A hot-pressing die for preventing jump wire aluminum foil

CN118438676BActive Publication Date: 2026-10-27JIAXING ZUOPAS IND CO LTD
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Patent Information

Application Number
CN202410616987.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2026-10-27
Estimated Expiration
2044-05-17

AI Technical Summary

Technical Problem

[0004]在实际生产过程中,由于某些区域加热需要走线会比较紧密和复杂,员工在布线时为追求快速容易出现跳线现象,原因是模具槽深比加热线线径小,加热线线又比较硬,在经过复杂区域时加热线在受到回弹力的作用从线槽中跳出来,这时员工需要重新布线,影响效率及产量,整体效果不佳

Benefits of technology

[0012]综上所述,本发明具有以下有益效果:本发明所涉及的防跳线铝箔热压贴模具,通过在模具上走线复杂区域设计了活动镶块,使该区域线槽较加热线线径深,活动镶块底下设置弹簧,热压时在压板的作用下弹簧收缩,使得活动镶块区域与其它区域一样平齐,即可完成热压作业,经过以上设计到达防跳线目的,整体功能完善,实用性强。

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Abstract

The application discloses a kind of anti-jumping line aluminum foil hot-pressing die, including mould body, the top of mould body is equipped with the line slot of multiple bending convolutions, the depth and width of line slot are equal in its extension track, the top of mould body is composed of the high density area of bending place of line slot more concentrated and the low density area outside high density area, installation hole is opened in the top of mould body, and the movable insert of top part of installation hole is slidably connected, the bottom of movable insert is equipped with the pressure block connected with mould body, and elastic member is arranged between pressure block and movable insert, the outer wall of movable insert is equipped with first stop ring, the inner wall of installation hole is equipped with second stop ring for blocking first stop ring, and first stop ring is tightly attached to second stop ring, and the line slot in high density area is opened in the top of movable insert.The die avoids the phenomenon of jumping line when wiring by designing movable insert in complex winding area, and the overall function is perfect, and the practicality is strong.
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Description

Technical Field

[0001] This invention relates to the field of mold manufacturing technology, and more specifically, to a hot-pressing mold for preventing aluminum foil from jumping out of place. Background Technology

[0002] Aluminum foil heaters are generally used for defrosting and are installed in refrigerators or freezers to prevent excessive ice buildup that could prevent doors from opening, drains from overflowing, or for defrosting. An aluminum foil heater consists of heating wires, aluminum foil, connecting wires, and connectors. The heating wires need to be bonded to the aluminum foil; therefore, in production, the heating wires are arranged in a mold, and the aluminum foil is placed on top. A hot press is then used to bond the heating wires and aluminum foil together. Typically, ordinary molds have grooves for the heating wires; pins around the edges are used to limit the movement of the aluminum foil; and springs at the wire outlet secure the ends of the wire.

[0003] The manufacturing process of aluminum foil heaters involves arranging heating wires in a slotted metal mold, with the mold groove depth slightly smaller than the wire diameter, and then placing an aluminum foil on top. The side of the aluminum foil that contacts the heating wire has an acrylic and PVC coating. The coating is melted and bonded to the PVC of the heating wire using a hot press.

[0004] In actual production, due to the need for tight and complex wiring in certain heating areas, workers often experience wire skipping when attempting to lay the wires quickly. This is because the mold groove depth is smaller than the heating wire diameter, and the heating wire is relatively stiff. When passing through complex areas, the heating wire is subjected to rebound force and jumps out of the groove. This requires workers to re-lay the wires, affecting efficiency and output, resulting in poor overall performance. Therefore, this invention proposes an anti-skid-wire aluminum foil heat-pressing mold. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide an anti-skid aluminum foil hot-pressing mold. This mold avoids skipping during wiring by designing movable inserts in complex winding areas.

[0006] To solve the above-mentioned technical problems, the present invention achieves its objective as follows: The present invention relates to a heat-pressing mold for anti-skid wire aluminum foil, comprising a mold body. The top of the mold body has at least one multi-bend spiral groove, the depth and width of which are equal along their extension trajectory. The top of the mold body consists of a high-density area where the groove bends are concentrated and a low-density area outside the high-density area. The mold body has a vertically penetrating mounting hole. A movable insert with its top portion extending out of the mounting hole is slidably connected within the mounting hole. A pressure block connected to the mold body is located at the bottom of the movable insert. An elastic element is provided between the pressure block and the movable insert. A first retaining ring is provided on the outer wall of the movable insert, and a second retaining ring is provided on the inner wall of the mounting hole to block the first retaining ring. The first retaining ring is tightly pressed against the second retaining ring under the elastic force of the elastic element. The groove in the high-density area is located on the top of the movable insert. In its natural state, the bottom height of the groove on the movable insert is not higher than the bottom height of the groove outside the movable insert in its natural state.

[0007] The invention is further configured such that the bottom height of the groove on the movable insert in its natural state is lower than the bottom height of the groove outside the movable insert in its natural state.

[0008] The invention is further configured such that when the top of the movable insert is pressed, the movable insert moves down until its top surface is flush with the top surface of the mold body.

[0009] The present invention is further configured such that the number of mounting holes is determined by the number of high-density areas where the bends of the wire groove are concentrated.

[0010] The present invention is further configured such that: the mold body is provided with positioning pins.

[0011] The present invention is further configured such that the elastic element is a compression spring.

[0012] In summary, the present invention has the following beneficial effects: The anti-skid wire aluminum foil hot pressing mold involved in the present invention has a movable insert designed in the complex wiring area of ​​the mold, so that the wire groove in the area is deeper than the diameter of the heating wire. A spring is set under the movable insert. During hot pressing, the spring contracts under the action of the pressure plate, so that the movable insert area is flush with other areas, thus completing the hot pressing operation. The above design achieves the purpose of anti-skid wire, with complete overall function and strong practicality. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0014] Figure 2 This is a partial structural schematic diagram of the present invention;

[0015] Figure 3 yes Figure 2A schematic diagram of the structure of AA. Detailed Implementation

[0016] To enable those skilled in the art to better understand the technical solutions of the present invention, preferred embodiments of the present invention are described below in conjunction with specific examples. However, it should be understood that these descriptions are merely for further illustrating the features and advantages of the present invention, and not for limiting the scope of the patent claims of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0017] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.

[0018] Example 1

[0019] See Figures 1 to 3 As shown, the anti-skid wire aluminum foil hot-pressing mold involved in this embodiment includes a mold body 1. The mold body 1 is provided with a positioning pin (not marked). The top of the mold body 1 is provided with at least one multi-bend spiral groove 2. The depth and width of the groove 2 are equal along its extension trajectory. The top of the mold body 1 is composed of a high-density area 100 where the bends of the groove 2 are concentrated and a low-density area 200 outside the high-density area. The mold body 1 is provided with a vertically penetrating mounting hole 3. A movable insert 4 with its top part extending out of the mounting hole is slidably connected in the mounting hole 3. The bottom of the movable insert 4 is provided with a pressure block 5 connected to the mold body 1. An elastic element 6 is provided between the pressure block 5 and the movable insert 4. The elastic element 6 is a compression spring. A first retaining ring 7 is provided on the outer wall of the movable insert 4. A second retaining ring 8 is provided on the inner wall of the mounting hole 3 to block the first retaining ring. The first retaining ring 7 is tightly attached to the second retaining ring 8 under the elastic force of the elastic element 6. The wire groove 2 in the high-density area 100 is opened on the top of the movable insert 4. The bottom height of the wire groove 2 on the movable insert 4 in the natural state is lower than the bottom height of the wire groove 2 outside the movable insert 4 in the natural state.

[0020] Furthermore, when the top of the movable insert 4 is pressed, the movable insert 4 moves down until its top surface is flush with the top surface of the mold body 1.

[0021] In this embodiment, a wire groove 2 is formed on the mold body 1 for most of the wiring and support. Areas with complex wiring are hollowed out, i.e., mounting holes 3 are created, into which the movable insert 4 is installed. Finally, a movable insert pressure block 5 is used to fix it to the mold body 1 at the bottom for sealing. A spring is installed between the movable insert and the pressure block. In its natural state, the wire groove of the movable insert is deeper than the surrounding ordinary wire groove, ensuring that the heating wire is completely within the groove during wiring, preventing wire skipping. Under the action of the hot press plate, the insert moves downwards until its plane is flush with the mold body plane.

[0022] The number of mounting holes 3 is determined by the number of high-density areas 100 where the bends of the wire groove 2 are concentrated. When there are multiple high-density areas 100 where the bends are concentrated, more movable inserts 4 can be arranged at each position to deal with the skipping wire phenomenon at the corresponding position.

[0023] The anti-skid-wire aluminum foil hot-pressing mold involved in this invention features a movable insert designed in areas with complex wiring patterns. This makes the wire groove in these areas deeper than the diameter of the heating wire. A spring is installed under the movable insert. During hot pressing, the spring contracts under the action of the pressure plate, making the movable insert area flush with other areas, thus completing the hot pressing operation. This design achieves the purpose of preventing skipped wires. It also helps employees avoid skipped wires during rapid operations, improving their work efficiency and showing broad application prospects.

[0024] Unless otherwise specified, in this invention, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the actual orientation or positional relationship shown. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this invention are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the embodiments and according to the specific circumstances.

[0025] Unless otherwise explicitly specified and limited, the terms "set up," "connected," and "linked" in this invention should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0026] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. A heat-pressing mold for anti-skid wire aluminum foil, comprising a mold body, the top of the mold body having at least one multi-bend spiral groove, the depth and width of the groove being equal along its extension trajectory, the top of the mold body consisting of a high-density area where the groove bends are concentrated and a low-density area outside the high-density area, characterized in that: The mold body has a through mounting hole, and a movable insert with its top part extending out of the mounting hole is slidably connected inside the mounting hole. The bottom of the movable insert has a pressure block connected to the mold body, and an elastic element is provided between the pressure block and the movable insert. A first retaining ring is provided on the outer wall of the movable insert, and a second retaining ring is provided on the inner wall of the mounting hole to block the first retaining ring. The first retaining ring is tightly attached to the second retaining ring under the elastic force of the elastic element. The wire groove in the high-density area is opened on the top of the movable insert. The bottom height of the wire groove on the movable insert in its natural state is not higher than the bottom height of the wire groove outside the movable insert in its natural state.

2. The anti-skid wire aluminum foil hot pressing mold according to claim 1, characterized in that: The bottom height of the groove on the movable insert in its natural state is lower than the bottom height of the groove outside the movable insert in its natural state.

3. The anti-skid wire aluminum foil hot-pressing mold according to claim 1 or 2, characterized in that: When the top of the movable insert is pressed, the movable insert moves down until its top surface is flush with the top surface of the mold body.

4. The anti-skid wire aluminum foil hot pressing mold according to claim 3, characterized in that: The number of mounting holes is determined by the number of high-density areas where the bends of the cable tray are concentrated.

5. The anti-skid wire aluminum foil hot pressing mold according to claim 1, characterized in that: The mold body is equipped with positioning pins.

6. The anti-skid wire aluminum foil hot pressing mold according to claim 1, characterized in that: The elastic element is a compression spring.

Citation Information

Patent Citations

  • Aluminum foil wiring heating equipment and using method thereof

    CN113976750A

  • Heater line slot structure of hot runner mould

    CN203092925U