely plug into clamping grooves, at the moment, the drill bit is clamped into the mounting groove at the bottom of the shovel drill, at the moment, due to the principle of gravity, the clamping blocks will naturally slide from the clamping grooves into the space between the clamping grooves and clamping grooves II, so that the drill bit is completely fixed on the inner wall of the mounting groove, and the installation can be completed by only aligning the mounting groove position and directly putting in the drill bit, the machining piece is machined, the problem that the drill bit is inconvenient and timely replaced and installed in the existing machining shovel drill is solved, and the machining drill bit can be quickly and conveniently replaced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of drill bit technology, specifically to a drill bit and drilling unit for drilling wind turbine gear rings. Background Technology

[0002] The yaw gear ring is an important component of the yaw system in wind power equipment. Due to the fact that the design life of the yaw gear ring is generally 20 years, and the special installation location, maintenance is difficult and replacement costs are high during use. Therefore, there are very high requirements for the manufacturing precision and quality of the gear ring.

[0003] In the existing technology, milling machines are required to drill holes in the wind turbine gear rings. Milling machines are machine tools that use milling cutters to process various surfaces of workpieces. The rotation of the milling cutter is usually the main motion, and the movement of the workpiece and the milling cutter is the feed motion. It can process planes, grooves, and various curved surfaces, gears, etc. Usually, a spade drill or a crown drill is used as the milling cutter to drill holes in the wind turbine gear rings.

[0004] However, existing shovel drills require different models of drill bits to complete drilling of different sizes of wind turbine gear rings. The existing shovel drills usually use screws to fix the drill bit threads to the bottom of the shovel drill, which requires workers to tighten it from both sides of the drill bit with a screwdriver, making it difficult to quickly replace and install the shovel drill bit.

[0005] Therefore, we need a drill bit and drilling unit for wind turbine gear ring drilling to solve the problem of inconvenient and timely replacement and installation of drill bits in existing machining shovel drills, so that the machining drill bit can be replaced quickly and conveniently. Summary of the Invention

[0006] The purpose of this invention is to optimize the problem of inconvenient and timely replacement and installation of drill bits in existing machining shovels. To solve the problems mentioned in the background art, this invention provides a drill bit and drilling unit for wind turbine gear ring drilling, which can quickly and conveniently replace the machining drill bit.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a drill bit for drilling wind turbine gear rings, comprising a base plate, a machine tool electrically slidably connected to the top outer wall of the base plate, a wind turbine gear ring placed on the top outer wall of the machine tool, a gantry frame provided on the top outer wall of the base plate, the bottom of the inner walls on both sides of the gantry frame being fixedly connected to the outer walls on both sides of the base plate, a processing mechanism provided on the outer wall of the gantry frame, and a replacement mechanism provided on the top outer wall of the machine tool;

[0008] The processing mechanism includes a processing adjustment unit and a quick installation unit. The processing adjustment unit is located on one outer wall of the gantry frame, and the quick installation unit is located at the bottom of the processing adjustment unit.

[0009] The replacement mechanism includes an adjustment unit and a quick disassembly unit. The adjustment unit is located on the top outer wall of the machine tool, and the quick disassembly unit is located on the top outer wall of the adjustment unit.

[0010] Preferably, the quick installation unit includes a track frame, a vertical track, an installation frame, and a shovel drill. A horizontal track is provided on one outer wall of the gantry frame, and one outer wall of the track frame is electrically slidably connected to the inner wall of the horizontal track. Sliding grooves are provided on both outer walls of the vertical track, and one outer wall of the track frame is electrically slidably connected to one sliding groove of the vertical track. One outer wall of the installation frame is electrically slidably connected to the sliding groove of the vertical track away from the track frame. A rotating motor is fixedly installed inside the installation frame, and the shaft of the rotating motor is fixedly connected to the top outer wall of the shovel drill.

[0011] Preferably, the quick installation unit includes a drill bit, a locking block, a connecting block, and a rack. The bottom outer wall of the drill bit has an installation groove. The outer wall of the drill bit is movably connected to the inner wall of the installation groove. Both outer walls of the drill bit have locking slots. The outer wall of the connecting block is movably engaged with the inner wall of the locking slots. One outer wall of the locking block is fixedly connected to one outer wall of the connecting block. The outer wall of the locking block is movably connected to the inner wall of the locking slots. The inner wall of the installation groove has a second locking slot. The outer wall of the locking block is movably connected to the inner wall of the second locking slot.

[0012] Preferably, the outer wall of the shovel drill is provided with a surrounding chip removal groove, and the two side slots are parallel to the two side outer walls of the drill bit and do not intersect. The two side slots are inclined at a 45° downward angle, and the position of the slots corresponds to the position of the slots.

[0013] Preferably, the dispensing unit includes a placement frame, a motor, a turntable, multiple placement plates, a support block, a threaded rod, and an anti-detachment block. The bottom outer wall of the placement frame is fixedly connected to the top outer wall of the machine tool. The top outer wall of the motor is fixedly connected to the top outer wall of the placement frame. The placement frame is located on one side of the outer wall of the wind turbine gear ring. The turntable is located on the top outer wall of the placement frame. The top outer wall of the placement frame has a shaft hole that communicates with the inner wall. The shaft of the motor passes through the shaft hole and is fixedly connected to the bottom outer wall of the turntable. Multiple placement plates are evenly distributed on the top outer wall of the turntable. The bottom outer wall of the threaded rod is rotatably connected to the top outer wall of the placement plate. The bottom outer wall of the anti-detachment block is fixedly connected to the top outer wall of the threaded rod. The support block is located on the top outer wall of the placement plate. Threaded holes are opened on both sides of the support block. The inner wall of the threaded hole is threadedly connected to the outer wall of the threaded rod. A slot corresponding to the drill bit is fixedly opened on the top outer wall of the support block.

[0014] Preferably, the quick-release unit includes a connecting frame, a slider, an anti-detachment strip, an extension frame, an extension plate, two gears, two wheel discs, a second motor, a belt, and a limiting baffle. The connecting frame is fixedly connected to one outer wall of the support block. A groove is formed on the top outer wall of the connecting frame. The bottom outer wall of the slider is movably connected to the inner wall of the groove. The anti-detachment strip is fixedly connected to both outer walls of the slider, and its outer wall is slidably connected to the inside of the groove. The extension frame is located inside the slider. The two outer walls of the extension frame are fixedly connected to the inner wall of the slider via extension plates. The two gears are rotatably connected to the outer walls at both ends of the extension frame. A second motor is fixedly connected to the outer wall at one end of the extension frame. The shaft of motor 2 passes through the extension frame and is fixedly connected to the outer wall of the gear. The outer walls of the two discs are fixedly connected to the outer walls of the two gears respectively. The outer wall of the belt is rotatably connected to the outer walls of the two discs. The bottom outer wall of the limiting baffle and the top outer wall of the placement plate are fixedly connected. A limiting groove is opened on one side of the outer wall of the limiting baffle. A locking hole is opened on the outer wall of the slider. One end of the outer wall of motor 2 passes through the locking hole and is movably connected to the inner wall of the limiting groove. Unloading grooves are opened on both sides of the outer wall of the drill bit. The unloading grooves are connected to the locking groove. The locking block is provided with a tooth groove. A rack is fixed or connected to the inner wall of the tooth groove. The outer wall of one of the gears is movably meshed with the outer wall of the rack.

[0015] Preferably, the turntable is provided with multiple quick-release units, each of which is divided into two parallel and symmetrical groups, located on the outer walls of both sides of the support block, and the horizontal inclination angle of the limiting groove is greater than 45°.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] In this invention, by displacing the locking blocks, the locking blocks on both sides of the drill bit can be completely inserted into the first locking slot. At this time, the drill bit is inserted into the mounting slot at the bottom of the shovel drill. When the drill bit and the shovel drill are completely in contact, the slots of the first and second locking slots will be perfectly aligned. At this time, due to the principle of gravity, the locking blocks will naturally slide from the first locking slot to between the first and second locking slots, causing the drill bit to be completely fixed in place on the inner wall of the mounting slot. Installation can be completed simply by aligning the drill bit with the mounting slot and inserting it directly. The workpiece can then be processed. This device solves the problem of inconvenient and timely replacement and installation of drill bits in existing shovel drills, allowing for quick and convenient replacement of processing drill bits. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a side view of the structure of the present invention;

[0020] Figure 3This is a schematic diagram of the shovel drill structure of the present invention;

[0021] Figure 4 This is a schematic diagram of the internal structure of the mounting slot of the present invention;

[0022] Figure 5 This is a schematic diagram of the drill bit structure of the present invention;

[0023] Figure 6 This is a schematic diagram of the internal structure of the card slot of the present invention.

[0024] Figure 7 This is a schematic diagram of the internal structure of the unloading groove of the present invention;

[0025] Figure 8 This is a schematic diagram of the cross-sectional structure of the drill bit of the present invention;

[0026] Figure 9 This is an exploded view of the drill bit structure of the present invention;

[0027] Figure 10 for Figure 9 Enlarged structural diagram at point A;

[0028] Figure 11 This is a schematic diagram of the support block structure of the present invention;

[0029] Figure 12 This is a schematic diagram of the internal structure of the slider of the present invention;

[0030] Figure 13 This is a schematic diagram of the turntable structure of the present invention;

[0031] In the diagram: 1. Base plate; 2. Machine tool; 3. Gantry frame; 4. Horizontal rail; 5. Rail frame; 6. Vertical rail; 7. Mounting frame; 8. Shovel drill; 9. Mounting slot; 10. Drill bit; 11. Slot 1; 12. Locking block; 13. Connecting block; 14. Gear groove; 15. Gear rack; 16. Slot 2; 17. Wind turbine gear ring; 18. Placement frame; 19. Motor 1; 20. Turntable; 21. Placement plate; 22. Support block; 23. Threaded rod ; 24. Anti-detachment block; 25. Support groove; 26. Connecting frame; 27. Slide groove; 28. Slider; 29. ​​Anti-detachment strip; 30. Extension frame; 31. Extension plate; 32. Gear; 33. Wheel; 34. Motor II; 35. Unloading groove; 36. Limiting baffle; 37. Limiting groove; 38. Protective groove; 39. Protective plate; 40. Cavity I; 41. Pulley I; 42. Chip removal groove; 43. Belt; 44. Cavity II; 45. Pulley II. Implementation

[0032] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] In the description of this invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the referred unit or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "a," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0035] For purposes of simplicity and illustration, the principles of the embodiments are described primarily by way of example. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring these embodiments. Furthermore, all embodiments can be used in combination with each other. Example

[0036] Please see Figures 1 to 13This invention provides a technical solution: a drill bit for drilling wind turbine gear rings, comprising a base plate 1, a machine tool 2 electrically slidably connected to the top outer wall of the base plate 1, a wind turbine gear ring 17 placed on the top outer wall of the machine tool 2, a gantry frame 3 provided on the top outer wall of the base plate 1, the bottom of the inner walls on both sides of the gantry frame 3 being fixedly connected to the outer walls on both sides of the base plate 1, a processing mechanism provided on the outer wall of the gantry frame 3, and a replacement mechanism provided on the top outer wall of the machine tool 2. The processing mechanism includes a processing adjustment unit and a quick installation unit, the processing adjustment unit being located on one side of the gantry frame 3. The quick-installation unit is located at the bottom of the machining adjustment unit. The replacement mechanism includes an adjustment unit and a quick-disassembly unit. The adjustment unit is located on the top outer wall of the machine tool 2, and the quick-disassembly unit is located on the top outer wall of the adjustment unit. The quick-installation unit includes a track frame 5, a vertical track 6, a mounting frame 7, and a shovel drill 8. A transverse track 4 is provided on one side of the outer wall of the gantry frame 3. One side of the outer wall of the track frame 5 is electrically slidably connected to the inner wall of the transverse track 4. Sliding grooves are provided on both sides of the outer wall of the vertical track 6. One side of the outer wall of the track frame 5 is electrically slidably connected to the inner wall of the vertical track 4. One side of the sliding groove of the 6 is electrically slidably connected. One side of the outer wall of the mounting frame 7 is electrically slidably connected to the sliding groove on the side of the vertical track 6 away from the track frame 5. A running motor is fixedly installed inside the mounting frame 7. The shaft of the running motor is fixedly connected to the top outer wall of the shovel drill 8. The quick installation unit includes a drill bit 10, a locking block 12, a connecting block 13, and a rack 15. The bottom outer wall of the shovel drill 8 has an installation groove 9. The outer wall of the drill bit 10 is movably connected to the inner wall of the installation groove 9. Both sides of the outer wall of the drill bit 10 have locking grooves 11. The connecting block 13 The outer wall of the jack and the inner wall of the slot 11 are movably connected. One side of the outer wall of the jack block 12 is fixedly connected to one side of the outer wall of the connecting block 13. The outer wall of the jack block 12 is movably connected to the inner wall of the slot 11. The inner wall of the mounting groove 9 is provided with a slot 16. The outer wall of the jack block 12 is movably connected to the inner wall of the slot 16. The outer wall of the shovel drill 8 is provided with a surrounding chip removal groove 42. The two slots 11 are parallel to the two outer walls of the drill bit 10 and do not intersect. The two slots 11 have a 45° downward inclination angle. The position of the slot 11 corresponds to the position of the slot 16.

[0037] In this invention, the horizontal track 4 facilitates the lateral displacement of the track frame 5, and the vertical track 6 facilitates the lateral displacement of the track frame 5, thereby enabling the adjustment of different processing positions and processing heights. By displacing the locking block 12, the locking blocks 12 on both sides of the drill bit 10 can be completely inserted into the locking slot 11. At this time, the drill bit 10 is locked into the mounting slot 9 at the bottom of the shovel drill 8. When the drill bit 10 and the shovel drill 8 are completely in contact, the slots of the locking slot 11 and the locking slot 2 16 will be completely aligned. At this time, due to the principle of gravity, the locking block 12 will naturally slide from the locking slot 11 to between the locking slot 11 and the locking slot 2 16, causing the drill bit 10 to be locked and completely fixed on the inner wall of the mounting slot 9. The installation can be completed simply by aligning the drill bit 10 with the mounting slot 9 and inserting it directly. The wind turbine gear ring 17 is then processed. This device solves the problem of inconvenient and timely replacement and installation of drill bits in existing shovel drills, allowing for quick and convenient replacement of processing drill bits. Example

[0038] See attached document Figures 1 to 13Based on Embodiment 2, the dispensing unit includes a placement frame 18, a motor 19, a turntable 20, multiple placement plates 21, a support block 22, a threaded rod 23, and an anti-detachment block 24. The bottom outer wall of the placement frame 18 is fixedly connected to the top outer wall of the machine tool 2, and the top outer wall of the motor 19 is fixedly connected to the top outer wall of the placement frame 18. The placement frame 18 is located on one side of the outer wall of the wind turbine gear ring 17, and the turntable 20 is located on the top outer wall of the placement frame 18. The top outer wall of the placement frame 18 has a shaft hole that communicates with the inner wall. The shaft of the motor 19 passes through the shaft hole and is fixedly connected to the bottom outer wall of the turntable 20. Multiple placement plates 21 are evenly distributed on the top outer wall of the turntable 20, and the bottom outer wall of the threaded rod 23 is fixedly connected to the placement plate. The top outer wall of the placement plate 21 is rotatably connected, the bottom outer wall of the anti-detachment block 24 is fixedly connected to the top outer wall of the threaded rod 23, the support block 22 is located on the top outer wall of the placement plate 21, and threaded holes are opened on both sides of the outer wall of the support block 22. The inner wall of the threaded hole is threadedly connected to the outer wall of the threaded rod 23. The top outer wall of the support block 22 is fixedly opened with a groove 25 corresponding to the drill bit 10. The quick disassembly unit includes a connecting frame 26, a slider 28, an anti-detachment strip 29, an extension frame 30, an extension plate 31, two gears 32, two wheel discs 33, a second motor 34, a belt 43, and a limit baffle 36. The connecting frame 26 is fixedly connected to one side outer wall of the support block 22. The top outer wall of the connecting frame 26 is opened with a groove 27, and the bottom of the slider 28 is... The outer wall and the inner wall of the slide 27 are movably connected. The anti-detachment strip 29 is fixedly connected to the two outer walls of the slider 28. The outer wall of the anti-detachment strip 29 is slidably connected to the inside of the slide 27. The extension frame 30 is located inside the slider 28. The two outer walls of the extension frame 30 are fixedly connected to the inner wall of the slider 28 through the extension plate 31. The two gears 32 are rotatably connected to the outer walls of both ends of the extension frame 30. The second motor 34 is fixedly connected to the outer wall of one end of the extension frame 30. The shaft of the second motor 34 passes through the extension frame 30 and is fixedly connected to the outer wall of the gear 32. The outer walls of the two wheel discs 33 are fixedly connected to the outer walls of the two gears 32. The outer wall of the belt 43 is rotatably connected to the outer walls of the two wheel discs 33. The bottom outer wall of the limiting baffle 36 is... The upper outer wall of the placement plate 21 is fixedly connected to the limit baffle 36. A limit groove 37 is opened on one side of the outer wall of the limit baffle 36. A locking hole is opened on the outer wall of the slider 28. One end of the outer wall of the motor 24 passes through the locking hole and is movably connected to the inner wall of the limit groove 37. Both sides of the outer wall of the drill bit 10 are provided with unloading grooves 35, which are connected to the locking groove 11. The locking block 12 is provided with a toothed groove 14. A rack 15 is fixed or connected to the inner wall of the toothed groove 14. The outer wall of one of the gears 32 is movably meshed with the outer wall of the rack 15. The turntable 20 is provided with multiple quick disassembly units. Each quick disassembly unit is divided into two parallel and symmetrical groups, located on the outer walls of both sides of the support block 22. The horizontal inclination angle of the limit groove 37 is greater than 45°.

[0039] The wind turbine gear ring 17 is pushed to the bottom of the shovel drill 8 for processing by the electrically controlled moving machine tool 2. After processing, the machine tool 2 moves the wind turbine gear ring 17 out, making it convenient for the staff to remove the processed wind turbine gear ring 17 to replace the next processing part. At this time, the turntable 20 on the placement frame 18 will be directly below the shovel drill 8. When it is necessary to change to a different size drill bit 10, simply move the shovel drill 8, which is aligned with the support block 22, down so that the drill bit 10 is completely inserted into the support groove 25. At this time, the outlet of the slider 28 will be directly opposite the unloading groove 35 on the drill bit 10. The drill bit 10 continues to press down, and the pressure will drive the support block 22 down. The support block 22 will drive all the devices on the connecting frame 26 down together. Due to the setting of the downward tilting limit groove 37, the slider 28 will move down along with the limit groove 37 and the slide groove 25. Under the clamping force of 7, it moves forward until it reaches the unloading groove 35. When the support block 22 is fully pressed down, the gear 32 will abut against the outer wall of the rack 15. At this time, the start motor 2 34 drives the gear 32 to rotate through the belt 43. The rotation of the gear 32 causes the chuck block 12 to slide into the slot 1 11 until the chuck block 12 is completely disengaged from the slot 2 16. At this time, the drill bit 10 has lost its connection with the shovel drill 8. The shovel drill 8 moves directly upward. The start motor 1 19 drives the turntable 20 to rotate, moving the drill bit 10 that needs to be replaced to directly below the shovel drill 8 for replacement. This device achieves the effect of quick disassembly and quick replacement by simply moving the drill bit 10 downward. It further solves the problem of inconvenient and timely replacement of drill bits in existing shovel drills, and allows for quick and convenient replacement of processing drill bits. Example

[0040] See attached document Figures 1 to 13 Based on Embodiment 2, this embodiment adds a chip-prevention unit:

[0041] The chip-proof unit includes a protective plate 39. The inner walls on both sides of the entrance of the unloading trough 35 are provided with protective grooves 38. The protective plate 39 is divided into two. The outer walls of the two protective plates 39 are movably connected to the inner walls of the two protective plates 39 respectively. The protective groove 38 is a groove that extends obliquely backward at a 45° angle and obliquely downward at a 30° angle. The shape of the outer wall of the protective plate 39 corresponds to the shape of the inner wall of the protective groove 38.

[0042] Since the drill bit 10 is equipped with an unloading groove 35, iron filings may splash into the unloading groove 35 during processing. In this invention, two downward-inclined protective plates 39 are provided. When the drill bit 10 rotates at high speed with the shovel drill 8, the centrifugal force of rotation will drive the two protective plates 39 outward along with the protective groove 38. Since they move at an inclined angle, when the two protective plates 39 reach the unloading groove 35, they will collide with each other and block each other's path, thus completely blocking the entrance of the unloading groove 35. The physical obstruction of the protective plates 39, combined with the high-speed centrifugal force, prevents iron filings from entering the unloading groove 35. When processing is completed, the shovel drill 8 stops rotating, and the protective plates 39 lose the high-speed centrifugal force and will slide back into the protective groove 38 under their own gravity, thus reopening the unloading groove 35. This facilitates the quick replacement and installation of the drill bit 10, further solving the problem of inconvenient and timely replacement and installation of the drill bit in existing processing shovel drills, and allowing for quick and convenient replacement of the processing drill bit. Example

[0043] See attached document Figures 1 to 13 Based on Embodiment 3, this embodiment adds an anti-friction unit:

[0044] The anti-friction unit includes pulley 41 and pulley 45. A cavity 40 is provided on the bottom outer wall of the protective plate 39. The outer wall of pulley 41 is rotatably connected to the inner wall of cavity 40. A cavity 44 is provided on one side outer wall of the protective plate 39. The outer wall of pulley 45 is rotatably connected to the inner wall of cavity 44.

[0045] By installing pulley 41 and pulley 45, the frictional force of the protective plate 39 in the groove 38 can be reduced, which can further prevent the protective plate 39 from getting stuck in the groove 38, and close the entrance of the unloading groove 35 more quickly and smoothly. This further solves the problem that the drill bit is inconvenient to replace and install in time in the existing processing drill, and the processing drill bit can be replaced quickly and conveniently. Example

[0046] Please see Figures 1 to 13 The present invention provides a method for using a drilling unit, which includes a wind turbine gear ring drilling bit as described in any one of the above embodiments one to four.

[0047] Step 1: By opening the horizontal track 4, the horizontal displacement of the track frame 5 is facilitated. By installing the track frame 5, the horizontal displacement of the vertical track 6 is facilitated, thereby completing the adjustment of different processing positions and processing heights. By displacing the locking block 12, the locking blocks 12 on both sides of the drill bit 10 can be completely inserted into the first slot 11. At this time, the drill bit 10 is locked into the mounting groove 9 at the bottom of the shovel drill 8. When the drill bit 10 and the shovel drill 8 are completely in contact, the slots of the first slot 11 and the second slot 16 will be completely aligned. At this time, due to the principle of gravity, the locking block 12 will naturally slide from the first slot 11 to between the first slot 11 and the second slot 16, causing the drill bit 10 to be locked in place on the inner wall of the mounting groove 9. The installation can be completed by simply aligning the drill bit 10 with the mounting groove 9 and inserting it directly. The wind turbine gear ring 17 is then processed. This device solves the problem of the difficulty in quickly replacing and installing the shovel drill bit.

[0048] Step Two:

[0049] The wind turbine gear ring 17 is pushed to the bottom of the shovel drill 8 by the electrically controlled moving machine tool 2 for processing. After processing, the machine tool 2 moves the wind turbine gear ring 17 out, making it convenient for the operator to remove the processed wind turbine gear ring 17 to replace the next processing part. At this time, the turntable 20 on the placement frame 18 will be directly below the shovel drill 8. When it is necessary to change to a different size drill bit 10, simply move the shovel drill 8, which is aligned with the support block 22, downward so that the drill bit 10 is completely inserted into the support groove 25. At this time, the outlet of the slider 28 will be directly aligned with the unloading groove 35 on the drill bit 10. The drill bit 10 continues to press down, and the pressure will drive the support block 22 to move down. The support block 22 will drive all the devices on the connecting frame 26 to move down together. Due to the setting of the downward tilting limit groove 37, the guide As the slider 28 moves downward, it moves forward under the clamping and coercion of the limiting groove 37 and the sliding groove 27 until it extends into the unloading groove 35. When the support block 22 is fully pressed down, the gear 32 will abut against the outer wall of the rack 15. At this time, the starter motor 34 drives the gear 32 to rotate through the belt 43. The rotation of the gear 32 causes the locking block 12 to slide into the locking groove 11 until the locking block 12 is completely disengaged from the locking groove 16. At this time, the drill bit 10 has lost its connection with the shovel drill 8. The shovel drill 8 moves directly upward. The starter motor 19 drives the turntable 20 to rotate, moving the drill bit 10 that needs to be replaced directly below the shovel drill 8 for replacement. This device achieves the effect of quick disassembly and quick replacement by simply moving the drill bit 10 downward.

[0050] Step 3: In this invention, two downward-inclined protective plates 39 are provided. When the drill bit 10 rotates at high speed with the shovel drill 8, the centrifugal force of rotation will cause the two protective plates 39 to detach outward with the groove 38. Since they move at an inclined angle, when the two protective plates 39 reach the unloading groove 35, they will collide with each other and block each other's path, thus completely blocking the entrance of the unloading groove 35. The physical obstruction of the protective plates 39, combined with the high-speed centrifugal force, prevents iron filings from entering the unloading groove 35. After processing is completed, the shovel drill 8 stops rotating, and the protective plates 39 lose the high-speed centrifugal force and will slide back into the groove 38 under their own weight, thus reopening the unloading groove 35. This facilitates the quick replacement and installation of the drill bit 10. By installing pulley 1 41 and pulley 2 45, the friction of the protective plates 39 in the groove 38 can be reduced, which can further prevent the protective plates 39 from getting stuck in the groove 38 and close the entrance of the unloading groove 35 more quickly and smoothly.

[0051] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. A drill bit for drilling wind turbine gear rings, comprising a base plate (1), wherein a machine tool (2) is electrically slidably connected to the top outer wall of the base plate (1), a wind turbine gear ring (17) is placed on the top outer wall of the machine tool (2), a gantry frame (3) is provided on the top outer wall of the base plate (1), the bottom of the inner walls on both sides of the gantry frame (3) is fixedly connected to the outer walls on both sides of the base plate (1), a processing mechanism is provided on the outer wall of the gantry frame (3), and a replacement mechanism is provided on the top outer wall of the machine tool (2), characterized in that: The processing mechanism includes a processing adjustment unit and a quick installation unit. The processing adjustment unit is located on one side of the outer wall of the gantry (3), and the quick installation unit is located at the bottom of the processing adjustment unit. The replacement mechanism includes an adjustment unit and a quick disassembly unit. The adjustment unit is located on the top outer wall of the machine tool (2), and the quick disassembly unit is located on the top outer wall of the adjustment unit. The quick installation unit includes a drill bit (10), a locking block (12), a connecting block (13), and a rack (15). The bottom outer wall of the shovel drill (8) is provided with an installation groove (9). The outer wall of the drill bit (10) is movably connected to the inner wall of the installation groove (9). The outer walls on both sides of the drill bit (10) are provided with a locking groove one (11). The outer wall of the connecting block (13) is movably locked to the inner wall of the locking groove one (11). The outer wall on one side of the locking block (12) is fixedly connected to the outer wall on one side of the connecting block (13). The outer wall of the locking block (12) is movably connected to the inner wall of the locking groove one (11). The inner wall of the installation groove (9) is provided with a locking groove two (16). The outer wall of the locking block (12) is movably connected to the inner wall of the locking groove two (16). The outer wall of the shovel drill (8) is provided with a surrounding chip removal groove (42). The two side slots (11) are parallel to the two side outer walls of the drill bit (10) and do not intersect. The two side slots (11) have a 45° downward inclination angle. The position of the slots (11) corresponds to the position of the slots (16). The allocation unit includes a placement frame (18), a motor (19), a turntable (20), multiple placement plates (21), a support block (22), a threaded rod (23), and an anti-detachment block (24). The bottom outer wall of the placement frame (18) is fixedly connected to the top outer wall of the machine tool (2). The top outer wall of the motor (19) is fixedly connected to the top outer wall of the placement frame (18). The placement frame (18) is located on one side of the outer wall of the wind turbine gear ring (17). The turntable (20) is located on the top outer wall of the placement frame (18). The top outer wall of the placement frame (18) has a shaft hole that communicates with the inner wall. The shaft of the motor (19) is... The shaft hole is fixedly connected to the bottom outer wall of the turntable (20). Multiple placement plates (21) are evenly distributed on the top outer wall of the turntable (20). The bottom outer wall of the threaded rod (23) is rotatably connected to the top outer wall of the placement plate (21). The bottom outer wall of the anti-detachment block (24) is fixedly connected to the top outer wall of the threaded rod (23). The support block (22) is located on the top outer wall of the placement plate (21). Threaded holes are opened on both sides of the support block (22). The inner wall of the threaded hole is threadedly connected to the outer wall of the threaded rod (23). The top outer wall of the support block (22) is fixedly provided with a support groove (25) corresponding to the drill bit (10). The quick-release unit includes a connecting frame (26), a slider (28), an anti-detachment strip (29), an extension frame (30), an extension plate (31), two gears (32), two wheel discs (33), a second motor (34), a belt (43), and a limiting baffle (36). The connecting frame (26) is fixedly connected to one side of the outer wall of the support block (22). The top outer wall of the connecting frame (26) is provided with a groove (27). The bottom outer wall of the slider (28) and the inner wall of the groove (27) are movable. The anti-detachment strip (29) is fixedly connected to the outer walls of both sides of the slider (28). The outer wall of the anti-detachment strip (29) is slidably connected to the inside of the slide groove (27). The extension frame (30) is located inside the slider (28). The outer walls of both sides of the extension frame (30) are fixedly connected to the inner wall of the slider (28) through the extension plate (31). The two gears (32) are rotatably connected to the outer walls of both ends of the extension frame (30). A motor is fixedly connected to the outer wall of one end of the extension frame (30). The second (34) motor shaft passes through the extension frame (30) and is fixedly connected to the outer wall of the gear (32). The outer walls of the two wheel discs (33) are fixedly connected to the outer walls of the two gears (32) respectively. The outer wall of the belt (43) is rotatably connected to the outer walls of the two wheel discs (33). The bottom outer wall of the limiting baffle (36) and the top outer wall of the placement plate (21) are fixedly connected. A limiting groove (37) is opened on one side of the outer wall of the limiting baffle (36). The slider (28) has a clasp hole on its outer wall. The outer wall of one end of the motor (34) passes through the clasp hole and is movably connected to the inner wall of the limiting groove (37). The outer walls of both sides of the drill bit (10) have unloading grooves (35). The unloading grooves (35) are connected to the clasp groove (11). The clasp block (12) has a tooth groove (14). The inner wall of the tooth groove (14) is fixed or connected to a rack (15). The outer wall of one of the gears (32) is movably meshed with the outer wall of the rack (15). The turntable (20) is provided with multiple quick disassembly units. Each quick disassembly unit is divided into two parallel and symmetrical groups, located on the outer walls of both sides of the support block (22). The horizontal tilt angle of the limiting groove (37) is greater than 45°.

2. The drill bit for drilling wind turbine gear rings according to claim 1, characterized in that: The quick installation unit includes a track frame (5), a vertical track (6), an installation frame (7), and a shovel drill (8). A horizontal track (4) is provided on one side of the outer wall of the gantry frame (3). The outer wall of one side of the track frame (5) is electrically slidably connected to the inner wall of the horizontal track (4). Sliding grooves are provided on both sides of the outer wall of the vertical track (6). The outer wall of one side of the track frame (5) is electrically slidably connected to one side of the sliding groove of the vertical track (6). The outer wall of one side of the installation frame (7) is electrically slidably connected to the sliding groove of the vertical track (6) away from the track frame (5). A running motor is fixedly installed inside the installation frame (7). The shaft of the running motor is fixedly connected to the top outer wall of the shovel drill (8).

3. A drilling unit, characterized in that: The invention includes a drill bit for drilling wind turbine gear rings as described in any one of claims 1-2.

Citation Information

Patent Citations

  • Drilling device of digital controlled lathe

    CN107234273A