A processing detection device applied to standard part processing

Abstract

The application relates to the technical field of standard part processing, in particular to a processing and detecting device applied to standard part processing and machining, which comprises a main frame, and an electric control translation conveying belt movably assembled on the upper surface of the main frame. The processing and detecting device applied to standard part processing and machining can automatically control workpieces to carry out feeding and discharging operations through an automatic operation mode, operation is more time-saving and labor-saving, and efficiency is greatly improved; a middle feeding port and a lower discharging port are arranged on the outer side of an electric control overturning processing bin, optical monitoring modules on the top surface in the lower discharging port can quickly carry out feeding and discharging treatment, and the workpiece surface of the discharging port can be subjected to optical detection treatment, so that the whole equipment simultaneously has the functions of automatic feeding, surface treatment, automatic recycling and optical detection, and the function integration degree is greatly improved.

Description

Technical Field

[0001] This invention relates to the field of standard parts processing technology, and in particular to a processing and testing device for standard parts processing. Background Technology

[0002] Standard parts refer to components whose structure and dimensions are completely standardized, such as commonly found threaded parts, keys, pins, and rolling bearings. They also include standardized fasteners, connectors, transmission parts, seals, hydraulic components, pneumatic components, bearings, springs, and other mechanical parts. Standard fasteners are among the most common standard parts. During manufacturing, to improve the surface smoothness and finish of standardized fasteners and remove burrs generated during stamping, the current method is to use shot blasting machines. Traditional shot blasting machines require manual handling of raw materials and workpieces into the equipment, followed by disassembly and separation after processing. This is time-consuming and labor-intensive. Furthermore, the shot blasting stroke is long, limiting grinding efficiency. It also cannot quickly separate and recycle shot and waste, resulting in limited raw material recovery efficiency. Additionally, it cannot inspect the processed workpieces, leading to limited functionality. Summary of the Invention

[0003] The technical problem this invention aims to solve is that traditional shot blasting machines require manual handling of raw materials and workpieces into the equipment, followed by disassembly and separation after processing. This is time-consuming and labor-intensive. Furthermore, the shot blasting stroke is long, resulting in limited grinding efficiency. Additionally, it is impossible to quickly separate and recycle shot and waste, leading to limited raw material recovery efficiency. Moreover, it is impossible to inspect the processed workpieces, resulting in limited functionality.

[0004] The technical solution adopted by the present invention to solve its technical problem is: a processing and testing device for standard parts processing, comprising a main frame, an electrically controlled translational conveyor belt movably mounted on the upper surface of the main frame, an electrically controlled tilting processing bin movably mounted on the upper surface of the main frame located on one side of the electrically controlled translational conveyor belt, a central feed port opened on the outer side of the electrically controlled tilting processing bin, a lower discharge port opened on the outer side of the electrically controlled tilting processing bin, an optical monitoring module installed on the inner top surface of the lower discharge port, a first electrically controlled tilting closing cover for closing the central feed port and a second electrically controlled tilting closing cover for closing the lower discharge port movably mounted on the outer surface of the electrically controlled tilting processing bin, a centrifugal throwing device movably mounted on the inner side of the electrically controlled tilting processing bin, an electrically controlled internal guiding device movably mounted on the inner arc-shaped surface of the electrically controlled tilting processing bin, and an electrically controlled dust extraction device fixedly mounted on the side wall of the electrically controlled tilting processing bin.

[0005] The upper surface of the main frame is fixedly fitted with an inner guide rail for mounting an electrically controlled translational conveyor belt.

[0006] The electrically controlled translational conveyor belt includes a translational assembly frame slidably mounted on the inner guide rail, a sliding adjustment support rod installed on the inner side of the inner guide rail, a flipping assembly frame movably mounted on the inner side of the translational assembly frame via a lateral assembly shaft, an electrically controlled conveyor belt movably mounted inside the flipping assembly frame, and a flipping adjustment support rod movably mounted on the inner side of the translational assembly frame.

[0007] The main frame has upwardly protruding lateral mounting brackets on both sides of its upper surface. The electrically controlled tilting processing chamber includes a reaction chamber that is movably connected to the main frame via side mounting shafts inserted into the lateral mounting brackets, and a bottom tilting support rod installed between the reaction chamber and the side wall of the main frame.

[0008] The centrifugal throwing device includes a side-mounted drive motor fixed on the outer side of the reaction chamber, an internal throwing blade axially fixed on the inner drive shaft of the side-mounted drive motor, an internal guide cover fixed on the inner side of the reaction chamber, and a side-feed hopper.

[0009] The annular assembly groove on the inner arc surface of the reaction chamber, and the electrically controlled internal material guiding device include an annular material guiding cover movably assembled inside the annular assembly groove, a lateral material guiding plate fixed on the inner arc surface of the annular material guiding cover, an internal adjusting gear movably installed inside the annular assembly groove, and an external control motor fixed on the side wall of the reaction chamber.

[0010] The electronically controlled dust collection device includes a lateral dust collection box fixed to the outer side of the reaction chamber, a lateral air guide pipe fixed to the outer side of the reaction chamber, and a centrifugal exhaust fan installed inside the lateral dust collection box.

[0011] The annular guide cover has an external feed hole inside.

[0012] An internal isolation frame is fixedly mounted on the outer arc-shaped surface of the annular material guide cover, and an internal material guide pipe is provided on the outer side of the reaction chamber for connecting the internal material guide cover and the annular assembly groove.

[0013] The beneficial effects of this invention are:

[0014] (1) The processing and inspection device of the present invention for processing standard parts adopts an automated operation mode, which can automatically control the loading and unloading of workpieces, making the operation more time-saving and labor-saving, and greatly improving efficiency;

[0015] (2) A central feed port and a lower discharge port are provided on the outside of the electrically controlled flip-type processing bin. The optical monitoring module on the top surface of the lower discharge port can quickly perform loading and unloading processing, and can also perform optical detection processing on the surface of the workpiece at the discharge port, so that the whole equipment can simultaneously have the functions of automatic feeding, surface treatment, automatic recycling and optical detection, and the functional integration is greatly improved.

[0016] (3) An electrically controlled internal material guiding device is movably mounted on the arc-shaped surface inside the electrically controlled tilting processing chamber, which can improve the guiding effect of internal workpieces and the separation effect of internal waste.

[0017] (4) By rotating the electrically controlled internal guiding device, the workpiece and shot can be guided, which improves the shot blasting effect. At the same time, the shot located at the low position can be automatically guided back into the centrifugal blasting device, thereby improving the recycling effect.

[0018] (5) The centrifugal shot blasting device adopts a built-in structure design, which can be used with an electrically controlled internal material guiding device to quickly flip and guide the material, greatly improving the shot blasting effect and surface treatment capability.

[0019] (6) Improve the later recycling effect and reduce the later use cost by separating shot blasting and waste recycling;

[0020] (7) An electrically controlled tilting processing bin is movably mounted on the upper surface of the main frame on one side of the electrically controlled translational conveyor belt. The tilting facilitates the loading and unloading of the electrically controlled tilting processing bin, greatly improving the material guiding efficiency.

[0021] (8) Loading and unloading operations are carried out through the same electrically controlled translational conveyor belt, which not only allows for reciprocating operations after non-compliance is detected, but also improves the automatic processing capability. Attached Figure Description

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Figure 1 This is a schematic diagram of the structure of the present invention.

[0024] Figure 2 This is a schematic diagram of the internal structure of the electrically controlled flip-type processing chamber in this invention.

[0025] Figure 3 This is a schematic diagram of the internal guide cover and the side feed hopper assembly end in this invention. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0027] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0028] Figure 1 , Figure 2 and Figure 3 The device shown is a processing and inspection device for standard parts processing. It includes a main frame 1, an electrically controlled translational conveyor belt 2 movably mounted on the upper surface of the main frame 1, an electrically controlled tilting processing chamber 3 movably mounted on the upper surface of the main frame 1 on one side of the electrically controlled translational conveyor belt 2, a central feed port 4 and a lower discharge port 5 on the outer side of the electrically controlled tilting processing chamber 3, an optical monitoring module 6 installed on the inner top surface of the lower discharge port 5, a first electrically controlled tilting closing cover 7 for closing the central feed port 4 and a second electrically controlled tilting closing cover 8 for closing the lower discharge port 5 movably mounted on the outer surface of the electrically controlled tilting processing chamber 3, a centrifugal throwing device 9 movably mounted on the inner side of the electrically controlled tilting processing chamber 3, an electrically controlled internal guiding device 10 movably mounted on the inner arc-shaped surface of the electrically controlled tilting processing chamber 3, and an electrically controlled dust extraction device 11 fixedly mounted on the side wall of the electrically controlled tilting processing chamber 3.

[0029] Working principle: After the electrically controlled translational conveyor belt 2 flips upward, the first electrically controlled flip-type closing cover 7 at the central feed port 4 is opened. The electrically controlled translational conveyor belt 2 is inserted into the central feed port 4 through translation and then feeds the material. After completion, the electrically controlled translational conveyor belt 2 is reset, and the first electrically controlled flip-type closing cover 7 closes the central feed port 4. The workpiece is shot blasted inside the electrically controlled flip-type processing chamber 3. After the processing is completed, the electrically controlled flip-type processing chamber 3 flips counterclockwise, and the second electrically controlled flip-type closing cover 8 opens the lower discharge port 5. At this time, the workpiece at the bottom layer will be discharged from the lower discharge port 5 and fall onto the electrically controlled translational conveyor belt 2.

[0030] The optical monitoring module 6 is existing technology. When the workpiece is unloaded inside the lower discharge port 5, the workpiece will be discharged along the lower discharge port 5. When it is discharged outward from the lower discharge port 5, the workpiece surface integrity and size specifications are identified by existing optical recognition technology.

[0031] Both the first electrically controlled flip-type closing cover 7 and the second electrically controlled flip-type closing cover 8 are composed of a flip cover and an upper flip-type support rod installed on the outer side of the flip cover and the electrically controlled flip-type processing chamber 3.

[0032] In order to facilitate internal guidance adjustment, the upper surface of the main frame 1 is fixedly equipped with an inner guide rail 12 for mounting the electrically controlled translational conveyor belt 2.

[0033] To facilitate translation and tilting adjustments, the electrically controlled translation conveyor belt 2 includes a translation assembly frame 21 slidably mounted on the inner guide rail 12, a sliding adjustment support rod 22 mounted inside the inner guide rail 12, a tilting assembly frame 23 movably mounted inside the translation assembly frame 21 via a lateral assembly shaft, an electrically controlled conveyor belt 24 movably mounted inside the tilting assembly frame 23, and a tilting adjustment support rod 25 movably mounted on the inner side of the translation assembly frame 21.

[0034] The sliding adjustment strut 22, the electrically controlled conveyor belt 24, and the tilting adjustment strut 25 are all existing technologies. The sliding adjustment strut 22 is adjusted by telescopic control of the translation assembly frame 21 along the inner guide rail 12, while the tilting adjustment strut 25 is adjusted by telescopic control of the tilting assembly frame 23, thereby changing the conveying angle of the electrically controlled conveyor belt 24. The electrically controlled conveyor belt 24 is used to transport the workpiece inside the tilting assembly frame 23.

[0035] To facilitate the assembly, the upper surface of the main frame 1 has upwardly protruding lateral mounting brackets on both sides. The electrically controlled tilting processing chamber 3 includes a reaction chamber 31 that is movably connected to the main frame 1 by inserting the lateral mounting brackets through the mounting shafts on both sides, and a bottom tilting support rod 32 installed between the reaction chamber 31 and the side wall of the main frame 1.

[0036] The bottom-mounted tilting support rod 32 is existing technology. The bottom-mounted tilting support rod 32 controls the angle tilting adjustment of the reaction chamber 31 connected to its telescopic end by telescopic extension. When material needs to be discharged, the reaction chamber 31 tilts clockwise. At this time, the workpiece located on the electrically controlled internal guiding device 10 is discharged from the lower discharge port 5 by tilting the angle. Finally, optical recognition detection is performed at the same time as the discharge. The workpiece falls from the lower discharge port 5 onto the electrically controlled translation conveyor belt 2 and is then discharged by the electrically controlled translation conveyor belt 2.

[0037] To facilitate the material throwing process, the centrifugal material throwing device 9 includes a side-mounted drive motor 91 fixed on the outer side of the reaction chamber 31, an internal material throwing blade 92 axially fixed on the inner drive shaft of the side-mounted drive motor 91, an internal guide cover 93 fixed on the inner side of the reaction chamber 31, and a side feed hopper 94.

[0038] The side-mounted drive motor 91 is existing technology. By driving the internal blasting blades 92 to rotate, the shot blasting material introduced into the internal guide shroud 93 is rapidly blasted into the reaction chamber 31 to perform surface treatment on the surface of the workpiece inside the reaction chamber 31.

[0039] To facilitate internal control, the annular assembly groove 33 on the inner arc surface of the reaction chamber 31, and the electrically controlled internal material guiding device 10 include an annular material guiding cover 101 movably assembled inside the annular assembly groove 33, a lateral material guiding plate 102 fixed on the inner arc surface of the annular material guiding cover 101, an internal adjusting gear 103 movably installed inside the annular assembly groove 33, and an external control motor 104 fixed on the side wall of the reaction chamber 31.

[0040] The external control motor 104 is existing technology. By controlling the rotation of the internal adjusting gear 103, which is axially fixed on the rotating shaft of the external control motor 104, the annular guide cover 101 is driven. The outer arc surface of the annular guide cover 101 has a drive gear ring that meshes with the internal adjusting gear 103. As the annular guide cover 101 rotates, the workpiece on its surface is rotated and adjusted. At the same time, the downward fan-shaped shot is used to remove chips through friction, thereby improving the grinding efficiency and effect.

[0041] When the annular guide cover 101 rotates along the annular assembly groove 33, the height of the lateral deflector plate 102 on its surface is the same as the thickness of the workpiece. In this way, when the annular guide cover 101 rotates, the workpiece of the second layer will slide off from the side of the lateral deflector plate 102, so that it can slide out of the lower discharge port 5 in a single layer.

[0042] To facilitate lateral dust extraction, the electronically controlled dust extraction device 11 includes a lateral dust collection box 111 fixed to the outer side of the reaction chamber 31, a lateral guide pipe 112 fixed to the outer side of the reaction chamber 31, and a centrifugal exhaust fan 113 installed inside the lateral dust collection box 111.

[0043] The centrifugal exhaust fan 113 is existing technology. It draws air from the inside of the annular assembly groove 33 of the reaction chamber 31 by high-speed rotation, and then guides the dust into the inside of the side dust collection box 111 along the side guide pipe 112.

[0044] In order to facilitate the guiding of shot blasting and dust waste, the annular guide cover 101 has an external feed hole inside.

[0045] After shot blasting is performed on the surface of the standard parts, the waste and shot produced fall into the annular assembly groove 33 through the external feed hole. Then the waste is drawn into the side dust collection box 111 through the centrifugal exhaust fan 113 along the side guide pipe 112.

[0046] Shot blasting involves the material being guided back into the inner guide 93 by the annular guide shroud 101 for reciprocating processing.

[0047] In order to facilitate the annular material guiding of the shot blasting, an internal isolation frame 105 is fixedly mounted on the outer arc surface of the annular material guide cover 101, and an internal material guide pipe 34 is provided on the outer surface of the reaction chamber 31 for connecting the internal material guide cover 93 and the annular assembly groove 33.

[0048] When the annular guide cover 101 rotates, the internal isolation tube 105 will guide the shot blasting material located inside the annular assembly groove 33 from low to high to the upper feed port of the internal guide tube 34 and then into the internal guide cover 93. Then, the internal shot blasting blades 92 located inside the internal guide cover 93 will quickly shoot downwards to perform surface friction treatment on the surface of the internally rolling standard workpiece.

[0049] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A processing and inspection device for standard parts processing, comprising a main frame (1), characterized in that: The upper surface of the main frame (1) is movably equipped with an electrically controlled translational conveyor belt (2). The upper surface of the main frame (1) is movably equipped with an electrically controlled tilting processing bin (3) located on one side of the electrically controlled translational conveyor belt (2). The electrically controlled tilting processing bin (3) has a central feed inlet (4) on its outer side and a lower discharge outlet (5) on its outer side. An optical monitoring module (6) is installed on the inner top surface of the lower discharge outlet (5). The outer surface of the electrically controlled tilting processing bin (3) is movably equipped with a first electrically controlled tilting closing cover plate (7) for closing the central feed inlet (4) and a second electrically controlled tilting closing cover plate (8) for closing the lower discharge outlet (5). The inner side of the electrically controlled tilting processing bin (3) is movably equipped with a centrifugal throwing device (9). The inner arc-shaped surface of the electrically controlled tilting processing bin (3) is movably equipped with an electrically controlled internal guiding device (10). An electrically controlled dust extraction device (11) is fixedly mounted on the side wall of the flip-type processing chamber (3); the upper surface of the main frame (1) has upwardly protruding lateral mounting brackets on both sides; the electrically controlled flip-type processing chamber (3) includes a reaction chamber (31) that is movably connected to the main frame (1) by inserting the lateral mounting brackets through the mounting shafts on both sides and a bottom-mounted flip support rod (32) installed between the reaction chamber (31) and the side wall of the main frame (1); an annular mounting groove (33) on the inner arc surface of the reaction chamber (31); the electrically controlled internal material guiding device (10) includes an annular material guiding cover (101) movably mounted inside the annular mounting groove (33), a lateral material guiding plate (102) fixed on the inner arc surface of the annular material guiding cover (101), an internal adjusting gear (103) movably mounted inside the annular mounting groove (33), and an external control motor (104) fixed on the side wall of the reaction chamber (31).

2. The processing and inspection device for standard parts processing according to claim 1, characterized in that: The upper surface of the main frame (1) is fixedly fitted with an inner guide rail (12) for installing the electrically controlled translational conveyor belt (2).

3. The processing and inspection device for standard parts processing according to claim 2, characterized in that: The electrically controlled translational conveyor belt (2) includes a translational assembly frame (21) slidably mounted on the inner guide rail (12), a sliding adjustment support rod (22) installed on the inner side of the inner guide rail (12), a flipping assembly frame (23) movably mounted on the inner side of the translational assembly frame (21) via a lateral assembly shaft, an electrically controlled conveyor belt (24) movably mounted inside the flipping assembly frame (23), and a flipping adjustment support rod (25) movably mounted on the inner side of the translational assembly frame (21).

4. The processing and inspection device for standard parts processing according to claim 1, characterized in that: The centrifugal throwing device (9) includes a side-mounted drive motor (91) fixed on the outer side of the reaction chamber (31), an internal throwing blade (92) axially fixed on the inner drive shaft of the side-mounted drive motor (91), an internal guide cover (93) fixed on the inner side of the reaction chamber (31), and a side feed hopper (94).

5. The processing and inspection device for standard parts processing according to claim 4, characterized in that: The electronically controlled dust extraction device (11) includes a lateral dust collection box (111) fixed on the outer side of the reaction chamber (31), a lateral air guide pipe (112) fixed on the outer side of the reaction chamber (31), and a centrifugal exhaust fan (113) installed inside the lateral dust collection box (111).

6. The processing and inspection device for standard parts processing according to claim 1, characterized in that: The annular guide cover (101) has an external feed hole inside.

7. The processing and inspection device for standard parts processing according to claim 1, characterized in that: An internal isolation frame (105) is fixedly mounted on the outer arc surface of the annular guide cover (101), and an internal guide tube (34) is provided on the outer surface of the reaction chamber (31) for connecting the internal guide cover (93) and the annular assembly groove (33).

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