Stamping finishing and tray arranging all-in-one machine

Abstract

The application discloses an ultrasonic punching machine, in particular to a punching and trimming carousel integrated machine capable of trimming residual gates, comprising: a receiving assembly for clamping the products punched off from the punching fixture and moving to a trimming station; a trimming assembly for trimming the gates of the products at the trimming station; a visual inspection system for judging whether the products are qualified products through computer vision technology at a visual inspection station and feeding back to the control system; a plastic box separating and moving assembly for separating the stacked plastic boxes piece by piece and moving to a carousel station; a carousel assembly for clamping the products on the receiving assembly, moving to the visual inspection station for judgment, and moving the qualified products to the carousel station for carouselling, while discarding the unqualified products; a plastic box stacking assembly for stacking the plastic boxes completing the carouselling layer by layer; and an electric control system. The technical problem of completing punching, trimming and carouselling by the integrated machine is solved, and the product quality and production efficiency are improved.

Description

Technical Field

[0001] This invention relates to an ultrasonic stamping machine, and more particularly to an integrated stamping and trimming machine for trimming gate residue. Background Technology

[0002] Plastic parts come in a variety of materials and structures. Some products, due to structural or other reasons, can only be designed with one gate. To ensure sufficient rigidity between the product and the runner after demolding, the cross-section of this single gate is generally designed to be relatively large. While this facilitates product demolding, it can lead to excessive gate residue after stamping. To ensure product quality, the current practice for such products is to manually trim each gate after stamping. This results in inconsistent product quality, low production efficiency, and high costs.

[0003] Therefore, this invention is proposed. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of the prior art by providing an integrated stamping, trimming, and tray-stacking machine. Based on a conventional stamping machine, it automatically trims the gate, checks whether the trimmed gate meets standards, and directs defective products and stamped runners through a scrap chute to a scrap box outside the machine. Qualified products are then sorted and placed into different plastic boxes.

[0005] To achieve the above objectives, the present invention provides a stamping, trimming, and tray-stacking integrated machine, comprising: Support assembly; Stamping machines and stamping fixtures; The receiving assembly is used to clamp products that have fallen off the stamping fixture and move them to the finishing station; Trimming components are used to trim the gates of products at the trimming station; A visual inspection system is used at a visual inspection station to determine whether a product is qualified using computer vision technology and to provide feedback to the control system. Plastic box separation and transfer assembly is used to separate stacked plastic boxes piece by piece and transfer them to the tray placement station; The tray loading assembly is used to pick up products from the receiving assembly and move them to the vision inspection station. If the products are qualified, they are moved to the tray loading station for tray loading, while unqualified products are discarded. Plastic box stacking assembly is used to stack plastic boxes that have been arranged on trays layer by layer; And an electrical control system for controlling the stamping press, receiving assembly, trimming assembly, vision inspection system, plastic box separation and shifting assembly, tray assembly and plastic box stacking assembly; The stamping machine and stamping fixture, receiving assembly, trimming assembly, vision inspection system, plastic box separation and shifting assembly, tray assembly and plastic box stacking assembly are all installed on the worktable of the support assembly.

[0006] As a preferred embodiment, the above-mentioned stamping, trimming, and tray-mounting integrated machine has the following structure: The receiving assembly includes: Bracket I, geared motor assembly I, synchronous belt pulley assembly I, track slider assembly I, pad, slider plate I, finger cylinder I, and gripper I; Specifically, track slider assembly I is mounted on the pad, and slider plate I is mounted on the slider of track slider assembly I. The geared motor assembly I is mounted on the bracket I, and drives the slider plate I to reciprocate in the Y direction of the track extension of the track slider assembly I via the synchronous belt pulley assembly I. Finger cylinder I is installed on slider plate I, and gripper I is installed on the output end of finger cylinder I. The finger cylinder I drives the switching between open and closed states, and forms product clamping area A in the closed state. The trimming component includes: Gear motor assembly II, slide module I, bracket II, and end mill drilling machine; Among them, the slide module I is installed on the output end of the geared motor assembly II, and the end mill drill is installed on the slide of the slide module I through the bracket II, and is driven by the geared motor assembly II to reciprocate along the extension direction X of the slide module I; The plastic box separation and displacement assembly includes: Support plate, base plate I, blade assembly, side support assembly, angled upright plate, bracket III, push rod cylinder I, support plate, suction cup I, base plate II, synchronous belt pulley assembly II, flange plate I, geared motor assembly III, track slider assembly II, slider plate II, push rod cylinder II, bracket IV, finger cylinder II, clamping arm and suction cup II; the base plate I is provided with a square opening I for the plastic box to pass through; The blade assembly includes: a slide cylinder I, a base plate III, a vertical plate I, a push rod cylinder III, a bracket V, a moving blade, and a stationary blade; The base plate III is mounted on the slide of the slide cylinder I, the upright plate I is mounted on the base plate III, the push rod cylinder III is mounted on the upright plate I, and the bracket V is mounted on the output end of the push rod cylinder III. Driven by the push rod cylinder III, the system reciprocates along the Z-axis in a spatial rectangular coordinate system. The moving blade is mounted on bracket V, and the stationary blade is mounted on base plate III. The moving blade and the stationary blade are arranged alternately. During the reciprocating motion of bracket V driven by push rod cylinder III, the moving blade and the stationary blade are offset from each other in the Z-axis direction of the spatial rectangular coordinate system. The side support assembly includes: a slide cylinder II, a bracket VI, and a drag blade; Bracket VI is installed on the slide of slide cylinder II, and the drag knife is installed on bracket VI; Among them, base plate I is installed onto the support plate. Angle-shaped uprights and side support assemblies are installed at the four corners of the square opening I in the base plate I. All the angle-shaped uprights together restrict the stacked plastic boxes to align with the square opening I in the Z-axis direction of the spatial rectangular coordinate system. The sliding cylinders II of all the side support assemblies drive the drag knife to move to the bottom of the stacked plastic boxes, thereby limiting the stacked plastic boxes in the Z-axis direction of the spatial rectangular coordinate system. At least one pair of separating blade assemblies are installed on the sides of the square opening I in the base plate I. All separating blade assemblies are driven by the sliding table cylinder I to insert the moving blade and stationary blade between adjacent plastic boxes, and are driven by the push rod cylinder III to separate the moving blade and stationary blade in the Z-axis direction of the spatial rectangular coordinate system to separate the plastic boxes. Push rod cylinder I is mounted on bracket III, and the tray is mounted on the output end of push rod cylinder I. Driven by push rod cylinder I, it reciprocates along the Z-axis in a Cartesian coordinate system and is positioned below the stacked plastic boxes. Suction cup I is mounted on the tray and faces the stacked plastic boxes. The geared motor assembly III is mounted onto the base plate II via flange plate I. Slider plate II is mounted on base plate II via track slider assembly II and reciprocates in the track extension direction X of track slider assembly II. The output end of geared motor assembly III is connected to slider plate II via synchronous belt pulley assembly II. Push rod cylinder II is installed on slider plate II. Finger cylinder II is installed on the output end of push rod cylinder II through bracket IV. Driven by push rod cylinder II, it reciprocates in the Z-axis direction in the spatial rectangular coordinate system. Clamping arm is installed on the output end of finger cylinder II. Driven by finger cylinder II, it switches between open and closed states and is located below the square opening I of base plate I. Suction cup II is installed on clamping arm, and after finger cylinder II drives clamping arm to close, it is directly opposite the plastic box separated to the tray. The tray arrangement component includes: Base plate IV, synchronous belt pulley assembly III, flange plate II, geared motor assembly IV, track slider assembly III, slider plate III, upright plate II, rib plate, geared motor assembly V, flange plate III, synchronous belt pulley assembly IV, track slider assembly IV, ball screw pair, bracket VII, geared motor assembly VI, synchronous belt pulley assembly V, track slider assembly V, slider plate IV, finger cylinder III, gripper II; The geared motor assembly IV is mounted to the base plate IV via flange plate II, and the slider plate III is mounted to the base plate IV via track slider assembly III. The geared motor assembly IV drives the slider plate III to reciprocate in the track extension direction Y of the track slider assembly III via synchronous pulley assembly III. Both the vertical plate II and the rib plate are installed onto the slider plate III and fixed together. The geared motor assembly V is mounted onto the vertical plate II via flange plate III. The bracket VII is mounted to the vertical plate II via the track slider assembly IV, and reciprocates in the Z-direction of the track extension of the track slider assembly IV. In the ball screw assembly, the two ends of the screw are respectively mounted on slider plate III and flange plate III, and extend along the Z-axis in a spatial rectangular coordinate system. The nut drive connection bracket VII of the ball screw assembly is also present. The slider plate IV is mounted on the bracket VII via the track slider assembly V, the geared motor assembly VI is mounted on the bracket VII, and the slider plate IV is driven to reciprocate in the track extension direction X of the track slider assembly V via the synchronous pulley assembly V. The finger cylinder III is mounted on the slider plate IV, and the gripper II is mounted on the output end of the finger cylinder III. The plastic box palletizing assembly includes: Gear motor assembly VII, slide module II, guide rail and bracket VIII; Among them, slide module II is installed on the output end of geared motor assembly VII, and bracket VIII is installed on the slide of slide module II, and is driven by geared motor assembly VII to reciprocate along the extension direction Z of the guide rail; The support assembly has a square opening II on its worktable, directly above the support VIII; the support VIII passes through the square opening II and forms a tray-setting station flush with or above the worktable in the Z-axis direction of the spatial rectangular coordinate system. Wherein, the track extension direction X, track extension direction Y and track extension direction Z correspond to the X-axis direction, Y-axis direction and Z-axis direction in the spatial rectangular coordinate system, respectively; Among them, the support I and pad of the receiving component, the slide module I of the trimming component and the vision inspection system are all installed on the base plate V of the stamping fixture, and the base plate V of the stamping fixture is installed on the worktable of the support component; the support plate, support III and base plate II of the plastic box separation and displacement component are all installed on the worktable of the support component; the base plate IV of the tray arrangement component is installed on the worktable of the support component; the slide module II and guide rail of the plastic box stacking component are all installed on the worktable of the support component. Among them, the electronic control system controls the stamping machine to complete the stamping of the product and flow channel on the stamping fixture; The electrical control system controls the gripper I of the receiving assembly to clamp the product that has fallen off the stamping fixture and move it to the finishing station; The electrical control system controls the end mill drill of the trimming component to trim the gate of the product at the trimming station; The electronic control system controls the separating blade assembly of the plastic box separation and transfer component to separate the stacked plastic boxes piece by piece and transfer them to the tray placement station; The electronic control system controls the gripper II of the tray assembly to pick up the product from the receiving assembly and move it to the vision inspection station. If the product is qualified, it continues to move to the tray assembly station for tray placement, while the unqualified product is discarded.

[0007] Furthermore, the structure of the aforementioned stamping, finishing, and slab-stacking integrated machine preferably includes: a waste material chute; The waste material chute is installed on the worktable of the support assembly; Among them, the electronic control system controls the gripper II of the plate assembly to pick up the defective products and discard them into the waste chute.

[0008] Furthermore, in the aforementioned stamping, trimming, and tray-stacking integrated machine, the plastic box separation and shifting component preferably includes: a plastic box baffle. The plastic box baffle is installed on the workbench and extends outward from the edge of the square opening II in the Z-axis direction of the spatial rectangular coordinate system.

[0009] Compared with the prior art, the stamping, trimming, and slab-stacking integrated machine obtained by the present invention has the following technical effects: (1) Automatically cooperates with injection molding robot to automatically mill the gate on the product after stamping, automatically perform visual inspection, and automatically distinguish between qualified and unqualified products; (2) The plastic box is automatically separated and placed in place, which is simpler and easier to use than the traditional magazine structure. It eliminates the manual separation and placement process, saves a lot of manpower, and reduces the labor intensity of workers. (3) Automatic traying and automatic rejection of defective products save labor; (4) The plastic box palletizing component is connected to the AGV trolley, which facilitates the subsequent realization of a smart factory. Attached Figure Description

[0010] Figure 1 This is a structural diagram of a stamping, trimming, and tray-loading integrated machine; Figure 2 yes Figure 1 A magnified view of a section at point A in the middle; Figure 3 This is a structural diagram of the stamping fixture, receiving assembly, finishing assembly, and vision inspection system; Figure 4 This is a schematic diagram of the plastic box separation and displacement assembly. Figure 1 ; Figure 5 This is a schematic diagram of the plastic box separation and displacement assembly. Figure 2 ; Figure 6 This is a schematic diagram of the splitter assembly; Figure 7 This is a structural schematic diagram of the side support assembly; Figure 8 This is a structural diagram of the plate-stacking assembly. Figure 1 ; Figure 9 This is a structural diagram of the plate-stacking assembly. Figure 2 ; Figure 10 This is a structural diagram of the support assembly and the plastic box palletizing assembly; Figure 11 This is a structural diagram of the product and its flow channels; Figure 12 This is a structural schematic diagram of an existing stamping press; Figure 13 This is a structural diagram of the second type of stamping, trimming, and swivel integrated machine; Figure 14 This is a structural diagram of the third type of stamping, trimming, and swivel integrated machine.

[0011] In the picture: Support assembly 1, workbench 1-1, square opening II 1-1-1; 2. Stamping machine; Stamping fixture 3, base plate V3-1; Material receiving assembly 4, bracket I 4-1, geared motor assembly I 4-2, synchronous belt pulley assembly I 4-3, track slider assembly I 4-4, pad 4-5, slider plate I 4-6, finger cylinder I 4-7, gripper I 4-8; Trimming component 5, geared motor component II 5-1, slide module I 5-2, bracket II 5-3, end mill drill 5-4; Plastic box separation and shifting assembly 6, support plate 6-1, base plate I 6-2, square opening I 6-2-1, separating knife assembly 6-3, slide table cylinder I 6-3-1, base plate III 6-3-2, upright plate I 6-3-3, push rod cylinder III 6-3-4, bracket V 6-3-5, moving knife 6-3-6, stationary knife 6-3-7, side support assembly 6-4, slide table cylinder II 6-4-1, bracket VI 6-4-2, dragging knife 6-4-3, angled upright plate... Plate 6-5, Bracket III 6-6, Push Rod Cylinder I 6-7, Support Plate 6-8, Suction Cup I 6-9, Base Plate II 6-10, Synchronous Belt Pulley Assembly II 6-11, Flange Plate I 6-12, Gear Motor Assembly III 6-13, Track Slider Assembly II 6-14, Slider Plate II 6-15, Push Rod Cylinder II 6-16, Bracket IV 6-17, Finger Cylinder II 6-18, Clamping Arm 6-19, Suction Cup II 6-20, Plastic Box Baffle 6-21; 7. Slab assembly, base plate Ⅳ7-1, synchronous belt pulley assembly Ⅲ7-2, flange plate Ⅱ7-3, geared motor assembly Ⅳ7-4, track slider assembly Ⅲ7-5, slider plate Ⅲ7-6, upright plate Ⅱ7-7, rib plate 7-8, geared motor assembly Ⅴ7-9, flange plate Ⅲ7-10, synchronous belt pulley assembly Ⅳ7-11, track slider assembly Ⅳ7-12, ball screw pair 7-13, bracket Ⅶ7-14, geared motor assembly Ⅵ7-15, synchronous belt pulley assembly Ⅴ7-16, track slider assembly Ⅴ7-17, slider plate Ⅳ7-18, finger cylinder Ⅲ7-19, gripper Ⅱ7-20; Plastic box palletizing assembly 8, geared motor assembly VII 8-1, slide module II 8-2, guide rail 8-3, bracket VIII 8-4; Visual inspection system 9; Control system 10; Waste chute 11; Product 100, runner 200, plastic box 300, gate 400, injection molding robot 500. Detailed Implementation

[0012] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention are within the scope of protection of the present invention.

[0013] like Figure 1-10 As shown, as one embodiment of the present invention, the stamping, trimming, and swivel integrated machine provided in this embodiment includes: Bracket assembly 1; 2. Stamping machine and 3. Stamping fixture; Material receiving assembly 4 includes: Support I4-1, Gear Motor Assembly I4-2, Synchronous Belt Pulley Assembly I4-3, Track Slider Assembly I4-4, Pad 4-5, Slider Plate I4-6, Finger Cylinder I4-7, and Gripper I4-8; Specifically, track slider assembly I4-4 is installed onto pad 4-5, and slider plate I4-6 is installed onto the slider of track slider assembly I4-4. The geared motor assembly I4-2 is mounted on the bracket I4-1, and drives the slider plate I4-6 to reciprocate in the Y direction of the track extension of the track slider assembly I4-4 via the synchronous belt pulley assembly I4-3. Finger cylinder I4-7 is installed on slider plate I4-6, and gripper I4-8 is installed on the output end of finger cylinder I4-7. The finger cylinder I4-7 drives the switching of the opening and closing state, and in the closed state, it forms product 100 clamping area A. Trimming component 5 includes: Gear motor assembly II 5-1, slide module I 5-2, bracket II 5-3, and end mill drill 5-4; Among them, the slide module I5-2 is installed on the output end of the geared motor assembly II5-1, and the end mill drill 5-4 is installed on the slide of the slide module I5-2 through the bracket II5-3, and is driven by the geared motor assembly II5-1 to reciprocate along the extension direction X of the slide module I5-2. The plastic box separation and displacement assembly 6 includes: Support plate 6-1, base plate I 6-2, splitting blade assembly 6-3, side support assembly 6-4, angled upright plate 6-5, bracket III 6-6, push rod cylinder I 6-7, support plate 6-8, suction cup I 6-9, base plate II 6-10, synchronous belt pulley assembly II 6-11, flange plate I 6-12, geared motor assembly III 6-13, track slider assembly II 6-14, slider plate II 6-15, push rod cylinder II 6-16, bracket IV 6-17, finger cylinder II 6-18, clamping arm 6-19, and suction cup II 6-20; the base plate I 6-2 is provided with a square opening I 6-2-1 for the plastic box 300 to pass through; The blade assembly 6-3 includes: a slide cylinder I 6-3-1, a base plate III 6-3-2, a vertical plate I 6-3-3, a push rod cylinder III 6-3-4, a bracket V 6-3-5, a moving blade 6-3-6, and a stationary blade 6-3-7. The base plate Ⅲ6-3-2 is mounted on the slide of the slide cylinder Ⅰ6-3-1, the upright plate Ⅰ6-3-3 is mounted on the base plate Ⅲ6-3-2, the push rod cylinder Ⅲ6-3-4 is mounted on the upright plate Ⅰ6-3-3, and the bracket Ⅴ6-3-5 is mounted on the output end of the push rod cylinder Ⅲ6-3-4. Driven by the push rod cylinder Ⅲ6-3-4, the system reciprocates along the Z-axis in a Cartesian coordinate system. The moving blade 6-3-6 is installed on the bracket V6-3-5, and the stationary blade 6-3-7 is installed on the base plate Ⅲ6-3-2. The moving blade 6-3-6 and the stationary blade 6-3-7 are arranged alternately. During the reciprocating motion of the bracket V6-3-5 driven by the push rod cylinder Ⅲ6-3-4, the moving blade 6-3-6 and the stationary blade 6-3-7 are staggered in the Z-axis direction of the spatial rectangular coordinate system. The side support assembly 6-4 includes: a slide cylinder II 6-4-1, a bracket VI 6-4-2, and a drag blade 6-4-3; Bracket VI 6-4-2 is installed on the slide of slide cylinder II 6-4-1, and drag knife 6-4-3 is installed on bracket VI 6-4-2; Among them, the base plate I6-2 is installed onto the support plate 6-1. Angle plates 6-5 and side support assemblies 6-4 are installed at the four corners of the square opening I6-2-1 in the base plate I6-2. All the angle plates 6-5 together restrict the stacked plastic boxes 300 to align with the square opening I6-2-1 in the Z-axis direction of the spatial rectangular coordinate system. The slide cylinders II6-4-1 of all the side support assemblies 6-4 drive the drag blades 6-4-3 to move to the bottom of the stacked plastic boxes 300 and limit the stacked plastic boxes 300 in the Z-axis direction of the spatial rectangular coordinate system. At least one pair of separating blade assemblies 6-3 are installed on at least one pair of sides of the square opening I6-2-1 in the base plate I6-2. All separating blade assemblies 6-3 are driven by sliding table cylinder I6-3-1 to insert the moving blade 6-3-6 and the stationary blade 6-3-7 between adjacent plastic boxes 300. The moving blade 6-3-6 and the stationary blade 6-3-7 are driven by push rod cylinder III6-3-4 to be staggered in the Z-axis direction of the spatial rectangular coordinate system to separate the plastic boxes 300. Push rod cylinder I 6-7 is mounted on bracket III 6-6, and tray 6-8 is mounted on the output end of push rod cylinder I 6-7. Driven by push rod cylinder I 6-7, it reciprocates along the Z-axis in a Cartesian coordinate system and is positioned below the stacked plastic boxes 300. Suction cup I 6-9 is mounted on tray 6-8 and faces the stacked plastic boxes 300. The geared motor assembly Ⅲ6-13 is mounted onto the base plate Ⅱ6-10 via flange plate Ⅰ6-12. Slider plate II6-15 is mounted on base plate II6-10 via track slider assembly II6-14, and reciprocates in the track extension direction X of track slider assembly II6-14. The output end of geared motor assembly III6-13 is connected to slider plate II6-15 via synchronous pulley assembly II6-11. Push rod cylinder II6-16 is installed on slider plate II6-15. Finger cylinder II6-18 is installed on the output end of push rod cylinder II6-16 via bracket IV6-17. It is driven by push rod cylinder II6-16 to reciprocate in the Z-axis direction in the spatial rectangular coordinate system. Clamping arm 6-19 is installed on the output end of finger cylinder II6-18. It is driven by finger cylinder II6-18 to switch between open and closed states and is located below the square opening I6-2-1 of base plate I6-2. Suction cup II6-20 is installed on clamping arm 6-19. After the finger cylinder II6-18 drives clamping arm 6-19 to close, it is directly opposite the plastic box 300 that is separated to tray plate 6-8. Plating component 7 includes: Base plate IV7-1, synchronous belt pulley assembly III7-2, flange plate II7-3, geared motor assembly IV7-4, track slider assembly III7-5, slider plate III7-6, upright plate II7-7, rib plate 7-8, geared motor assembly V7-9, flange plate III7-10, synchronous belt pulley assembly IV7-11, track slider assembly IV7-12, ball screw pair 7-13, bracket VII7-14, geared motor assembly VI7-15, synchronous belt pulley assembly V7-16, track slider assembly V7-17, slider plate IV7-18, finger cylinder III7-19, gripper II7-20; Among them, the geared motor assembly IV7-4 is mounted to the base plate IV7-1 via the flange plate II7-3, and the slider plate III7-6 is mounted to the base plate IV7-1 via the track slider assembly III7-5. The geared motor assembly IV7-4 drives the slider plate III7-6 to reciprocate in the Y direction of the track extension of the track slider assembly III7-5 via the synchronous pulley assembly III7-2. Both vertical plate II 7-7 and rib plate 7-8 are installed onto slider plate III 7-6 and fixed together. The geared motor assembly V7-9 is mounted onto the vertical plate II7-7 via flange plate III7-10. The bracket VII7-14 is mounted on the vertical plate II7-7 via the track slider assembly IV7-12, and reciprocates in the Z-direction of the track extension of the track slider assembly IV7-12. In ball screw assembly 7-13, the two ends of the screw are respectively mounted on slider plate Ⅲ7-6 and flange plate Ⅲ7-10, and extend in the Z-axis direction in the spatial rectangular coordinate system. The nut transmission connection bracket Ⅶ7-14 of ball screw assembly 7-13 is also present. The slider plate Ⅳ7-18 is mounted on the bracket Ⅶ7-14 via the track slider assembly Ⅴ7-17. The geared motor assembly Ⅵ7-15 is mounted on the bracket Ⅶ7-14 and drives the slider plate Ⅳ7-18 to reciprocate in the track extension direction X of the track slider assembly Ⅴ7-17 via the synchronous pulley assembly Ⅴ7-16. The finger cylinder Ⅲ7-19 is mounted on the slider plate Ⅳ7-18, and the gripper Ⅱ7-20 is mounted on the output end of the finger cylinder Ⅲ7-19. Plastic box palletizing assembly 8 includes: Gear motor assembly VII8-1, slide module II8-2, guide rail 8-3 and bracket VIII8-4; Among them, the slide module II 8-2 is installed on the output end of the geared motor assembly VII 8-1, and the bracket VIII 8-4 is installed on the slide of the slide module II 8-2. It is driven by the geared motor assembly VII 8-1 to reciprocate along the extension direction Z of the guide rail 8-3. The workbench 1-1 of the support assembly 1 is provided with a square opening Ⅱ1-1-1, which is directly above the support Ⅷ8-4; the support Ⅷ8-4 passes through the square opening Ⅱ1-1-1 and forms a tray placement position at or above the workbench 1-1 in the Z-axis direction of the spatial rectangular coordinate system. The visual inspection system 9 is used to determine whether product 100 is a qualified product at the visual inspection station using computer vision technology, and to provide feedback to the control system 10. And, control system 10; Wherein, the track extension direction X, track extension direction Y and track extension direction Z correspond to the X-axis direction, Y-axis direction and Z-axis direction in the spatial rectangular coordinate system, respectively; Among them, the support I 4-1 and pad 4-5 of the receiving component 4, the slide module I 5-2 of the trimming component 5 and the vision inspection system 9 are all installed on the base plate V 3-1 of the stamping fixture 3, and the base plate V 3-1 of the stamping fixture 3 is installed on the worktable 1-1 of the support component 1; the support plate 6-1, support III 6-6 and base plate II 6-10 of the plastic box separation and shifting component 6 are all installed on the worktable 1-1 of the support component 1; the base plate IV 7-1 of the tray assemblies 7 is installed on the worktable 1-1 of the support component 1; the slide module II 8-2 and guide rail 8-3 of the plastic box stacking component 8 are all installed on the worktable 1-1 of the support component 1. Among them, the electronic control system controls the stamping machine 2 to complete the stamping of the product 100 and the flow channel 200 on the stamping fixture 3; The electrical control system controls the grippers I4-8 of the receiving assembly 4 to clamp the product 100 that has fallen off the stamping fixture 3 and move it to the finishing station; The electrical control system controls the milling cutter drill 5-4 of the trimming component 5 to trim the gate 400 of product 100 at the trimming station. The electronic control system controls the separating blade assembly 6-3 of the plastic box separation and shifting assembly 6 to separate the stacked plastic boxes 300 piece by piece and shift them to the tray placement station; The electronic control system controls the gripper II 7-20 of the tray-loading assembly 7 to pick up the product 100 on the receiving assembly 4 and move it to the vision inspection station. If the product is qualified, it continues to move to the tray-loading station for tray loading, while the unqualified product is discarded.

[0014] As another implementation method, such as Figure 13 As shown in the figure, the integrated stamping and finishing tray machine in this embodiment also includes a waste material chute 11. Among them, the waste material chute 11 is installed on the workbench 1-1 of the support assembly 1; Among them, the electronic control system controls the gripper II 7-20 of the tray assembly 7 to pick up the defective products and discard them into the waste chute 11.

[0015] As a third implementation method, such as Figure 14 As shown in this embodiment, a stamping, trimming, and tray-stacking integrated machine is provided. The plastic box separation and shifting component 6 in its structure further includes: a plastic box 300 baffle 6-21. The plastic box 300 baffle 6-21 is installed on the workbench 1-1 and extends outward from the edge of the square opening II 1-1-1 in the Z-axis direction of the spatial rectangular coordinate system.

[0016] In the injection molding industry, there is a common type of injection molded product that can be found in 100. Figure 11 For the structure of the most common ultrasonic stamping machine for this type of product, see [link to machine]. Figure 12 The injection molding robot 500 clamps the material rod out of the mold, and the material rod moves upward during stamping. This type of ultrasonic stamping machine 2 only has a stamping function, and its function is limited.

[0017] When the stamping and slab stacking machine provided in this embodiment is used to stamp and stack the above-mentioned product 100, its specific working method is as follows: After startup, the injection molding robot 500 picks up the product 100 and runner 200 and places them on the stamping fixture 3. The grippers I4-8 of the receiving assembly 4 are open and positioned below the discharge hole of the stamping fixture 3. After the injection molding robot 500 places the product 100, it moves out of the stamping machine 2. The stamping machine 2 drives the punch to press the product 100. The ejected product 100 falls through the discharge hole on the stamping fixture 3 into the product 100 clamping area A of the grippers I4-8. The punch of the stamping machine 2 resets and rises, and the injection molding robot 500 re-enters the stamping machine 2, picking up the runner 200 remaining on the stamping fixture 3 after stamping and discarding it into the scrap chute 11. The injection molding robot 500 then resets and prepares for the next cycle.

[0018] After receiving the falling product 100, the receiving assembly 4 uses finger cylinder I4-7 to drive gripper I4-8 to clamp the product 100. Then, the geared motor assembly I4-2 drives gripper I4-8 to move to the finishing station, aligning the gate 400 of product 100 with the milling cutter of the finishing milling cutter drill 5-4. The finishing milling cutter drill 5-4 rotates, and simultaneously, the slide module I5-2 pushes the finishing milling cutter drill 5-4 forward. The rotating milling cutter mills the remaining gate 400 of product 100 flat. Then, the finishing milling cutter drill 5-4 resets and stops rotating, waiting for the next cycle.

[0019] The tray assembly 7 pushes the gripper II 7-20 to directly above the product 100 held by the receiving assembly 4. The gripper II 7-20 moves downward to grip the product 100, while the gripper I 4-8 of the receiving assembly 4 releases the product 100. The gripper II 7-20 of the tray assembly 7 then moves upward, gripping the product 100, away from the receiving assembly 4. The receiving assembly 4 returns to directly below the blanking hole of the stamping fixture 3, awaiting the next cycle. The gripper II 7-20 of the tray assembly 7 moves the product 100 above the vision inspection system 9. The vision inspection system 9 performs visual inspection on the product 100 to distinguish between qualified and unqualified products. Unqualified products are discarded into the scrap chute 11, while qualified products are placed into the corresponding plastic boxes 300 on the tray station. Then, the system returns to pick up the next product 100.

[0020] The stack of empty plastic boxes 300 is placed in the center of the corner plate 6-5 of the plastic box separation and displacement assembly 6. The separating blade assembly 6-3 and the side support assembly 6-4 complete the separation of the plastic boxes 300 one by one. Specifically: When the plastic boxes 300 need to be separated, the slide cylinder I 6-3-1 activates, and the moving blade 6-3-6 and the stationary blade 6-3-7 are inserted together into the gap between the two layers of plastic boxes 300. Then, the slide cylinder II 6-4-1 of the side support assembly 6-4 activates, moving the drag blade 6-4-3 out of the plastic box 300 range, and the entire stack of plastic boxes 300 falls onto the moving blade 6-3-6 and the stationary blade 6-3-7. At this time, the push rod cylinder III 6-3-4 activates, and the moving blade 6-3-6 moves downward, separating the lower layer of plastic boxes 300. The entire stack of upper plastic boxes 300 falls onto the stationary blade 6-3-7. Then, the push rod cylinder III 6-3-4 resets, and the moving blade 6-3-6 and the stationary blade 6-3-7 are aligned again. After the lower plastic box 300 falls, the slide cylinder II 6-4-1 of the side support assembly 6-4 resets, driving the drag knife 6-4-3 to move back under the stack of plastic boxes 300. At this time, the slide cylinder I 6-3-1 of the separating knife assembly 6-3 resets and moves outward, and the moving knife 6-3-6 and the stationary knife 6-3-7 move outward simultaneously from the range of the plastic box 300, and the stack of plastic boxes 300 falls back onto the drag knife 6-4-3. When separating the plastic boxes 300 again, the separating knife assembly 6-3 inserts the moving knife 6-3-6 and the stationary knife 6-3-7 into the gaps of the plastic boxes 300 again, and so on.

[0021] When the plastic box 300 is separated, the push rod cylinder I6-7 below the plastic box 300 is in the lifting state, and the falling plastic box 300 is caught by the suction cup I6-9 on the support plate 6-8. Then the push rod cylinder I6-7 drives the support plate 6-8 to descend, and the support plate 6-8 and the separated plastic box 300 descend accordingly. The geared motor assembly III 6-13 of the plastic box separation and displacement component 6 rotates, driving the clamping arm 6-19 and suction cup II 6-20 on the finger cylinder II 6-18 to align with the plastic box 300 on the tray 6-8. At this time, the clamping arm 6-19 on the finger cylinder II 6-18 is in the open state. After the tray 6-8 and the separated plastic box 300 pass between the clamping arm 6-19, the finger cylinder II 6-18 closes, and the clamping arm 6-19, along with the suction cup II 6-20, aligns with the edge of the plastic box 300. The push rod cylinder II 6-16 descends, and the suction cup II 6-20 picks up the plastic box 300 on the tray 6-8. The vacuuming of the suction cup I 6-9 stops, the push rod cylinder II 6-16 of the plastic box separation and displacement component 6 lifts up, and the geared motor assembly III 6-13 rotates, driving the plastic box 300 on the clamping arm 6-19 to move to the tray placement position. During this time, the next plastic box 300 separates again, and the geared motor assembly Ⅲ6-13 rotates again, driving the gripper arm 6-19 and suction cup Ⅱ6-20 on the finger cylinder Ⅱ6-18 to return to the bottom of the stack of plastic boxes 300, ready to grab the next separated plastic box 300, and the tray setting begins at the same time.

[0022] When the slide module II 8-2 of the plastic box palletizing assembly 8 is in the high position, the support VIII 8-4 is located at the tray placement station, receiving the plastic boxes 300 delivered by the plastic box separation and transfer assembly 6. After the tray placement assembly 7 completes the tray placement action, the geared motor assembly VII 8-1 rotates, driving the support VIII 8-4 to descend one layer along the guide rail 8-3 (leaving a gap of one plastic box 300 above). The plastic box separation and transfer assembly 6 then delivers the next empty plastic box 300, and the tray placement is repeated. This process continues until the set number of plastic boxes 300 are placed on the tray. Then, the control system 10 notifies that the full tray of stacked plastic boxes 300 should be removed.

[0023] In this way, the stamping, trimming and tray-stacking integrated machine completes the actions of receiving materials, stamping, trimming, photographing and inspecting, separating materials, tray-stacking, separating plastic boxes 300 and stacking.

[0024] This invention is not limited to the preferred embodiment described above. Anyone can derive other forms of product 100 under the guidance of this invention. However, regardless of any changes in its shape or structure, any technical solution that is the same as or similar to this application falls within the protection scope of this invention.

Claims

1. A stamping, trimming, and tray-stacking integrated machine, comprising a support assembly, a stamping machine, and a stamping fixture, characterized in that it further... include: The receiving assembly is used to clamp products that have fallen off the stamping fixture and move them to the finishing station; Trimming components are used to trim the gates of products at the trimming station; A visual inspection system is used at a visual inspection station to determine whether a product is qualified using computer vision technology and to provide feedback to the control system. Plastic box separation and transfer assembly is used to separate stacked plastic boxes piece by piece and transfer them to the tray placement station; The tray loading assembly is used to pick up products from the receiving assembly and move them to the vision inspection station. If the products are qualified, they are moved to the tray loading station for tray loading, while unqualified products are discarded. Plastic box stacking assembly is used to stack plastic boxes that have been arranged on trays layer by layer; And an electrical control system for controlling the stamping press, receiving assembly, trimming assembly, vision inspection system, plastic box separation and shifting assembly, tray assembly and plastic box palletizing assembly; Among them, the stamping machine and stamping fixture, receiving assembly, trimming assembly, vision inspection system, plastic box separation and shifting assembly, tray assembly and plastic box stacking assembly are all installed on the worktable of the support assembly; The plastic box separation and displacement assembly includes: Support plate, base plate I, splitting blade assembly, side support assembly, and angled upright plate; the base plate I is provided with a square opening I for the plastic box to pass through; The blade assembly includes: a slide cylinder I, a base plate III, a vertical plate I, a push rod cylinder III, a bracket V, a moving blade, and a stationary blade; The base plate III is mounted on the slide of the slide cylinder I, the upright plate I is mounted on the base plate III, the push rod cylinder III is mounted on the upright plate I, and the bracket V is mounted on the output end of the push rod cylinder III. Driven by the push rod cylinder III, the system reciprocates along the Z-axis in a spatial rectangular coordinate system. The moving blade is mounted on bracket V, and the stationary blade is mounted on base plate III. The moving blade and the stationary blade are arranged alternately. During the reciprocating motion of bracket V driven by push rod cylinder III, the moving blade and the stationary blade are offset from each other in the Z-axis direction of the spatial rectangular coordinate system. The side support assembly includes: a slide cylinder II, a bracket VI, and a drag blade; Bracket VI is installed on the slide of slide cylinder II, and the drag knife is installed on bracket VI; Among them, base plate I is installed onto the support plate. Angle-shaped uprights and side support assemblies are installed at the four corners of the square opening I in the base plate I. All the angle-shaped uprights together restrict the stacked plastic boxes to align with the square opening I in the Z-axis direction of the spatial rectangular coordinate system. The sliding cylinders II of all the side support assemblies drive the drag knife to move to the bottom of the stacked plastic boxes, thereby limiting the stacked plastic boxes in the Z-axis direction of the spatial rectangular coordinate system. At least one pair of splitting blade assemblies are installed on the sides of the square opening I in the base plate I. All splitting blade assemblies are driven by the sliding table cylinder I to insert the moving blade and the stationary blade between adjacent plastic boxes, and are driven by the push rod cylinder III to separate the moving blade and the stationary blade in the Z-axis direction of the spatial rectangular coordinate system to separate the plastic boxes.

2. The stamping, trimming, and tray-stacking integrated machine according to claim 1, characterized in that: The receiving assembly includes: Bracket I, geared motor assembly I, synchronous belt pulley assembly I, track slider assembly I, pad, slider plate I, finger cylinder I, and gripper I; Specifically, track slider assembly I is mounted on the pad, and slider plate I is mounted on the slider of track slider assembly I. The geared motor assembly I is mounted on the bracket I, and drives the slider plate I to reciprocate in the Y direction of the track extension of the track slider assembly I via the synchronous belt pulley assembly I. Finger cylinder I is installed on slider plate I, and gripper I is installed on the output end of finger cylinder I. The finger cylinder I drives the switching between open and closed states, and in the closed state, a product clamping area A is formed. The trimming component includes: Gear motor assembly II, slide module I, bracket II, and end mill drilling machine; Among them, the slide module I is installed on the output end of the geared motor assembly II, and the end mill drill is installed on the slide of the slide module I through the bracket II, and is driven by the geared motor assembly II to reciprocate along the extension direction X of the slide module I; The plastic box separation and displacement assembly further includes: bracket III, push rod cylinder I, tray plate, suction cup I, base plate II, synchronous belt pulley assembly II, flange plate I, geared motor assembly III, track slider assembly II, slider plate II, push rod cylinder II, bracket IV, finger cylinder II, clamping arm and suction cup II; The push rod cylinder I is mounted on the bracket III, and the tray is mounted on the output end of the push rod cylinder I. Driven by the push rod cylinder I, it reciprocates along the Z-axis in a Cartesian coordinate system and is positioned below the stacked plastic boxes. The suction cup I is mounted on the tray and faces the stacked plastic boxes. The geared motor assembly III is mounted onto the base plate II via flange plate I. Slider plate II is mounted on base plate II via track slider assembly II and reciprocates in the track extension direction X of track slider assembly II. The output end of geared motor assembly III is connected to slider plate II via synchronous belt pulley assembly II. Push rod cylinder II is installed on slider plate II. Finger cylinder II is installed on the output end of push rod cylinder II through bracket IV. Driven by push rod cylinder II, it reciprocates in the Z-axis direction in the spatial rectangular coordinate system. Clamping arm is installed on the output end of finger cylinder II. Driven by finger cylinder II, it switches between open and closed states and is located below the square opening I of base plate I. Suction cup II is installed on clamping arm, and after finger cylinder II drives clamping arm to close, it is directly opposite the plastic box separated to the tray. The tray arrangement component includes: Base plate IV, synchronous belt pulley assembly III, flange plate II, geared motor assembly IV, track slider assembly III, slider plate III, upright plate II, rib plate, geared motor assembly V, flange plate III, synchronous belt pulley assembly IV, track slider assembly IV, ball screw pair, bracket VII, geared motor assembly VI, synchronous belt pulley assembly V, track slider assembly V, slider plate IV, finger cylinder III, gripper II; The geared motor assembly IV is mounted to the base plate IV via flange plate II, and the slider plate III is mounted to the base plate IV via track slider assembly III. The geared motor assembly IV drives the slider plate III to reciprocate in the track extension direction Y of the track slider assembly III via synchronous pulley assembly III. Both the vertical plate II and the rib plate are installed onto the slider plate III and fixed together. The geared motor assembly V is mounted onto the vertical plate II via flange plate III. The bracket VII is mounted to the vertical plate II via the track slider assembly IV, and reciprocates in the Z-direction of the track extension of the track slider assembly IV. In the ball screw assembly, the two ends of the screw are respectively mounted on slider plate III and flange plate III, and extend along the Z-axis in a spatial rectangular coordinate system. The nut drive connection bracket VII of the ball screw assembly is also present. The slider plate IV is mounted on the bracket VII via the track slider assembly V, the geared motor assembly VI is mounted on the bracket VII, and the slider plate IV is driven to reciprocate in the track extension direction X of the track slider assembly V via the synchronous pulley assembly V. The finger cylinder III is mounted on the slider plate IV, and the gripper II is mounted on the output end of the finger cylinder III. The plastic box palletizing assembly includes: Gear motor assembly VII, slide module II, guide rail and bracket VIII; Among them, slide module II is installed on the output end of geared motor assembly VII, and bracket VIII is installed on the slide of slide module II, and is driven by geared motor assembly VII to reciprocate along the extension direction Z of the guide rail; The support assembly has a square opening II on its worktable, directly above the support VIII; the support VIII passes through the square opening II and forms a tray-setting station flush with or above the worktable in the Z-axis direction of the spatial rectangular coordinate system. Wherein, the track extension direction X, track extension direction Y and track extension direction Z correspond to the X-axis direction, Y-axis direction and Z-axis direction in the spatial rectangular coordinate system, respectively; Among them, the support I and pad of the receiving component, the slide module I of the trimming component and the vision inspection system are all installed on the base plate V of the stamping fixture, and the base plate V of the stamping fixture is installed on the worktable of the support component; the support plate, support III and base plate II of the plastic box separation and displacement component are all installed on the worktable of the support component; the base plate IV of the tray arrangement component is installed on the worktable of the support component; the slide module II and guide rail of the plastic box stacking component are all installed on the worktable of the support component. Among them, the electronic control system controls the stamping machine to complete the stamping of the product and flow channel on the stamping fixture; The electrical control system controls the gripper I of the receiving assembly to clamp the product that has fallen off the stamping fixture and move it to the finishing station; The electrical control system controls the end mill drill of the trimming component to trim the gate of the product at the trimming station; The electronic control system controls the separating blade assembly of the plastic box separation and transfer component to separate the stacked plastic boxes piece by piece and transfer them to the tray placement station; The electronic control system controls the gripper II of the tray assembly to pick up the product from the receiving assembly and move it to the vision inspection station. If the product is qualified, it continues to move to the tray assembly station for tray placement, while the unqualified product is discarded.

3. The stamping, trimming, and tray-stacking integrated machine according to claim 2, characterized in that: Also includes: waste chutes; The waste material chute is installed on the worktable of the support assembly; Among them, the electronic control system controls the gripper II of the plate assembly to pick up the defective products and discard them into the waste chute.

4. A stamping, trimming, and tray-stacking integrated machine according to claim 2 or 3, characterized in that: The plastic box separation and displacement assembly further includes: a plastic box baffle; The plastic box baffle is installed on the workbench and extends outward from the edge of the square opening II in the Z-axis direction of the spatial rectangular coordinate system.

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