A jacquard woven belt with beads and slubs alternately woven and a manufacturing method thereof
Patent Information
- Application Number
- CN202410534503.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2044-04-30
AI Technical Summary
[0003]本发明提供了一种串珠与竹节交替编织的提花织带及其制造方法,以解决织带提花美观效果一般、立体感不够强、无特殊功能的技术问题
[0033] This invention provides a jacquard webbing with alternating beaded and slub stripes, and its manufacturing method. The overall appearance of the jacquard webbing consists of a red, blue, or green webbing on the left, a middle section with alternating red, blue, or green beads and white slub stripes, and a red, blue, or green webbing on the right. The beads and slub stripes extend continuously along the warp direction of the jacquard webbing. The beaded threads are relatively thick and protrude from the fabric surface, creating a prominent rope-like appearance. The slub stripes are also relatively thick and protrude from the fabric surface, resulting in a distinct slub stripe effect. The overall fabric has a textured surface, a clear pattern, a strong three-dimensional effect, and vivid color contrast. It is glossy and aesthetically pleasing, and has safety warning and protection functions. It can be widely used for special and decorative purposes such as transportation management clothing, sportswear, children's clothing, and bag decoration.
Smart Images

Figure CN118390219B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile industry technology, and in particular to a jacquard weave ribbon with alternating beading and slub weave, and its manufacturing method. Background Technology
[0002] Currently, the webbing circulating in domestic and international markets is generally ordinary plain webbing. Although ordinary webbing may have jacquard patterns, the patterns are generally not very attractive and lack a strong three-dimensional effect. It generally does not have any special functions. When used for special purposes and decorative purposes such as transportation management clothing, sportswear, children's clothing, and bag decoration, it lacks safety warning and protective functions, is not aesthetically pleasing, and fails to meet the requirements, thus limiting the use value of the webbing. Summary of the Invention
[0003] This invention provides a jacquard webbing with alternating beading and bamboo joint weaving and its manufacturing method, in order to solve the technical problems of jacquard webbing having a generally poor aesthetic effect, insufficient three-dimensionality, and no special functions.
[0004] The technical solution provided by this invention is as follows:
[0005] One object of the present invention is to provide a jacquard weave ribbon with alternating beading and slub weave, characterized in that the jacquard weave ribbon includes: a left side of the ribbon and a right side of the ribbon;
[0006] There are 4N alternating beads and 4N-1 bamboo stripes between the left and right sides of the webbing, where N = 1 to 5;
[0007] The left and right sides of the webbing are woven with weft yarns and colored warp yarns, the beads are woven with weft yarns and colored warp yarns, and the slub stripes are woven with weft yarns and white warp yarns.
[0008] In a preferred embodiment, the width L1 of the left and right sides of the webbing is 2.5 mm;
[0009] The total width L2 of the 4N beads and 4N-1 bamboo stripes woven alternately is 20N mm, where N = 1 to 5.
[0010] In a preferred embodiment, the colored warp yarns used for weaving the left and right sides of the webbing are: red warp yarns, blue warp yarns, or green warp yarns;
[0011] The colored warp yarns used for weaving the beads are: red warp yarn, blue warp yarn, or green warp yarn.
[0012] In a preferred embodiment, the colored warp yarns used for weaving the left and right sides of the webbing are: fluorescent red warp yarn, fluorescent blue warp yarn, or fluorescent green warp yarn;
[0013] The colored warp yarns used for weaving the beads are: fluorescent red warp yarn, fluorescent blue warp yarn, or fluorescent green warp yarn.
[0014] In a preferred embodiment, the colored warp yarns used for weaving the left and right sides of the webbing are made of 150D / 48f×2 polyester low-elasticity yarn, dyed and twisted at 100 twists / m.
[0015] The colored warp yarn used for weaving the beads is made of 150D / 48f×2 polyester low-elasticity yarn, dyed and twisted at 100 twists / m;
[0016] The weft yarn is made of 150D / 48f×2 polyester low elastic yarn + 20D nylon hot melt yarn, and is off-white.
[0017] In a preferred embodiment, the left edge of the left side of the webbing is edged with left overlock yarn, and the right edge of the right side of the webbing is edged with weft self-lock yarn.
[0018] In a preferred embodiment, the left overlock yarn is: red warp yarn, blue warp yarn, or green warp yarn.
[0019] In a preferred embodiment, the left overlock yarn is: fluorescent red warp yarn, fluorescent blue warp yarn, or fluorescent green warp yarn.
[0020] In a preferred embodiment, the left-side selvedge yarn is made of 75D polyester, dyed, and twisted at 120 twists / m.
[0021] Another object of the present invention is to provide a method for manufacturing a jacquard weave ribbon with alternating beading and slub weave, the method comprising the following steps:
[0022] S1, warp arrangement:
[0023] In the weft direction of the jacquard weave, there are left warp groups extending along the radial direction of the jacquard weave, alternating 4N groups of beaded warp groups and 4N-1 groups of slub warp groups, and right warp groups, where N = 1 to 5.
[0024] The left and right warp groups each include multiple colored warp yarns, the 4N beaded warp group includes multiple colored warp yarns, and the 4N-1 slub warp group includes multiple white warp yarns.
[0025] S2, Introducing weft yarn weaving:
[0026] Multiple weft yarns are introduced along the weft direction of the jacquard weave;
[0027] The weft yarn is woven with the left warp yarn group to form the left side of the webbing; the weft yarn is woven with the 4N group of beaded warp yarns to form 4N beads; the weft yarn is woven with the 4N-1 group of slub warp yarns to form 4N-1 slub stripes; and the weft yarn is woven with the right warp yarn group to form the right side of the webbing.
[0028] S3, Overlocking:
[0029] The left edge of the left side of the webbing is edged with left overlock yarn, and the right edge of the right side of the webbing is edged with weft yarn self-locking, forming a jacquard webbing semi-finished product;
[0030] S4. Heat treatment:
[0031] The jacquard webbing semi-finished product is heated and finished with a hot roller at a temperature of 130°C for 8-10 seconds.
[0032] The above-described technical solution of the present invention has at least the following beneficial effects compared with the prior art:
[0033] This invention provides a jacquard webbing with alternating beaded and slub stripes, and its manufacturing method. The overall appearance of the jacquard webbing consists of a red, blue, or green webbing on the left, a middle section with alternating red, blue, or green beads and white slub stripes, and a red, blue, or green webbing on the right. The beads and slub stripes extend continuously along the warp direction of the jacquard webbing. The beaded threads are relatively thick and protrude from the fabric surface, creating a prominent rope-like appearance. The slub stripes are also relatively thick and protrude from the fabric surface, resulting in a distinct slub stripe effect. The overall fabric has a textured surface, a clear pattern, a strong three-dimensional effect, and vivid color contrast. It is glossy and aesthetically pleasing, and has safety warning and protection functions. It can be widely used for special and decorative purposes such as transportation management clothing, sportswear, children's clothing, and bag decoration. Attached Figure Description
[0034] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0035] Figure 1 This is a partial structural diagram of a jacquard weave ribbon of the present invention, which alternates between beading and bamboo joint weaving.
[0036] Figure 2 This is a schematic diagram of the weft yarn arrangement of the present invention. Detailed Implementation
[0037] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0038] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning understood by one of ordinary skill in the art to which this invention pertains. The terms “first,” “second,” and similar terms used in this invention do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, the terms “an,” “a,” or “the,” and similar terms do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms “comprising,” “including,” or “including,” and similar terms mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents, without excluding other elements or objects. The terms “connected,” “linked,” or “connected,” and similar terms are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect.
[0039] It should be noted that the terms "up", "down", "left", "right", "front", and "back" used in this invention are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0040] Combination Figure 1 According to an embodiment of the present invention, a jacquard weave ribbon with alternating beading and slub weave includes: a left side B1 and a right side B2. The left side B1 and the right side B2 are distributed on both sides in the weft direction.
[0041] Between the left side B1 and the right side B2 of the webbing, there are 4N alternating beads and 4N-1 bamboo stripes, where N = 1 to 5. Figure 1 Between the left side B1 and the right side B2 of the webbing, there are 4 alternating beads and 3 bamboo stripes (N=1). The 4 beads from left to right are the first bead C1, the second bead C2, the third bead C3 and the fourth bead C4. The 3 bamboo stripes from left to right are the first bamboo stripe Z1, the second bamboo stripe Z2 and the third bamboo stripe Z3.
[0042] Each bead has a bead string in the middle, such as Figure 1The example shown uses the first bead string C1 as an example. The first bead string C1 has a first bead string line X1 in the middle. The second bead string C2, the third bead string C3, and the fourth bead string C4 are the same as the first bead string C1, and have a bead string line in the middle.
[0043] Each bamboo joint stripe has transverse nodes at both ends in the radial direction, such as... Figure 1 The example shown is the first bamboo stripe Z1. The first bamboo stripe Z1 has a first bamboo cross section H1 at both ends along the radial direction. The second bamboo stripe Z2 and the third bamboo stripe Z3 are the same as the first bamboo stripe Z1, and have bamboo cross sections at both ends along the radial direction.
[0044] According to an embodiment of the present invention, the width L1 of the left side B1 and the right side B2 of the webbing is 2.5 mm. The total width L2 of the 4N alternating beads and 4N-1 slub stripes is 20N mm, where N = 1 to 5.
[0045] like Figure 1 As shown, the width L1 of the left side B1 and the right side B2 of the webbing is 2.5m. When N=1, the total width L2 of the four alternating beads (first bead C1, second bead C2, third bead C3 and fourth bead C4) and three slub stripes (first slub stripe Z1, second slub stripe Z2 and third slub stripe Z3) between the left side B1 and the right side B2 of the webbing is 20mm.
[0046] When N=2, the total width L2 between the left side B1 and the right side B2 of the webbing is 40mm, consisting of 8 alternating beads (first bead C1, second bead C2, third bead C3, fourth bead C4, ..., eighth bead C8) and 7 bamboo stripes (first bamboo stripe Z1, second bamboo stripe Z2, third bamboo stripe Z3, ..., seventh bamboo stripe Z7).
[0047] According to an embodiment of the present invention, the left side B1 and the right side B2 of the webbing are woven with weft yarn and colored warp yarn, the beads (first bead C1, second bead C2, third bead C3 and fourth bead C4) are woven with weft yarn and colored warp yarn, and the slub stripes (first slub stripe Z1, second slub stripe Z2 and third slub stripe Z3) are woven with weft yarn and white warp yarn.
[0048] Furthermore, the colored warp yarns used for weaving the left side B1 and the right side B2 of the webbing are: red warp yarns, blue warp yarns, or green warp yarns. Alternatively, the colored warp yarns used for weaving the left side B1 and the right side B2 of the webbing are: fluorescent red warp yarns, fluorescent blue warp yarns, or fluorescent green warp yarns.
[0049] The colored warp yarns used for weaving the beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) are: red warp yarn, blue warp yarn, or green warp yarn. Alternatively, the colored warp yarns used for weaving the beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) are: fluorescent red warp yarn, fluorescent blue warp yarn, or fluorescent green warp yarn.
[0050] Furthermore, the colored warp yarns used for weaving the left side (B1) and right side (B2) of the webbing are made of 150D / 48f×2 polyester low-elasticity yarn, dyed and then twisted 100 twists / m. The colored warp yarns used for weaving beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) are made of 150D / 48f×2 polyester low-elasticity yarn, dyed and then twisted 100 twists / m. The white warp yarns used for weaving slub stripes (first slub stripe Z1, second slub stripe Z2, and third slub stripe Z3) are made of 150D / 48f×2 polyester low-elasticity yarn and twisted 100 twists / m.
[0051] The weft yarn is white and consists of 150D / 48f×2 polyester low-elasticity yarn + 20D nylon hot melt yarn.
[0052] According to an embodiment of the present invention, the left edge of the left side B1 of the webbing is edged with left overlock yarn, and the right edge of the right side B2 of the webbing is edged with weft yarn self-locking. The left overlock yarn is: red warp yarn, blue warp yarn, or green warp yarn, or the left overlock yarn is: fluorescent red warp yarn, fluorescent blue warp yarn, or fluorescent green warp yarn.
[0053] Furthermore, the left-side selvage yarn is made of 75D polyester, dyed, and then twisted at 120 twists / m.
[0054] According to an embodiment of the present invention, a method for manufacturing a jacquard weave ribbon with alternating beading and slub weave is provided, comprising the following steps:
[0055] Step S1: Arrange the warp yarns.
[0056] In the weft direction of the jacquard weave, there are left warp group B1' extending along the radial direction of the jacquard weave, alternating 4N beaded warp groups and 4N-1 slub warp groups, and right warp group B2', where N = 1 to 5.
[0057] Among them, the left warp group B1' and the right warp group B2' include multiple colored warp yarns, the 4N group beaded warp group includes multiple colored warp yarns, and the 4N-1 group slub warp group includes multiple white warp yarns.
[0058] like Figure 2As shown, this embodiment exemplifies the manufacture of a jacquard webbing with 4 alternating beads and 3 slub stripes (N=1) between the left side B1 and the right side B2 of the webbing. In the weft direction of the jacquard webbing, the left warp group B1', the 4 alternating beaded warp groups and the 3 slub warp groups, and the right warp group B2' are arranged along the radial direction of the jacquard webbing.
[0059] The four beaded warp groups are: the first beaded warp group C1', the second beaded warp group C2', the third beaded warp group C3', and the fourth beaded warp group C4'.
[0060] The three groups of slub warp yarns are: the first slub warp yarn group Z1', the second slub warp yarn group Z2', and the third slub warp yarn group Z3'.
[0061] This embodiment has a total of 82 warp yarns.
[0062] The left warp group B1' includes 12 colored warp yarns, namely the 1st colored warp yarn, the 2nd colored warp yarn, the 3rd colored warp yarn, the 4th colored warp yarn, the 5th colored warp yarn, the 6th colored warp yarn, the 7th colored warp yarn, the 8th colored warp yarn, the 9th colored warp yarn, the 10th colored warp yarn, the 11th colored warp yarn, and the 12th colored warp yarn.
[0063] The first beaded warp group C1' includes 10 colored warp yarns, namely the 13th colored warp yarn, the 14th colored warp yarn, the 15th colored warp yarn, the 16th colored warp yarn, the 17th colored warp yarn, the 18th colored warp yarn, the 19th colored warp yarn, the 20th colored warp yarn, the 21st colored warp yarn, and the 22nd colored warp yarn.
[0064] The first slub warp group Z1' includes 6 white warp yarns, namely the 23rd, 24th, 25th, 26th, 27th and 28th white warp yarns.
[0065] The second beaded warp group C2' includes 10 colored warp yarns, namely the 19th colored warp yarn, the 30th colored warp yarn, the 31st colored warp yarn, the 32nd colored warp yarn, the 33rd colored warp yarn, the 34th colored warp yarn, the 35th colored warp yarn, the 36th colored warp yarn, the 37th colored warp yarn, and the 38th colored warp yarn.
[0066] The second slub warp group Z2' includes 6 white warp yarns, namely the 39th white warp yarn, the 40th white warp yarn, the 41st white warp yarn, the 42nd white warp yarn, the 43rd white warp yarn, and the 44th white warp yarn.
[0067] The third beaded warp group C3' includes 10 colored warp yarns, namely the 45th colored warp yarn, the 46th colored warp yarn, the 47th colored warp yarn, the 48th colored warp yarn, the 49th colored warp yarn, the 50th colored warp yarn, the 51st colored warp yarn, the 52nd colored warp yarn, the 53rd colored warp yarn, and the 54th colored warp yarn.
[0068] The third slub warp group Z3' includes 6 white warp yarns, namely the 55th white warp yarn, the 56th white warp yarn, the 57th white warp yarn, the 58th white warp yarn, the 59th white warp yarn, and the 60th white warp yarn.
[0069] The fourth beaded warp group C4' includes 10 colored warp yarns, namely the 61st colored warp yarn, the 62nd colored warp yarn, the 63rd colored warp yarn, the 64th colored warp yarn, the 65th colored warp yarn, the 66th colored warp yarn, the 67th colored warp yarn, the 68th colored warp yarn, the 69th colored warp yarn, and the 70th colored warp yarn.
[0070] The right warp group B2' includes 12 colored warp yarns, namely the 71st colored warp yarn, the 72nd colored warp yarn, the 73rd colored warp yarn, the 74th colored warp yarn, the 75th colored warp yarn, the 76th colored warp yarn, the 77th colored warp yarn, the 78th colored warp yarn, the 79th colored warp yarn, the 80th colored warp yarn, the 81st colored warp yarn, and the 82nd colored warp yarn.
[0071] Step S2: Introduce weft yarn weaving.
[0072] Multiple weft yarns are introduced along the weft direction of the jacquard weave. The weft yarns are woven with the left warp yarn group B1' to weave the left side of the weave B1, the weft yarns are woven with the 4N beaded warp yarn group to weave 4N beads, the weft yarns are woven with the 4N-1 slub warp yarn group to weave 4N-1 slub stripes, and the weft yarns are woven with the right warp yarn group B2' to weave the right side of the weave B2.
[0073] In this embodiment, the weft yarn is woven with the left warp yarn group B1' to weave the left side of the webbing B1. The weft yarn is woven with four beaded warp yarn groups (first beaded warp yarn group C1', second beaded warp yarn group C2', third beaded warp yarn group C3' and fourth beaded warp yarn group C4') to weave four beads (first bead C1, second bead C2, third bead C3 and fourth bead C4). The weft yarn is woven with three slub warp yarn groups (first slub warp yarn group Z1', second slub warp yarn group Z2' and third slub warp yarn group Z3') to weave three slub stripes (first slub stripe Z1, second slub stripe Z2 and third slub stripe Z3). The weft yarn is woven with the right warp yarn group B2' to weave the right side of the webbing B2.
[0074] In this embodiment, the design of the jacquard weave of the weft yarn and warp yarn is shown in Table 1.
[0075] Table 1. Design of Jacquard Ribbons Weaving with Weft and Warp Yarns
[0076] W1 × ○ × × ○ × ○ × ○ × × × W2 × ○ ○ ○ × ○ ○ ○ × ○ × ○ W3 × × × ○ ○ ○ ○ ○ ○ × ○ × W4 ○ ○ × ○ ○ ○ ○ ○ ○ ○ × ○ W5 × ○ × × ○ ○ ○ ○ ○ × ○ × W6 × ○ ○ ○ × ○ ○ ○ × ○ × ○ W7 × × × ○ ○ × ○ × ○ × × × W8 ○ ○ × ○ × ○ × ○ × × × ×
[0077] In Table 1: J1, J2, J3, J4, J5, J6, J7, J8, J8, J10, J10, and J12 represent warp yarn numbers, and W1, W2, W3, W4, W5, W6, W7, and W8 represent weft yarn numbers. × indicates a warp float, i.e., the intersection of warp and weft yarns, where the warp yarn is displayed on the upper surface. ○ indicates a weft float, i.e., the intersection of warp and weft yarns, where the weft yarn is displayed on the upper surface.
[0078] The 82 warp yarns are introduced into a weaving cycle of the weft yarn, and the weft yarns are woven with the left warp yarn group B1' to form the left side of the webbing B1.
[0079] Specifically, the first, second, third, and fourth colored warp yarns in the left warp group B1' are woven according to the weaving process of warp yarn numbers J1 J2 J3 J4 and weft yarn numbers W1 W2 W3 W4 W5 W6 W7 W8 in the design table.
[0080] The 5th, 6th, 7th, and 8th colored warp yarns are woven according to the weaving process of warp yarn numbers J1 J2 J3 J4 and weft yarn numbers W1 W2 W3 W4 W5 W6 W7 W8 in the design table.
[0081] The 9th, 10th, 11th, and 12th colored warp yarns are woven according to the weaving process of warp yarn numbers J1 J2 J3 J4 and weft yarn numbers W1 W2 W3 W4 W5 W6 W7 W8 in the design table.
[0082] The 82 warp yarns are introduced into a weaving cycle of the weft yarn, and the weft yarns are woven with the first beaded warp yarn group C1' to form the first beaded C1.
[0083] Specifically, the 13th, 14th, 15th, 16th, and 17th colored warp yarns in the first beaded warp yarn group C1' are woven according to the weaving process of warp yarn serial numbers J5J6J7J8J9 and weft yarn serial numbers W1W2W3W4W5W6W7W8 in the design table, weaving half of the first beaded group C1.
[0084] The 18th, 19th, 20th, 21st, and 22nd colored warp yarns are woven according to the weaving process of warp yarn numbers J5J6J7J8J9 and weft yarn numbers W1W2W3W4W5W6W7W8 in the design table, weaving half of the first bead string C1.
[0085] Among them, the 17th colored warp yarn is woven according to the weaving process of warp yarn number J9 and weft yarn number W1W2W3W4W5W6W7W8 in the design table, and the 18th colored warp yarn is woven according to the weaving process of warp yarn number J5 and weft yarn number W1W2W3W4W5W6W7W8 in the design table, forming the first bead string X1 in the middle of the first bead string C1.
[0086] The 82 warp yarns are introduced into a weaving cycle of the weft yarn, and the weft yarns are woven with the first slub warp yarn group Z1' to form the first slub stripe Z1.
[0087] Specifically, the 23rd, 24th, and 25th white warp yarns in the first slub warp yarn group Z1' are woven according to the weaving process of warp yarn numbers J10, J11, J12 and weft yarn numbers W1, W2, W3, W4, W5, W6, W7, W8 in the design table.
[0088] The 26th, 27th, and 28th white warp yarns are woven according to the weaving process of warp yarn numbers J10, J11, and J12 and weft yarn numbers W1, W2, W3, W4, W5, W6, W7, and W8 in the design table.
[0089] Among them, the weft yarn and the first slub warp yarn group Z1' are woven according to the weaving process of warp yarn number J10J11J12 and weft yarn number W1 in the design table, and the weaving process of warp yarn number J10J11J12 and weft yarn number W8, to form the first slub horizontal section H1 at both ends of the first slub stripe Z1 along the radial direction.
[0090] The 82 warp yarns are introduced into a weaving cycle of the weft yarn, and the weft yarns are woven with the second beaded warp yarn group C2' to form the second beaded C2.
[0091] Specifically, the 19th, 30th, 31st, 32nd, and 33rd colored warp yarns in the second beaded warp yarn group C2' are woven according to the weaving process of warp yarn serial numbers J5J6J7J8J9 and weft yarn serial numbers W1W2W3W4W5W6W7W8 in the design table, weaving half of the second beaded group C2.
[0092] The 34th, 35th, 36th, 37th, and 38th colored warp yarns are woven according to the weaving process of warp yarn numbers J5J6J7J8J9 and weft yarn numbers W1W2W3W4W5W6W7W8 in the design table, weaving half of the second bead C2.
[0093] Among them, the 33rd colored warp yarn is woven according to the weaving process of warp yarn number J9 and weft yarn number W1W2W3W4W5W6W7W8 in the design table, and the 34th colored warp yarn is woven according to the weaving process of warp yarn number J5 and weft yarn number W1W2W3W4W5W6W7W8 in the design table, forming the beaded thread in the middle of the second beaded string C2.
[0094] The 82 warp yarns are introduced into a weaving cycle of the weft yarn, and the weft yarns are woven with the second slub warp yarn group Z2' to form the second slub stripe Z2.
[0095] Specifically, the 39th, 40th, and 41st white warp yarns in the second slub warp yarn group Z2' are woven according to the weaving process of warp yarn numbers J10, J11, J12 and weft yarn numbers W1, W2, W3, W4, W5, W6, W7, W8 in the design table.
[0096] The 42nd, 43rd, and 44th white warp yarns are woven according to the weaving process of warp yarn numbers J10, J11, and J12 and weft yarn numbers W1, W2, W3, W4, W5, W6, W7, and W8 in the design table.
[0097] Among them, the weft yarn and the second slub warp yarn group Z2' are woven according to the weaving process of warp yarn number J10J11J12 and weft yarn number W1 in the design table, and the weaving process of warp yarn number J10J11J12 and weft yarn number W8, forming the slub horizontal sections at both ends of the second slub stripe Z2 along the radial direction.
[0098] The 82 warp yarns are introduced into a weaving cycle of the weft yarn, and the weft yarns are woven with the third beaded warp yarn group C3' to form the third beaded C3.
[0099] Specifically, the 45th, 46th, 47th, 48th, and 49th colored warp yarns in the third beaded warp yarn group C3' are woven according to the weaving process of warp yarn serial numbers J5J6J7J8J9 and weft yarn serial numbers W1W2W3W4W5W6W7W8 in the design table, weaving half of the third beaded group C3.
[0100] The 50th, 51st, 52nd, 53rd, and 54th colored warp yarns are woven according to the weaving process of warp yarn numbers J5J6J7J8J9 and weft yarn numbers W1W2W3W4W5W6W7W8 in the design table, weaving half of the third bead C3.
[0101] Among them, the 49th colored warp yarn is woven according to the weaving process of warp yarn number J9 and weft yarn number W1W2W3W4W5W6W7W8 in the design table, and the 50th colored warp yarn is woven according to the weaving process of warp yarn number J5 and weft yarn number W1W2W3W4W5W6W7W8 in the design table, forming the beaded thread in the middle of the third bead C3.
[0102] The 82 warp yarns are introduced into a weaving cycle of the weft yarn, and the weft yarns are woven with the third slub warp yarn group Z3' to form the third slub stripe Z3.
[0103] Specifically, the 55th, 56th, and 57th white warp yarns in the third slub warp yarn group Z3' are woven according to the weaving process of warp yarn numbers J10, J11, J12 and weft yarn numbers W1, W2, W3, W4, W5, W6, W7, W8 in the design table.
[0104] The 58th, 59th, and 60th white warp yarns are woven according to the weaving process of warp yarn numbers J10, J11, and J12 and weft yarn numbers W1, W2, W3, W4, W5, W6, W7, and W8 in the design table.
[0105] Among them, the weft yarn and the third slub warp yarn group Z3' are woven according to the weaving process of warp yarn number J10J11J12 and weft yarn number W1 in the design table, and the weaving process of warp yarn number J10J11J12 and weft yarn number W8, forming the slub horizontal sections at both ends of the radial direction of the third slub stripe Z3.
[0106] The 82 warp yarns are introduced into a weaving cycle of the weft yarn, and the weft yarns are woven with the fourth beaded warp yarn group C4' to form the fourth beaded C4.
[0107] Specifically, the 61st, 62nd, 63rd, 64th, and 65th colored warp yarns in the fourth beaded warp yarn group C4' are woven according to the weaving process of warp yarn serial numbers J5J6J7J8J9 and weft yarn serial numbers W1W2W3W4W5W6W7W8 in the design table, weaving half of the fourth beaded group C4.
[0108] The 66th, 67th, 68th, 69th, and 70th colored warp yarns are woven according to the weaving process of warp yarn numbers J5J6J7J8J9 and weft yarn numbers W1W2W3W4W5W6W7W8 in the design table, weaving half of the fourth bead C4.
[0109] Among them, the 65th colored warp yarn is woven according to the weaving process of warp yarn number J9 and weft yarn number W1W2W3W4W5W6W7W8 in the design table, and the 66th colored warp yarn is woven according to the weaving process of warp yarn number J5 and weft yarn number W1W2W3W4W5W6W7W8 in the design table, forming the beaded thread in the middle of the fourth bead C4.
[0110] The 82 warp yarns are introduced into a weaving cycle of the weft yarn, and the weft yarns are woven with the right warp yarn group B2' to form the right side of the webbing B2.
[0111] Specifically, the 12 colored warp yarns in the right warp group B2', namely the 71st colored warp yarn, the 72nd colored warp yarn, and the 73rd colored warp yarn, are woven according to the weaving process of the warp yarn serial numbers J1 J2 J3 J4 and the weft yarn serial numbers W1 W2 W3 W4 W5 W6 W7 W8 in the design table.
[0112] The 74th, 75th, 76th, and 77th colored warp yarns are woven according to the weaving process of warp yarn numbers J1 J2 J3 J4 and weft yarn numbers W1 W2 W3 W4 W5 W6 W7 W8 in the design table.
[0113] The 78th, 79th, 80th, 81st, and 82nd colored warp yarns are woven according to the weaving process of warp yarn numbers J1 J2 J3 J4 and weft yarn numbers W1 W2 W3 W4 W5 W6 W7 W8 in the design table.
[0114] According to an embodiment of the present invention, the colored warp yarns used for weaving the left side B1 and the right side B2 of the webbing are: red warp yarns, blue warp yarns, or green warp yarns. Alternatively, the colored warp yarns used for weaving the left side B1 and the right side B2 of the webbing are: fluorescent red warp yarns, fluorescent blue warp yarns, or fluorescent green warp yarns.
[0115] The colored warp yarns used for weaving the beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) are: red warp yarn, blue warp yarn, or green warp yarn. Alternatively, the colored warp yarns used for weaving the beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) are: fluorescent red warp yarn, fluorescent blue warp yarn, or fluorescent green warp yarn.
[0116] Furthermore, the colored warp yarns used for weaving the left side (B1) and right side (B2) of the webbing are dyed from 150D / 48f×2 polyester low-elasticity yarn and then twisted 100 twists / m. The colored warp yarns used for weaving beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) are dyed from 150D / 48f×2 polyester low-elasticity yarn and then twisted 100 twists / m. The white warp yarns used for weaving slub stripes (first slub stripe Z1, second slub stripe Z2, and third slub stripe Z3) are dyed from 150D / 48f×2 polyester low-elasticity yarn and then twisted 100 twists / m.
[0117] The weft yarn is white and consists of 150D / 48f×2 polyester low-elasticity yarn + 20D nylon hot melt yarn.
[0118] Step S3: Lock the edges.
[0119] The left edge of the left side of the webbing B1 is edged with left overlock yarn, and the right edge of the right side of the webbing B2 is edged with weft yarn self-locking, forming a jacquard webbing semi-finished product.
[0120] The left overlock yarn is red warp, blue warp, or green warp, or the left and right overlock yarns are fluorescent red warp, fluorescent blue warp, or fluorescent green warp.
[0121] Furthermore, the left-side selvage yarn is made of 75D polyester, dyed, and then twisted at 120 twists / m.
[0122] Step S4, Heating and Finishing:
[0123] The jacquard webbing semi-finished product is heated and finished with a hot roller at a temperature of 130℃ for 8-10 seconds, which melts the hot melt yarn in the jacquard webbing and causes the warp and weft yarns to bond together at the interlacing point.
[0124] Example 1.
[0125] In this embodiment, there are four alternating beads and three bamboo stripes between the left side B1 and the right side B2 of the webbing.
[0126] The colored warp yarn used for weaving the left side (B1) and right side (B2) of the ribbon is red. The colored warp yarn used for weaving the four beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) is also red.
[0127] The warp yarns used for weaving the three slub stripes (first slub stripe Z1, second slub stripe Z2, and third slub stripe Z3) are white. The weft yarns are also white.
[0128] The left overlock yarn is red warp yarn.
[0129] The final jacquard webbing has a width L1 of 2.5mm for the left side (B1) and right side (B2). The total width L2 of the four beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) and three slub stripes (first slub stripe Z1, second slub stripe Z2, and third slub stripe Z3) is 20mm, and the total width of the jacquard webbing is 25mm.
[0130] Example 2.
[0131] In this embodiment, there are 8 beads and 7 bamboo stripes woven alternately between the left side B1 and the right side B2 of the webbing.
[0132] The colored warp yarns used for weaving the left side (B1) and right side (B2) of the ribbon are blue warp yarns. The blue warp yarns used for weaving the 8 beads are also blue warp yarns.
[0133] The warp yarn used for weaving the seven slub stripes is white. The weft yarn is also white. The left overlock yarn is blue.
[0134] The final jacquard webbing has a width L1 = 2.5mm for the left side (B1) and right side (B2). The total width L2 of the 8 beads and 7 slub stripes is 40mm, and the total width of the jacquard webbing is 45mm.
[0135] Example 3.
[0136] In this embodiment, there are four alternating beads and three bamboo stripes between the left side B1 and the right side B2 of the webbing.
[0137] The colored warp yarn used for weaving the left side (B1) and right side (B2) of the ribbon is fluorescent red warp yarn. The colored warp yarn used for weaving the four beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) is fluorescent red warp yarn.
[0138] The warp yarns used for weaving the three slub stripes (first slub stripe Z1, second slub stripe Z2, and third slub stripe Z3) are white. The weft yarns are also white.
[0139] The left and right overlock yarns are fluorescent red warp yarns.
[0140] The final jacquard webbing has a width L1 of 2.5mm for the left side (B1) and right side (B2). The total width L2 of the four beads (first bead C1, second bead C2, third bead C3, and fourth bead C4) and three slub stripes (first slub stripe Z1, second slub stripe Z2, and third slub stripe Z3) is 20mm, and the total width of the jacquard webbing is 25mm.
[0141] The following points need to be explained:
[0142] (1) The accompanying drawings of the embodiments of the present invention only involve the structures involved in the embodiments of the present invention. Other structures can refer to the general design.
[0143] (2) For clarity, the thickness of layers or regions is enlarged or reduced in the drawings used to describe embodiments of the present invention; that is, these drawings are not drawn to actual scale. It is understood that when an element such as a layer, film, region, or substrate is referred to as being “above” or “below” another element, the element may be “directly” located “above” or “below” the other element, or there may be intermediate elements.
[0144] (3) Where there is no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other to obtain new embodiments.
[0145] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. The scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A jacquard woven tape with beads and slubs alternately, characterized in that, The jacquard webbing includes: a left side of the webbing and a right side of the webbing; The webbing has 4N alternating beads and 4N-1 bamboo stripes between the left and right sides, where N = 1 to 5; The left and right sides of the webbing are woven with weft yarns and colored warp yarns, the beads are woven with weft yarns and colored warp yarns, and the slub stripes are woven with weft yarns and white warp yarns. The width L1 of the left and right sides of the webbing is 2.5 mm; The total width L2 of the 4N beads and 4N-1 bamboo stripes woven alternately is 20N mm, where N = 1 to 5; The colored warp yarns used for weaving the left and right sides of the webbing are: red warp yarns, blue warp yarns, or green warp yarns; The colored warp yarns used for weaving the beads are: red warp yarns, blue warp yarns, or green warp yarns; The colored warp yarns used for weaving the left and right sides of the webbing are made of 150D / 48f×2 polyester low-elasticity yarn, dyed and twisted at 100 twists / m. The colored warp yarn used for weaving the beads is made of 150D / 48f×2 polyester low-elasticity yarn, dyed and twisted at 100 twists / m; The weft yarn is made of 150D / 48f×2 polyester low elastic yarn + 20D nylon hot melt yarn, off-white; The left edge of the left side of the webbing is edged with left overlock yarn, and the right edge of the right side of the webbing is edged with weft yarn self-locking. The left overlock yarn is: red warp yarn, blue warp yarn, or green warp yarn; The left-side overlock yarn is made of 75D polyester, dyed, and twisted at 120 twists / m.
2. A method of manufacturing the jacquard woven belt of claim 1, wherein, The manufacturing method includes the following steps: S1, warp arrangement: In the weft direction of the jacquard weave, there are left warp yarn groups extending along the warp direction of the jacquard weave, alternating 4N groups of beaded warp yarn groups and 4N-1 groups of slub warp yarn groups, and right warp yarn groups, where N=1 to 5. The left and right warp groups each include multiple colored warp yarns, the 4N beaded warp group includes multiple colored warp yarns, and the 4N-1 slub warp group includes multiple white warp yarns. S2, Introducing weft yarn weaving: Multiple weft yarns are introduced along the weft direction of the jacquard weave; The weft yarn is woven with the left warp yarn group to form the left side of the webbing; the weft yarn is woven with the 4N group of beaded warp yarns to form 4N beads; the weft yarn is woven with the 4N-1 group of slub warp yarns to form 4N-1 slub stripes; and the weft yarn is woven with the right warp yarn group to form the right side of the webbing. S3, Overlocking: The left edge of the left side of the webbing is edged with left overlock yarn, and the right edge of the right side of the webbing is edged with weft yarn self-locking, forming a jacquard webbing semi-finished product; S4. Heat treatment: The jacquard webbing semi-finished product is heated and finished with a hot roller at a temperature of 130°C for 8-10 seconds.
Citation Information
Patent Citations
Production process of colored multi-weft safety belt
CN110219083A
Jacquard braid capable of changing color along with change of visual angle and distance and manufacturing method of jacquard braid
CN114753041A
Striped fabric
CN218756297U