Processing device and processing method for a gulleted heat sink

Abstract

The present application belongs to the technical field of heat dissipation devices, and particularly relates to a processing device and a processing method of a notched heat sink. The processing device comprises a notching tool for notching heat dissipation teeth from a base material surface; a profiling assembly comprising a first profiling part and a second profiling part, the first profiling part having a first profiling structure, and the second profiling part having a second profiling structure matched with the first profiling structure; in a working state, the heat dissipation teeth are located between the first profiling part and the second profiling part, the first profiling part and the second profiling part are extruded and matched, and the first profiling structure and the second profiling structure are matched to form a preset pattern on the surface of the heat dissipation teeth. The present application adds an extrusion forming process of the heat dissipation teeth in the processing of the heat dissipation teeth, reduces the processing difficulty of the heat dissipation teeth with uneven surfaces, and improves the processing efficiency.

Description

Technical Field

[0001] This invention belongs to the field of radiator processing technology, and particularly relates to a processing device and processing method for a shovel-tooth type radiator. Background Technology

[0002] This section provides only background information relevant to this disclosure and is not necessarily prior art.

[0003] Heat sinks are widely used in electronic devices to prevent overheating of heat-generating components, playing a crucial role in ensuring the efficiency of these components. The manufacturing process of a toothed heat sink typically involves directly creating heat dissipation teeth by scraping fins onto the substrate surface with a scraper. However, this method can only produce flat heat dissipation teeth and cannot meet the production needs of heat dissipation teeth with various types of heat dissipation surfaces, such as uneven surfaces. Summary of the Invention

[0004] The objective of this invention is to at least solve the problem that existing processing equipment for shovel-shaped radiators cannot produce radiator teeth with uneven surfaces. This objective is achieved through the following technical solution:

[0005] A first aspect of the present invention provides a processing apparatus for a spade-shaped radiator, the processing apparatus comprising:

[0006] A scraper, used to scrape out heat dissipation teeth from the surface of a substrate;

[0007] A molding assembly includes a first molding part and a second molding part, wherein the first molding part has a first molding structure and the second molding part has a second molding structure that mates with the first molding structure;

[0008] In the working state, the heat dissipation tooth is located between the first pressing part and the second pressing part. The first pressing part and the second pressing part are pressed together, and the first pressing structure and the second pressing structure cooperate to form a preset pattern on the surface of the heat dissipation tooth.

[0009] According to the processing apparatus of the present invention, by providing a first pressing part and a second pressing part, after the heat dissipation teeth are scraped out from the surface of the substrate by the scraper, the first pressing part and the second pressing part directly press and cooperate with the heat dissipation teeth, thereby forming a preset pattern on the surface of the heat dissipation teeth. This realizes the addition of heat dissipation tooth extrusion molding process to the heat dissipation tooth processing process, effectively reducing the processing difficulty of heat dissipation teeth with uneven surfaces and improving processing efficiency.

[0010] In addition, the processing apparatus for the shovel-tooth type radiator according to the present invention may also have the following additional technical features:

[0011] In some embodiments of the present invention, the preset pattern includes a plurality of recesses and a plurality of protrusions, and the plurality of recesses and the plurality of protrusions are alternately arranged in the height direction of the heat dissipation teeth.

[0012] In some embodiments of the present invention, the top of the scraper is provided with a supporting slope, which is used to support the heat dissipation teeth during the process of the scraper scraping out the heat dissipation teeth from the surface of the substrate, and the first pressing part is disposed on the supporting slope.

[0013] In some embodiments of the present invention, the first forming part is separately disposed from the scraper. In the working state, after the scraper scrapes out the heat dissipation teeth from the surface of the substrate, it returns to the initial position. The first forming part can be moved in a controlled manner between the scraper and the heat dissipation teeth and fits against the heat dissipation teeth.

[0014] In some embodiments of the present invention, the first molding portion includes a first molding surface, the first molding surface being used to fit against the first surface of the heat dissipation tooth, and the first molding structure being disposed on the first molding surface.

[0015] In some embodiments of the present invention, the first forming structure includes a plurality of first dies and a plurality of first punches, the plurality of first dies and the plurality of first punches being alternately arranged in a first direction of the first forming surface, and each of the first dies and each of the first punches being arranged along a second direction of the first forming surface, the first direction intersecting the second direction.

[0016] In some embodiments of the present invention, the second molding portion includes a second molding surface, the second molding surface being used to fit against a second surface of the heat dissipation teeth that is away from the first surface, and the second molding structure is disposed on the second molding surface.

[0017] In some embodiments of the present invention, the second forming structure includes a plurality of second concave dies and a plurality of second convex dies, the plurality of second concave dies and the plurality of second convex dies being alternately arranged on the second forming surface. In the state of extrusion fit between the first forming part and the second forming part, the first concave die and the second convex die are in concave-convex fit, and the first convex die and the second concave die are in concave-convex fit.

[0018] In some embodiments of the present invention, the second forming structure includes a plurality of pressure rollers, and the plurality of pressure rollers cooperate with the plurality of first dies when the first forming part and the second forming part are in a pressing fit.

[0019] In some embodiments of the present invention, the processing apparatus further includes a support portion for providing support force for the extrusion fit between the first forming portion and the second forming portion.

[0020] The second aspect of this invention provides a method for processing a toothed radiator. This method is applied to any of the toothed radiator processing apparatuses described in the first aspect of this invention. The first pressing part is disposed on the supporting inclined surface of the toothed blade. The processing method includes a tooth-shaving process, a pressing process, and a straightening process performed sequentially.

[0021] The tooth-scraping process includes: controlling the scraper to move relative to the substrate from a first initial position, and scraping out heat dissipation teeth on the surface of the substrate, wherein the first molding part is in contact with the first surface of the heat dissipation teeth;

[0022] The molding process includes: controlling the second molding part to move from the second initial position to the first molding part and to fit against the second surface of the heat dissipation tooth that is away from the first surface; and controlling the first molding part and the second molding part to press and cooperate to form a preset pattern on the surface of the heat dissipation tooth.

[0023] The straightening process includes: controlling the second molding part to reset to the second initial position, and controlling the scraper to lift and straighten the heat dissipation teeth to a preset angle with the substrate.

[0024] In some embodiments of the present invention, when the first forming part and the second forming part are in a press-fit state, the forming process further includes:

[0025] The support part of the processing device is moved to support the shovel blade below it.

[0026] A third aspect of the present invention provides a method for processing a toothed radiator, applicable to any of the toothed radiator processing apparatuses proposed in the first aspect of the present invention. The first forming part is separately disposed from the toothed blade. The processing method includes a toothed process, a forming process, and a straightening process executed sequentially.

[0027] The tooth-scraping process includes: controlling the scraper to move relative to the substrate from a first initial position and scraping out heat dissipation teeth on the surface of the substrate;

[0028] The pressing process includes: controlling the spatula to return to the first initial position, controlling the first pressing part to move from the third initial position to between the spatula and the heat dissipation tooth and to fit against the first surface of the heat dissipation tooth, controlling the second pressing part to move from the second initial position to the first pressing part and to fit against the second surface of the heat dissipation tooth away from the first surface, and controlling the first pressing part and the second pressing part to press and cooperate to form a preset pattern on the surface of the heat dissipation tooth;

[0029] The straightening process includes: controlling the second molding part to reset to the second initial position, and controlling the first molding part to lift up and straighten the heat dissipation teeth to a preset angle with the substrate.

[0030] In some embodiments of the present invention, when the first forming part and the second forming part are in a press-fit state, the forming process further includes:

[0031] The support portion of the processing device is moved to support the first forming portion below it. Attached Figure Description

[0032] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0033] Figure 1 A schematic diagram of the heat sink processing apparatus according to an embodiment of the invention is shown in the molding state.

[0034] Figure 2 A schematic diagram of the structure of a shovel according to an embodiment of the invention is shown.

[0035] Figure 3 A schematic structural diagram of the second forming part according to an embodiment of the invention is shown.

[0036] Figure 4 A schematic diagram of the heat sink processing apparatus according to another embodiment of the invention is shown in the molding state.

[0037] Figure 5 A schematic diagram of the heat sink processing apparatus according to another embodiment of the invention is shown in the molding state.

[0038] Figure 6 A schematic diagram of a heat sink according to an embodiment of the invention is shown.

[0039] Figure 7 A schematic diagram of a heat sink according to another embodiment of the invention is shown.

[0040] Figure 8 schematically shown Figure 7 Side view of the radiator.

[0041] Figures 9a-9e A schematic diagram illustrating the manufacturing process of a toothed radiator according to an embodiment of the present invention is shown.

[0042] Figures 10a-10fA schematic diagram illustrating the manufacturing process of a toothed radiator according to an embodiment of the present invention is shown.

[0043] Figures 11a-11g A schematic diagram illustrating the manufacturing process of a toothed radiator according to an embodiment of the present invention is shown.

[0044] The attached figures are labeled as follows:

[0045] 1. Substrate; 2. Heat dissipation teeth; 21. Heat dissipation part; 211. First heat dissipation area; 2111. Recess; 2112. Protrusion; 212. Second heat dissipation area; 3. Substrate; 4. Shovel; 41. Supporting slope; 5. First forming part; 501. First forming surface; 51. First forming structure; 511. First die; 512. First punch; 6. Second forming part; 601. Second forming surface; 61. Second forming structure; 611. Second die; 612. Second punch; 7. Support part; 8. Pressure roller. Detailed Implementation

[0046] Exemplary embodiments of the present disclosure will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

[0047] It should be understood that the terminology used herein is for the purpose of describing particular exemplary embodiments only and is not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms “a,” “an,” and “described” as used herein may also include the plural forms. The terms “comprising,” “including,” “containing,” and “having” are inclusive and therefore indicate the presence of the stated features, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not construed as requiring them to be performed in a particular order described or illustrated unless the order of performance is explicitly indicated. It should also be understood that additional or alternative steps may be used.

[0048] Although terms such as first, second, third, etc., may be used in this document to describe multiple elements, components, regions, layers, and / or segments, these elements, components, regions, layers, and / or segments should not be limited by these terms. These terms may be used only to distinguish one element, component, region, layer, or segment from another. Unless the context clearly indicates otherwise, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence. Therefore, the first element, component, region, layer, or segment discussed below may be referred to as the second element, component, region, layer, or segment without departing from the teachings of the exemplary embodiments.

[0049] For ease of description, spatial relative terms may be used in the text to describe the relationship of one element or feature relative to another element or feature, as shown in the figure. These relative terms include, for example, "inside," "outside," "middle," "outer," "below," "below," "above," "over," etc. Such spatial relative terms are intended to include different orientations of the device in use or operation, other than those depicted in the figure. For example, if the device in the figure is flipped, an element described as "below other elements or features" or "below other elements or features" would subsequently be oriented as "above other elements or features" or "above other elements or features." Therefore, the example term "below" can include both upper and lower orientations. The device may be otherwise oriented (rotated 90 degrees or in other directions), and the spatial relative descriptors used in the text will be interpreted accordingly.

[0050] The technical solution of this embodiment will be described in detail below with reference to the accompanying drawings. Unless otherwise specified, the following embodiments and examples can be combined with each other.

[0051] According to embodiments of the present invention, such as Figures 1-5 As shown, a processing apparatus for a toothed radiator is proposed. The processing apparatus includes a scraper 4 and a forming assembly, wherein the scraper 4 is used to scrape out heat dissipation teeth 2 from the surface of the radiator substrate 3. Exemplarily, the scraper 4 travels along the length direction of the substrate 3 and scrapes out heat dissipation teeth 2 on the surface of the substrate 3, the length direction of the substrate 3 being referenced to... Figure 1The direction is shown by the X2 axis. The substrate 3 is made of a material with excellent thermal conductivity, such as copper, aluminum, or their alloys. The remaining portion of the substrate 3 after removing the heat dissipation teeth 2 in the thickness direction forms the substrate 1 of the heat sink, and the heat dissipation teeth 2 are integrally formed with the substrate 1. The molding assembly includes a first molding part 5 and a second molding part 6. The first molding part 5 has a first molding structure 51, and the second molding part 6 has a second molding structure 61 that mates with the first molding structure 51. The teeth, the first molding part 5, and the second molding part 6 are all made of a material with high hardness, such as stainless steel. After the scraper 4 removes the heat dissipation teeth 2 from the surface of the substrate 3, the first molding part 5 is used to mold the first surface of the heat dissipation teeth 2, and the first molding structure 51 forms a first pattern on the first surface of the heat dissipation teeth 2; the second molding part 6 is used to mold the second surface of the heat dissipation teeth 2 that is opposite to the first surface, and the second molding structure 61 forms a second pattern on the second surface of the heat dissipation teeth 2. Both the first and second patterns are three-dimensional patterns to increase the heat dissipation area of ​​the heat dissipation teeth 2.

[0052] like Figure 1 , Figure 4 and Figure 5 As shown, in the working state, the heat dissipation tooth 2 is located between the first pressing part 5 and the second pressing part 6. The first pressing part 5 and the second pressing part 6 are pressed together, and the first pressing structure 51 and the second pressing structure 61 are fitted together to form a preset pattern on the surface of the heat dissipation tooth 2. In this embodiment, the preset pattern can be formed only on the first surface or the second surface of the heat dissipation tooth 2, for example, a three-dimensional pattern with alternating concave and convex portions can be formed on the first surface or the second surface of the heat dissipation tooth. In this embodiment, the preset pattern can also be formed on both the first surface and the second surface of the heat dissipation tooth 2.

[0053] When preset patterns are formed on both the first and second surfaces of the heat dissipation denticle 2, the pattern corresponding to the preset pattern on the first surface is the first pattern, and the pattern corresponding to the preset pattern on the second surface is the second pattern. In one example, the preset pattern includes multiple recesses 2111 and multiple protrusions 2112, which are alternately arranged in the height direction of the heat dissipation denticle 2, with the height direction of the heat dissipation denticle 2 referring to... Figure 6 and Figure 7 The direction indicated by the Y1 axis. A preset angle is formed between the height direction of the heat dissipation teeth 2 and the substrate 3. This preset angle is greater than 0 degrees and less than 180 degrees; preferably, the preset angle is 90 degrees. It should be noted that after the scraper 4 scrapes the heat dissipation teeth 2 from the surface of the substrate 3, the pressing process of the first pressing part 5 and the second pressing part 6 on the heat dissipation teeth 2 can be performed before or after the heat dissipation teeth 2 are straightened. To ensure sufficient operating space and to guarantee the pressing effect, it is preferable to press the heat dissipation teeth 2 to form a preset pattern before the heat dissipation teeth 2 are straightened.

[0054] In other possible implementations, the preset pattern includes multiple recesses spaced apart, or multiple convexities spaced apart, or multiple irregularly arranged recesses and multiple convexities. The structure of the preset pattern can be flexibly determined based on various factors such as the heat dissipation performance requirements of the radiator and the difficulty of manufacturing processes.

[0055] The processing apparatus of this embodiment is provided with a first pressing part 5 and a second pressing part 6. After the scraper 4 scrapes out the heat dissipation teeth 2 from the surface of the substrate 3, the first pressing part 5 and the second pressing part 6 directly press and cooperate with the heat dissipation teeth 2, thereby forming a preset pattern on the surface of the heat dissipation teeth 2. This realizes the addition of the heat dissipation teeth 2 extrusion molding process to the heat dissipation teeth 2 processing, effectively reducing the processing difficulty of the heat dissipation teeth 2 with uneven surfaces and improving processing efficiency.

[0056] In some implementations, such as Figure 2 As shown, the top of the scraper 4 is provided with a supporting inclined surface 41. The supporting inclined surface 41 is used to support the heat dissipation teeth 2 during the process of the scraper 4 scraping out the heat dissipation teeth 2 from the surface of the substrate 3. The first pressing part 5 is disposed on the supporting inclined surface 41. The first pressing part 5 can be integrally formed with the supporting inclined surface 41, or it can be disposed independently of the supporting inclined surface 41, and can be disposed on the supporting inclined surface 41 by means of snap-fit, plug-in, connector connection, bonding or welding. In this embodiment, by disposing the first pressing part 5 on the supporting inclined surface 41, after the scraper 4 scrapes out the heat dissipation teeth 2 from the surface of the heat dissipation teeth 2, before straightening the heat dissipation teeth 2, the second pressing part 6 can be controlled to move directly to the first pressing part 5 and press and cooperate with the first pressing part 5, thereby reducing additional mold costs and saving the moving time of the first pressing part 5, reducing production costs and improving pressing efficiency.

[0057] In other possible ways, such as Figure 4 As shown, the first pressing part 5 is separately disposed from the scraper 4 to protect the scraper 4. In the working state, after the scraper 4 scrapes out the heat dissipation teeth 2 from the surface of the substrate 3 and returns to its initial position, the first pressing part 5 can be moved in a controlled manner between the scraper 4 and the heat dissipation teeth 2 and fits against the heat dissipation teeth 2. Specifically, the top of the scraper 4 is provided with a supporting inclined surface 41, and the angle between the supporting inclined surface 41 and the substrate 3 is A. The supporting inclined surface 41 is used to support the heat dissipation teeth 2 during the process of the scraper 4 scraping out the heat dissipation teeth 2 from the surface of the substrate 3. The first pressing part 5 includes a first pressing surface 501, and the angle between the first pressing surface 501 and the substrate 3 is B, satisfying A=B. After the scraper 4 scrapes out the heat dissipation teeth 2 from the surface of the substrate 3 and returns to its initial position, the angle between the heat dissipation teeth 2 and the substrate 3 is A. The first pressing part 5 can be controlled to move to the heat dissipation teeth 2 and fit against the first surface of the heat dissipation teeth 2.

[0058] In some implementations, such as Figure 2As shown, the first molding part 5 includes a first molding surface 501, which is used to fit against the first surface of the heat dissipation tooth 2. A first molding structure 51 is disposed on the first molding surface 501. The first molding structure 51 can be integrally formed with the first molding surface 501, or it can be disposed independently of the first molding surface 501 by means of snap-fit, plug-in, connector connection, bonding or welding.

[0059] In one example, the first forming structure 51 includes a plurality of first dies 511 and a plurality of first punches 512, the plurality of first dies 511 and the plurality of first punches 512 being alternately arranged in a first direction of the first forming surface 501. The first direction is, for example, the inclined direction of the first forming surface 501, i.e., referring to... Figure 2 The direction indicated by the Z2 axis. When the first forming part 5 is provided on the scraper 4, the first forming surface 501 is provided on the support slope 41 of the scraper 4, or the first forming surface 501 and the support slope 41 of the scraper 4 share a slope.

[0060] like Figure 3 As shown, the second molding part 6 includes a second molding surface 601, which is used to fit against the second surface of the heat dissipation tooth 2 that is opposite to the first surface. A second molding structure 61 is disposed on the second molding surface 601. The second molding structure 61 can be integrally formed with the second molding surface 601, or it can be disposed independently of the second molding surface 601 by means of snap-fit, plug-in, connector connection, bonding or welding.

[0061] In one example, the second forming structure 61 includes a plurality of second dies 611 and a plurality of second punches 612. The plurality of second dies 611 and the plurality of second punches 612 are alternately arranged in a first direction of the second forming surface 601. The first direction of the second forming surface 601 is, for example, the inclined direction of the second forming surface 601, i.e., referring to... Figure 3 The direction shown by the Z2 axis. In the extrusion fit between the first forming part 5 and the second forming part 6, the first die 511 and the second punch 612 are in a convex-concave fit, and the first punch 512 and the second die 611 are in a convex-concave fit.

[0062] Preferably, each first die 511 and each first punch 512 are arranged along the second direction of the first forming surface 501, and each second die 611 and each second punch 612 are arranged along the second direction of the second forming surface 601. This allows a straight airflow path to be formed on the surface of the heat dissipation teeth 2, reducing the resistance of hot airflow on the surface of the heat dissipation teeth 2. The second direction of the first forming surface 501 is, for example, the width direction of the first forming surface 501, i.e., referring to... Figure 2The direction shown by the Y2 axis, the second direction of the second forming surface 601, for example, is the width direction of the second forming surface 601, i.e., referring to... Figure 3 The direction indicated by the Y2 axis. Exemplarily, the first die 511 includes either an arcuate concave surface or a serrated concave surface, and the first punch 512 includes either an arcuate convex surface or a serrated convex surface. Correspondingly, the second die 611 includes either an arcuate concave surface or a serrated concave surface, and the second punch 612 includes either an arcuate convex surface or a serrated convex surface. In this embodiment, the serrations are, for example, triangular teeth, trapezoidal teeth, or flat teeth.

[0063] In other possible ways, such as Figure 2 and Figure 5 As shown, the first forming part 5 includes a first forming surface 501, which is used to fit against the first surface of the heat dissipation tooth 2. The first forming structure 51 includes a plurality of first dies 511 and a plurality of first punches 512. The plurality of first dies 511 and the plurality of first punches 512 are alternately arranged in a first direction of the first forming surface 501. The first direction is, for example, the inclined direction of the first forming surface 501, i.e., referring to... Figure 2 The direction indicated by the Z2 axis. The first die 511 includes an arcuate concave surface, and the first punch 512 includes an arcuate convex surface. Each first die 511 and each first punch 512 is disposed along a second direction of the first forming surface 501, the second direction of the first forming surface 501 being, for example, the width direction of the first forming surface 501, i.e., referring to... Figure 2 The direction shown by the Y2 axis. The second forming structure 61 includes a plurality of pressure rollers 8. In the state of extrusion engagement between the first forming part 5 and the second forming part 6, the plurality of pressure rollers 8 engage with a plurality of first dies 511. The plurality of pressure rollers 8 are arranged along the first direction of the first forming surface 501, and the pressure rollers 8 rotate while being extruded and engaged with the corresponding first dies 511. The gap between adjacent pressure rollers 8 engages with the first punch 512, thereby forming recesses 2111 and protrusions 2112 alternately arranged along the inclined direction of the first forming surface 501 on the surface of the heat dissipation teeth 2.

[0064] In some implementations, such as Figure 1 and Figure 5As shown, the processing apparatus includes a support 7, which provides support force for the extrusion fit between the first molding section 5 and the second molding section 6. In one example, when the first molding section 5 is positioned on the scraper 4, the support 7 supports the scraper 4 in the extrusion fit between the first molding section 5 and the second molding section 6. The support 7, for example, includes two movable first support blocks located on opposite sides of the substrate 3. After the first molding section 5 is bonded to the first surface, the two first support blocks move to the lower surface of the scraper 4 to support the scraper 4, thereby increasing the mechanical properties of the scraper 4 during the molding process of the heat dissipation teeth 2 by the first molding section 5 and the second molding section 6. In another example, such as... Figure 4 As shown, when the first molding part 5 and the scraper 4 are separately and independently arranged, the support part 7 is used to support the first molding part 5 under the extrusion fit between the first molding part 5 and the second molding part 6. The support part 7 includes, for example, two movable second support top blocks that can be located on opposite sides of the substrate 3. After the first molding part 5 is attached to the first surface, the two second support top blocks will move to the lower surface of the first molding part 5 to support the first molding part 5, thereby increasing the mechanical properties of the first molding part 5 during the molding process of the first molding part 5 and the second molding part 6 for the heat dissipation teeth 2.

[0065] According to an exemplary embodiment, a structural diagram of the toothed radiator obtained using the processing apparatus of this embodiment is shown below. Figure 6 and Figure 7 As shown, the toothed heat sink includes a substrate 1 and a plurality of heat dissipation teeth 2 fixed to the substrate 1. The plurality of heat dissipation teeth 2 are arranged parallel to each other and spaced apart along the extension direction of the substrate 1. Each heat dissipation tooth 2 includes at least one heat dissipation portion 21, and the heat dissipation portion 21 includes a first heat dissipation region 211. The first heat dissipation region 211 includes a plurality of recesses 2111 and a plurality of protrusions 2112. The plurality of recesses 2111 and the plurality of protrusions 2112 are alternately arranged in the height direction of the heat dissipation tooth 2, and each protrusion 2112 and each recess 2111 are arranged along the length direction of the heat dissipation tooth. The extension direction of the substrate 1 is referenced. Figure 6 and Figure 7 The direction shown by the X1 axis. The height direction of heat dissipation tooth 2 is referenced. Figure 6 and Figure 7 The direction shown by the Y1 axis is referenced to the length direction of the heat dissipation tooth 2. Figure 1 The direction indicated by the Z1 axis. The shovel-shaped radiator processed by the machining apparatus of this embodiment forms a straight airflow channel. This straight airflow channel effectively reduces the airflow resistance when hot air flows over the surface of the shovel-shaped radiator. The direction of the hot airflow is referenced... Figure 6 and Figure 7 The direction indicated by the black arrow in the middle.

[0066] Furthermore, such as Figure 6 and Figure 7As shown, the heat dissipation part 21 includes a second heat dissipation area 212. The first heat dissipation area 211 and the second heat dissipation area 212 are arranged along the height direction of the heat dissipation tooth 2. The second heat dissipation area 212 is close to the substrate 1 and connects the first heat dissipation area 211 to the substrate 1. The second heat dissipation area 212 is planar, which helps to improve the reliability of the connection between the first heat dissipation area 211 and the substrate 1, and at the same time solves the problem of internal stress or root damage caused by the non-straight roots of the heat dissipation tooth 2. By making the extension length of the first molding structure 51 along the first molding surface 501 in the first direction less than the height of the heat dissipation tooth 2, and the setting length of the second molding structure 61 along the inclined direction of the second molding surface 601 less than the height of the heat dissipation tooth 2, during the pressing and fitting process of the first molding part 5 and the second molding part 6, the area of ​​the heat dissipation tooth 2 near the substrate 3 will not be molded, thereby forming the second heat dissipation area 212.

[0067] Furthermore, such as Figure 7 As shown, the heat dissipation denticle includes multiple heat dissipation sections 21, which are arranged along the length of the heat dissipation denticle. Multiple first heat dissipation areas 211 corresponding to the multiple heat dissipation sections 21 are separately and independently arranged. In two adjacent heat dissipation sections 21, the protrusion 2112 of one heat dissipation section 21 corresponds to the concave portion 2111 of the other heat dissipation section 21. When hot air flows across the surface of the heat dissipation denticle 2, it first flows into the airflow passage formed by the concave portion 2111 of one heat dissipation section 21, and then into the airflow passage formed by the protrusion 2112 of the other heat dissipation section 21. The direction of the hot airflow is referenced... Figure 7 The direction is indicated by the black arrow in the middle. This embodiment effectively breaks the boundary layer on the surface of the heat dissipation tooth 2 by dividing the airflow path into multiple segments, thereby improving the convective heat transfer efficiency.

[0068] In this embodiment, after the heat dissipation teeth 2 are scraped out on the surface of the substrate 3 by the scraper 4, the heat dissipation teeth 2 are cut into multiple small heat dissipation teeth arranged along their length by the cutting tool. Then, the first concave die 511 and the first convex die 512 are alternately arranged with two kinds of first pressing parts 5 in opposite order along the height direction of the heat dissipation teeth 2 and alternately cooperate with the first surface of the multiple small heat dissipation teeth. At the same time, the second concave die 611 and the second convex die 612 are alternately arranged with two kinds of second pressing parts 6 in opposite order along the height direction of the heat dissipation teeth 2 and alternately cooperate with the second surface of the multiple small heat dissipation teeth that is opposite to the first surface. Then, the first pressing parts 5 and the corresponding second pressing parts 6 are pressed together, thereby forming two different patterns on the surface of two adjacent small heat dissipation teeth.

[0069] According to an exemplary embodiment, this embodiment proposes a processing method for a toothed radiator. The processing method is applied to any of the processing devices proposed in the above embodiment. The first pressing part 5 is provided on the supporting inclined surface 41 of the cutting tool 4. The processing method includes a tooth-shaving process, a pressing process, and a straightening process executed sequentially.

[0070] The tooth-scraping process includes: controlling the scraper 4 to move relative to the substrate 3 from a first initial position and scraping out heat dissipation teeth 2 on the surface of the substrate 3, and the first pressing part 5 adhering to the first surface of the heat dissipation teeth 2; for example, the scraper 4 moves along the length direction of the substrate 3, and in other feasible ways, the scraper 4 can also move along other directions of the substrate 3, such as along the width direction of the substrate.

[0071] The molding process includes: controlling the second molding part 6 to move from the second initial position to the first molding part 5 and to fit with the second surface of the heat dissipation tooth 2 that is away from the first surface; controlling the first molding part 5 and the second molding part 6 to press and cooperate to form a preset pattern on the surface of the heat dissipation tooth; the preset pattern may be formed only on one side surface of the heat dissipation tooth 2, or it may be formed on the opposite two sides of the heat dissipation tooth 2.

[0072] The straightening process includes: controlling the second pressing part 6 to reset to the second initial position, and controlling the scraper 4 to lift and straighten the heat dissipation tooth 2 to a preset angle with the substrate 3, such as 90 degrees.

[0073] The processing method of this embodiment will be described in detail below with specific examples. The processing method includes the following steps:

[0074] Step S11: Fix the substrate 3;

[0075] Step S12: Control the scraper 4 to move from the first initial position relative to the length direction of the substrate 3, and scrape out straight heat dissipation teeth 2 on the surface of the substrate 3. The first pressing part 5 is attached to the first surface of the heat dissipation teeth 2, as shown in the figure. Figure 9a ;

[0076] Step S13: Control the second pressing part 6 to move from the second initial position toward the first pressing part 5 on the surface of the scraper 4 until it is in contact with the second surface of the heat dissipation tooth 2 that is away from the first surface. Control the second pressing part 6 and the first pressing part 5 to press and form the straight heat dissipation tooth 2 that was scraped out. Refer to Figure 9b ;

[0077] Step S14: Control the second forming part 6 to reset to the second initial position, refer to... Figure 9c ;

[0078] Step S15: Control the scraper 4 to lift and straighten the heat dissipation teeth 2 to a preset angle with the substrate 3. The preset angle is, for example, 90 degrees. (Refer to...) Figure 9d .

[0079] Step S16: Control the shovel 4 to reset to the first initial position, refer to... Figure 9e ;

[0080] Step S17: Control the shovel 4 to move to the shovel position of the next heat dissipation tooth 2.

[0081] Repeat steps S12 to S17.

[0082] In a further embodiment, when the first molding part 5 and the second molding part 6 are in a pressing fit, the molding process further includes: controlling the support part 7 located in the processing device to move below the scraper 4 to support the scraper 4. For example, when the heat dissipation teeth 2 are arranged along the extension direction of the substrate 3, the support part 7 is located on both sides of the width direction of the substrate 3.

[0083] The processing method of this embodiment will be described in detail below with specific examples. The processing method includes the following steps:

[0084] Step S21: Fix the substrate 3;

[0085] Step S22: Control the scraper 4 to move from the first initial position relative to the length direction of the substrate 3, and scrape out straight heat dissipation teeth 2 on the surface of the substrate 3. The first pressing part 5 is attached to the first surface of the heat dissipation teeth 2, as shown in the figure. Figure 10a ;

[0086] Step S23: Control the support portions 7 located on both sides of the substrate 3 in the width direction to move from the fourth initial position to the lower surface of the scraper 4, referring to... Figure 10b ;

[0087] Step S24: Control the second pressing part 6 to move from the second initial position toward the first pressing part 5 on the surface of the scraper 4 until it is in contact with the second surface of the heat dissipation tooth 2 that is away from the first surface. Control the second pressing part 6 and the first pressing part 5 to press and form the straight heat dissipation tooth 2 that was scraped out. Refer to Figure 10c ;

[0088] Step S25: Control the second forming part 6 to reset to the second initial position, and control the support part 7 to reset to the fourth initial position, refer to... Figure 10d ;

[0089] Step S26: Control the scraper 4 to lift and straighten the heat dissipation teeth 2 to a preset angle with the substrate 3. The preset angle is, for example, 90 degrees. (Refer to...) Figure 10e .

[0090] Step S27: Control the shovel 4 to reset to the first initial position, refer to... Figure 10f ;

[0091] Step S28: Control the shovel 4 to move to the shovel position of the next heat dissipation tooth 2.

[0092] Repeat steps S22 to S28.

[0093] According to an exemplary embodiment, this embodiment proposes a processing method for a toothed radiator, applicable to any of the processing devices proposed in the above embodiments. The first pressing part 5 and the cutting blade 4 are separately arranged. The processing method includes a tooth-shaving process, a pressing process, and a straightening process executed sequentially.

[0094] The tooth-scraping process includes: controlling the scraper 4 to travel relative to the substrate 3 from a first initial position and scraping out heat dissipation teeth 2 on the surface of the substrate 3; for example, the scraper 4 travels along the length direction of the substrate 3, and in other possible ways, the scraper 4 can also travel along other directions of the substrate 3, such as along the width direction of the substrate.

[0095] The pressing process includes: controlling the scraper 4 to return to the first initial position, controlling the first pressing part 5 to move from the third initial position to the heat dissipation tooth 2 and to fit against the first surface of the heat dissipation tooth 2, controlling the second pressing part 6 to move from the second initial position to the heat dissipation tooth 2 and to fit against the second surface of the heat dissipation tooth 2 that is away from the first surface, and controlling the first pressing part 5 and the second pressing part 6 to press and cooperate to form a preset pattern on the surface of the heat dissipation tooth. The preset pattern can be formed only on one side surface of the heat dissipation tooth 2, or it can be formed on the opposite two sides of the heat dissipation tooth 2.

[0096] The straightening process includes: controlling the second molding part 6 to reset to the second initial position, and controlling the first molding part 5 to lift up and straighten the heat dissipation tooth 2 to a preset angle with the substrate 3.

[0097] In a further embodiment, with the first molding section 5 and the second molding section 6 in a press-fit state, the molding process further includes:

[0098] The support 7 of the control processing device is moved to support the first forming part 5 below it. For example, when the heat dissipation teeth 2 are arranged along the extension direction of the substrate 3, the support 7 is located on both sides of the width direction of the substrate 3.

[0099] The processing method of this embodiment will be described in detail below with specific examples. The processing method includes the following steps:

[0100] Step S31: Fix the substrate 3;

[0101] Step S32: Control the scraper 4 to move from the first initial position relative to the length direction of the substrate 3, and scrape out straight heat dissipation teeth 2 on the surface of the substrate 3, referring to... Figure 11a ;

[0102] Step S33: Control the shovel 4 to reset to the first initial position, refer to... Figure 11b ;

[0103] Step S34: Control the first molding part 5 to move from the third initial position to the heat dissipation tooth 2 and to fit against the first surface of the heat dissipation tooth 2. Control the support parts 7 located on both sides of the substrate 3 in the width direction to move from the fourth initial position to the lower surface of the first molding part 5, referring to... Figure 11c ;

[0104] Step S35: Control the second pressing part 6 to move from the second initial position to the heat dissipation tooth 2 and fit it against the second surface of the heat dissipation tooth 2 that is away from the first surface. Control the second pressing part 6 to press and cooperate with the first pressing part 5 to stamp the straight heat dissipation tooth 2 that has been cut out. Refer to Figure 11d ;

[0105] Step S36: Control the second forming part 6 to reset to the second initial position, and control the support part 7 to reset to the fourth initial position, refer to... Figure 11e ;

[0106] Step S37: Control the first pressing part 5 to lift up and straighten the heat dissipation teeth 2 to a preset angle with the substrate 3. The preset angle is, for example, 90 degrees. (Refer to...) Figure 11f .

[0107] Step S38: Control the first forming part 5 to reset to the third initial position, refer to Figure 11g ;

[0108] Step S39: Control the shovel 4 to move to the shovel position of the next heat dissipation tooth 2.

[0109] Repeat steps S32 to S39.

[0110] In some embodiments of the present invention, the above descriptions are merely preferred embodiments, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A processing apparatus for a spade-shaped radiator, characterized in that, The processing apparatus includes: A scraper, used to scrape out heat dissipation teeth from the surface of a substrate; A molding assembly includes a first molding part and a second molding part, wherein the first molding part has a first molding structure and the second molding part has a second molding structure that mates with the first molding structure; In the working state, the heat dissipation tooth is located between the first molding part and the second molding part. The first molding part and the second molding part are pressed together, and the first molding structure and the second molding structure cooperate to form a preset pattern on the surface of the heat dissipation tooth. The top of the scraper is provided with a support slope, which is used to support the heat dissipation teeth during the process of the scraper scraping out the heat dissipation teeth from the surface of the substrate. The first forming part is disposed on the support slope. The first molding part includes a first molding surface, the first molding surface is used to fit with the first surface of the heat dissipation tooth, and the first molding structure is disposed on the first molding surface; The first forming structure includes a plurality of first dies and a plurality of first punches. The plurality of first dies and the plurality of first punches are alternately arranged in a first direction on the first forming surface. Each first die and each first punch are arranged along a second direction on the first forming surface. The first direction intersects the second direction. The first direction is the inclination direction of the first forming surface, and the second direction is the width direction of the first forming surface.

2. The processing apparatus for the shovel-shaped radiator according to claim 1, characterized in that, The preset pattern includes multiple recesses and multiple convexities, and the multiple recesses and multiple convexities are alternately arranged in the height direction of the heat dissipation teeth.

3. The processing apparatus for the shovel-shaped radiator according to claim 1, characterized in that, The second molding part includes a second molding surface, which is used to fit against a second surface of the heat dissipation tooth that is opposite to the first surface, and the second molding structure is disposed on the second molding surface.

4. The processing apparatus for the shovel-shaped radiator according to claim 3, characterized in that, The second forming structure includes a plurality of second concave dies and a plurality of second convex dies. The plurality of second concave dies and the plurality of second convex dies are alternately arranged on the second forming surface. In the state of extrusion fit between the first forming part and the second forming part, the first concave die and the second convex die are in concave-convex fit, and the first convex die and the second concave die are in concave-convex fit.

5. The processing apparatus for the shovel-shaped radiator according to claim 3, characterized in that, The second forming structure includes multiple pressure rollers, which cooperate with the multiple first dies when the first forming part and the second forming part are in a pressing fit.

6. The processing apparatus for a toothed radiator according to any one of claims 1-5, characterized in that, The processing device further includes a support portion, which provides support force for the extrusion fit between the first forming portion and the second forming portion.

7. A method for processing a spade-shaped radiator, characterized in that, The processing method is applied to the processing apparatus for the toothed radiator according to any one of claims 1-6, wherein the first pressing part is provided on the supporting inclined surface of the toothed blade, and the processing method includes a tooth-shaving process, a pressing process, and a straightening process executed sequentially, wherein... The tooth-scraping process includes: controlling the scraper to move relative to the substrate from a first initial position, and scraping out heat dissipation teeth on the surface of the substrate, wherein the first molding part is in contact with the first surface of the heat dissipation teeth; The pressing process includes: controlling the second pressing part to move from the second initial position to the surface of the spatula and to fit against the second surface of the heat dissipation tooth that is away from the first surface; and controlling the first pressing part and the second pressing part to press and cooperate to form a preset pattern on the surface of the heat dissipation tooth. The straightening process includes: controlling the second molding part to reset to the second initial position, and controlling the scraper to lift and straighten the heat dissipation teeth to a preset angle with the substrate.

8. The processing method of the shovel-shaped radiator according to claim 7, characterized in that, With the first forming part and the second forming part in a press-fit state, the forming process further includes: The support part of the processing device is moved to support the shovel blade below it.

Images