一种大曲率壁板口框结构的预应力喷丸成形工装及方法

By designing prestressed shot peening forming fixtures and using a zoned shot peening method, the forming problem of large curvature wall panel frame structures was solved, achieving high-precision protection and effective forming, eliminating spherical deformation, and ensuring the reliability of prestress application.

CN118357863BActive Publication Date: 2026-07-17AVIC XIAN AIRCRAFT IND GRP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
AVIC XIAN AIRCRAFT IND GRP CO LTD
Filing Date
2024-04-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies in the prestressed shot peening process of large curvature wall panel frame structures have the following risks: high coverage of the thickened area, discontinuous shape of the web area, difficulty in eliminating spherical deformation, and edge damage. Moreover, existing protection methods cannot simultaneously guarantee high precision and high reliability.

Method used

A prestressed shot peening forming fixture was designed, including a fixture protective layer, a wall panel protective layer, a pre-bending gap filling layer, and a frame filling layer. By partitioning shot peening forming and optimizing shot peening parameters, combined with a three-point clamping method, the protection and forming of the wall panel can be achieved.

Benefits of technology

It achieves high-precision and reliable protection, avoids problems such as high coverage of the thickened area and discontinuity in the shape of the web area, eliminates spherical deformation, does not affect the application of prestress, and is easy to operate and reusable.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种大曲率壁板口框结构的预应力喷丸成形工装及方法,工装包括:工装保护层、覆盖在壁板口框上的壁板保护层、位于壁板保护层与口框棱边之间并填充其间隙的预弯间隙填充层、填充在口框内和口框上部的下陷内的口框填充层。使用该工装成形时设计喷丸区域及工艺参数,对壁板口框结构各区域分区依次进行喷丸成形,保证口框结构的弦向外形曲率,避免了口框腹板区和加厚区的外形不连续问题。在预应力状态下对口框腹板区域宽度两侧内表面进行喷丸成形,通过腹板外形带动口框加厚区外形,消除口框加厚区喷丸成形的球面变形,解决了口框加厚区展向喷丸成形区域窄球面变形明显难消除的问题。
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