Anode plate shaping and pressing device
Patent Information
- Application Number
- CN202410566762.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2044-05-09
AI Technical Summary
[0003]在上述步骤中,由于阴极板与阳极铜板之间排列时间距一致,故而需要保证阳极铜板的厚度均匀一致,避免在电解过程中,阳极铜板薄弱处溶解掉落,而掉落物易连接阴阳极影响后续反应流程的情况,故而在铜矿石熔炼成为阳极铜板后,需要对其厚度进行检测和整平,而对于存在缺陷的不合格铜板,现有技术中未对缺陷处进行标记,故而会影响后续的铜板的修复效率,存在改进的空间,故而提出了一种阳极板整形压板装置,用于解决上述问题
[0024]本发明,通过运输机构将阳极板依次输送至压板台面和承载台面之间,而后通过提升支架将阳极板抬起,使其脱离运输机构,压板台面启动,八个压头在液压油缸以及供液泵的作用下,对阳极板进行全面的挤压,而每个部位的挤压都完全相对独立,故阳极板体上大的凸块缺陷不会影响其他部位的挤压效果,整形效果好,所述检测标识机构设置于压板装置的阳极板出口端,用以对阳极板矫形后仍存在的缺陷进行标识。
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Figure CN118403924B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metal plate shaping and inspection technology, and in particular to an anode plate shaping and pressing device. Background Technology
[0002] Electrolytic copper, also known as wet copper smelting, is a method of extracting copper from copper-containing ore solutions using the principle of electrolysis. In order to improve production efficiency, copper-containing ore is usually smelted into anode copper plates, which are then arranged alternately and equidistantly with cathode plates in an electrolytic cell for electrolysis. The metal on the anode dissolves into copper ions and enters the solution, while the copper ions are reduced and deposited on the cathode to form a pure copper layer.
[0003] In the above steps, since the cathode plate and anode copper plate are arranged at the same time interval, it is necessary to ensure that the thickness of the anode copper plate is uniform. This is to prevent the weak points of the anode copper plate from dissolving and falling off during the electrolysis process. The fallen material can easily connect to the cathode and anode, affecting the subsequent reaction process. Therefore, after the copper ore is smelted into anode copper plates, its thickness needs to be tested and leveled. However, for unqualified copper plates with defects, the existing technology does not mark the defective areas, which will affect the efficiency of subsequent copper plate repair. There is room for improvement. Therefore, an anode plate shaping and pressing device is proposed to solve the above problems. Summary of the Invention
[0004] The purpose of this invention is to address the aforementioned shortcomings by providing an anode plate shaping and pressing device.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: an anode plate shaping and pressing device for straightening anode plates, comprising:
[0006] A pressure plate device, comprising a pressure plate platform and a support platform arranged opposite to each other, with a working gap between the pressure plate platform and the support platform to allow the anode plate to pass through;
[0007] A transport mechanism is provided between the pressure plate table and the support table for transporting the anode plate into the pressure plate device for pressure plate shaping.
[0008] The detection and marking mechanism is located at the anode plate outlet end of the pressure plate device and is used to mark different defects on the surface of the anode plate.
[0009] The pressure plate platform is equipped with eight sets of pressure heads and hydraulic cylinders for driving the pressure heads. The pressure plate platform is also equipped with a liquid supply pump to drive the eight sets of pressure heads to perform independent pressure plate shaping on the surface of the anode plate.
[0010] Furthermore, the detection marking mechanism consists of multiple sets of follow-up marking columns that contact the surface of the anode plate;
[0011] The follow-up marker post includes a telescopic inner tube and a contact roller disposed at its end;
[0012] It also includes a feed sleeve that is fixedly installed and sleeved outside the telescopic inner tube. The feed sleeve is provided with two sets of liquid supply pipes to provide different colors of marking paint. The telescopic inner tube is provided with a liquid inlet groove corresponding to the liquid supply pipe.
[0013] The telescopic inner tube is equipped with a contact spring to make the contact roller contact the surface of the anode plate. When the contact roller contacts the surface of the anode plate, the liquid inlet tank is located in the middle of the two sets of liquid supply pipes and is not connected to the two sets of liquid supply pipes. It is used to expand and contract according to the changes in the surface defects of the anode plate, so as to connect different liquid supply pipes through the liquid inlet tank and mark the surface defects of the anode plate with marking paint.
[0014] Furthermore, the number of detection marking mechanisms is two sets, and the follow-up marking columns inside the two sets of detection marking mechanisms are arranged opposite to each other. The detection marking mechanism is also provided with a limiting ring corresponding to the telescopic inner tube.
[0015] Furthermore, the telescopic inner tube is a hollow tube, and an air inlet block is provided at the end of the telescopic inner tube away from the contact roller. An air inlet groove is provided on the air inlet block, and an air injection pipe corresponding to the air inlet groove is provided on the detection and marking mechanism. The air injection pipe injects gas into the telescopic inner tube to form a negative pressure when passing through the liquid supply pipe, and extracts the marking paint inside the liquid supply pipe and applies it to the surface of the anode plate through the contact roller.
[0016] The air injection pipe is offset from the air inlet slot.
[0017] Furthermore, the surface of the contact roller is provided with a liquid storage tank, which is used to hold the marking paint.
[0018] Furthermore, the detection and marking mechanism is equipped with an air supply pump, which is connected to an air injection pipe.
[0019] Furthermore, the detection and marking mechanism is equipped with two sets of liquid supply pipes, and the detection and marking mechanism is equipped with a liquid storage tank that is connected to the two sets of liquid supply pipes respectively.
[0020] The two sets of liquid storage tanks are coated with green and blue paint, respectively.
[0021] Furthermore, the transport mechanism is a single-chain conveyor, which is equipped with a support part for carrying the anode plate, and a support bracket is provided on the transport mechanism to support the anode plate during transport.
[0022] Furthermore, lifting supports are provided on both sides of the bearing platform, and a driving unit is provided on the bearing platform to drive the lifting supports to swing, so as to drive the anode plate to disengage from the single chain conveyor, which facilitates the correction by the pressure plate device.
[0023] The beneficial effects of this invention are reflected in:
[0024] In this invention, an anode plate is sequentially transported between a pressure plate platform and a support platform via a transport mechanism. Then, the anode plate is lifted by a lifting bracket to detach it from the transport mechanism. The pressure plate platform is activated, and eight pressure heads, under the action of hydraulic cylinders and a liquid supply pump, comprehensively compress the anode plate. The compression of each part is completely independent, so large protrusions on the anode plate will not affect the compression effect of other parts, resulting in good shaping effect. The detection and marking mechanism is set at the anode plate outlet end of the pressure plate device to mark any defects that still exist after the anode plate is shaped. Attached Figure Description
[0025] Figure 1 This is a front view of the structure of the present invention;
[0026] Figure 2 This is a three-dimensional structural diagram of the present invention;
[0027] Figure 3 This is a three-dimensional structural diagram of the present invention from another perspective;
[0028] Figure 4 This is a rear view of the structure of the present invention;
[0029] Figure 5 This is a schematic diagram of the detection and marking mechanism of the present invention;
[0030] Figure 6 This is a schematic diagram of the detection and marking mechanism of the present invention from another perspective;
[0031] Figure 7 This is a cross-sectional view of the following marker post structure of the present invention;
[0032] Figure 8 This is a schematic diagram of the structure of the follow-up marker post of the present invention.
[0033] In the picture:
[0034] 01. Anode plate;
[0035] 1. Pressure plate device; 11. Pressure plate table; 111. Hydraulic cylinder; 112. Liquid supply pump; 113. Pressure head; 12. Supporting table; 121. Lifting bracket; 122. Drive unit;
[0036] 2. Transportation agencies; 21. Supporting structures;
[0037] 3. Detection and marking mechanism; 31. Follow-up marking post; 311. Telescopic inner tube; 312. Contact roller; 313. Feeding sleeve; 314. Liquid inlet tank; 315. Contact spring; 316. Air injection pipe; 317. Air inlet block; 318. Limiting ring; 32. Liquid supply pipe; 33. Liquid storage tank; 34. Air supply pump. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] Please see Figure 1-8 This invention discloses an anode plate shaping and pressing device for shaping an anode plate 01, comprising:
[0040] The pressure plate device 1 is composed of a pressure plate table 11 and a support table 12 arranged opposite to each other, and a working gap is provided between the pressure plate table 11 and the support table 12 to allow the anode plate 01 to pass through.
[0041] The transport mechanism 2 is disposed between the pressure plate table 11 and the bearing table 12, and is used to transport the anode plate 01 into the pressure plate device 1 for pressure plate shaping;
[0042] The pressure plate platform 11 is provided with eight sets of pressure heads 113 and hydraulic cylinders 111 for driving the pressure heads 113. The pressure plate platform 11 is also provided with a liquid supply pump 112 to drive the eight sets of pressure heads 113 to perform non-interfering pressure plate shaping on the surface of the anode plate 01.
[0043] In use, the anode plate 01 is sequentially transported between the pressure plate table 11 and the bearing table 12 by the transport mechanism 2. Then, the anode plate 01 is lifted by the lifting bracket 121 to separate it from the transport mechanism 2. The pressure plate table 11 is activated, and the eight pressure heads 113, under the action of the hydraulic cylinder 111 and the liquid supply pump 112, fully compress the anode plate 01. The compression of each part is completely independent, so large protrusion defects on the anode plate will not affect the compression effect of other parts, resulting in a good shaping effect.
[0044] Secondly, each of the eight pressure heads 113 is equipped with a thickness measuring mechanism, which consists of multiple thickness measuring points. The comprehensive distribution of multiple thickness measuring points makes the thickness measurement of the anode plate very comprehensive, and can accurately detect many plate shape and thickness defects, including conical plates, providing accurate data for screening qualified anode plates and guiding production.
[0045] While the aforementioned thickness measurement system can detect surface defects, it cannot identify them. Defective surfaces need to be removed in subsequent processes and centrally processed. However, if the location and severity of the defects cannot be clearly observed during processing, it hinders subsequent repair work. Therefore, this application proposes a detection and marking mechanism 3, which is located at the outlet end of the anode plate 01 of the pressure plate device 1. This mechanism is used to mark different defects on the surface of the anode plate 01. After the pressure plate device 1 corrects the shape of the anode plate 01, the anode plate can be re-inspected.
[0046] It should be noted that the detection marking mechanism 3 consists of multiple sets of follow-up marking posts 31 that are in contact with the surface of the anode plate 01;
[0047] The follow-up marker post 31 includes a telescopic inner tube 311 and a contact roller 312 disposed at its end;
[0048] It also includes a feeding sleeve 313 that is fixedly installed and sleeved outside the telescopic inner tube 311. The feeding sleeve 313 is provided with two sets of liquid supply pipes 32 to provide different colors of marking paint. The telescopic inner tube 311 is provided with a liquid inlet groove 314 corresponding to the liquid supply pipes 32.
[0049] The telescopic inner tube 311 is equipped with a contact spring 315 to make the contact roller 312 contact the surface of the anode plate 01. When the contact roller 312 contacts the surface of the anode plate 01, the liquid inlet trough 314 is located in the middle of the two sets of liquid supply pipes 32 and is not connected to the two sets of liquid supply pipes 32. It is used to extend and retract according to the changes in the surface defects of the anode plate 01, so as to connect different liquid supply pipes 32 through the liquid inlet trough 314 and mark the surface defects of the anode plate 01 with marking paint.
[0050] When the above structure is in use, after the contact roller 312 contacts the anode plate 01, as the anode plate 01 moves, the contact roller 312 continues to be in contact with the anode plate 01 under the action of the anti-spring 315, and the contact roller 312 can extend and retract according to the defects on the surface of the anode plate 01. During the extension and retraction of the contact roller 312, the telescopic inner tube 311 will move out of alignment with the feeding sleeve 313. During the out-of-alignment movement, the liquid inlet groove 314 inside will be connected to the liquid supply pipe 32, thereby spraying and marking the target defect area.
[0051] It should be noted that there are two sets of detection marking mechanisms 3, and the follow-up marking columns 31 inside the two sets of detection marking mechanisms 3 are arranged opposite to each other. The detection marking mechanism 3 is also provided with a limiting ring 318 corresponding to the telescopic inner tube 311, which is used to spray the front and back of the anode plate 01.
[0052] Furthermore, it should be noted that the telescopic inner tube 311 is a hollow tube, and an air inlet block 317 is provided at the end of the telescopic inner tube 311 away from the contact roller 312. An air inlet groove is provided on the air inlet block 317, and an air injection pipe 316 corresponding to the air inlet groove is provided on the detection marking mechanism 3. The air injection pipe 316 injects gas into the telescopic inner tube 311 to form a negative pressure when passing through the liquid supply pipe 32, and extracts the marking paint inside the liquid supply pipe 32 and applies it to the surface of the anode plate 01 through the contact roller 312.
[0053] The air injection pipe 316 is misaligned with the air inlet slot.
[0054] In the above configuration, when the gas injection pipe 316 is connected to the air inlet groove on the air inlet block 317, the marking paint inside the liquid supply pipe 32 can be extracted by blowing gas and forming a negative pressure when passing through the liquid supply pipe 32 and then applied to the surface of the anode plate 01 by the contact roller 312. When the contact roller 312 is not in contact with the anode plate 01, the gas injection pipe 316 is misaligned with the air inlet groove, so the solution in the liquid supply pipe 32 is not affected. Only after the contact roller 312 contacts the anode plate 01 is the gas injection pipe 316 connected to the air inlet groove. It should be noted that the air inlet groove is a long strip-shaped air inlet groove, which can ensure the effect of continuous air intake during the movement of the contact roller 312 with the anode plate 01.
[0055] Finally, it should be added that a trigger structure can be added to the air intake block 317 as needed. The trigger structure is electrically connected to the air injection pipe 316 so that the air injection pipe 316 can be activated to prepare for spraying after the contact roller 312 contacts the anode plate 01.
[0056] To improve the marking effect of the contact roller 312, a liquid storage tank is provided on the surface of the contact roller 312 for holding the marking paint. It should be noted that the surface of the contact roller 312 may also be provided with a flexible coating.
[0057] It should be added that the detection and marking mechanism 3 is equipped with an air supply pump 34, which is connected to each air injection pipe 316.
[0058] It is easy to imagine that the detection and marking mechanism 3 is provided with two sets of liquid supply pipes 32, and the detection and marking mechanism 3 is provided with a liquid storage tank 33 that is connected to the two sets of liquid supply pipes 32 respectively.
[0059] The two sets of liquid storage tanks 33 are coated with green and blue paint respectively. Since the anode plate 01 is dark red, the green and blue colors can be used to mark the recesses and protrusions respectively.
[0060] Furthermore, the gas injection pipe 316 can be a liquid injection pipe, which can be mixed with different amounts of marking paint according to the size of the defect, and display different color depths on the surface of the anode plate 01, so as to judge the severity of the defect based on the color concentration.
[0061] It is easy to imagine that the transport mechanism 2 is a single-chain conveyor, which is equipped with a support part for carrying the anode plate 01, and the transport mechanism 2 is equipped with a support bracket 21 for supporting the anode plate 01 during transport.
[0062] Finally, it should be noted that lifting brackets 121 are provided on both sides of the bearing platform 12, and a driving unit 122 is provided on the bearing platform 12 to drive the lifting brackets 121 to swing, so as to drive the anode plate 01 to disengage from the single chain conveyor, so as to facilitate the correction of the pressure plate device 1. The above arrangement is to avoid the impact on the transport mechanism 2 during the pressing of the anode plate 01 by the pressure plate device 1. The two can be separated and operated through the lifting brackets 121.
[0063] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0064] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.
[0065] Additionally, "multiple" refers to two or more.
[0066] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An anode plate shaping and pressing device for shaping an anode plate (01), characterized in that, include: The pressure plate device (1) consists of a pressure plate platform (11) and a bearing platform (12) arranged opposite to each other. A working gap is provided between the pressure plate platform (11) and the bearing platform (12) to allow the anode plate (01) to pass through. The transport mechanism (2) is located between the pressure plate table (11) and the bearing table (12) to transport the anode plate (01) to the pressure plate device (1) for pressure plate shaping; The detection marking mechanism (3) is located at the outlet end of the anode plate (01) of the pressure plate device (1). The detection marking mechanism (3) is used to mark different defects on the surface of the anode plate (01). The pressure plate platform (11) is provided with eight sets of pressure heads (113) and hydraulic cylinders (111) for driving the pressure heads (113). The pressure plate platform (11) is also provided with a liquid supply pump (112) to drive the eight sets of pressure heads (113) to perform non-interfering pressure plate shaping on the surface of the anode plate (01). The detection marking mechanism (3) consists of multiple sets of follow-up marking columns (31) that are in contact with the surface of the anode plate (01); The follow-up marker post (31) includes a telescopic inner tube (311) and a contact roller (312) disposed at its end. It also includes a feed sleeve (313) that is fixedly installed and sleeved outside the telescopic inner tube (311). The feed sleeve (313) is provided with two sets of liquid supply pipes (32) to provide different colors of marking paint. The telescopic inner tube (311) is provided with a liquid inlet groove (314) corresponding to the liquid supply pipe (32). The telescopic inner tube (311) is provided with a contact spring (315) to make the contact roller (312) contact the surface of the anode plate (01). When the contact roller (312) contacts the surface of the anode plate (01), the liquid inlet tank (314) is located in the middle of the two sets of liquid supply pipes (32) and is not connected to the two sets of liquid supply pipes (32). It is used to extend and retract according to the changes in the surface defects of the anode plate (01) so as to connect different liquid supply pipes (32) through the liquid inlet tank (314) and mark the surface defects of the anode plate (01) with marking paint. The telescopic inner tube (311) is a hollow tube. An air inlet block (317) is provided at the end of the telescopic inner tube (311) away from the contact roller (312). An air inlet groove is provided on the air inlet block (317). An air injection pipe (316) corresponding to the air inlet groove is provided on the detection marking mechanism (3). The air injection pipe (316) injects gas into the telescopic inner tube (311) to form a negative pressure when passing through the liquid supply pipe (32). The marking paint inside the liquid supply pipe (32) is extracted and coated onto the surface of the anode plate (01) through the contact roller (312). The air injection pipe (316) is offset from the air inlet slot.
2. The anode plate shaping and pressing device according to claim 1, characterized in that: The number of the detection marking mechanism (3) is two sets, and the follow-up marking columns (31) inside the two sets of detection marking mechanisms (3) are arranged opposite to each other. The detection marking mechanism (3) is also provided with a limiting ring (318) corresponding to the telescopic inner tube (311).
3. The anode plate shaping and pressing device according to claim 1, characterized in that: The contact roller (312) has a liquid storage tank on its surface, which is used to hold the marking paint.
4. The anode plate shaping and pressing device according to claim 3, characterized in that: The detection and marking mechanism (3) is equipped with an air supply pump (34), which is connected to the air injection pipe (316).
5. The anode plate shaping and pressing device according to claim 1, characterized in that: The detection marking mechanism (3) is provided with two sets of liquid supply pipes (32), and the detection marking mechanism (3) is provided with a liquid storage tank (33) that is connected to the two sets of liquid supply pipes (32) respectively. The two sets of liquid storage tanks (33) are respectively coated with green and blue paint.
6. The anode plate shaping and pressing device according to claim 1, characterized in that: The transport mechanism (2) is a single-chain conveyor, which is provided with a bearing part for carrying the anode plate (01). The transport mechanism (2) is provided with a support bracket (21) for supporting the anode plate (01) during transport.
7. The anode plate shaping and pressing device according to claim 6, characterized in that: Lifting brackets (121) are provided on both sides of the bearing platform (12). A drive unit (122) is provided on the bearing platform (12) to drive the lifting brackets (121) to swing, so as to drive the anode plate (01) to disengage from the single chain conveyor, so as to facilitate the pressure plate device (1) to perform correction.
Citation Information
Patent Citations
Universal shaping device for copper anode plate
CN211757724U
Novel anode plate pressing plate device
CN212760419U