A drinking water filling device and a filling method

CN118359163BActive Publication Date: 2026-10-16DONGGUAN RUNTONG LIGHT IND MASCH CO LTD
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Patent Information

Application Number
CN202410590245.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2026-10-16
Estimated Expiration
2044-05-13

AI Technical Summary

Technical Problem

现有的传统灌装设备采用的是大型机械手,结构复杂、成本大,占用空间大,效率低,只适合大批量生产,不适合多规格、多种类生产,转换非常麻烦、耗时长

Benefits of technology

[0015]Compared with existing technologies, this invention employs a cap input mechanism that transports caps to a cap-adding mechanism via a cap conveying mechanism. An input conveyor line transports barrels or bottles to the loading station. A first flipping mechanism flips the barrels or bottles 180 degrees, a disinfection mechanism disinfects them, a shifting mechanism moves them to the cleaning station, and a cleaning mechanism cleans them. A second flipping mechanism flips the barrels or bottles 180 degrees, and an output conveyor line transports them to the filling station. The filling mechanism fills the bottles, and the output conveyor line transports them to the cap-adding station. The cap-adding mechanism adds the caps, and the output conveyor line transports them to the screw-on station. The screw-on mechanism tightens the caps, and the output conveyor line outputs the contents. This invention also provides a drinking water bottling method. This invention has a simple structure, high efficiency, small footprint, and low cost. It is suitable for producing various types and specifications of products, and conversion is very simple, convenient, and quick.

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Abstract

The application provides a kind of drinking water filling equipment and filling method, including cover input mechanism, cover conveying mechanism, cover upper mechanism, screw cover mechanism, first turnover mechanism, sterilization mechanism, cleaning mechanism, displacement mechanism, second turnover mechanism, filling mechanism, input conveying line, output conveying line;Cover input mechanism transports cover to cover upper mechanism through cover conveying mechanism, input conveying line transports bucket or bottle to feeding station, first turnover mechanism overturns bucket or bottle 180 degrees, sterilization mechanism sterilizes, displacement mechanism moves to cleaning station, cleaning mechanism cleans, second turnover mechanism overturns bucket or bottle 180 degrees, output conveying line transports to filling station, filling mechanism fills, output conveying line transports to cover upper station, cover upper mechanism covers, output conveying line transports to screw cover station, screw cover mechanism tightens cover, and output conveying line outputs outward.The application has simple structure, high efficiency, small space occupation, low cost, is suitable for various kinds, multi-specification production, conversion is very simple, convenient and fast.
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Description

Technical Field

[0001] This invention relates to the field of filling equipment technology, and in particular to a drinking water filling equipment and filling method. Background Technology

[0002] Water is a major component of body fluids and an essential substance for the formation of cells, tissue fluid, and blood plasma. As the medium for all chemical reactions within the body, water serves as a platform for the transport of various nutrients and substances. Filling drinking water into barrels requires filling equipment. Existing traditional filling equipment uses large robotic arms, which are complex in structure, costly, space-consuming, and inefficient. They are only suitable for mass production and not for multi-specification, multi-variety production; conversion is also very troublesome and time-consuming.

[0003] Therefore, there is a need to provide a drinking water bottling device to address the shortcomings of existing technologies. Summary of the Invention

[0004] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is to provide a drinking water filling equipment that is simple in structure, highly efficient, occupies little space, is low in cost, is suitable for the production of various types and specifications, and is very simple, convenient and quick to convert.

[0005] To address the aforementioned technical problems, this invention provides a drinking water bottling equipment, comprising a cap input mechanism mounted on a base frame, a cap conveying mechanism mounted on a frame, a cap feeding mechanism mounted on the cap conveying mechanism, a cap screwing mechanism located behind the cap feeding mechanism and mounted on the frame, and a first flipping mechanism, a disinfection mechanism, a cleaning mechanism, a shifting mechanism, a second flipping mechanism, a filling mechanism, an input conveyor line, and an output conveyor line, all respectively mounted on the frame. The cap input mechanism inputs caps, which are then conveyed to the cap feeding mechanism via the cap conveying mechanism. Bottles or barrels are conveyed to the loading station via the input conveyor line. The first flipping mechanism... The buckets or bottles at the material handling station are rotated 180 degrees to the disinfection station, where the disinfection mechanism disinfects them. The shifting mechanism moves the buckets or bottles to the cleaning station, where the cleaning mechanism cleans them. The second rotating mechanism rotates the buckets or bottles at the cleaning station 180 degrees to the conveying station on the output conveyor line. The output conveyor line conveys the buckets or bottles to the filling station, where the filling mechanism fills them. The output conveyor line conveys the buckets or bottles to the capping station, where the capping mechanism puts the caps on them. The output conveyor line conveys the buckets or bottles to the screw-on capping station, where the screw-on capping mechanism tightens the caps. The output conveyor line then outputs the buckets or bottles outwards.

[0006] A further improvement of the present invention is that the cap input mechanism includes an automatic lifting machine mounted on a base frame and a conversion mechanism mounted on the automatic lifting machine. The automatic lifting machine operates to automatically output the caps to the conversion mechanism in accordance with the requirements. The caps are then converted by the conversion mechanism and transported to the conveying track.

[0007] A further improvement of the present invention is that the capping mechanism includes a cap-hanging device and a cap-pressing device respectively installed on the cap conveying mechanism. The barrel or bottle is capped by the cap-hanging device and then capped by the cap-pressing device to complete the capping work.

[0008] A further improvement of the present invention is that the capping mechanism includes a clamping and positioning device, a first lifting device, and a capping device mounted on the first lifting device, respectively. The clamping and positioning device clamps and positions the barrel or bottle, and the first lifting device drives the capping device to descend, thereby tightening the cap on the barrel or bottle.

[0009] A further improvement of the present invention is that the first flipping mechanism includes a first lifting module mounted on a frame, a flipping module mounted on the first lifting module, and a first clamping module mounted on the flipping module. The first lifting module drives the flipping module and the first clamping module to lift and lower, and the first clamping module clamps the barrel or bottle.

[0010] A further improvement of the present invention is that the shifting mechanism includes a shifting device mounted on a frame, a second lifting module mounted on the shifting device, and a second clamping module mounted on the second lifting module. The shifting device drives the second lifting module and the second clamping module to translate, the second lifting module drives the second clamping module to lift, and the second clamping module clamps the barrel or bottle.

[0011] A further improvement of the present invention is that the filling mechanism includes a second lifting device and a filling device respectively mounted on the frame, and a clamping device mounted on the second lifting device. The second lifting device drives the clamping device to lift and lower, the clamping device clamps the barrel or bottle, and the filling device fills the barrel or bottle.

[0012] This invention provides a drinking water bottling method, comprising: S1. The cap input mechanism arranges the caps sequentially and inputs them into the cap conveying mechanism in turn; S2. The cover conveyor mechanism conveys the cover to the upper cover mechanism; S3. Input conveyor line transports barrels or bottles to the loading station; S4. The first flipping mechanism flips the buckets or bottles on the loading station 180 degrees to the disinfection station; S5. The disinfection facility disinfects the barrels or bottles; S6. The shifting mechanism then moves the bucket or bottle to the cleaning station; S7. The cleaning unit cleans the barrels or bottles; S8. The second flipping mechanism first clamps the bucket or bottle on the cleaning station, the shifting mechanism resets and moves to the disinfection station, and the second flipping mechanism flips the bucket or bottle 180 degrees to the conveying station on the output conveyor line; S9. Output conveyor line transports barrels or bottles to the filling station; S10. The filling mechanism fills barrels or bottles; S11. The output conveyor line then transports the barrels or bottles to the capping station; S12. The capping mechanism puts the cap on the bucket or bottle; S13. The output conveyor line continues to transport the barrels or bottles to the capping station; S14. The capping mechanism tightens the cap on the barrel or bottle, and the output conveyor line then outputs the barrel or bottle outward.

[0013] A further improvement of the present invention is that S9 includes: S91. The second flipping mechanism first clamps the bucket or bottle on the cleaning station; S92. The variable pitch module reset drive the second clamping plate to loosen the barrel or bottle; S93. The lifting motor resets and drives the second clamping plate to reset; S94. The rodless cylinder resets and drives the second clamping plate to move from the cleaning station to the disinfection station. S95. The second flipping mechanism flips the cleaned buckets or bottles 180 degrees to the conveying station on the output conveyor line.

[0014] A further improvement of the present invention is that S11 includes: S111. The fiber optic sensor transmits the sensing signal to the control system, and the control system outputs the control signal to the third electric slide, the clamping cylinder, the first pneumatic diaphragm valve, and the second pneumatic diaphragm valve. S112. The third electric slide table drives the second gripper to descend to the set position; S113. The clamping cylinder drives the second gripper to clamp the barrel or bottle; S114. The first pneumatic diaphragm valve opens the main pipeline to start filling. When the water reaches 80% of the barrel or bottle, the first pneumatic diaphragm valve resets and closes the main pipeline to stop filling. S115. The second pneumatic diaphragm valve opens the auxiliary pipeline to start filling. When the water is full, the second pneumatic diaphragm valve resets and closes the auxiliary pipeline, and the filling is completed. S116. The clamping cylinder resets and drives the second clamp to release the bucket or bottle; S117. The third electric slide resets and drives the second gripper to reset.

[0015] Compared with existing technologies, this invention employs a cap input mechanism that transports caps to a cap-adding mechanism via a cap conveying mechanism. An input conveyor line transports barrels or bottles to the loading station. A first flipping mechanism flips the barrels or bottles 180 degrees, a disinfection mechanism disinfects them, a shifting mechanism moves them to the cleaning station, and a cleaning mechanism cleans them. A second flipping mechanism flips the barrels or bottles 180 degrees, and an output conveyor line transports them to the filling station. The filling mechanism fills the bottles, and the output conveyor line transports them to the cap-adding station. The cap-adding mechanism adds the caps, and the output conveyor line transports them to the screw-on station. The screw-on mechanism tightens the caps, and the output conveyor line outputs the contents. This invention also provides a drinking water bottling method. This invention has a simple structure, high efficiency, small footprint, and low cost. It is suitable for producing various types and specifications of products, and conversion is very simple, convenient, and quick. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of Embodiment 1 of the present invention; Figure 2 This is a top view of the structure of Embodiment 1 of the present invention; Figure 3 This is a three-dimensional structural diagram of the cover input mechanism, cover conveying mechanism, and cover upper mechanism according to Embodiment 1 of the present invention; Figure 4 This is a three-dimensional structural diagram of the inlet device, the cap hanging device, and the cap pressing device according to Embodiment 1 of the present invention; Figure 5 This is a three-dimensional structural diagram of the conversion device according to Embodiment 1 of the present invention; Figure 6 yes Figure 5 Schematic diagram of the three-dimensional unfolded structure; Figure 7 This is a three-dimensional structural diagram of the cover hanging device according to Embodiment 1 of the present invention; Figure 8 This is a three-dimensional structural diagram of the capping device according to Embodiment 1 of the present invention; Figure 9 yes Figure 4 Schematic diagram of the three-dimensional unfolded structure; Figure 10 This is a three-dimensional structural diagram of the import module, the cap hanging device, and the cap pressing device according to Embodiment 1 of the present invention; Figure 11 yes Figure 10 Schematic diagram of the three-dimensional unfolded structure; Figure 12 This is a schematic diagram of the upper cover in operation according to Embodiment 1 of the present invention; Figure 13 This is a schematic diagram of the three-dimensional unfolding structure of the upper guide module according to Embodiment 1 of the present invention; Figure 14 This is a schematic diagram of the three-dimensional unfolded structure of the lower guide module according to Embodiment 1 of the present invention; Figure 15This is a schematic diagram of the three-dimensional unfolded structure of the import module according to Embodiment 2 of the present invention; Figure 16 This is a three-dimensional structural diagram of the first flipping mechanism, disinfection mechanism, cleaning mechanism, shifting mechanism, and second flipping mechanism according to Embodiment 1 of the present invention; Figure 17 This is a schematic diagram of the three-dimensional unfolding structure of the first flipping mechanism according to Embodiment 1 of the present invention; Figure 18 This is a schematic diagram of the three-dimensional unfolded structure of the displacement mechanism according to Embodiment 1 of the present invention; Figure 19 This is a three-dimensional structural diagram of the cap-screwing mechanism according to Embodiment 1 of the present invention; Figure 20 yes Figure 19 Schematic diagram of the three-dimensional unfolded structure; Figure 21 This is a three-dimensional structural diagram of the filling mechanism according to Embodiment 1 of the present invention; Figure 22 This is a three-dimensional structural diagram of the filling device according to Embodiment 1 of the present invention; Figure 23 yes Figure 22 Schematic diagram of the three-dimensional unfolded structure; Figure 24 This is a three-dimensional structural diagram of the second lifting device and clamping device according to Embodiment 1 of the present invention; Figure 25 yes Figure 24 Schematic diagram of the three-dimensional unfolded structure.

[0017] The names of the components in the diagram are as follows: 1—Input mechanism; 11—Automatic elevator; 12—Conversion device; 121—Discharge bottom plate; 1211—Bottom trough; 1212—Baffle; 1213—Mounting hole; 1214—First notch; 1215—Second notch; 122—Modible slider; 1221—Passage channel; 1222—Screw hole; 123—Stop bar; 124—Discharge port fixing plate; 1241—Through hole; 125—Mounting fixing plate; 2—Lid conveying mechanism; 21—Conveying track; 22—Lid disinfection device; 23—Lid cleaning device; 24—Introducing device; 241—Upper guide module; 2411—Upper guide side plate; 2412—Upper guide side bottom plate; 2413—Upper guide side panel; 242—Lower guide module; 2421—Lower guide side plate; 2422—Lower guide side bottom plate; 2423—Lower guide side panel; 243—Introducing module; 2431—Introducing side plate; 2432—Introducing side bottom plate; 2433—Introducing side panel; 2434—Packet; 244—Gap adjustment module; 2441—Adjusting block; 2442—Adjusting fixing plate; 245—Connecting module; 2451—Upper connecting plate; 2452—Lower connecting plate; 2453—L-shaped support plate; 3—Top cover mechanism; 31—Hanging cover device; 311—Left movable clamping arm; 3111—Left gripper; 3112—Left support plate; 312—Right movable clamping arm; 3121—Right gripper; 3122—Right support plate; 313—Tension spring; 32—Pressing cover device; 321—Pressing cover plate; 3211—Bent section; 3212—Straight section; 3213—Fixing section; 322—Guide plate; 323—Height adjustment module; 3231—Bolt; 3232—Nut; 3233—Screw; 4—Capping mechanism; 41—Clamping and positioning device; 411—First clamping plate; 412—Clamping and positioning cylinder; 413—Support plate; 414—Support tube; 42—First lifting device; 421—First support base; 422—First electric slide; 43—Capping device; 431—Tightening motor; 432—Motor base; 4321—Base plate; 4322—Motor plate; 4323—Rotating shaft support plate; 433—Rotating shaft; 434—Tightening head grinding wheel; 435—Coupling; 436—Tightening head fixture; 437—Capping head; 438—Central shaft; 5—First flipping mechanism; 51—First lifting module; 511—Base; 512—Second electric slide; 513—Second support seat; 52—Flipping module; 521—Flipping base plate; 522—Flipping motor; 523—Flipping motor mounting plate; 524—Flipping shaft; 525—Flipping shaft mounting seat; 53—First clamping module; 531—First gripper; 532—Finger cylinder; 533—Finger cylinder mounting plate; 6—Disinfection facility; 7—Cleaning facility; 8—Shifting mechanism; 81—Shifting device; 811—Fixed base plate; 812—Rodless cylinder; 813—Slider; 814—Guide rail; 815—Transfer base; 82—Second lifting module; 821—Lifting motor; 822—Mounting bracket; 823—Lead screw; 824—Lead nut; 825—Lifting plate; 83—Second clamping module; 831—Second clamping plate; 832—Clamping plate seat; 833—Variable pitch module; 834—Fixed plate; 9—Second flipping mechanism; 10—Filling mechanism; 101—Second lifting device; 1011—Third support base; 1012—Third electric slide; 102—Filling device; 1021—Water separator; 1022—Main filling passage; 10221—Main pipeline; 10222—Filling head; 10223—First manual diaphragm valve; 10224—First pneumatic diaphragm valve; 10225—Water retaining ring; 1023—Secondary filling passage; 10231—First tee; 10232—Second tee; 10233—Secondary pipeline; 10234—Second manual diaphragm valve; 10235—Second pneumatic diaphragm valve; 103—Clamping device; 1031—Second gripper; 1032—Clamping cylinder; 1033—Cylinder mounting plate; 20—Input conveyor line; 30—Output conveyor line; 40—Barrel or bottle; 50—Base frame; 60—Frame; 70—Lid. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0020] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this invention, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the accompanying drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0021] Implementation Method 1 like Figures 1 to 2 As shown, a drinking water bottling equipment includes a cap input mechanism 1 mounted on a base frame 50, a cap conveying mechanism 2 mounted on a frame 60, a cap-loading mechanism 3 mounted on the cap conveying mechanism 2, a cap-screwing mechanism 4 located behind the cap-loading mechanism 3 and mounted on the frame 60, and a first flipping mechanism 5, a disinfection mechanism 6, a cleaning mechanism 7, a shifting mechanism 8, a second flipping mechanism 9, a filling mechanism 10, an input conveying line 20, and an output conveying line 30, all respectively mounted on the frame 60. The drinking water bottling equipment of the present invention includes a feeding station, a disinfection station, a cleaning station, a conveying station, a filling station, a cap-loading station, and a cap-screwing station.

[0022] Specifically, such as Figure 3 , Figure 5 , Figure 6 As shown, the cap input mechanism 1 includes an automatic lifting machine 11 and a conversion device 12. The automatic lifting machine 11 automatically flips, separates, lifts, and discharges the caps 70. If caps accumulate at the outlet, excess caps flow back into the lower housing. The automatic lifting machine 11 is prior art and will not be described in detail here.

[0023] Specifically, such as Figure 3 , Figure 5 , Figure 6 As shown, the conversion device 12 includes a discharge base plate 121, a movable slider 122, a baffle 123, a discharge port fixing plate 124, and a mounting fixing plate 125. The discharge base plate 121 is U-shaped, with a bottom groove 1211 in the middle and baffles 1212 on both sides. The bottom groove 1211 of the discharge base plate 121 is also provided with three sets of mounting holes 1213 for mounting the movable slider 122. The mounting holes 1213 are round holes, and there are two mounting holes in each set. The position of each set of mounting holes 1213 corresponds to the position of the two screw holes 1222 on the movable slider 122. One side baffle 1212 of the discharge base plate 121 has a first notch 1214, and the other side baffle 1212 of the discharge base plate 121 has three second notches 1215. There is only one first notch 1214. The first notch 1214 is square, and the second notches 1215 are square. The movable slider 122 is flat. It has three passageways 1221 for the cover 70 to pass through, and two screw holes 1222. The width of the passageways 1221 is designed according to the maximum outer diameter of the cover 70, and is slightly larger than the maximum outer diameter of the cover 70; the shape of the passageways 1221 is designed according to the arrangement requirements of the covers. The baffle 123 is strip-shaped. The discharge port fixing plate 124 has three through holes 1241; the discharge port fixing plate 124 is flat, and the through holes 1241 are square through holes. The movable slider 122 is fixedly installed on the bottom groove 1211 of the discharge base plate 121 through screw holes 1222 and mounting holes 1213. The discharge port fixing plate 124 is fixedly installed on the outside of the baffle 1212 on the other side of the discharge base plate 121. The baffle strip 123 is fixedly installed on the lower part of the discharge base plate 121. The mounting fixing plate 125 is fixedly installed on one side of the discharge base plate 121 and is fixedly connected to the automatic elevator 11 through the mounting fixing plate 125. The first notch 1214 communicates with the passageway 1221. The second notch 1215 communicates with the passageway 1221. The through hole 1241 communicates with the second notch 1215. The number of through holes 1241 and the second notch 1215 is the same, both being 3.

[0024] Specifically, such as Figures 3-4 , Figures 9-15 As shown, the lid conveying mechanism 2 includes three sets of conveying tracks 21, a lid disinfection device 22, a lid cleaning device 23, and three sets of guiding devices 24. The three sets of conveying tracks 21 consist of six guide rods: two at the top and two at the bottom, and one on each side, forming a space capable of accommodating the sliding of the lid 70. The size of this space is designed according to the maximum outer diameter of the lid, and comes in three different sizes. The conveying tracks 21 are connected to the outlet of the conversion device 12. The conveying tracks 21 are existing technology and will not be described in detail here.

[0025] Specifically, such as Figures 3-4 , Figures 9-15 As shown, the lid disinfection device 22 and the lid cleaning device 23 are housed in a single large casing, divided into two parts: a front part for disinfection and a rear part for cleaning. The lid disinfection device 22 uses disinfectant water. Inside the casing, the front disinfection section has a pipe with a row of 45° upward-angled connectors. The disinfectant water is sprayed at a 45° angle along these connectors, not only disinfecting the lids 70 but also propelling them along the conveyor track 21 by the impact of the water jet. The lid cleaning device 23 uses cleaning water. Inside the casing, the rear cleaning section has a pipe with a row of 45° upward-angled connectors. The cleaning water is sprayed at a 45° angle along these connectors, not only cleaning the lids 70 but also propelling them along the conveyor track by the impact of the water jet. The lid cleaning device 23 has a water receiving tray at its outlet, and a water outlet below the water receiving tray. A small amount of water remaining on the lids 70 exiting the lid cleaning device 23 will drip onto the water receiving tray and then flow out through the water outlet. The lid disinfection device 22 and the lid cleaning device 23 are existing technologies and will not be described in detail here.

[0026] Specifically, such as Figures 3-4 , Figures 9-15As shown, the inlet device 24 includes an upper guide module 241, a lower guide module 242, an inlet module 243, a spacing adjustment module 244, and a connecting module 245. The upper guide module 241 includes two upper guide side plates 2411, two upper guide side bottom plates 2412, and two upper guide side panels 2413. The two upper guide side bottom plates 2412 are located directly below the two upper guide side panels 2413. The spacing between the two upper guide side bottom plates 2412 and the two upper guide side panels 2413 is slightly greater than the thickness of the cover 70. The two upper guide side plates 2411 are located on both sides of the two upper guide side bottom plates 2412. The spacing between the two upper guide side plates 2411 is equal to the spacing between the two inlet side plates 2431. The lower guide module 242 includes two lower guide side plates 2421, two lower guide side bottom plates 2422, and two lower guide side panels 2423. The two lower guide side bottom plates 2422 are located directly below the two lower guide side panels 2423. The distance between the two lower guide side bottom plates 2422 and the two lower guide side panels 2423 is slightly greater than the thickness of the cover 70. The two lower guide side plates 2421 are located on both sides of the two lower guide side bottom plates 2422. The distance between the two lower guide side plates 2421 is equal to the distance between the two guide side plates 2431. The import module 243 includes two import side plates 2431, two import side bottom plates 2432, two import side panel plates 2433, and a support plate 2434. The two import side bottom plates 2432 are located directly below the two import side panel plates 2433. The distance between the two import side bottom plates 2432 and the two import side panel plates 2433 is slightly greater than the thickness of the cap 70. The two import side plates 2431 are respectively located on both sides of the import side bottom plates 2432. The distance between the two import side plates 2431 is greater than the maximum outer diameter of the mouth of the barrel or bottle 40. The two import side bottom plates 2432 and the two import side panel plates 2433 are fixedly connected to the two import side plates 2431 by bolts, studs, screws, or threaded rods. The rear of the inlet side plate 2431 is provided with a support section, below which is a cavity. The support section is elongated and its height is less than half the height of the inlet side plate 2431. The support section has a support surface, which is parallel to the plane below the rear of the inlet side bottom plate 2432. The support surface of the support section is used to support the guide plate 322 of the capping device 32. The inlet side plate 2431, the inlet side bottom plate 2432, and the inlet side panel 2433 are all arc-shaped. The total length of the inlet side panel 2433 is 10-50mm longer than the total length of the inlet side bottom plate 2432. The rear of the inlet side bottom plate 2432 has a plane parallel to the mouth of the barrel or bottle 40. The support plate 2434 is fixedly installed on the two inlet side bottom plates 2432. The support plate 2434 is aligned with the flow direction of the cap 70 of the inlet side bottom plate 2432 and is used to extend the inlet side bottom plate 2432 and support the cap 70. The front of the tray 2434 is arc-shaped, and the rear of the tray 2434 is flat. The arc at the front of the tray 2434 is the same size as the arc of the guide side base plate 2432.The rear of the tray 2434 has a partially curved section on its flat surface. The diameter of this partially curved section is smaller than the maximum outer diameter of the lid, and the partially curved section is smaller than or equal to a semicircle. The spacing adjustment module 244 includes an adjustment block 2441 and an adjustment fixing plate 2442. The adjustment block 2441 is fixedly installed under the adjustment fixing plate 2442. The upper guide module 241 is fixedly installed on the adjustment fixing plate 2442, and the lower guide module 242 is fixedly installed under the adjustment block 2441. The adjustment block 2441 has an obliquely oriented channel for the lid to pass through. The thickness of the channel is equal to the distance between the upper guide side bottom plate 2412 and the upper guide side panel 2413. The adjustment block 2441 also has a transverse through groove for accommodating the upper guide side plate 2411, the upper guide side bottom plate 2412, and the upper guide side panel 2413. The depth of the through groove is 10-35mm, and the depth of the through groove can adjust the distance between the upper guide module 241 and the lower guide module 242. The connecting module 245 includes an upper connecting plate 2451, a lower connecting plate 2452, and an L-shaped support plate 2453. A lower guide side plate 2421 is fixedly installed on the upper connecting plate 2451, and an inlet side plate 2431 is fixedly installed on the lower connecting plate 2452. Both the upper and lower connecting plates 2451 and 2452 are simultaneously fixedly installed on the L-shaped support plate 2453. The L-shaped support plate 2453 has two adjustment grooves on its side, used to adjust the positions of the lower guide module 242 and the inlet module 243 relative to the mounting equipment. Both the upper and lower connecting plates 2451 and 2452 have through holes, the width of which is equal to the distance between the two upper guide side bottom plates 2412 and the two upper guide side panel plates 2413.

[0027] Specifically, such as Figures 3-4 , Figures 7-12 , Figure 15As shown, the upper cover mechanism 3 includes three sets of cover hanging devices 31 and three sets of cover pressing devices 32. Each cover hanging device 31 includes a left movable clamping arm 311, a right movable clamping arm 312, and a tension spring 313. The left movable clamping arm 311 includes a left gripper 3111 and a left support plate 3112 perpendicularly connected to the left gripper 3111. The front of the left gripper 3111 is arc-shaped, and the rear of the left gripper 3111 is flat. The flat rear of the left gripper 3111 is rotatably connected to the left-side guide plate 2431. The left support plate 3112 is fixedly connected to the flat rear of the left gripper 3111 or is an integral structure. The left gripper 3111 forms an angle with the plane below the tail of the guide plate 2432, with the angle ranging from 15 degrees to 25 degrees; in this embodiment, it is 20 degrees. The right movable clamping arm 312 includes a right gripper 3121 and a right support plate 3122 perpendicularly connected to the right gripper 3121. The front part of the right gripper 3121 is arc-shaped, and the rear part of the right gripper 3121 is flat. The flat rear part of the right gripper 3121 is rotatably connected to the right side guide plate 2431. The right support plate 3122 is fixedly connected to the flat rear part of the right gripper 3121 or is an integral structure. The right gripper 3121 forms an angle with the plane below the tail of the guide side bottom plate 2432, and the angle is between 15 degrees and 25 degrees. In this embodiment, it is 20 degrees. The left gripper 3111 of the left movable clamping arm 311 is positioned in the cavity of the left guide side plate 2431 and is rotatably connected to the left guide side plate 2431. The right gripper 3121 of the right movable clamping arm 312 is positioned in the cavity of the right guide side plate 2431 and is rotatably connected to the right guide side plate 2431. A tension spring 313 is elastically stretched between the left movable clamping arm 311 and the right movable clamping arm 312. The tension spring 313 is elastically stretched between the left support plate 3112 and the right support plate 3122.

[0028] Specifically, such as Figures 3-4 , Figures 7-12 , Figure 15As shown, the capping device 32 includes a capping plate 321, a guide plate 322, and a height adjustment module 323. The guide plate 322 is fixedly installed on the support portion at the tail of the inlet side plate 2431. The height adjustment module 323 is fixedly installed on the guide plate 322, and the capping plate 321 is fixedly installed on the height adjustment module 323. The height adjustment module 323 is used to adjust the height of the capping plate 321. The front part of the capping plate 321 is bent upward to form a curved portion 3211, which is parallel to the arc shape of the front part of the left gripper 3111 or the arc shape of the front part of the right gripper 3121. The rear part of the capping plate 321 is a straight portion 3212, which is parallel to the support surface of the support portion. The curved portion 3211 at the front of the capping plate 321 is used to guide the cap and gradually press the cap into the mouth of the barrel or bottle 40. The curved portion 3211 at the front of the pressure plate 321 extends above the left clamp 3111 and the right clamp 3121. The guide plate 322 is a flat plate with a strip-shaped through hole in the middle. The guide plate 322 is fixedly installed on the support portion at the rear of the guide side plate 2431. The height adjustment module 323 includes two bolts 3231 and four nuts 3232. One end of the two bolts 3231 is fixedly connected to the straight portion 3212 at the rear of the pressure plate 321, and the other end of the two bolts 3231 passes through the strip-shaped through hole in the middle of the guide plate 322. The four nuts 3232 thread the two bolts 3231 onto the guide plate 322. During adjustment, the height of the pressure plate 321 can be adjusted by loosening the four nuts 3232 and adjusting the two bolts 3231 up and down.

[0029] like Figures 3 to 15 As shown, during installation, the conversion device 12 is fixedly installed on the automatic lifting machine 11. The input ends of the three sets of conveying rails 2 are respectively connected to the conversion device 12, and the output ends of the three sets of conveying rails 2 are respectively connected to the three sets of upper guide modules 241. The three sets of upper guide modules 241 are respectively connected to the lower guide modules 242 through the three sets of spacing adjustment modules 244. The rightmost lower guide module 242 is connected to the inlet module 243 that can accommodate the tallest bucket or bottle 40 through the connecting module 245. Then, the cap hanging device 31 and the cap pressing device 32 are fixedly installed at the outlet of the inlet module 243 in sequence. These mechanisms do not need to be disassembled after installation. When it is necessary to hang the caps of the second or third barrels or bottles 40 cm high, simply install the inlet module 243, which can accommodate the height of the second or third barrels or bottles 40 cm high, below the leftmost or middle lower guide module 242 via the connecting module 245, and then fix the cap hanging device 31 and the cap pressing device 32 at the outlet of the inlet module 243 in sequence; when it is necessary to hang the cap of the highest barrel or bottle 40 cm high, it can be disassembled; there are few disassembled parts, which is very convenient and quick.

[0030] Specifically, such as Figures 19 to 20As shown, the capping mechanism 4 includes two sets of clamping and positioning devices 41, a first lifting device 42, and a capping device 43. The clamping and positioning device 41 includes a first clamping plate 411, a clamping and positioning cylinder 412, a support plate 413, and two support tubes 414. The front end of the first clamping plate 411 has an arc-shaped portion that cooperates with the barrel or bottle 40 for clamping. This arc-shaped portion is less than or equal to a semicircle, and its size is determined according to the opening size of the barrel or bottle 40. The clamping and positioning cylinder 412 is a double-rod cylinder. The support plate 413 is an L-shaped plate, and the support tubes 414 are tubular. The first clamping plate 411 is fixedly mounted on the output shaft of the clamping and positioning cylinder 412, the clamping and positioning cylinder 412 is fixedly mounted on the support plate 413, the support plate 413 is fixedly mounted on the support tubes 414, and the support tubes 414 are fixedly mounted on the frame 60 using pipe clamps.

[0031] Specifically, such as Figures 19 to 20 As shown, the first lifting device 42 includes a first support base 421 and a first electric slide 422; the first support base 421 is L-shaped, and the first electric slide 422 is driven by a stepper motor. The first support base 421 is fixedly installed on the frame 60, and the first electric slide 422 is fixedly installed on the first support base 421. The capping device 43 includes a tightening motor 431, a motor base 432, a rotating shaft 433, a tightening head grinding wheel 434, a coupling 435, a tightening head fixture 436, a capping head 437, and a central shaft 438; the tightening motor 431 is a servo motor. The motor base 432 includes a base plate 4321, a motor plate 4322, and two rotating shaft support plates 4323. The motor plate 4322 and the two rotating shaft support plates 4323 are respectively fixedly installed on the base plate 4321, and the base plate 4321 is fixedly installed on the slide of the first electric slide 422. The tightening head grinding wheel 434 is a rotating friction wheel. The coupling 435 is a standard part. The tightening head fixture 436 is used to mount the tightening head grinding wheel 434; the capping head 437 is a standard part, and its torque can be adjusted; to tighten different types of caps, the torque of the capping head 437 can be adjusted. The central shaft 438 is used to connect the capping head 437 and the rotating shaft 433. The tightening motor 431 is fixedly mounted on the motor plate 4322. The rotating shaft 433 is rotatably connected to two rotating shaft support plates 4323 via bearings. The tightening head grinding wheel 434 is fixedly mounted on the tightening head fixture 436, the tightening head fixture 436 is fixedly mounted on the capping head 437, the capping head 437 is fixedly mounted on the central shaft 438, the central shaft 438 is fixedly mounted on the rotating shaft 433, and the rotating shaft 433 is fixedly connected to the output shaft of the tightening motor 431 via the coupling 435.

[0032] Specifically, such as Figures 16 to 17As shown, the first tilting mechanism 5 includes a first lifting module 51, a tilting module 52, and two sets of first clamping modules 53. The first lifting module 51 includes a base 511, a second electric slide 512, and a second support base 513. The base 511 is fixedly installed on one side of the lower part of the frame 60, the second electric slide 512 is fixedly installed on the base 511, and the second support base 513 is installed on the slide of the second electric slide 512. The flipping module 52 includes a flipping base plate 521, a flipping motor 522, a flipping motor mounting plate 523, a flipping shaft 524, and a flipping shaft mounting seat 525. The flipping base plate 521 is fixedly mounted on the second support base 513. The flipping motor 522 is fixedly mounted on the flipping motor mounting plate 523. The flipping motor mounting plate 523 and the flipping shaft mounting seat 525 are respectively fixedly mounted on the flipping base plate 521. The flipping shaft 524 is rotatably mounted on the flipping shaft mounting seat 525. The output shaft of the flipping motor 522 is fixedly connected to the flipping shaft 524 via a coupling. The flipping motor 522 is a servo motor. The first clamping module 53 includes two first grippers 531, a finger cylinder 532, and a finger cylinder mounting plate 533. The first grippers 531 are fixedly mounted on the finger cylinders 532. The finger cylinders 532 are fixedly mounted on the finger cylinder mounting plate 533. The finger cylinder mounting plate 533 is fixedly mounted on the flipping shaft 524.

[0033] Specifically, such as Figure 16 As shown, the disinfection mechanism 6 and the cleaning mechanism 7 are respectively positioned below the shifting mechanism 8 and mounted on the frame 60. The disinfection mechanism 6 includes a water receiving tank 41, which is divided into two parts: a disinfection tank on the left and a cleaning tank on the right. The disinfection tank is equipped with a disinfection water pipe and a disinfection water outlet. The cleaning tank is equipped with a cleaning water pipe and a cleaning water outlet. When disinfection is required, the drinking water bucket or bottle 40 is lowered, the disinfection water pipe is inserted into the drinking water bucket or bottle 40, and disinfection water is sprayed upwards. The disinfection water flows downwards from the bucket or bottle 40 into the disinfection tank and flows out through the disinfection water outlet. When cleaning is required, the drinking water bucket or bottle 40 is lowered, the cleaning water pipe is inserted into the drinking water bucket or bottle 40, and cleaning water is sprayed upwards. The cleaning water flows downwards from the bucket or bottle 40 into the cleaning tank and flows out through the cleaning water outlet.

[0034] Specifically, such as Figure 16 , Figure 18As shown, the shifting mechanism 8 includes a shifting device 81, two sets of second lifting modules 82, and two sets of second clamping modules 83. The shifting device 81 includes a fixed base plate 811, a rodless cylinder 812, two sliders 813, two guide rails 814, and a translation base 815. The fixed base plate 811 is fixedly installed on the upper part of the frame 60. The piston rod of the rodless cylinder 812 and the two guide rails 814 are respectively fixedly installed on the fixed base plate 811. The translation base 815 is fixedly installed on the two sliders 813 and is fixedly connected to the piston body of the rodless cylinder 812. The two sliders 813 are slidably connected to the two guide rails 814 respectively. The second lifting module 82 includes two lifting motors 821, two mounting brackets 822, two lead screws 823, two lead screw nuts 824, and a lifting plate 825. The two lifting motors 821 are fixedly mounted under the translation base 815, the two mounting brackets 822 are fixedly mounted on the translation base 815, the two lead screws 823 are rotatably mounted on the two mounting brackets 822, and the two lead screw nuts 824 are fixedly mounted on the lifting plate 825. The output shafts of the two lifting motors 821 are fixedly connected to the two lead screws 823 via couplings, and the lead screws 823 are driven by the lead screw nuts 824. The lifting motors 821 are stepper motors. The second clamping module 83 includes four second clamping plates 831, two clamping plate seats 832, two pitch-changing modules 833, and a fixing plate 834. The four second clamping plates 831 are respectively fixedly installed on the two clamping plate seats 832, the two clamping plate seats 832 are respectively fixedly installed on the pitch-changing modules 833, the two pitch-changing modules 833 are respectively fixedly installed on the fixing plate 834, and the fixing plate 834 is fixedly installed on the lifting plate 825.

[0035] Specifically, the second flipping mechanism 9 has the same structure and composition as the first flipping mechanism 5, but the installation position is different, which will not be described in detail here.

[0036] Specifically, such as Figures 21 to 25As shown, the filling mechanism 10 includes a second lifting device 101, two sets of filling devices 102, and two sets of clamping devices 103. The second lifting device 101 includes a third support base 1011 and a third electric slide 1012. The third support base 1011 is fixedly installed on the frame 60, and the third electric slide 1012 is fixedly installed on the third support base 1011. The third support base 1011 is L-shaped, and the third electric slide 1012 is equipped with a slide, which is driven by a stepper motor. The filling device 102 includes a water distribution tank 1021, two sets of main filling passages 1022, and two sets of auxiliary filling passages 1023. The water distribution tank 1021 is an elliptical pipe, and the water distribution tank 1021 is fixedly installed on the frame 60. The main filling passage 1022 includes a main pipe 10221 connected to the water distribution tank 1021. A filling head 10222 is fixedly installed at the end of the main pipe 10221. A first manual diaphragm valve 10223 and a first pneumatic diaphragm valve 10224 are fixedly installed on the main pipe 10221 from top to bottom. A water-blocking ring 10225 is installed on the filling head 10222 to block water and prevent splashing. The secondary filling passage 1023 includes a first tee 10231 fixedly installed on the main pipe 10221 and located between the first manual diaphragm valve 10223 and the water distribution manifold 1021; a second tee 10232 fixedly installed on the main pipe 10221 and located between the first pneumatic diaphragm valve 10224 and the filling head 10222; a secondary pipe 10233 fixedly connected and communicating with the first tee 10231 and the second tee 10232 respectively; and a second manual diaphragm valve 10234 and a second pneumatic diaphragm valve 10235 fixedly installed on the secondary pipe 10233 from top to bottom. The diameter of the main pipe 10221 is larger than the diameter of the secondary pipe 10233, so the flow rate of the main pipe 10221 will be greater than the flow rate of the secondary pipe 10233. The first tee 10231 is connected to the main pipe 10221, the water distribution manifold 1021, and the secondary pipe 10233, respectively. The second tee 10232 is connected to the main pipe 10221, the filling head 10222, and the secondary pipe 10233, respectively. The main filling passage 1022 is connected to the water distribution manifold 1021 and the secondary filling passage 1023, respectively. The flow rate of the main filling passage 1022 is greater than the flow rate of the secondary filling passage 1023.

[0037] Specifically, such as Figures 21 to 25 As shown, the clamping device 103 includes two second grippers 1031, a clamping cylinder 1032, and a cylinder mounting plate 1033. The second grippers 1031 are fixedly mounted on the clamping cylinder 1032, the clamping cylinder 1032 is fixedly mounted on the cylinder mounting plate 1033, and the cylinder mounting plate 1033 is fixedly mounted on the slide of the third electric slide 1012. The second grippers 1031 have an arc-shaped part that clamps with the opening of the barrel or bottle 40. The clamping cylinder 1032 is a 180-degree opening and closing type cylinder, and the cylinder mounting plate 1033 is an L-shaped plate.

[0038] Specifically, such as Figures 1 to 2 As shown, both the input conveyor line 20 and the output conveyor line 30 are conveyor lines, which are existing technologies and will not be described in detail here. The input conveyor line 20 has side guards on both sides to prevent barrels or bottles 40 from deviating from the input conveyor line 20. A baffle is provided at the feeding station at the tail end of the input conveyor line 20 to prevent barrels or bottles 40 from slipping out of the input conveyor line 20. The tail end of the input conveyor line 20 also has a blocking mechanism, which includes a partition, a rotating device, and a translating device. The rotating device includes a rotating cylinder and a cylinder fixing plate; the translating device includes a fourth electric slide and a support frame. The partition is fixedly installed on the rotating cylinder, the rotating cylinder is fixedly installed on the cylinder fixing plate, the cylinder fixing plate is fixedly installed on the slide of the fourth electric slide, the fourth electric slide is fixedly installed on the support frame, and the support frame is fixedly installed on the frame 60.

[0039] The present invention also includes a fiber optic sensor and a control system. The fiber optic sensor is installed below the filling head 10222. The control system uses the fiber optic sensor to receive signals and is controlled by a PLC controller. The control system controls the operation of the automatic lifting machine 11, the cap disinfection device 22, the cap cleaning device 23, the clamping and positioning cylinder 412, the first electric slide 422, the tightening motor 431, the second electric slide 512, the flipping motor 522, the finger cylinder 532, the disinfection mechanism 6, the cleaning mechanism 7, the rodless cylinder 812, the lifting motor 821, the variable pitch module 833, the second flipping mechanism 9, the third electric slide 1012, the first pneumatic diaphragm valve 10224, the second pneumatic diaphragm valve 10235, the clamping cylinder 1032, the input conveyor line 20, the output conveyor line 30, the rotary cylinder, and the fourth electric slide.

[0040] The present invention also provides a filling method, the method comprising: S1. The lid input mechanism 1 works to arrange the lids in sequence and input them into the lid conveying mechanism 2 in turn; S2. The cover conveying mechanism 2 conveys the cover to the upper cover mechanism 3; S3. Input conveyor line 20 works to transport barrels or bottles 40 to the loading station; S4. The first flipping mechanism 5 flips the bucket or bottle 40 on the feeding station 180 degrees to the disinfection station; S5. The disinfection unit 6 disinfects the barrel or bottle 40. S6. The shifting mechanism 8 then moves the bucket or bottle 40 to the cleaning station; S7. The cleaning mechanism 7 cleans the barrel or bottle 40. S8. The second flipping mechanism 9 first clamps the bucket or bottle 40 on the cleaning station, the shifting mechanism 8 resets and moves to the disinfection station, and the second flipping mechanism 9 flips the bucket or bottle 40 180 degrees to the conveying station on the output conveyor line 30. S9. Output conveyor line 30 works to convey barrels or bottles 40 to the filling station; S10. The filling mechanism 10 operates to fill barrels or bottles 40; S11. Output conveyor line 30 then works to convey barrels or bottles 40 to the capping station; S12. The capping mechanism 3 works to cap the barrel or bottle 40; S13. Output conveyor line 30 continues to work, conveying barrels or bottles 40 to the capping station; S14. The capping mechanism 4 tightens the cap on the barrel or bottle 40, and the output conveyor line 30 then continues to work to output the barrel or bottle 40.

[0041] Specifically, S1: The automatic lifting machine 11 automatically flips, separates, lifts, and exports the lids, arranging them in sequence. The lids then pass through the passageway 1221 of the movable slider 122 and enter the conveyor track 21. There are three passageways 1221, which divide the lids into three categories. There are also three conveyor tracks 21, each corresponding to a different lid category. After being sorted by the passageway 1221, the lids of different categories enter the different conveyor tracks 21.

[0042] Specifically, S2 includes: S21. The lid disinfection device 22 disinfects the lid and uses the impact force of the water column to push the lid along the conveyor track 2. S22. The cover cleaning device 23 cleans the cover and uses the impact force of the water jet to push the cover along the conveyor track 2. S23. The cleaned lid passes sequentially through the upper guide module 241, the spacing adjustment module 244, the lower guide module 242, the connecting module 245, and the import module 243 into the space between the left gripper 3111 and the right gripper 3121.

[0043] Specifically, S3 includes: S31. Input conveyor line 20 works to convey the first barrel or bottle 40 to the loading station, where a baffle blocks it; S32. When the fourth electric slide works and the partition reaches the set position, the input conveyor line 20 continues to convey the second barrel or bottle 40. The rotary cylinder works and drives the partition to rotate 90 degrees to block the second barrel or bottle 40 from maintaining the set distance from the first barrel or bottle 40.

[0044] Specifically, S4 includes: S41. The second electric slide 512 drives the first gripper 531 to reach the set position; S42. Finger cylinder 532 drives the first gripper 531 to clamp the bucket or bottle 40; S43. The flipping motor 522 drives the first gripper 531 to flip the barrel or bottle 40 clamped by the flipping shaft 524 upward by 180 degrees.

[0045] Specifically, S5 includes: S51. The rodless cylinder 812 drives the second clamping plate 831 to move from the cleaning station to the disinfection station; S52. The lifting motor 821 drives the second clamping plate 831 to rise or fall to the set position. S53. The variable pitch module 833 drives the second clamping plate 831 to clamp and rotate the barrel or bottle 40 by 180 degrees. S54. The finger cylinder 532 resets the first gripper 531, the flip motor 522 resets, and the second electric slide 512 is reset.

[0046] Specifically, S7 includes: the rodless cylinder 812 drives the second clamping plate 831 to move the barrel or bottle 40 clamped from the disinfection station to the cleaning station.

[0047] Specifically, S9 includes: S91. The second flipping mechanism 9 first clamps the bucket or bottle 40 on the cleaning station; S92. Variable pitch module 833 resets and drives the second clamping plate 831 to release the barrel or bottle 40; S93. The lifting motor 821 resets, driving the second clamping plate 831 to reset; S94. The rodless cylinder 812 resets and drives the second clamping plate 831 to move from the cleaning station to the disinfection station; S95. The second flipping mechanism 9 flips the cleaned bucket or bottle 40 180 degrees to the conveying station on the output conveyor line 30.

[0048] Specifically, S11 includes: S111. The fiber optic sensor transmits a sensing signal to the control system, and the control system outputs a control signal to the third electric slide 1012, the clamping cylinder 1032, the first pneumatic diaphragm valve 10224, and the second pneumatic diaphragm valve 10235. S112. The third electric slide 1012 drives the second gripper 1031 to descend to the set position; S113. Clamping cylinder 1032 drives the second gripper 1031 to clamp the barrel or bottle 40; S114. The first pneumatic diaphragm valve 10224 opens the main pipeline 10221 to start filling. When the water reaches 80% of the barrel or bottle, the first pneumatic diaphragm valve 10224 resets and closes the main pipeline 10221 to stop filling. S115. The second pneumatic diaphragm valve 10235 opens the auxiliary pipe 10233 to start filling. When the water is full, the second pneumatic diaphragm valve 10235 resets and closes the auxiliary pipe 10233, and the filling is completed. S116. Clamping cylinder 1032 resets and drives second gripper 1031 to release bucket or bottle 40; S117. The third electric slide 1012 resets and drives the second gripper 1031 to reset.

[0049] Specifically, S13 includes: S131. The output conveyor line 30 drives the bucket or bottle 40 filled with water to move forward and be guided by the plane at the tail of the inlet side bottom plate 2432 into the left gripper 3111 and the right gripper 3121. Since the left gripper 3111 and the right gripper 3121 are inclined, the lid that enters the left gripper 3111 and the right gripper 3121 should also be inclined. The opening of the lid will be lower than the opening of the bucket or bottle 40. As the bucket or bottle 40 filled with water continues to move forward, the opening of the lid will hook onto the opening of the bucket or bottle. S132. As the output conveyor line 30 continues to work, it drives the bucket or bottle 40 filled with water to move forward. Then, the left gripper 3111 and the right gripper 3121 will spring open under the action of the lid. The lid leaves the curved part 3211 at the front of the pressure plate 321 and continues to move towards the straight part 3212 at the rear of the pressure plate 321. Under the action of the straight part 3212 at the rear of the pressure plate 321, the opening of the lid will be completely closed onto the opening of the bucket or bottle 40, completing the lidding. The left gripper 3111 and the right gripper 3121 will reset under the elastic force of the tension spring 313.

[0050] Specifically, S15 includes: S151. The clamping and positioning cylinder 412 drives the first clamping plate 411 to clamp the mouth of the barrel or bottle 40. S152. Tightening motor 431 drives the tightening head grinding wheel 434 to rotate; S153. The first electric slide 422 drives the tightening head grinding wheel 434 to move downwards and contact the cover until it is tightened; S154. The first electric slide 422 resets and drives the tightening head grinding wheel 434 to reset, and the clamping and positioning cylinder 412 resets and drives the first clamping plate 411 to reset. S155. Output conveyor line 30 then continues to work to output barrels or bottles 40.

[0051] The working principle of Embodiment 1 of this invention: The cap input mechanism 1 arranges the caps sequentially and inputs them into the cap conveying mechanism 2; the cap conveying mechanism 2 conveys the caps to the cap-on mechanism 3; the input conveyor line 20 conveys the buckets or bottles to the loading station; the first flipping mechanism 5 flips the buckets or bottles at the loading station 180 degrees to the sterilization station; the shifting mechanism 8 translates and clamps the buckets or bottles that have been flipped 180 degrees. The first flipping mechanism 5 resets; the disinfection mechanism 6 disinfects the barrel or bottle; the shifting mechanism 8 then moves the barrel or bottle to the cleaning station; the cleaning mechanism 7 cleans the barrel or bottle; the second flipping mechanism 9 clamps the barrel or bottle at the cleaning station, the shifting mechanism 8 resets and moves it to the disinfection station, and the second flipping mechanism 9 flips the barrel or bottle 180 degrees to the conveying station on the output conveyor line 30; the output conveyor line 30 conveys the barrel or bottle to the filling station; the filling mechanism 10 fills the barrel or bottle; the output conveyor line 30 then conveys the full barrel or bottle to the capping station; the capping mechanism 3 puts the cap on the barrel or bottle; the output conveyor line 30 continues to convey the capped barrel or bottle to the screw-on station; the screw-on mechanism 4 tightens the cap on the barrel or bottle, and the output conveyor line 30 continues to output the barrel or bottle.

[0052] Implementation Method 2 like Figure 15 As shown, Embodiment 1 and Embodiment 2 are basically the same, except that the structure of the tail of the side plate 2431 and the pressure cap device 32 are different.

[0053] like Figure 15 As shown, the tail of the inlet side plate 2431 is provided with a through cavity for accommodating the left movable clamping arm 311 or the right movable clamping arm 312. The left clamping gripper 3111 of the left movable clamping arm 311 is placed in the through cavity of the left inlet side plate 2431 and is rotatably connected to the left inlet side plate 2431. The right clamping gripper 3121 of the right movable clamping arm 312 is placed in the through cavity of the right inlet side plate 2431 and is rotatably connected to the right inlet side plate 2431. The tension spring 313 is elastically stretched between the left movable clamping arm 311 and the right movable clamping arm 312.

[0054] like Figure 15As shown, the capping device 32 includes a capping plate 321, a guide plate 322, and a height adjustment module 323. The guide plate 322 is fixedly installed on the tail of the inlet side plate 2431, the height adjustment module 323 is fixedly installed on the guide plate 322, and the capping plate 321 is fixedly installed on the height adjustment module 323. The height adjustment module 323 is used to adjust the height of the capping plate 321. The capping plate 321 is a U-shape with its opening facing left. The upper part of the U-shape is a fixing part 3213, and the front part of the lower part of the U-shape bends upward to form a curved part 3211. The rear part of the lower part of the U-shape is a straight part 3212, which is parallel to the plane below the tail of the inlet side bottom plate 2432. The curved part 3211 is used to guide the cap and gradually press the cap into the mouth of the bucket or bottle. The curved part 3211 extends above the left gripper 3111 and the right gripper 3121. The guide plate 322 is a flat plate, which is fixedly installed on the tail of the inlet side plate 2431. The height adjustment module 323 includes four screws 3233, which are threadedly connected to the fixing part 3213 of the cover plate 321 and the guide plate 322, respectively. Adjustment is achieved by turning the four screws 3233 up and down, thus adjusting the height of the cover plate 321.

[0055] The working principle of Implementation Method 2 is basically the same as that of Implementation Method 1, and will not be described again here.

[0056] The beneficial effects of this invention are as follows: This invention employs a cap input mechanism that transports caps to a cap-adding mechanism via a cap conveying mechanism. An input conveyor line transports barrels or bottles to the loading station. A first flipping mechanism flips the barrels or bottles 180 degrees, a disinfection mechanism disinfects them, a shifting mechanism moves them to the cleaning station, and a cleaning mechanism cleans them. A second flipping mechanism flips the barrels or bottles 180 degrees, and an output conveyor line transports them to the filling station. The filling mechanism fills the bottles, and the output conveyor line transports them to the cap-adding station. The cap-adding mechanism adds the caps, and the output conveyor line transports them to the screw-on station. The screw-on mechanism tightens the caps, and the output conveyor line outputs the contents. This invention also provides a drinking water bottling method. This invention has a simple structure, high efficiency, small footprint, and low cost. It is suitable for producing various types and specifications of products, and conversion is very simple, convenient, and quick.

[0057] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the scope of protection of the present invention.

Claims

1. A drinking water bottling equipment, characterized in that: It includes a cap input mechanism (1) mounted on a base frame, a cap conveying mechanism (2) mounted on a frame, a cap-upper mechanism (3) mounted on the cap conveying mechanism (2), a cap-screwing mechanism (4) located behind the cap-upper mechanism (3) and mounted on the frame, and a first flipping mechanism (5), a disinfection mechanism (6), a cleaning mechanism (7), a shifting mechanism (8), a second flipping mechanism (9), a filling mechanism (10), an input conveyor line (20), and an output conveyor line (30) respectively mounted on the frame; the cap input mechanism (1) inputs caps which are conveyed to the cap-upper mechanism (3) via the cap conveying mechanism (2), and the barrels or bottles are conveyed to the loading station via the input conveyor line (20), and the first flipping mechanism (5) flips the barrels or bottles at the loading station. The barrel or bottle is moved 80 degrees to the disinfection station. The disinfection mechanism (6) disinfects the barrel or bottle. The shifting mechanism (8) moves the barrel or bottle to the cleaning station. The cleaning mechanism (7) cleans the barrel or bottle. The second flipping mechanism (9) flips the barrel or bottle on the cleaning station 180 degrees to the conveying station on the output conveying line (30). The output conveying line (30) conveys the barrel or bottle to the filling station. The filling mechanism (10) fills the barrel or bottle. The output conveying line (30) conveys the barrel or bottle to the capping station. The capping mechanism (3) puts the cap on the barrel or bottle. The output conveying line (30) conveys the barrel or bottle to the screw capping station. The screw capping mechanism (4) tightens the cap on the barrel or bottle. The output conveying line (30) outputs the barrel or bottle outward. The capping mechanism (3) includes a cap hanging device (31) and a cap pressing device (32) respectively installed on the cap conveying mechanism (2). The barrel or bottle is capped by the cap hanging device (31) and then capped by the cap pressing device (32) to complete the capping work. The cover hanging device (31) includes a left movable clamping arm (311) and a right movable clamping arm (312) respectively installed on the cover conveying mechanism (2), and a tension spring (313) elastically pulled between the left movable clamping arm (311) and the right movable clamping arm (312); The cover input mechanism (1) includes an automatic lifting machine (11) installed on the base frame and a conversion device (12) installed on the automatic lifting machine (11). The automatic lifting machine (11) works to automatically output the covers to the conversion device (12) in the required arrangement. The covers are then converted by the conversion device (12) and transported to the conveying track (21). The conversion device (12) includes a discharge base plate (121), a movable slider (122), a baffle (123), a discharge port fixing plate (124), and a mounting fixing plate (125); the mounting fixing plate (125) is fixedly installed on one side of the discharge base plate (121), the discharge port fixing plate (124) is fixedly installed on the other side of the discharge base plate (121), the baffle (123) is fixedly installed on the lower part of the discharge base plate (121), the movable slider (122) is fixedly installed on the discharge base plate (121), and the discharge base plate (121) is fixedly connected to the automatic elevator (11) through the mounting fixing plate (125); The lid conveying mechanism (2) includes a conveying track (21), a lid disinfection device (22), a lid cleaning device (23), and an inlet device (24); the input end of the conveying track (21) is connected to the output end of the conversion device (12), the output end of the conveying track (21) is connected to the input end of the inlet device (24), and the lid disinfection device (22) and the lid cleaning device (23) are arranged side by side on the conveying track (21); The inlet device (24) includes an upper guide module (241), a lower guide module (242), an inlet module (243), a spacing adjustment module (244), and a connecting module (245); the spacing adjustment module (244) is fixedly connected to the lower end of the upper guide module (241) and the upper end of the lower guide module (242), and the connecting module (245) is fixedly connected to the lower end of the lower guide module (242) and the upper end of the inlet module (243), respectively. The upper guide module (241) includes an upper guide side plate (2411), an upper guide side bottom plate (2412), and an upper guide side panel (2413); the upper guide side bottom plate (2412) is located directly below the upper guide side panel (2413), the distance between the upper guide side bottom plate (2412) and the upper guide side panel (2413) is slightly greater than the thickness of the cover, and the upper guide side plate (2411) is located on both sides of the upper guide side bottom plate (2412) and the upper guide side panel (2413); The lower guide module (242) includes a lower guide side plate (2421), a lower guide side bottom plate (2422), and a lower guide side panel (2423); the lower guide side bottom plate (2422) is located directly below the lower guide side panel (2423), the distance between the lower guide side bottom plate (2422) and the lower guide side panel (2423) is slightly greater than the thickness of the cover, and the lower guide side plate (2421) is located on both sides of the lower guide side bottom plate (2422) and the lower guide side panel (2423); The import module (243) includes an import side plate (2431), an import side bottom plate (2432), an import side panel (2433), and a support plate (2434); the import side bottom plate (2432) is located directly below the import side panel (2433), and the distance between the import side bottom plate (2432) and the import side panel (2433) is slightly greater than the thickness of the cover; the import side plate (2431) is located on both sides of the import side bottom plate (2432) and the import side panel (2433).

2. The drinking water bottling equipment according to claim 1, characterized in that: The capping mechanism (4) includes a clamping and positioning device (41) and a first lifting device (42) respectively installed on the frame, and a capping device (43) installed on the first lifting device (42). The clamping and positioning device (41) clamps and positions the barrel or bottle, and the first lifting device (42) drives the capping device (43) to descend, and the capping device (43) tightens the cap on the barrel or bottle.

3. The drinking water bottling equipment according to claim 1, characterized in that: The first flipping mechanism (5) includes a first lifting module (51) mounted on the frame, a flipping module (52) mounted on the first lifting module (51), and a first clamping module (53) mounted on the flipping module (52). The first lifting module (51) drives the flipping module (52) and the first clamping module (53) to lift and lower, and the first clamping module (53) clamps the barrel or bottle.

4. The drinking water bottling equipment according to claim 1, characterized in that: The shifting mechanism (8) includes a shifting device (81) mounted on a frame, a second lifting module (82) mounted on the shifting device (81), and a second clamping module (83) mounted on the second lifting module (82). The shifting device (81) drives the second lifting module (82) and the second clamping module (83) to translate, the second lifting module (82) drives the second clamping module (83) to lift, and the second clamping module (83) clamps the barrel or bottle.

5. The drinking water bottling equipment according to claim 1, characterized in that: The filling mechanism (10) includes a second lifting device (101) and a filling device (102) respectively installed on the frame, and a clamping device (103) installed on the second lifting device (101). The second lifting device (101) drives the clamping device (103) to lift and lower, the clamping device (103) clamps the barrel or bottle, and the filling device (102) fills the barrel or bottle.

6. A method for bottling drinking water, characterized in that, The method is implemented using the drinking water bottling equipment according to any one of claims 1-5, and includes: S1. The lid input mechanism (1) arranges the lids in sequence and inputs them into the lid conveying mechanism (2) in turn; S2. The cover conveying mechanism (2) conveys the cover to the upper cover mechanism (3); S3. Input conveyor line (20) transports the barrel or bottle to the loading station; S4. The first flipping mechanism (5) flips the bucket or bottle on the feeding station 180 degrees to the disinfection station; S5. The disinfection unit (6) disinfects the barrels or bottles; S6. The shifting mechanism (8) then moves the bucket or bottle to the cleaning station; S7. The cleaning mechanism (7) cleans the barrel or bottle; S8. The second flipping mechanism (9) first clamps the bucket or bottle on the cleaning station, the shifting mechanism (8) resets and moves to the disinfection station, and the second flipping mechanism (9) flips the bucket or bottle 180 degrees to the conveying station on the output conveying line (30); S9. Output conveyor line (30) conveys barrels or bottles to the filling station; S10. Filling mechanism (10) fills barrels or bottles; S11. Output conveyor line (30) then conveys the barrel or bottle to the capping station; S12. The capping mechanism (3) puts the cap on the bucket or bottle; S13. The output conveyor line (30) continues to convey the barrel or bottle to the capping station; S14. The capping mechanism (4) tightens the cap on the barrel or bottle, and the output conveyor (30) then outputs the barrel or bottle outward.

Citation Information

Patent Citations

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