A machining device for a gearbox housing and a method of using the same

Abstract

The application discloses a machining device for a reduction gearbox body and a use method thereof, and relates to the technical field of reduction gearbox machining.The machining device comprises a bottom plate, a positioning plate, positioning pins and a positioning mechanism, the middle part of the upper end of the bottom plate is provided with the positioning plate, a plurality of mounting holes are formed in the positioning plate, at least two positioning pins are vertically installed in two of the mounting holes, the positioning pins are used for horizontally limiting the reduction gearbox body, and two positioning mechanisms are movably arranged at the two ends of the bottom plate.Through the arrangement of the positioning plate, the positioning pins and the positioning mechanism, the reduction gearbox body can be horizontally and vertically limited, and a certain downward pressure is applied to the reduction gearbox body, so that the position of the reduction gearbox body is more stable after being fixed, the position of the reduction gearbox body will not be displaced due to shaking or vibration, and the machining precision and quality can be improved.

Description

Technical Field

[0001] This invention relates to the field of gearbox processing technology, and in particular to a gearbox housing processing device and its usage method. Background Technology

[0002] The gearbox housing has a block-shaped structure. Oil injection holes, input shaft holes, and output shaft holes need to be machined on the surface of the gearbox housing. There are strict requirements for the position of the input shaft holes and output shaft holes.

[0003] In the existing technology, the surface of the gearbox housing is machined using tooling. However, during the machining of the gearbox housing, the housing is prone to displacement, which often results in machining deviations in the positions of the input shaft hole and the output shaft hole, which seriously affects the machining accuracy and quality. Summary of the Invention

[0004] The purpose of this invention is to provide a processing device for a gearbox housing and a method for using the same, in order to solve the above-mentioned technical problems.

[0005] The technical solution adopted in this invention is as follows:

[0006] A processing device for a gearbox housing includes a base plate, a positioning plate, positioning pins, and positioning mechanisms. The positioning plate is provided at the upper middle part of the base plate. The positioning plate has a plurality of mounting holes. At least two positioning pins are vertically installed in two of the mounting holes to limit the horizontal movement of the gearbox housing. Two positioning mechanisms are movably provided at both ends of the base plate.

[0007] The positioning mechanism is used to vertically limit the gearbox housing and can exert downward pressure on the gearbox housing.

[0008] Preferably, the base plate also includes lifting lugs, and a plurality of the lifting lugs are provided on the outer wall of the base plate.

[0009] Preferably, the base plate has connection holes at its four corners.

[0010] Preferably, each of the positioning mechanisms includes:

[0011] A push plate, wherein the push plate is disposed on the upper surface of the base plate;

[0012] A cylinder, located on one side of the push plate, is used to drive the push plate to move horizontally;

[0013] The guide block is provided at the upper end of the push plate;

[0014] A positioning component, which is slidably mounted on the guide block.

[0015] As a further preferred embodiment, the system also includes a slider, a connecting rod, and a limiting plate. The guide block has a guide groove, the slider is slidably disposed in the guide groove, the upper end of the slider is provided with the connecting rod, the upper end of the connecting rod is provided with the limiting plate, and the limiting plate is located on the upper surface of the guide block.

[0016] As a further preferred embodiment, the upper surface of the guide block is provided with a plurality of first threaded holes, the limiting plate is provided with a through hole, a bolt is provided in the through hole, and the lower end of the bolt can extend into one of the first threaded holes.

[0017] As a further preferred embodiment, the positioning assembly includes an electric cylinder, a mounting block, a positioning screw, and a handle. The electric cylinder is located at the upper end of the limiting plate, and the mounting block is located at the upper end of the electric cylinder. The mounting block has a second threaded hole, and the positioning screw is located in the second threaded hole. One end of the positioning screw is provided with the handle, and the other end of the positioning screw can extend into the positioning hole on the side wall of the gearbox.

[0018] As a further preferred embodiment, the mounting block also includes a support block, which is integrally provided on one side of the mounting block near the gearbox housing. The support block has a third threaded hole opposite the second threaded hole, and the other end of the positioning screw passes through the second threaded hole and the third threaded hole.

[0019] A method of using a processing device for a gearbox housing, the method comprising:

[0020] S1. First, install at least two positioning pins in the mounting holes on the positioning plate, and adjust the position of the positioning pins according to the position of the positioning hole at the bottom of the gearbox body.

[0021] S2. Align the positioning hole at the bottom of the gearbox housing with the positioning pin, and then place the gearbox housing on the positioning plate.

[0022] S3. Control the cylinder to drive the push plate to move, so that the push plate presses against the side wall of the gearbox body, and then adjust the position of the positioning component. After the adjustment is in place, fix the position of the positioning component with bolts.

[0023] S4. Then, the mounting block is raised and lowered by controlling the electric cylinder, so that the positioning screw is coaxial with the positioning hole on the side wall of the gearbox.

[0024] S5. By rotating the positioning screw with the handle, the positioning screw enters the corresponding positioning hole. Then, the electric cylinder drives the mounting block to lower the positioning screw, causing the positioning screw to press down on the gearbox housing, thereby positioning and fixing the gearbox housing. Finally, the surface of the gearbox housing is processed by an external drilling mechanism.

[0025] The above technical solution has the following advantages or beneficial effects:

[0026] In this invention, by setting up a positioning plate, positioning pin and positioning mechanism, the gearbox housing can be limited in the horizontal direction and also in the vertical direction. At the same time, a certain downward pressure is applied to the gearbox housing, so that the position of the gearbox housing is more stable after it is fixed, and the position of the gearbox housing will not be displaced due to shaking or vibration, thereby improving the processing accuracy and quality. Attached Figure Description

[0027] Figure 1 This is a top view of the processing device for the gearbox housing in this invention;

[0028] Figure 2 This is a perspective view of the processing device for the gearbox housing in this invention;

[0029] Figure 3 This is a schematic diagram of the positioning component in this invention.

[0030] In the diagram: 1. Base plate; 2. Positioning plate; 3. Positioning pin; 4. Positioning mechanism; 401. Push plate; 402. Cylinder; 403. Guide block; 404. Positioning assembly; 405. Slider; 406. Connecting rod; 407. Limiting plate; 408. First threaded hole; 409. Through hole; 410. Bolt; 411. Electric cylinder; 412. Mounting block; 413. Positioning screw; 414. Handle; 415. Support block; 5. Mounting hole; 6. Lifting lug; 7. Connecting hole. Detailed Implementation

[0031] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] In the description of this invention, it should be noted that terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, terms such as "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0033] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0034] Figure 1 This is a top view of the processing device for the gearbox housing in this invention; Figure 2 This is a perspective view of the processing device for the gearbox housing in this invention; Figure 3 This is a structural schematic diagram of the positioning component in this invention. Please refer to [link / reference]. Figures 1 to 3 As shown, a preferred embodiment is illustrated, which illustrates a processing device for a gearbox housing. The device is characterized by including a base plate 1, a positioning plate 2, positioning pins 3, and positioning mechanisms 4. The positioning plate 2 is provided at the upper middle part of the base plate 1. The positioning plate 2 has a plurality of mounting holes 5. At least two positioning pins 3 are vertically installed in two of the mounting holes 5 for horizontally limiting the gearbox housing. Two positioning mechanisms 4 are movably provided at both ends of the base plate 1.

[0035] The positioning mechanism 4 is used to vertically limit the gearbox housing and can exert downward pressure on the gearbox housing. In this embodiment, see... Figure 1 As shown, the mounting holes 5 on the mounting plate are arranged in a rectangular pattern. There are at least two positioning pins 3, which can be installed in any one of the mounting holes 5. They are used to cooperate with the positioning holes at the lower end of the gearbox housing to achieve horizontal limiting of the gearbox housing and prevent the gearbox housing from moving horizontally.

[0036] The horizontal position and height of the positioning mechanism 4 are adjustable to fit the positioning holes on the side wall of the gearbox. The positioning mechanism 4 can extend into the positioning holes on the side wall of the gearbox to achieve vertical positioning of the gearbox and prevent vertical displacement of the gearbox.

[0037] Furthermore, as a preferred embodiment, it also includes lifting lugs 6, with a plurality of lifting lugs 6 provided on the outer wall of the base plate 1. The lifting lugs 6 can be used with external hoisting equipment to facilitate the hoisting of the processing device onto the machine tool, and then the processing device is fixed on the machine tool by installing positioning bolts in the connecting holes 7 at the four corners of the base plate 1.

[0038] Furthermore, as a preferred embodiment, each positioning mechanism 4 includes:

[0039] Push plate 401 is disposed on the upper surface of base plate 1;

[0040] Cylinder 402 is located on one side of push plate 401 and is used to drive push plate 401 to move horizontally.

[0041] Guide block 403, the upper end of push plate 401 is provided with guide block 403;

[0042] A positioning component 404 is slidably mounted on a guide block 403. A cylinder 402 can push a push plate 401 to move on the base plate 1. The width of the push plate 401 is greater than the width of the guide block 403, so that the push plate 401 initially abuts against the bottom of the side wall of the gearbox housing, achieving preliminary fixation of the gearbox housing's position. Then, the positioning component 404 can be slid as needed to adjust its position, facilitating the positioning screw 413 on the positioning component 404 to enter the positioning hole on the side wall of the gearbox housing. The guide block 403 is welded and fixed to the upper end of the push plate 401.

[0043] Furthermore, as a preferred embodiment, it also includes a slider 405, a connecting rod 406, and a limiting plate 407. A guide groove is provided on the guide block 403, and the slider 405 is slidably disposed within the guide groove. The upper end of the slider 405 is provided with the connecting rod 406, and the upper end of the connecting rod 406 is provided with the limiting plate 407, which is located on the upper surface of the guide block 403. See also... Figure 2 As shown, the slider 405 is disposed in the guide groove and can slide in the guide groove, thereby driving the limiting plate 407 to slide. The limiting plate 407 is arranged in a "П" shape, and the inner walls on both sides of the limiting plate 407 abut against the outer walls on both sides of the guide block 403 to ensure the stability of the limiting plate 407.

[0044] Furthermore, as a preferred embodiment, the upper surface of the guide block 403 is provided with a plurality of first threaded holes 408, and the limiting plate 407 is provided with a through hole 409. A bolt 410 is provided in the through hole 409, and the lower end of the bolt 410 can extend into one of the first threaded holes 408. Through the mutual cooperation of the first threaded holes 408, the through hole 409 and the bolt 410, the position of the limiting plate 407 can be fixed, thereby fixing the position of the positioning mechanism 4.

[0045] Furthermore, as a preferred embodiment, the positioning assembly 404 includes an electric cylinder 411, a mounting block 412, a positioning screw 413, and a handle 414. The electric cylinder 411 is located at the upper end of the limiting plate 407. The upper end of the electric cylinder 411 is provided with the mounting block 412, which has a second threaded hole. The positioning screw 413 is located within the second threaded hole. One end of the positioning screw 413 is provided with the handle 414, and the other end of the positioning screw 413 can extend into a positioning hole on the side wall of the gearbox housing. In this embodiment, the electric cylinder 411 can drive the mounting block 412 to move up and down, facilitating the adjustment of the height of the positioning screw 413 to adapt to the height of the positioning hole on the side wall of the gearbox housing. The positioning screw 413 can rotate and advance within the second threaded hole to facilitate its entry into the positioning hole on the side wall of the gearbox housing. After the positioning screw 413 enters the positioning hole on the side wall of the gearbox, the electric cylinder 411 drives the positioning screw 413 to move downward and press down on the gearbox, making the position of the gearbox more stable after it is fixed and preventing the gearbox from shaking.

[0046] Furthermore, as a preferred embodiment, it also includes a support block 415. The support block 415 is integrally provided on the side of the mounting block 412 near the gearbox housing. The support block 415 has a third threaded hole directly opposite the second threaded hole. The other end of the positioning screw 413 passes through the second threaded hole and the third threaded hole. The support block 415 is provided to support the positioning screw 413, which serves to reinforce it and facilitates the positioning screw 413 pressing down on the gearbox housing without causing it to loosen.

[0047] The above are merely preferred embodiments of the present invention. Based on the above preferred embodiments, the present invention has the following preferred methods of use.

[0048] A method of using a processing device for a gearbox housing, the method comprising:

[0049] S1. First, install at least two positioning pins 3 into the mounting holes 5 on the positioning plate 2, and adjust the position of the positioning pins 3 according to the position of the positioning hole at the lower end of the gearbox body.

[0050] S2. Align the positioning hole at the bottom of the gearbox with the positioning pin, and then place the gearbox on the positioning plate 2.

[0051] S3. Control cylinder 402 to drive push plate 401 to move, so that push plate 401 abuts against the side wall of gearbox housing, and then adjust the position of positioning component 404. After adjustment, fix the position of positioning component 404 with bolt 410.

[0052] S4. Then, the mounting block 412 is driven to rise and fall by controlling the electric cylinder 411, so that the positioning screw 413 is coaxial with the positioning hole on the side wall of the gearbox.

[0053] S5. Rotate the positioning screw 413 by the handle 414 so that the positioning screw 413 enters the corresponding positioning hole. Then control the electric cylinder 411 to drive the mounting block 412 to drive the positioning screw 413 down, so that the positioning screw 413 presses down on the gearbox housing to achieve the positioning and fixing of the gearbox housing. Then process the surface of the gearbox housing by the external drilling mechanism.

[0054] The above description is merely a preferred embodiment of the present invention and does not limit the implementation and protection scope of the present invention. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present invention should be included within the protection scope of the present invention.

Claims

1. A processing device for a gearbox housing, characterized in that, The device includes a base plate, a positioning plate, positioning pins, and positioning mechanisms. The positioning plate is located at the upper center of the base plate. The positioning plate has several mounting holes, and at least two positioning pins are vertically installed in two of the mounting holes to limit the horizontal movement of the gearbox housing. Two positioning mechanisms are movably located at both ends of the base plate. The positioning mechanism is used to vertically limit the gearbox housing and can exert downward pressure on the gearbox housing. Each of the aforementioned positioning mechanisms includes: A push plate, wherein the push plate is disposed on the upper surface of the base plate; A cylinder, located on one side of the push plate, is used to drive the push plate to move horizontally; The guide block is provided at the upper end of the push plate; A positioning component, which is slidably mounted on the guide block; It also includes a slider, a connecting rod, and a limiting plate. The guide block has a guide groove, the slider is slidably disposed in the guide groove, the upper end of the slider is provided with the connecting rod, the upper end of the connecting rod is provided with the limiting plate, and the limiting plate is located on the upper surface of the guide block. The upper surface of the guide block is provided with a plurality of first threaded holes, and the limiting plate is provided with a through hole. A bolt is provided in the through hole, and the lower end of the bolt can extend into one of the first threaded holes. The positioning assembly includes an electric cylinder, a mounting block, a positioning screw, and a handle. The electric cylinder is located at the upper end of the limiting plate. The mounting block is located at the upper end of the electric cylinder. The mounting block has a second threaded hole. The positioning screw is located in the second threaded hole. The handle is located at one end of the positioning screw. The other end of the positioning screw can extend into the positioning hole on the side wall of the gearbox.

2. The processing device for the gearbox housing as described in claim 1, characterized in that, It also includes lifting lugs, and a plurality of such lifting lugs are provided on the outer wall of the base plate.

3. The processing device for the gearbox housing as described in claim 1, characterized in that, The base plate has connection holes at its four corners.

4. The processing device for the gearbox housing as described in claim 1, characterized in that, It also includes a support block, which is integrally provided on the side of the mounting block near the gearbox housing. The support block has a third threaded hole opposite the second threaded hole, and the other end of the positioning screw passes through the second threaded hole and the third threaded hole.

5. A method of using the processing device for a gearbox housing according to any one of claims 1-4, characterized in that, The method of use includes: S1. First, install at least two positioning pins in the mounting holes on the positioning plate, and adjust the position of the positioning pins according to the position of the positioning hole at the bottom of the gearbox body. S2. Align the positioning hole at the bottom of the gearbox housing with the positioning pin, and then place the gearbox housing on the positioning plate. S3. Control the cylinder to drive the push plate to move, so that the push plate presses against the side wall of the gearbox body, and then adjust the position of the positioning component. After the adjustment is in place, fix the position of the positioning component with bolts. S4. Then, the mounting block is raised and lowered by controlling the electric cylinder, so that the positioning screw is coaxial with the positioning hole on the side wall of the gearbox. S5. By rotating the positioning screw with the handle, the positioning screw enters the corresponding positioning hole. Then, the electric cylinder drives the mounting block to lower the positioning screw, causing the positioning screw to press down on the gearbox housing, thereby positioning and fixing the gearbox housing. Finally, the surface of the gearbox housing is processed by an external drilling mechanism.

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