A hidden assembled fabricated prefabricated wallboard structure

CN118407554BActive Publication Date: 2026-10-27SUZHOU WEILISHI BUILDING & DECORATION ENG CO LTD
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Patent Information

Application Number
CN202410598793.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2026-10-27
Estimated Expiration
2044-05-15

AI Technical Summary

Technical Problem

[0003]预制墙板是装配式建筑中常见的构件,为了方便预制墙板的制作与施工,一般将预制墙板的宽度限定在一定范围内,由于施工墙面的宽度尺寸不一,经常需要两块或多块预制墙板进行拼接固定,传统的采用钢筋对接固定方式实现连接,由于预制墙板重量大,对于拼接施工带来一定的影响,施工效率较慢,危险性高

Benefits of technology

[0015]1、本发明采用对接柱与对接筒的插接,配合卡接机构的锁定,对墙板体的拼接进行快速的定位固定,相对于传统钢筋式的连接固定,极大的节省连接时间,降低工作的危险性;

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Abstract

The application provides a hidden assembled prefabricated wallboard structure. The hidden assembled prefabricated wallboard structure comprises a wallboard body and a reinforcing mesh, the reinforcing mesh is laid in the wallboard body, the wallboard body is symmetrically provided with a butt joint mechanism capable of engaging, transmitting and limiting at the top end and the bottom end, and a connecting mechanism capable of penetrating and tensioning the wallboard body is installed between the butt joint mechanisms. The hidden assembled prefabricated wallboard structure adopts the insertion of the butt joint column and the butt joint cylinder, cooperates with the locking of the clamping mechanism, quickly positions and fixes the splicing of the wallboard body, greatly saves the connecting time and reduces the danger of work compared with the traditional reinforcing connection and fixing, simultaneously adopts the insertion of the positioning column and the positioning cylinder, cooperates with the limiting of the supporting plate, realizes the secondary fixing of the splicing of the wallboard body, effectively improves the strength of the connection of the wallboard body, increases the building strength, and is convenient to operate.
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Description

Technical Field

[0001] This invention relates to the field of prefabricated walls, and more particularly to a concealed assembly prefabricated wall panel structure. Background Technology

[0002] Prefabricated buildings refer to buildings where a large amount of on-site work in traditional construction methods is transferred to factories. Building components and accessories (such as floor slabs, wall panels, stairs, balconies, etc.) are processed and manufactured in factories, transported to the construction site, and assembled and installed on-site using reliable connection methods.

[0003] Precast wall panels are common components in prefabricated buildings. To facilitate their fabrication and construction, the width of precast wall panels is generally limited to a certain range. Since the width of the walls to be constructed varies, it is often necessary to splice and fix two or more precast wall panels together. Traditionally, this is achieved by butt-jointing with reinforcing bars. However, due to the large weight of precast wall panels, this method negatively impacts the splicing process, resulting in slower construction efficiency and higher risks.

[0004] Therefore, it is necessary to provide a new concealed assembly prefabricated wall panel structure to solve the above-mentioned technical problems. Summary of the Invention

[0005] To solve the above-mentioned technical problems, the present invention provides a concealed assembly prefabricated wall panel structure with multiple connection structures.

[0006] The concealed assembly prefabricated wall panel structure provided by the present invention includes: a wall panel body and a steel mesh. The steel mesh is laid inside the wall panel body. The top and bottom of the wall panel body are symmetrically installed with engaging and transmission limiting docking mechanisms. The sides of the wall panel body are symmetrically installed with positioning and fastening fixing mechanisms. The sides of the wall panel body are provided with bonding plates. The surface of the bonding plates is equipped with connecting mechanisms that can penetrate and tighten the wall panel body between the fixing mechanisms.

[0007] Preferably, the docking mechanism includes a snap-fit ​​mechanism, a docking column, a connecting plate, a docking cylinder, and a through hole. The docking column and the docking cylinder are respectively embedded and fixed on both sides of the wall panel. The snap-fit ​​mechanism is connected and fixed to the inner end of the docking column. A connecting plate is fixed between the snap-fit ​​mechanism and the docking cylinder. The surface of the connecting plate is provided with through holes at equal intervals, and the top of the steel mesh is inserted into the through hole.

[0008] Preferably, the locking mechanism includes a casing, a worm gear, a worm wheel, a transmission rod, a threaded cylinder, a connecting column, a ball groove, a connecting rod, a return spring, and ball blocks. The casing is fixedly connected to the docking post. A transmission rod is rotatably installed inside the casing, and a worm wheel is fixed outside the transmission rod. A worm gear is rotatably installed inside the casing, and the worm gear meshes with the worm wheel. A threaded cylinder is fixed inside the docking post at the end of the transmission rod. Ball blocks are symmetrically slidably inserted inside the docking post. A return spring is fixed between the ball blocks. A connecting rod is rotatably connected to the inner surface of the ball blocks. A connecting column is provided inside the docking post. The connecting rod is rotatably connected to the connecting column. An external thread is provided at the end of the connecting column near the threaded cylinder, and the connecting column meshes with the threaded cylinder through the external thread. Ball grooves that mate with the ball blocks are symmetrically provided on the inner wall of the docking cylinder.

[0009] Preferably, a collar is fixed to the inner wall of the docking column, and the connecting column and the collar are slidably inserted into each other.

[0010] Preferably, the end of the worm gear rotates out of the surface of the encapsulation shell, and a hexagonal groove is provided at the outer end of the worm gear.

[0011] Preferably, the fixing mechanism includes an installation groove, a positioning cylinder, a fixing plate, a positioning column, a block, a support plate, a slot, and fixing holes. The wall panel has an installation groove on its side. A positioning cylinder is symmetrically embedded and fixed at the bottom of the installation groove. A fixing plate is fixed to the side of the positioning cylinder. Fixing holes are equidistantly opened on the surface of the fixing plate, and a steel mesh is inserted into the fixing holes. A block is placed in the installation groove. A positioning column is symmetrically fixed at the bottom of the block, and the positioning column is inserted into the positioning cylinder. A slot is symmetrically opened on the top of the block, and a support plate is engaged in the slot.

[0012] Preferably, the connecting mechanism includes a through-hole, a screw, a screw, and a countersunk groove. The through-hole is provided on the edge of the wall panel. A screw is fixed on the surface of the bonding plate on one side of the wall panel, and a countersunk groove is provided on the surface of the bonding plate on the other side of the wall panel. A screw is inserted into the countersunk groove. The screw and the screw are inserted into the through-hole respectively, and the screw and the screw are engaged and connected.

[0013] Preferably, the side of the wall panel is in a trapezoidal concave-convex fit, and the side surface of the wall panel is provided with a fitting groove, and the fitting plate is engaged with the fitting groove.

[0014] Compared with related technologies, the concealed assembly prefabricated wall panel structure provided by this invention has the following advantages:

[0015] 1. This invention uses the insertion of the connecting column and the connecting cylinder, combined with the locking of the snap-fit ​​mechanism, to quickly position and fix the splicing of the wall panel. Compared with the traditional steel bar connection and fixation, it greatly saves connection time and reduces the danger of work.

[0016] 2. This invention uses the insertion of positioning columns and positioning cylinders, combined with the limiting of the support plate, to achieve secondary fixing of the wall panel splicing, effectively improving the strength of the wall panel connection, increasing the building strength, and making the operation more convenient.

[0017] 3. The present invention uses a bonding board and a connecting mechanism to bond and cover the splicing position of the wall panel, which not only increases the connection strength of the joint, but also seals the joint, making the connected wall panel form a flat whole, which facilitates the construction of subsequent projects. Attached Figure Description

[0018] Figure 1 A schematic diagram of a preferred embodiment of the concealed assembly prefabricated wall panel structure provided by the present invention;

[0019] Figure 2 This is a schematic diagram of the internal structure of the wall panel provided by the present invention;

[0020] Figure 3 This is one of the schematic diagrams of the docking mechanism provided by the present invention;

[0021] Figure 4 This is the second schematic diagram of the docking mechanism structure provided by the present invention;

[0022] Figure 5 This is a schematic diagram of the snap-fit ​​mechanism provided by the present invention;

[0023] Figure 6 This is one of the schematic diagrams of the force-fixing mechanism provided by the present invention;

[0024] Figure 7 This is the second schematic diagram of the force-fixing mechanism provided by the present invention;

[0025] Figure 8 This is a schematic diagram of the connection mechanism provided by the present invention.

[0026] The diagram is labeled as follows: 1. Wall panel; 11. Reinforcing mesh; 12. Fitting groove; 2. Butt joint mechanism; 21. Snap-fit ​​mechanism; 211. Encapsulation shell; 212. Worm gear; 213. Worm wheel; 214. Transmission rod; 215. Threaded cylinder; 216. Connecting column; 217. Collar; 218. Ball groove; 219. Connecting rod; 210. Return spring; 2101. Ball block; 22. Butt joint column; 23. Connecting plate; 24. Butt joint cylinder; 25. Through hole; 3. Fixing mechanism; 31. Mounting groove; 32. Positioning cylinder; 33. Fixing plate; 34. Positioning column; 35. Block; 36. Support plate; 37. Snap-fit ​​groove; 38. Fixing hole; 4. Fitting plate; 5. Connecting mechanism; 51. Through port; 52. Threaded cylinder; 53. Screw; 54. Countersunk groove. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0028] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 ,in, Figure 1 A schematic diagram of a preferred embodiment of the concealed assembly prefabricated wall panel structure provided by the present invention; Figure 2 This is a schematic diagram of the internal structure of the wall panel provided by the present invention; Figure 3 This is one of the schematic diagrams of the docking mechanism provided by the present invention; Figure 4 This is the second schematic diagram of the docking mechanism structure provided by the present invention; Figure 5 This is a schematic diagram of the snap-fit ​​mechanism provided by the present invention; Figure 6 This is one of the schematic diagrams of the force-fixing mechanism provided by the present invention; Figure 7 This is the second schematic diagram of the force-fixing mechanism provided by the present invention; Figure 8 This is a schematic diagram of the connection mechanism provided by the present invention. It includes: a wall panel 1 and a steel mesh 11.

[0029] In the specific implementation process, such as Figure 1 and Figure 2 As shown, a steel mesh 11 is laid inside the wall panel 1. A meshing and transmission limiting docking mechanism 2 is symmetrically installed at the top and bottom of the wall panel 1. A positioning and fastening fixing mechanism 3 is symmetrically installed on the side of the wall panel 1. A bonding plate 4 is provided on the side of the wall panel 1. A connecting mechanism 5 that can penetrate and tighten the wall panel 1 is installed on the surface of the bonding plate 4 between the fixing mechanisms 3.

[0030] The wall panel 1 and the steel mesh 11 together form a stable wall surface. Adjacent wall panels 1 are quickly connected by the docking mechanism 2. The strength of the connection of wall panels 1 is increased by the fixing mechanism 3. Then, the connection part of the wall panel 1 is sealed by the bonding plate 4 and the connecting mechanism 5, so that the wall panel 1 forms a flat and integrated appearance.

[0031] refer to Figure 3 and Figure 4 As shown, the docking mechanism 2 includes a snap-fit ​​mechanism 21, a docking post 22, a connecting plate 23, a docking cylinder 24, and a through hole 25. The docking post 22 and the docking cylinder 24 are respectively embedded and fixed on both sides of the wall panel 1. The snap-fit ​​mechanism 21 is connected and fixed to the inner end of the docking post 22. The connecting plate 23 is fixed between the snap-fit ​​mechanism 21 and the docking cylinder 24. The connecting plate 23 has through holes 25 equidistantly opened on its surface, and the top of the steel mesh 11 is inserted into the through hole 25.

[0032] By inserting the connecting column 22 and the connecting cylinder 24 at adjacent positions, the wall panel 1 can be quickly positioned. The connecting column 22 and the connecting cylinder 24 are locked by the fastening and locking mechanism 21, thus ensuring the first step of the fixed connection of the wall panel 1. The through hole 25 on the surface of the connecting plate 23 is connected to the steel mesh 11, which increases the installation strength of the connecting mechanism 2.

[0033] refer to Figure 5 As shown, the snap-fit ​​mechanism 21 includes a housing 211, a worm gear 212, a worm wheel 213, a transmission rod 214, a threaded cylinder 215, a connecting column 216, a ball groove 218, a connecting rod 219, a return spring 210, and a ball block 2101. The housing 211 is fixedly connected to the docking column 22. The transmission rod 214 is rotatably mounted inside the housing 211, and the worm wheel 213 is fixed outside the transmission rod 214. The worm gear 212 is rotatably mounted inside the housing 211, and the worm gear 212 is meshed with the worm wheel 213. The end of the transmission rod 214 is located at the docking column 210. 2. A threaded cylinder 215 is fixed inside. Ball blocks 2101 are symmetrically slidably inserted inside the docking post 22. A return spring 210 is fixed between the ball blocks 2101. A connecting rod 219 is rotatably connected to the inner surface of the ball blocks 2101. A connecting post 216 is provided inside the docking post 22. The connecting rod 219 is rotatably connected to the connecting post 216. An external thread is provided at the end of the connecting post 216 near the threaded cylinder 215. The connecting post 216 is meshed with the threaded cylinder 215 through the external thread. Ball grooves 218 that cooperate with the ball blocks 2101 are symmetrically provided on the inner wall of the docking cylinder 24.

[0034] After the docking post 22 and the docking cylinder 24 are inserted, use a wrench to rotate the worm gear 212. Through the meshing transmission of the worm wheel 213, the transmission rod 214 drives the threaded cylinder 215 to rotate. Through the threaded engagement of the threaded cylinder 215 with the connecting post 216, the connecting post 216 moves. Through the linkage of the connecting rod 219, the ball block 2101 expands outward and engages with the ball groove 218, thus completing the locking of the connection between the docking post 22 and the docking cylinder 24.

[0035] The inner wall of the docking post 22 is fixed with a collar 217, and the connecting post 216 is slidably inserted into the collar 217. The collar 217 limits the sliding movement of the docking post 22, thereby increasing the stability of the linear movement of the docking post 22.

[0036] In addition, the end of the worm gear 212 rotates out of the surface of the encapsulation shell 211, and the outer end of the worm gear 212 is provided with a hexagonal groove, which makes it convenient to use a wrench to turn the worm gear 212.

[0037] refer to Figure 6 and Figure 7As shown, the fixing mechanism 3 includes an installation groove 31, a positioning cylinder 32, a fixing plate 33, a positioning column 34, a block 35, a support plate 36, a slot 37, and fixing holes 38. The wall panel 1 has an installation groove 31 on its side. The positioning cylinder 32 is symmetrically embedded and fixed at the bottom of the installation groove 31. The fixing plate 33 is fixed on the side of the positioning cylinder 32. The fixing holes 38 are equidistantly opened on the surface of the fixing plate 33, and the steel mesh 11 is connected to the fixing holes 38. The block 35 is placed in the installation groove 31. The positioning column 34 is symmetrically fixed at the bottom of the block 35, and the positioning column 34 is inserted into the positioning cylinder 32. The top of the block 35 has a slot 37 symmetrically opened, and the support plate 36 is engaged in the slot 37.

[0038] Place block 35 inside mounting groove 31, and insert positioning post 34 into positioning cylinder 32 accordingly. When block 35 moves down to the bottom of mounting groove 31, insert support plate 36 into slot 37 to limit the top of block 35, preventing positioning post 34 from being pulled out of positioning cylinder 32, thus completing the reinforced connection of wall panel 1. Through the connection of reinforcement hole 38 and steel mesh 11, the positioning strength of positioning cylinder 32 is increased.

[0039] refer to Figure 8 As shown, the connecting mechanism 5 includes a through-hole 51, a screw 52, ​​a screw 53, and a countersunk groove 54. The through-hole 51 is provided on the edge of the wall panel 1. The screw 52 is fixed on the surface of the bonding plate 4 on one side of the wall panel 1, and the countersunk groove 54 is provided on the surface of the bonding plate 4 on the other side of the wall panel 1. The screw 53 is inserted into the countersunk groove 54. The screw 52 and the screw 53 are inserted into the through-hole 51 respectively, and the screw 52 and the screw 53 are engaged and connected.

[0040] Cover the two sides of the mating part of the wall panel 1 with the bonding plate 4, insert the screw spool 52 into the through hole 51, and pass the screw 53 through the countersunk groove 54 to engage with the screw spool 52 until the bonding plate 4 is locked onto the surface of the wall panel 1, forming a seal for the mating part of the wall panel 1.

[0041] refer to Figure 8 As shown, the side of the wall panel 1 is in a trapezoidal concave-convex fit, so that the wall panel 1 is neatly and stably joined together. The side of the surface of the wall panel 1 is provided with a fitting groove 12, and the fitting plate 4 is engaged with the fitting groove 12 to ensure that the outer surface of the fitting plate 4 is flush with the fitting groove 12, forming a neat surface.

[0042] The working principle of the concealed assembly prefabricated wall panel structure provided by this invention is as follows: When assembling the wall panel 1, the wall panel 1 can be quickly positioned by inserting the connecting columns 22 and connecting cylinders 24 at adjacent positions. The connecting columns 22 and connecting cylinders 24 are locked by the fastening and locking mechanism 21, thereby ensuring the first step of fixing and connecting the wall panel 1. The through holes 25 on the surface of the connecting plate 23 are connected to the steel mesh 11, increasing the installation strength of the connecting mechanism 2. Then, the block 35 is placed inside the installation groove 31, and the positioning column 34 is inserted into the positioning cylinder 32 accordingly. When the block 35... Move the support plate 36 to the bottom of the mounting groove 31 and insert it into the slot 37 to limit the top of the block 35, preventing the positioning post 34 from being pulled out of the positioning cylinder 32, thus completing the reinforced connection of the wall panel 1. The connection between the support plate 36 and the steel mesh 11 through the fixing hole 38 increases the strength of the positioning cylinder 32. Finally, cover the two sides of the mating part of the wall panel 1 with the bonding plate 4, insert the screw spool 52 into the through hole 51, and insert the screw 53 through the countersunk groove 54 to engage with the screw spool 52 until the bonding plate 4 is locked onto the surface of the wall panel 1, forming a seal for the mating part of the wall panel 1.

[0043] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A concealed assembly prefabricated wall panel structure, comprising: The wall panel (1) and the steel mesh (11) are provided inside the wall panel (1). The wall panel (1) is characterized by having a symmetrically installed meshing mechanism (2) at its top and bottom, capable of engaging and limiting transmission; a symmetrically installed fixing mechanism (3) for positioning and fastening; and a bonding plate (4) on the side of the wall panel (1). A connecting mechanism (5) for penetrating and tightening the wall panel (1) is installed on the surface of the bonding plate (4) between the fixing mechanisms (3). The fixing mechanism (3) includes an installation groove (31), a positioning cylinder (32), a fixing plate (33), a positioning column (34), a block (35), a support plate (36), and a slot (37). 37) and fixing holes (38), the wall panel (1) has an installation groove (31) on its side, the bottom of the installation groove (31) is symmetrically embedded and fixed with a positioning cylinder (32), the side of the positioning cylinder (32) is fixed with a fixing plate (33), the surface of the fixing plate (33) is equidistantly provided with fixing holes (38), and the steel mesh (11) is connected to the fixing holes (38). A block (35) is placed in the installation groove (31), the bottom of the block (35) is symmetrically fixed with a positioning column (34), and the positioning column (34) is connected to the positioning cylinder (32). The top of the block (35) is symmetrically provided with a slot (37), and a support plate (36) is snapped into the slot (37).

2. The concealed assembly prefabricated wall panel structure according to claim 1, characterized in that, The docking mechanism (2) includes a snap-fit ​​mechanism (21), a docking column (22), a connecting plate (23), a docking cylinder (24), and a through hole (25). The docking column (22) and the docking cylinder (24) are respectively embedded and fixed on both sides of the wall panel (1). The snap-fit ​​mechanism (21) is connected and fixed to the inner end of the docking column (22). The connecting plate (23) is fixed between the snap-fit ​​mechanism (21) and the docking cylinder (24). The connecting plate (23) has through holes (25) equidistantly opened on its surface, and the top of the steel mesh (11) is inserted into the through hole (25).

3. The concealed assembly prefabricated wall panel structure according to claim 2, characterized in that, The snap-fit ​​mechanism (21) includes a housing (211), a worm (212), a worm wheel (213), a transmission rod (214), a threaded cylinder (215), a connecting column (216), a ball groove (218), a connecting rod (219), a return spring (210), and a ball block (2101). The housing (211) is fixedly connected to the docking column (22). The transmission rod (214) is rotatably installed inside the housing (211), and the worm wheel (213) is fixed outside the transmission rod (214). The worm (212) is rotatably installed inside the housing (211), and the worm (212) is meshed with the worm wheel (213). The end of the transmission rod (214) is located at the docking column. A threaded cylinder (215) is fixed inside the column (22). Ball blocks (2101) are symmetrically slidably inserted inside the docking column (22). A return spring (210) is fixed between the ball blocks (2101). A connecting rod (219) is rotatably connected to the inner surface of the ball blocks (2101). A connecting column (216) is provided inside the docking column (22). The connecting rod (219) is rotatably connected to the connecting column (216). An external thread is provided at one end of the connecting column (216) near the threaded cylinder (215). The connecting column (216) is meshed with the threaded cylinder (215) through the external thread. A ball groove (218) that mates with the ball blocks (2101) is symmetrically provided on the inner wall of the docking cylinder (24).

4. The concealed assembly prefabricated wall panel structure according to claim 3, characterized in that, The inner wall of the docking post (22) is fixed with a collar (217), and the connecting post (216) and the collar (217) are slidably inserted into each other.

5. The concealed assembly prefabricated wall panel structure according to claim 3, characterized in that, The end of the worm (212) rotates through the surface of the encapsulation shell (211), and a hexagonal groove is provided at the outer end of the worm (212).

6. The concealed assembly prefabricated wall panel structure according to claim 1, characterized in that, The connecting mechanism (5) includes a through-hole (51), a spool (52), a screw (53), and a countersunk groove (54). The wall panel (1) has a through-hole (51) on its edge. A spool (52) is fixed on the surface of the bonding plate (4) on one side of the wall panel (1), and a countersunk groove (54) is opened on the surface of the bonding plate (4) on the other side of the wall panel (1). A screw (53) is inserted into the countersunk groove (54). The spool (52) and the screw (53) are inserted into the through-hole (51) respectively, and the spool (52) and the screw (53) are engaged and connected.

7. The concealed assembly prefabricated wall panel structure according to claim 1, characterized in that, The side of the wall panel (1) is in a trapezoidal concave-convex fit, and the side of the surface of the wall panel (1) is provided with a fitting groove (12), and the fitting plate (4) is engaged with the fitting groove (12).

Citation Information

Patent Citations

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