A material collecting machine
Patent Information
- Application Number
- CN202410706223.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2044-05-31
AI Technical Summary
[0003]端子料带收料过程中通常需要用到收料机,目前的收卷机大都功能单一,难以根据两道端子料带的分布状态进行适用性调整,通用性差,且端子输料部分与端子收料部分容易连接不顺,容易出现卡料、偏料的问题
[0027] According to an embodiment of the present invention, a take-up machine includes a frame module, on which a rewinding terminal detection and conveying module, a non-rewinding terminal detection and conveying module, and a take-up module are provided. The rewinding terminal detection and conveying module can detect and convey the rewinding terminal strip, the non-rewinding terminal detection and conveying module can detect and convey the non-rewinding terminal strip, and the take-up module can take up the terminal strip.
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Figure CN118405526B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of material strip collection technology, and more particularly to a material collection machine. Background Technology
[0002] After the material strip is stamped by the stamping machine and stamping die, terminal products are obtained. At this time, the terminal products are usually still connected to the material strip. It is necessary to take the terminal products and the material strip together for recycling. In the stamping die design process, sometimes two terminal material strips are stamped out on one material strip at the same time. The two terminal material strips are usually symmetrically distributed or parallelly distributed. Among them, the two terminal material strips distributed in parallel can usually be recycled and used normally; while the two terminal material strips distributed symmetrically can usually only be recycled and used normally. The other terminal material strip needs to be rewound to become the same state as the normally recycled terminal material strip before it can be used.
[0003] A winding machine is usually needed during the terminal strip take-up process. Most current winding machines have limited functions and are difficult to adjust to suit the distribution of the two terminal strips. They have poor versatility, and the terminal feeding part and the terminal take-up part are prone to poor connection, which can easily lead to problems such as jamming and uneven material distribution. Utility Model Content
[0004] In order to overcome the defects of the prior art mentioned above, the present invention provides a receiving machine that can be adjusted according to the distribution of the two terminal strips, and can be used for terminal strips of different widths. It has strong versatility and can achieve a smooth connection between the terminal feeding part and the receiving part, ensuring the receiving quality.
[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows:
[0006] A take-up machine includes a frame module, wherein the frame module is provided with a reverse-winding terminal detection and conveying module, a non-reverse-winding terminal detection and conveying module, and a take-up module;
[0007] The non-rewinding terminal detection and conveying module includes a first variable pitch material channel assembly and a first terminal driving and conveying assembly. The first terminal driving and conveying assembly drives the terminals in the first variable pitch material channel assembly to move and convey. The end of the first variable pitch material channel assembly along the terminal conveying direction is connected to a first adjustable guide tube assembly.
[0008] The rewinding terminal detection and conveying module includes a displacement conveyor assembly and a second terminal drive conveying assembly. The second terminal drive conveying assembly drives the terminals within the displacement conveyor assembly to move and convey. A second adjustable guide tube assembly is connected to the end of the displacement conveyor assembly along the terminal conveying direction. Both the second adjustable guide tube assembly and the first adjustable guide tube assembly are adjustablely mounted on the frame module. The end of the second adjustable guide tube assembly away from the displacement conveyor assembly and the end of the first adjustable guide tube assembly away from the first variable pitch conveyor assembly are both connected to the take-up module.
[0009] According to some embodiments of the present invention, the displacement conveyor assembly includes a second variable pitch conveyor assembly and a third variable pitch conveyor assembly arranged in a mirror image of the second variable pitch conveyor assembly. Both the second variable pitch conveyor assembly and the third variable pitch conveyor assembly are mounted on a first mounting base. The first mounting base is slidably mounted on the frame module, and a side-push displacement component is connected to one side of the first mounting base to push the second variable pitch conveyor assembly or the third variable pitch conveyor assembly corresponding to the second adjustable guide tube assembly.
[0010] In some embodiments of the present invention, the first variable pitch material channel assembly, the second variable pitch material channel assembly and the third variable pitch material channel assembly all include a material channel assembly, and a material channel variable pitch assembly is installed on the material channel assembly.
[0011] The material channel assembly includes a material channel frame, which is mounted on the frame module or the first mounting base. The material channel frame is equipped with a fixed material channel and a movable material channel that are arranged opposite to each other. The material channel frame, the fixed material channel, and the movable material channel together form the space of the limiting conveying terminal.
[0012] The material channel pitch-changing assembly includes a first motor mounted on the frame module. The first motor is driven by a pitch-changing screw, which is rotatably mounted on the material channel frame. A connecting block is threaded onto the pitch-changing screw, and the connecting block is connected to the movable material channel.
[0013] According to some embodiments of the present invention, both the first terminal drive conveying assembly and the second terminal drive conveying assembly include a second motor, the second motor is mounted on a first mounting plate, the first mounting plate is movably mounted on a second mounting base, and the second mounting base is mounted on the frame module;
[0014] A first rotating shaft is connected to the output shaft of the second motor. A pressure roller is installed at the end of the first rotating shaft away from the second motor. A support component is provided below the pressure roller. The pressure roller and the support component form a space for pressing and driving the terminal to move.
[0015] According to some embodiments of the present invention, both the first adjustable guide tube assembly and the second adjustable guide tube assembly include a guide tube, one end of which is connected to the first variable pitch material channel assembly or the variable position material conveying channel assembly, and the other end is connected to the take-up module.
[0016] The guide tube is mounted on the collision alarm component. The end of the collision alarm component near the first variable pitch material channel component or the variable position material conveyor component is rotatably mounted on the lifting component. The lifting component is mounted on the frame module. The bottom of the collision alarm component is also rotatably connected to a rotary drive component. The end of the rotary drive component away from the collision alarm component is hinged to the frame module.
[0017] In some embodiments of the present invention, the guide tube includes two guide tube bodies arranged opposite to each other, and a space for guiding and conveying the opposite terminals is formed between the two guide tube bodies. Each of the two guide tube bodies is provided with a connecting part, and a guide shaft is connected between the two connecting parts.
[0018] The collision alarm component includes a rotating plate, two guide tubes are adjustablely mounted on the rotating plate, the rotating plate is rotatably mounted on a fixed plate, the bottom of the rotating plate is provided with a plurality of first support blocks, each first support block is provided with a balancing component between itself and the fixed plate, the top of the rotating plate is provided with at least one second support block, and a rotation detection component is provided between the second support block and the fixed plate.
[0019] In some embodiments of the present invention, a connecting frame is mounted on the fixed plate, the connecting frame is rotatably mounted on the lifting assembly, a sample box is mounted on the side of the connecting frame away from the fixed plate, and the bottom of the fixed plate is rotatably connected to the rotary drive component.
[0020] The lifting assembly is also equipped with a second mounting plate, which is provided with an upper limit position detection component and a lower limit position detection component for detecting the rotational position of the guide tube.
[0021] According to some embodiments of the present invention, the take-up module includes a moving and positioning component mounted on the frame module, a take-up tray drive component mounted on the moving and positioning component, a take-up tray component mounted on the take-up tray drive component, and a laser sensor component mounted on the frame module, wherein the laser sensor component is correspondingly arranged with the take-up tray component.
[0022] The movable displacement assembly is also provided with a paper release assembly, which is mounted on the movable displacement assembly via a damper assembly.
[0023] In some embodiments of the present invention, the receiving tray drive assembly includes a third motor mounted on the moving displacement assembly, the third motor being drivenly connected to a second rotating shaft, a support transmission frame assembly being mounted on the second rotating shaft via an electromagnetic clutch assembly, the receiving tray assembly being rotatably mounted at the end of the support transmission frame assembly away from the electromagnetic clutch assembly, and a transmission assembly being provided inside the support transmission frame assembly for drivingly connecting the electromagnetic clutch assembly and the receiving tray assembly.
[0024] In some embodiments of the present invention, the release paper assembly includes a plurality of support frames, one end of each of the support frames being connected to the damper assembly, and the other end being fitted with a torque motor, the torque motor being fitted with a turntable for placing the release paper;
[0025] Several of the aforementioned support frames are also equipped with operating frames near the center.
[0026] After adopting the above technical solution, the beneficial effects of the present invention are:
[0027] According to an embodiment of the present invention, a take-up machine includes a frame module, on which a rewinding terminal detection and conveying module, a non-rewinding terminal detection and conveying module, and a take-up module are provided. The rewinding terminal detection and conveying module can detect and convey the rewinding terminal strip, the non-rewinding terminal detection and conveying module can detect and convey the non-rewinding terminal strip, and the take-up module can take up the terminal strip.
[0028] The non-rewinding terminal detection and conveying module includes a first variable-pitch material channel assembly and a first terminal drive conveying assembly. The first variable-pitch material channel assembly is connected to a first adjustable guide tube assembly at its end along the terminal conveying direction. The width of the material channel can be adjusted by the first variable-pitch material channel assembly to accommodate non-rewinding terminal strips of different widths, thus enhancing the versatility of the take-up machine. The first terminal drive conveying assembly can drive the terminal strip to move and convey within the first variable-pitch material channel assembly and the first adjustable guide tube assembly.
[0029] The rewinding terminal detection and conveying module includes a displacement-type conveyor assembly and a second terminal drive conveying assembly. The displacement-type conveyor assembly is connected to a second adjustable guide tube assembly at its end along the terminal conveying direction. Both the second and first adjustable guide tube assemblies are adjustablely mounted on the frame module. The end of the second adjustable guide tube assembly furthest from the displacement-type conveyor assembly and the end of the first adjustable guide tube assembly furthest from the first variable-pitch conveyor assembly are connected to a take-up module. By setting the displacement-type conveyor assembly, it can be adapted to both the need for and non-rewinding of the terminal strip, ensuring smooth conveying and take-up of the terminal strip. The two-terminal drive conveyor assembly can drive the terminal strip to move and convey within the displacement conveyor assembly and the second adjustable guide tube assembly. Simultaneously, since both the second and first adjustable guide tube assemblies are adjustablely mounted on the frame module, their angles can be adjusted. This allows the non-rewinding terminal strip to smoothly pass through the first adjustable guide tube assembly from the first displacement conveyor assembly and be wound onto the take-up module, and allows the rewinding terminal strip to smoothly pass through the second adjustable guide tube assembly from the displacement conveyor assembly and be wound onto the take-up module, thus ensuring smooth terminal strip take-up.
[0030] In summary, the present invention provides a receiving machine that can be adjusted according to the distribution of two terminal strips, and can be used for terminal strips of different widths. It has strong versatility and can achieve a smooth connection between the terminal feeding part and the receiving part, ensuring the receiving quality. Attached Figure Description
[0031] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort. In addition, the elements or parts in the drawings are not necessarily drawn to actual scale.
[0032] Figure 1 This is a schematic diagram of a receiving machine according to an embodiment of the present invention;
[0033] Figure 2 This is a schematic diagram of the structure of a non-rewinding terminal detection and conveying module and a rewinding terminal detection and conveying module according to an embodiment of the present invention;
[0034] Figure 3 This is a schematic diagram of the structure of a first variable-pitch material channel assembly and a variable-position material conveying channel assembly according to an embodiment of the present invention;
[0035] Figure 4 This is a schematic diagram of the structure of a first variable-pitch feed channel assembly according to an embodiment of the present invention;
[0036] Figure 5 This is a schematic diagram of the internal structure of a first variable-pitch feed channel assembly according to an embodiment of the present invention;
[0037] Figure 6 This is a schematic diagram of the structure of a first terminal drive delivery assembly according to an embodiment of the present invention;
[0038] Figure 7 This is a schematic diagram of the structure of a first adjustable feed tube assembly according to an embodiment of the present invention;
[0039] Figure 8 This is a schematic diagram of the structure of a first adjustable feed tube assembly from another angular direction according to an embodiment of the present invention;
[0040] Figure 9 This is a schematic diagram of the structure of a collision alarm component according to an embodiment of the present invention;
[0041] Figure 10 This is a schematic diagram of the collision alarm component from another angle according to an embodiment of the present invention;
[0042] Figure 11 This is a schematic diagram of the structure of a feed tube according to an embodiment of the present invention;
[0043] Figure 12 This is a schematic diagram of the structure of a take-up module according to an embodiment of the present invention;
[0044] Figure 13 This is a schematic diagram of the structure of a take-up module according to an embodiment of the present invention from another angular direction;
[0045] Figure 14 This is a schematic diagram of the structure of a receiving tray drive assembly and a receiving tray assembly according to an embodiment of the present invention;
[0046] Figure 15 This is a schematic diagram of the structure of a release paper assembly according to an embodiment of the present invention;
[0047] Figure 16 This is a schematic diagram of the structure of a paper-separating assembly according to an embodiment of the present invention;
[0048] Figure label:
[0049] 1. Frame module; 2. Non-reverse winding terminal detection and conveying module; 201. First variable pitch material channel assembly; 2011. Material channel assembly; 20111. Material channel frame; 20112. Fixed material channel; 20113. Movable material channel; 2012. Material channel variable pitch assembly; 20121. First motor; 20122. Variable pitch screw; 20123. Connecting block; 202. First terminal drive conveying assembly; 2021. Second motor; 2022. First mounting plate; 2023. Second mounting base; 2024. First rotating shaft; 2025. Pressure roller; 2026. Support assembly; 203. First adjustable guide. Pipe assembly, 2031, guide tube, 20311, guide tube body, 20312, connecting part, 20313, guide shaft, 2032, collision alarm assembly, 20321, rotating plate, 20322, fixing plate, 20323, first support block, 20324, balancing component, 20325, second support block, 20326, rotation detection component, 20327, connecting frame, 20328, sample box, 2033, lifting assembly, 2034, rotation drive component, 2035, second mounting plate, 2036, upper limit position detection component, 2037, lower limit position detection component;
[0050] 3. Reverse winding terminal detection and conveying module, 301. Variable position conveying channel assembly, 3011. Second variable pitch conveying channel assembly, 3012. Third variable pitch conveying channel assembly, 302. Second terminal drive conveying assembly, 303. Second adjustable guide tube assembly, 304. First mounting base, 305. Side push displacement component.
[0051] 4. Take-up module, 401. Moving and positioning component, 402. Take-up tray drive component, 4021. Third motor, 4022. Second rotating shaft, 4023. Electromagnetic clutch component, 4024. Support transmission frame component, 4025. Transmission component, 403. Take-up tray component, 4031. Take-up tray, 4032. Connecting shaft, 404. Release paper component, 4041. Support frame, 4042. Torque motor, 4043. Turntable, 4044. Operating frame, 405. Damper component;
[0052] 5. Counting component, 6. Color recognition component, 7. Cutting component, 8. Vision inspection component, 9. Paper separation tensioning component, 901. Support plate, 902. Torque generator, 903. Tensioning roller, 904. Guide roller, 10. Laser sensor component. Detailed Implementation
[0053] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0054] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.
[0055] Meanwhile, the meaning of "and / or" or "and / or" appearing throughout the text is that it includes three options. Taking "A and / or B" as an example, it includes option A, option B, or an option that satisfies both A and B.
[0056] Furthermore, in this invention, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this invention.
[0057] like Figures 1-3 and Figures 12-13 As shown, the take-up machine according to an embodiment of the present invention includes a frame module 1. The frame module 1 is provided with a reverse-winding terminal detection and conveying module 3, a non-reverse-winding terminal detection and conveying module 2, and a take-up module 4. Specifically, the reverse-winding terminal detection and conveying module 3 and the non-reverse-winding terminal detection and conveying module 2 are disposed at one end of the frame module 1, and the take-up module 4 is disposed at the other end of the frame module 1. The two terminal strips after being stamped by the stamping machine and the stamping die first pass through the reverse-winding terminal detection and conveying module 3 and the non-reverse-winding terminal detection and conveying module 2. The reverse-winding terminal detection and conveying module 3 can detect and convey the reverse-winding terminal strips, and the non-reverse-winding terminal detection and conveying module 2 can detect and convey the non-reverse-winding terminal strips. The qualified terminal strips will be wound up in the take-up module 4, thereby realizing the take-up function of the terminal strips.
[0058] The non-rewinding terminal detection and conveying module 2 includes a first variable-pitch material channel assembly 201 and a first terminal drive conveying assembly 202. The first terminal drive conveying assembly 202 drives the terminals within the first variable-pitch material channel assembly 201 to move and convey. The end of the first variable-pitch material channel assembly 201 along the terminal conveying direction is connected to a first adjustable guide tube assembly 203. The width of the material channel can be adjusted through the first variable-pitch material channel assembly 201 to accommodate non-rewinding terminal strips of different widths, enhancing the versatility of the take-up machine. The first terminal drive conveying assembly 202 can drive the terminal strip to move and convey within the first variable-pitch material channel assembly 201 and the first adjustable guide tube assembly 203.
[0059] The rewind terminal detection and conveying module 3 includes a displacement conveying channel assembly 301 and a second terminal drive conveying assembly 302. The second terminal drive conveying assembly 302 drives the terminals in the displacement conveying channel assembly 301 to move and convey. The end of the displacement conveying channel assembly 301 along the terminal conveying direction is connected to a second adjustable guide tube assembly 303. The second adjustable guide tube assembly 303 and the first adjustable guide tube assembly 203 are both adjustablely mounted on the frame module 1. The end of the second adjustable guide tube assembly 303 away from the displacement conveying channel assembly 301 and the end of the first adjustable guide tube assembly 203 away from the first variable pitch channel assembly 201 are both connected to the take-up module 4. By setting the displacement conveyor assembly 301, the terminal strip can be adapted to both rewinding and non-rewinding states, facilitating smooth conveying and winding of the terminal strip. The second terminal drive conveyor assembly 302 can drive the terminal strip to move and convey within the displacement conveyor assembly 301 and the second adjustable guide tube assembly 303. Simultaneously, since both the second adjustable guide tube assembly 303 and the first adjustable guide tube assembly 203 are adjustablely mounted on the frame module 1, this allows for… The angles of the second adjustable guide tube assembly 303 and the first adjustable guide tube assembly 203 are adjusted so that the non-rewinding terminal strip can smoothly pass through the first adjustable guide tube assembly 203 from the first variable pitch material channel assembly 201 and be wound onto the winding module 4, and the rewinding terminal strip can smoothly pass through the second adjustable guide tube assembly 303 from the variable position material channel assembly 301 and be wound onto the winding module 4, thereby ensuring the smoothness of terminal strip collection and realizing smooth and fast collection of the winding machine.
[0060] like Figures 1-3As shown, in some embodiments of the present invention, the displacement conveyor assembly 301 includes a second variable pitch conveyor assembly 3011 and a third variable pitch conveyor assembly 3012 arranged in a mirror image of the second variable pitch conveyor assembly 3011. The second variable pitch conveyor assembly 3011 and the third variable pitch conveyor assembly 3012 are respectively suitable for situations where the second terminal strip needs to be rewound or not. Specifically, in this embodiment, the second variable pitch conveyor assembly 3011 can be used for terminal strips that need to be rewound, and the third variable pitch conveyor assembly 3012 can be used for terminal strips that do not need to be rewound.
[0061] Both the second variable-pitch feed channel assembly 3011 and the third variable-pitch feed channel assembly 3012 are mounted on the first mounting base 304. The first mounting base 304 is slidably mounted on the frame module 1, and one side of the first mounting base 304 is connected to a side-push displacement component 305 that pushes the second variable-pitch feed channel assembly 3011 or the third variable-pitch feed channel assembly 3012 to move in position relative to the second adjustable guide tube assembly 303. The side-push displacement component 305 can push the second variable-pitch feed channel assembly 3011 and the third variable-pitch feed channel assembly 3012 to move in position, thereby achieving… The side-push displacement component 305 is now connected to the second adjustable guide tube assembly 303. In this embodiment, the side-push displacement component 305 can be a cylinder. The cylinder body is mounted on the frame module 1, and the piston rod is connected to the first mounting seat 304. The extension and retraction of the piston rod pushes the first mounting seat 304 to move, thereby driving the second variable pitch material channel assembly 3011 and the third variable pitch material channel assembly 3012 to change their positions and realize the displacement function. In addition, the side-push displacement component 305 can also be a hydraulic cylinder, electric cylinder, or other device with a pushing and moving function, which will not be listed here.
[0062] In addition, the first mounting base 304 and the rack module 1 can be slidably mounted using a guide rail and a slider. The guide rail is mounted on the rack module 1, and the slider is mounted on the bottom of the first mounting base 304. The first mounting base 304 is slidably mounted on the guide rail of the rack module 1 via the slider. This type of sliding mounting structure is common in daily life and is common knowledge to those skilled in the art, so it will not be described in detail here.
[0063] like Figures 1-6 As shown, in this embodiment of the invention, the first variable-pitch feeder assembly 201, the second variable-pitch feeder assembly 3011, and the third variable-pitch feeder assembly 3012 all include a feeder assembly 2011. The feeder assembly 2011 is equipped with a feeder variable-pitch assembly 2012. The feeder assembly 2011 can guide and convey the terminal strip. The feeder variable-pitch assembly 2012 can adjust the width of the feeder assembly 2011 to accommodate terminal strips of different widths.
[0064] The material channel assembly 2011 includes a material channel frame 20111, which is mounted on the frame module 1 or the first mounting base 304. The material channel frame 20111 has a fixed material channel 20112 and a movable material channel 20113 installed on it. The material channel frame 20111, the fixed material channel 20112 and the movable material channel together form a space for limiting and conveying terminals, thereby guiding the movement of the terminal material strip. In this embodiment, the material channel frame 20111 includes a bottom material channel and a support frame 4041 connected to the bottom of the bottom material channel. The end of the support frame 4041 away from the bottom material channel is connected to the frame module 1 or the first mounting base 304. The fixed material channel 20112 and the movable material channel 20113 are both disposed on the bottom material channel and together with the bottom material channel form a space for limiting and guiding.
[0065] The feed channel pitch variable assembly 2012 includes a first motor 20121 mounted on the frame module 1. Specifically, the first motor 20121 can be a servo motor. The first motor 20121 is driven by a pitch variable screw 20122, which is rotatably mounted on the feed channel frame 20111. A connecting block 20123 is threaded onto the pitch variable screw 20122, and the connecting block 20123 is connected to the movable feed channel 20113. Thus, the first motor 20121 can drive the pitch variable screw 20122 to rotate. During the rotation of the pitch variable screw 20122, the connecting block 20123 moves, and the connecting block 20123 drives the movable feed channel 20113 to move synchronously. This achieves the adjustment of the distance between the fixed feed channel 20112 and the movable feed channel 20113 to accommodate terminal strips of different widths and enhance the versatility of the take-up machine.
[0066] Furthermore, the transmission connection between the first motor 20121 and the variable pitch screw 20122 can be a pulley and a transmission belt, or a gear and a chain. In this embodiment, synchronous pulleys are installed on the output shaft of the first motor 20121 and the variable pitch screw 20122. The two synchronous pulleys are connected by a synchronous belt drive, so that the first motor 20121 drives the variable pitch screw 20122 to rotate synchronously during rotation.
[0067] like Figures 1-5As shown in this embodiment of the invention, a counting component 5 and a color recognition component 6 are installed on the feed channel assembly 2011. Specifically, the counting component 5 includes a counting fiber optic sensor, an amplifier, and a mounting frame. The counting fiber optic sensor and the amplifier are both installed on the mounting frame, which is installed on the feed channel assembly 2011. The counting fiber optic sensor can sense the terminals on the feed strip and count the passing terminals. The color recognition component 6 includes a color sensor and a mounting frame. The color sensor is installed on the mounting frame, which is installed on the feed channel assembly 2011. The color sensor can sense the manually painted color marks on the terminal feed strip. The areas marked with color often require manual processing. When the color sensor senses a manually painted color mark on the terminal feed strip, the receiving machine stops, and manual intervention is required. The person cuts off a section of the terminal feed strip with the color mark with scissors and then connects the two ends of the cut terminal feed strip with wire.
[0068] A cutting component 7 and a vision inspection component 8 are respectively provided on the frame module 1 and near the end of the first variable-pitch material channel assembly 201 and the variable-position material conveying channel assembly 301 along the terminal conveying direction. Specifically, the cutting component 7 includes a cutting cylinder, a cutting blade, a cutting edge, and a mounting bracket. The cutting blade is slidably mounted on the mounting bracket and connected to the cutting cylinder. The mounting bracket is mounted on the frame module 1. The cutting edge is mounted on the material channel assembly 2011 and is correspondingly set with the cutting blade to form a space for cutting the terminal strip. The cutting cylinder drives the cutting blade to move vertically, which, in conjunction with the cutting edge, achieves the cutting of the terminal strip. The vision inspection component 8 includes a camera, a lens, a light source, and a mounting bracket. The lens is mounted on the camera, and the camera is mounted on the mounting bracket. The light source is mounted on the bottom of the material channel frame 20111, and the mounting bracket is mounted on the frame module 1. The vision inspection component 8 can detect the quality of the terminals and promptly alarm and handle unqualified terminals.
[0069] like Figures 1-3 and Figure 6As shown, in some embodiments of the present invention, both the first terminal drive conveying assembly 202 and the second terminal drive conveying assembly 302 include a second motor 2021. Specifically, the first motor 20121 can be a servo motor. The second motor 2021 is mounted on the first mounting plate 2022, the first mounting plate 2022 is movably mounted on the second mounting base 2023, and the second mounting base 2023 is mounted on the frame module 1. In this embodiment, a lifting mechanism is provided between the first mounting plate 2022 and the second mounting base 2023. The lifting mechanism includes a slide rail, a slider, and a pushing device. The slide rail is mounted on... On the second mounting base 2023, the slider is mounted on the first mounting plate 2022 and slides with the slide rail. The pushing device can be a cylinder. The cylinder body is mounted on the frame module 1. The piston rod of the cylinder is connected to the first mounting plate 2022. The extension and retraction of the cylinder piston rod drives the first mounting plate 2022 to move, which drives the pressure roller 2025 to move downward and abut against the upper surface of the terminal strip, or drives the pressure roller 2025 to move upward, which facilitates the insertion of the terminal strip. In addition, the pushing device can also be a hydraulic cylinder, electric cylinder or other device with pushing and moving function, which will not be listed here.
[0070] A first rotating shaft 2024 is connected to the output shaft of the second motor 2021. A pressure roller 2025 is mounted on the end of the first rotating shaft 2024 away from the second motor 2021 via a mounting ring. A support component 2026 is correspondingly provided below the pressure roller 2025. The pressure roller 2025 and the support component 2026 form a space for squeezing and driving the terminal to move. Thus, the second motor 2021 can drive the pressure roller 2025 to rotate. The pressure roller 2025 and the support component 2026 cooperate to drive the terminal material strip to move, realizing the movement and conveying of the terminal material strip. In this embodiment, the support component 2026 includes a support shaft and a support wheel. The support wheel is correspondingly arranged with the pressure roller 2025. The support wheel abuts against the bottom of the terminal material strip and can cooperate with the pressure roller 2025 to realize the squeezing and conveying of the terminal material strip. The support wheel is mounted on the support shaft, and the support shaft is rotatably mounted on the material channel component 2011.
[0071] like Figures 1-2 and Figures 7-11 As shown, in some embodiments of the present invention, both the first adjustable guide tube assembly 203 and the second adjustable guide tube assembly 303 include a guide tube 2031. One end of the guide tube 2031 is connected to the first variable pitch material channel assembly 201 or the variable position material conveying channel assembly 301, and the other end is connected to the take-up module 4. The guide tube 2031 enables smooth conveying of the terminal material strip between the first variable pitch material channel assembly 201 or the variable position material conveying channel assembly 301 and the take-up module 4.
[0072] The guide tube 2031 is mounted on the collision alarm component 2032. One end of the collision alarm component 2032 near the first variable-pitch material channel component 201 or the displacement-type conveyor component 301 is rotatably mounted on the lifting component 2033. The lifting component 2033 is mounted on the frame module 1. The height of the guide tube 2031 can be adjusted via the lifting component 2033, allowing the guide tube 2031 to correspond with the material channel component 2011, facilitating smooth conveying of the terminal strip. In this embodiment, the lifting component 2033 includes a connecting frame 20327, a guide block, and a lifting and pushing device. The connecting frame 20327 is rotatably connected to the collision alarm component 2032. Simultaneously, the connecting frame 20327 slides vertically... The connecting frame 20327 is movably installed in the guide groove of the guide block. The bottom of the connecting frame 20327 is connected to the lifting and pushing device. The lifting and pushing device can drive the collision alarm component 2032 to move up and down, thereby driving the guide tube 2031 to move up and down synchronously. The bottom of the collision alarm component 2032 is also rotatably connected to the rotary drive component 2034. The end of the rotary drive component 2034 away from the collision alarm component 2032 is hinged to the frame module 1. The rotary drive component 2034 can drive the collision alarm component 2032 to rotate at an angle, thereby driving the guide tube 2031 to rotate at an angle synchronously, so that the guide tube 2031 can be smoothly connected to the take-up module 4, ensuring the smooth conveying of the terminal material strip.
[0073] In this embodiment, the rotary drive component 2034 includes a connecting ring, a lead screw, a lead screw nut, a servo motor, and a fixed base. The connecting ring is rotatably connected to the bottom of the collision alarm component 2032. One end of the lead screw is connected to the connecting ring, and the other end is threaded through the lead screw nut. The lead screw nut is rotatably mounted on the fixed base, which is hinged to the support arm of the frame module 1. The servo motor is also mounted on the fixed base, and the servo motor and the lead screw nut are driven by gear meshing. Thus, the servo motor can drive the lead screw nut to rotate through gear meshing, and the lead screw nut drives the lead screw to move axially. During the axial movement of the lead screw, the collision alarm component 2032 is driven to rotate downwards or upwards, thereby realizing the angle adjustment of the guide tube 2031 and realizing the connection adjustment between the guide tube 2031 and the take-up module 4.
[0074] like Figures 7-11As shown, in this embodiment of the invention, the guide tube 2031 includes two guide tube bodies 20311 arranged opposite to each other, forming a space for guiding and conveying the terminals between the two guide tube bodies 20311. Each of the two guide tube bodies 20311 is provided with a connecting part 20312, and a guide shaft 20313 is connected between the two connecting parts 20312. Specifically, the guide shaft 20313 is located at the top of the two guide tube bodies 20311 and is connected and fixed to the connecting part 20312 by a set screw. The guide shaft 20313 guides and limits the two guide tube bodies 20311 to avoid skew between the two guide tube bodies 20311. The bottom of the two guide tube bodies 20311 is installed on the rotating plate 20321 by a locking nut.
[0075] The collision alarm component 2032 includes a rotating plate 20321, and two guide tubes 20311 are adjustablely mounted on the rotating plate 20321. Specifically, the two guide tubes 20311 are mounted on the rotating plate 20321 by locking nuts. Adjusting screws are also provided between the two guide tubes 20311 and the rotating plate 20321. Loosening the locking nuts allows the adjustment screws to adjust the position of the two guide tubes 20311, thereby adjusting the position of the guide tubes 20311. The space of 31 accommodates terminal strips of different sizes. The rotating plate 20321 is rotatably mounted on the fixed plate 20322 via a rotating shaft. The bottom of the rotating plate 20321 has several first support blocks 20323. Each first support block 20323 is connected to the fixed plate 20322 by a balancing component 20324. The balancing component 20324 can be a spring. The balancing components 20324 are asymmetrically mounted on both sides of the rotating shaft. This asymmetrical mounting allows the rotating plate 20321 to rotate. When 321 receives an external force, it can rotate. The top of the rotating plate 20321 is provided with at least one second support block 20325. A rotation detection component 20326 is provided between the second support block 20325 and the fixed plate 20322. The rotation detection component 20326 can be a rotation limit proximity switch. Thus, the balancing component 20324 provides a pre-balancing force to the rotating plate 20321. When the rotation drive component 2034 drives the guide tube 2031 to rotate, when the guide tube 2031 collides with the take-up module 4, the guide tube 2031 will generate an upward force, which will be applied to the rotating plate 20321. When the force is greater than the balancing force of the balancing component 20324, the rotating plate 20321 will rotate around the axis. The rotation detection component 20326 can detect the rotation of the rotating plate 20321 and transmit the detected rotation signal to the control system. The control system will then sound an alarm to avoid serious collision damage to the guide tube 2031.
[0076] A connecting frame 20327 is installed on the fixed plate 20322. The connecting frame 20327 is rotatably mounted on the lifting assembly 2033. A sample box 20328 is installed on the side of the connecting frame 20327 away from the fixed plate 20322. An air blowing device is installed on one side of the cutting assembly 7. The cut terminal strip is blown into the sample box 20328 by the air blowing device and collected in the sample box 20328. The bottom of the fixed plate 20322 is rotatably connected to the rotary drive component 2034.
[0077] The lifting assembly 2033 is also equipped with a second mounting plate 2035. The second mounting plate 2035 is provided with an upper limit position detection component 2036 and a lower limit position detection component 2037 for detecting the rotational position of the guide tube 2031. The upper limit position and the lower limit position of the guide tube 2031 are detected by the upper limit position detection component 2036 and the lower limit position detection component 2037, respectively. In this embodiment, the upper limit position detection component 2036 can be an upper limit position proximity switch, and the lower limit position detection component 2037 can be a lower limit position proximity switch.
[0078] like Figures 12-13 As shown, in some embodiments of the present invention, the take-up module 4 includes a moving and positioning component 401 mounted on the frame module 1. A take-up tray drive component 402 is mounted on the moving and positioning component 401, and a take-up tray component 403 is mounted on the take-up tray drive component 402. The take-up tray drive component 402 can drive the take-up tray component 403 to rotate, thereby realizing the take-up of the terminal material strip. The moving and positioning component 401 can drive the take-up tray drive component 402 and the take-up tray component 403 to move synchronously, so that the take-up tray component 403 moves to the take-up position. At the same time, when the take-up tray component 403 finishes taking up a tray, it can drive the take-up tray component 403 to change its position, so that the empty tray on the take-up tray component 403 moves to the take-up position for the next take-up.
[0079] In this embodiment, the moving and positioning component 401 includes a mounting frame, a servo motor, a gear and rack assembly, and a slider and slide rail assembly. The receiving tray drive component 402 and the release paper component 404 are both mounted on the mounting frame. The mounting frame is slidably mounted on the frame module 1 via the slider and slide rail assembly. The servo motor is also mounted on the frame module 1. The gear and rack assembly is disposed between the servo motor and the mounting frame. The servo motor drives the mounting frame to move via the gear and rack assembly, thereby driving the receiving tray drive component 402 and the release paper component 404 to move synchronously, realizing the position change of the receiving tray drive component 402 and the release paper component 404.
[0080] The movable displacement assembly 401 is also provided with a paper placement assembly 404. The paper placement assembly 404 is installed on the movable displacement assembly 401 through a damper assembly 405. The paper placement assembly 404 can place the paper, and the damper assembly 405 applies a tension force to the paper placement assembly 404.
[0081] like Figures 12-14 As shown, in this embodiment of the invention, the receiving tray drive assembly 402 includes a third motor 4021 mounted on the moving and positioning assembly 401. Specifically, the third motor 4021 can be a servo motor. The third motor 4021 is connected to the second rotating shaft 4022 via a pulley and belt, or a gear and chain. A support transmission frame assembly 4024 is mounted on the second rotating shaft 4022 via an electromagnetic clutch assembly 4023. The receiving tray assembly 403 is rotatably mounted on the support transmission frame assembly 4024. At one end of the electromagnetic clutch assembly 4023, the transmission frame assembly 4024 is provided with a transmission assembly 4025 that drives the electromagnetic clutch assembly 4023 and the take-up tray assembly 403. The electromagnetic clutch assembly 4023 can control the rotation of a single tray in the take-up tray assembly 403 to take up material. The transmission assembly 4025 can be a pulley and a transmission belt, or a gear and a chain. In this embodiment, the transmission assembly 4025 includes gears mounted on the second rotating shaft 4022 and the connecting shaft 4032. The two gears are connected by a chain drive.
[0082] The receiving tray assembly 403 includes a plurality of receiving trays 4031 rotatably mounted on the support transmission frame assembly 4024. The plurality of receiving trays 4031 are respectively connected to the transmission assembly 4025 via connecting shafts 4032. Thus, the transmission assembly 4025 can be controlled to drive through the electromagnetic clutch assembly 4023. The transmission assembly 4025 drives the receiving trays 4031 to rotate through the connecting shafts 4032, and the receiving trays 4031 collect the terminal material strips.
[0083] like Figures 12-13 and Figures 15-16 As shown, in this embodiment of the invention, the release paper assembly 404 includes a plurality of support frames 4041. One end of each support frame 4041 is connected to a damper assembly 405, and the other end is equipped with a torque motor 4042. A turntable 4043 for placing release paper is mounted on the torque motor 4042. Release paper is placed on the turntable 4043. The release paper is in contact with the terminal strip in the receiving tray 4031. One turn of terminal strip corresponds to one turn of release paper. The damper assembly 405 and the torque motor 4042 provide tension to the release paper.
[0084] Several support frames 4041 are also equipped with operation frames 4044 near the middle position. Specifically, the operation frame 4044 includes a first frame connected to the support frame 4041 and a second frame connected to the first frame. The operation frame 4044 makes it easy to pry out the support frame 4041, which facilitates the placement and replacement of the isolation paper on the turntable 4043.
[0085] In addition, a paper tensioning assembly 9 is provided between the release paper assembly 404 and the receiving tray assembly 403. The paper tensioning assembly 9 includes a support plate 901, a torque generator 902 is installed on the support plate 901, a tension roller 903 is installed on the torque generator 902, and a number of guide rollers 904 are arranged on the support plate 901 and around the tension roller 903. By setting the tension roller 903 and the guide rollers 904, the release paper can be wound and guided, thereby increasing the tension of the release paper.
[0086] In addition, such as Figures 1-3 and Figures 12-13 As shown, the frame module 1 includes a base, on which a frame is mounted. A mounting platform is provided on the support. The reverse-rolling terminal detection and conveying module 3 and the non-reverse-rolling terminal detection and conveying module 2 are both mounted on the mounting platform. A control system is also mounted on the mounting platform. An electrical control box is also mounted on the base. A mounting bracket is mounted on the base. Several laser sensor assemblies 10 are also mounted on the mounting bracket. The laser sensor assemblies 10 are respectively set with corresponding receiving trays 4031. They can measure the thickness of the terminal strip collected in the receiving trays 4031 and transmit the thickness data of the terminal strip to the control system. The control system can be a PLC control system.
[0087] For ease of understanding, the working process of this embodiment is described below:
[0088] like Figures 1-16 As shown, firstly, according to the width of the terminal strip, the width of the channel component 2011 in the first variable pitch channel component 201, the second variable pitch channel component 3011, and the third variable pitch channel component 3012 is adjusted by the channel pitch component 2012. The width between the two guide tubes 20311 is adjusted by the adjusting screw. The release paper is placed on the release paper component 404. Then, the pressure rollers 2025 on the first terminal drive conveyor component 202 and the second terminal drive conveyor component 302 move downward and abut against the upper surface of the terminal strip. Then, the second motor 2021 is driven, and the second motor 2021 drives the terminal strip to be conveyed.
[0089] The first terminal strip of the two stamped terminal strips does not need to be rewinded and is normally taken in. The terminal strip that does not need to be rewinded enters the first adjustable guide tube assembly 203 through the first variable pitch material channel assembly 201, the counting assembly 5, the color recognition assembly 6 and the vision detection assembly 8, and is then wound into the take-up tray 4031 of the take-up tray assembly 403 through the first adjustable guide tube assembly 203. During the winding process of the take-up tray 4031, one turn of terminal strip corresponds to one turn of release paper.
[0090] The second terminal strip produced by stamping is divided into two states: one that needs to be rewound, and the other that does not need to be rewound.
[0091] When rewinding is required, the side-push displacement component 305 pushes the second variable-pitch material channel assembly 3011 to correspond with the second adjustable material guide tube assembly 303. The terminal strip that needs to be rewound enters the second adjustable material guide tube assembly 303 through the second variable-pitch material channel assembly 3011, the counting component 5, the color recognition component 6 and the vision detection component 8, and is wound into the take-up tray 4031 of the take-up tray assembly 403 through the second adjustable material guide tube assembly 303. During the winding process of the take-up tray 4031, one turn of terminal strip corresponds to one turn of release paper.
[0092] When rewinding is not required, the side-push displacement component 305 pushes the third variable-pitch material channel assembly 3012 to correspond with the second adjustable material guide tube assembly 303. The terminal strip that does not need to be rewound enters the second adjustable material guide tube assembly 303 through the third variable-pitch material channel assembly 3012, the counting component 5, the color recognition component 6 and the vision detection component 8, and is wound into the take-up tray 4031 of the take-up tray assembly 403 through the second adjustable material guide tube assembly 303. During the winding process of the take-up tray 4031, one turn of terminal strip corresponds to one turn of release paper.
[0093] In summary, the present invention provides a receiving machine that can be adjusted according to the distribution of two terminal strips, and can be used for terminal strips of different widths. It has strong versatility and can achieve a smooth connection between the terminal feeding part and the receiving part, ensuring the receiving quality.
[0094] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of protection of the invention. Furthermore, it should be understood that after reading the technical description of this invention, those skilled in the art can make various alterations, modifications, and / or variations to the invention, and all such equivalent forms also fall within the scope of protection defined by the appended claims.
Claims
1. A material receiving machine, characterized in that: The machine includes a frame module, which is equipped with a reverse winding terminal detection and conveying module, a non-reverse winding terminal detection and conveying module, and a take-up material module; The non-rewinding terminal detection and conveying module includes a first variable pitch material channel assembly and a first terminal driving and conveying assembly. The first terminal driving and conveying assembly drives the terminals in the first variable pitch material channel assembly to move and convey. The end of the first variable pitch material channel assembly along the terminal conveying direction is connected to a first adjustable guide tube assembly. The rewinding terminal detection and conveying module includes a displacement conveyor assembly and a second terminal drive conveying assembly. The second terminal drive conveying assembly drives the terminals within the displacement conveyor assembly to move and convey. A second adjustable guide tube assembly is connected to the end of the displacement conveyor assembly along the terminal conveying direction. Both the second adjustable guide tube assembly and the first adjustable guide tube assembly are adjustablely mounted on the frame module. The end of the second adjustable guide tube assembly away from the displacement conveyor assembly and the end of the first adjustable guide tube assembly away from the first variable pitch conveyor assembly are both connected to the take-up module.
2. The material receiving machine according to claim 1, characterized in that: The displacement conveyor assembly includes a second variable pitch conveyor assembly and a third variable pitch conveyor assembly mirror-image of the second variable pitch conveyor assembly. Both the second variable pitch conveyor assembly and the third variable pitch conveyor assembly are mounted on a first mounting base. The first mounting base is slidably mounted on the frame module, and one side of the first mounting base is connected to a side-push displacement component that pushes the second variable pitch conveyor assembly or the third variable pitch conveyor assembly to correspond with the second adjustable guide tube assembly.
3. The material receiving machine according to claim 2, characterized in that: The first variable pitch material channel assembly, the second variable pitch material channel assembly, and the third variable pitch material channel assembly all include a material channel assembly, and a material channel variable pitch assembly is installed on the material channel assembly. The material channel assembly includes a material channel frame, which is mounted on the frame module or the first mounting base. The material channel frame is equipped with a fixed material channel and a movable material channel that are arranged opposite to each other. The material channel frame, the fixed material channel, and the movable material channel together form the space of the limiting conveying terminal. The material channel pitch-changing assembly includes a first motor mounted on the frame module. The first motor is driven by a pitch-changing screw, which is rotatably mounted on the material channel frame. A connecting block is threaded onto the pitch-changing screw, and the connecting block is connected to the movable material channel.
4. The receiving machine according to claim 1, characterized in that: Both the first terminal drive conveying assembly and the second terminal drive conveying assembly include a second motor. The second motor is mounted on a first mounting plate, the first mounting plate is movably mounted on a second mounting base, and the second mounting base is mounted on the frame module. A first rotating shaft is connected to the output shaft of the second motor. A pressure roller is installed at the end of the first rotating shaft away from the second motor. A support component is provided below the pressure roller. The pressure roller and the support component form a space for pressing and driving the terminal to move.
5. The material receiving machine according to claim 1, characterized in that: Both the first adjustable guide tube assembly and the second adjustable guide tube assembly include a guide tube, one end of which is connected to the first variable pitch material channel assembly or the variable position material conveying channel assembly, and the other end is connected to the take-up module. The guide tube is mounted on the collision alarm component. The end of the collision alarm component near the first variable pitch material channel component or the variable position material conveyor component is rotatably mounted on the lifting component. The lifting component is mounted on the frame module. The bottom of the collision alarm component is also rotatably connected to a rotary drive component. The end of the rotary drive component away from the collision alarm component is hinged to the frame module.
6. The material receiving machine according to claim 5, characterized in that: The guide tube includes two guide tube bodies arranged opposite each other, and a space for guiding and conveying the opposite terminals is formed between the two guide tube bodies. Each of the two guide tube bodies is provided with a connecting part, and a guide shaft is connected between the two connecting parts. The collision alarm component includes a rotating plate, two guide tubes are adjustablely mounted on the rotating plate, the rotating plate is rotatably mounted on a fixed plate, the bottom of the rotating plate is provided with a plurality of first support blocks, each first support block is provided with a balancing component between itself and the fixed plate, the top of the rotating plate is provided with at least one second support block, and a rotation detection component is provided between the second support block and the fixed plate.
7. The receiving machine according to claim 6, characterized in that: A connecting frame is mounted on the fixed plate, and the connecting frame is rotatably mounted on the lifting assembly. A sample box is mounted on the side of the connecting frame away from the fixed plate, and the bottom of the fixed plate is rotatably connected to the rotary drive component. The lifting assembly is also equipped with a second mounting plate, which is provided with an upper limit position detection component and a lower limit position detection component for detecting the rotational position of the guide tube.
8. The receiving machine according to any one of claims 1-7, characterized in that: The take-up module includes a moving and positioning component mounted on the frame module, a take-up tray drive component mounted on the moving and positioning component, a take-up tray component mounted on the take-up tray drive component, and a laser sensor component mounted on the frame module. The laser sensor component is configured correspondingly to the take-up tray component. The movable displacement assembly is also provided with a paper release assembly, which is mounted on the movable displacement assembly via a damper assembly.
9. The receiving machine according to claim 8, characterized in that: The receiving tray drive assembly includes a third motor mounted on the moving and positioning assembly. The third motor is driven by a second rotating shaft. A support transmission frame assembly is mounted on the second rotating shaft via an electromagnetic clutch assembly. The receiving tray assembly is rotatably mounted at the end of the support transmission frame assembly away from the electromagnetic clutch assembly. The support transmission frame assembly contains a transmission assembly that drives the electromagnetic clutch assembly and the receiving tray assembly.
10. The material receiving machine according to claim 8, characterized in that: The release paper assembly includes several support frames, one end of each support frame is connected to the damper assembly, and the other end is equipped with a torque motor, on which a turntable for releasing the release paper is mounted. Several of the aforementioned support frames are also equipped with operating frames near the center.
Citation Information
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Vertical multi-disc material receiving mechanism with detection function
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Electronic dispenser for flexible rolled sheet material
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