一种T'-YSZ@Al2O3核壳结构的氧化铪增韧材料、制备方法以及应用

By preparing a hafnium oxide-based toughened material with a T'-YSZ@Al2O3 core-shell structure, the problem of insufficient phase transformation and fracture toughness of yttrium oxide-stabilized zirconia thermal barrier coating at high temperatures was solved, achieving high fracture toughness and density of high-temperature thermal protection coating, which is suitable for high-temperature thermal protection materials.

CN118420336BActive Publication Date: 2026-07-17BEIHANG UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
BEIHANG UNIV
Filing Date
2024-04-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing yttrium-stabilized zirconia thermal barrier coatings undergo phase transformation and sintering during long-term use at temperatures above 1250°C, leading to stress concentration and cracking within the coating. This results in decreased mechanical properties and increased thermal conductivity, failing to meet the requirements of high-temperature and long-life aero-engines. Furthermore, zirconia materials exhibit low fracture toughness.

Method used

Hafnium oxide-based toughened materials with a T'-YSZ@Al2O3 core-shell structure are prepared by using a rare earth-stable hafnium oxide matrix and a core-shell structure coated with metastable non-phase-change tetragonal zirconium oxide. The alumina shell hinders the diffusion of zirconium and hafnium, maintaining the metastable non-phase-change tetragonal YSZ. Combined with plasma discharge sintering technology, the compactness and fracture toughness of the material are improved.

Benefits of technology

It improves the fracture toughness of the material, reaching up to 2.36±0.23MPa·m1/2, which is 10% to 60% higher than that of existing materials. It also has good compactness with a relative density of >95%, making it suitable for high-temperature heat protection coatings.

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Abstract

本发明涉及一种T′‑YSZ@Al2O3核壳结构的氧化铪基增韧材料、制备方法以及应用,属于高温热防护材料技术领域,本发明制备的高温热防护涂层具有较高的断裂韧性,最高可达到2.36±0.23MPa·m1 / 2,可作为高温热防护涂层材料的备选材料;本发明提供T′‑YSZ@Al2O3核壳结构的氧化铪基增韧材料致密性良好,相对密度>95%,且制备方法简单易行。
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