A delinter with impurity removing function

Abstract

The present application relates to the technical field of cotton processing, and discloses a gilling machine with a foreign matter removing function, which comprises a lint collecting machine, a short lint processing assembly, a five-roller lint cleaning machine and a short lint cleaning assembly. The lint collecting machine is connected to a short lint conveying channel. The short lint processing assembly is connected to the lint collecting machine and is used for conveying and storing short lint. The five-roller lint cleaning machine is connected to the short lint processing assembly and is used for cleaning short lint. The short lint cleaning assembly is connected to the five-roller lint cleaning machine and is used for secondary cleaning of short lint. The present application can effectively reduce the downtime of the gilling machine, improve the quality of short lint, effectively improve the workshop productivity and the operation reliability of the gilling machine, and effectively solve the problems of the impact of the productivity and quality of the gilling workshop caused by the lint deviation of the lint collecting machine, the maintenance of the lint cleaning machine and the unstable productivity of the lint cleaning machine.

Description

Technical Field

[0001] This invention relates to the field of cotton processing technology, and more specifically, to a delinting machine with a waste removal function. Background Technology

[0002] A cotton delinting machine is a mechanical device used to remove residual short fibers from cotton seeds after ginning. Delinting machines play a crucial role in cotton processing, effectively removing short fibers from pre-processed cotton seeds to improve the use and economic value of cotton.

[0003] Existing processes are limited by the capacity of the de-linting machine, resulting in an excessive number of de-linting machines per row, leading to high workshop costs, too many auxiliary equipment, and poor workshop stability. Furthermore, factors such as pipelines and fan suction affect the uneven distribution of short fibers within the effective width of the fiber collector, resulting in unsatisfactory cleaning effects. The de-linting machine barbs are easily damaged, requiring the entire row of de-linting machines to be shut down for maintenance, which significantly reduces workshop output. Existing de-linting processes only offer two cleaning methods: radial bar-beating structure cleaning and centrifugal cleaning with barbs. The current de-linting machine has limited cleaning effectiveness and requires frequent replacement of the de-linting machine barbs. Summary of the Invention

[0004] This invention provides a stripping machine with a waste removal function. The purpose of this invention is to provide a stripping workshop that reduces the downtime of the stripping machine, improves the quality of short fibers, and effectively increases workshop capacity and operational reliability.

[0005] To achieve the above objectives, the present invention provides a delinting machine with a waste removal function, comprising:

[0006] A down collection machine, which is connected to the short down conveying channel;

[0007] A short-fiber processing component, connected to the fiber collector, is used for conveying and storing short fibers;

[0008] A five-roller cleaning machine, connected to the short-fiber processing assembly, is used to clean short fibers;

[0009] A short-fiber cleaning component is connected to the five-roller cleaning machine and is used to perform secondary cleaning on the short fibers.

[0010] Furthermore, the short-pile processing assembly includes:

[0011] case;

[0012] A rod-type conveyor roller body, wherein the rod-type conveyor roller body is disposed within the housing;

[0013] A perforated plate, wherein the perforated plate is disposed inside the housing, and the perforated plate has a plurality of perforations;

[0014] A first impurity conveying auger is connected to the perforated plate;

[0015] An automatic down storage and control device is connected to the perforated plate and is used for conveying and storing short down.

[0016] Furthermore, the short lint cleaning assembly includes:

[0017] The first high-efficiency cleaning unit is connected to the five-roller delinting machine;

[0018] The second impurity conveying auger has one end connected to the first high-efficiency cleaning unit and the other end connected to the first impurity channel.

[0019] A first impurity channel, which is connected to a second impurity conveying auger, is used to convey non-recoverable impurities.

[0020] A third impurity conveying auger, one end of which is connected to the first high-efficiency cleaning unit, and the other end of which is connected to the second impurity channel;

[0021] The second impurity channel is connected to the third impurity conveying auger and is used to convey recyclable impurities.

[0022] Furthermore, the short lint cleaning assembly also includes:

[0023] A second high-efficiency cleaning unit is connected to the first high-efficiency cleaning unit;

[0024] A fourth impurity conveying auger, one end of which is connected to the second high-efficiency cleaning unit, and the other end of which is connected to the third impurity channel;

[0025] The third impurity channel is connected to the fourth impurity conveying auger and is used to convey recyclable impurities.

[0026] Furthermore, it also includes:

[0027] Several single-row down collection cages are provided, and the single-row down collection cages are installed on the automatic down storage and control device.

[0028] Furthermore, it also includes:

[0029] A control device is electrically connected to the stick-type conveyor roller and the automatic down storage and control device. The control device is used to manage and control the stick-type conveyor roller and the automatic down storage and control device.

[0030] Furthermore, the control device includes:

[0031] The acquisition module is used to acquire the amount of short fibers falling into the short fiber processing component and also to acquire the cleaning speed of the five-roller cleaning machine.

[0032] The processing module is used to set the working status instructions of the stick-type conveying roller and the automatic down storage and control device according to the amount of short down falling in and the cleaning speed.

[0033] The control module is used to control the rod-type conveying roller and the automatic down storage and control device according to the working status command.

[0034] Furthermore, the processing module is specifically used for:

[0035] The processing module is used to preset a first preset short-pile drop amount and a second preset short-pile drop amount;

[0036] The processing module is used to set the beating speed of the beating conveyor roller according to the relationship between the short fiber drop amount, the first preset short fiber drop amount and the second preset short fiber drop amount;

[0037] The processing module is used to set the beating speed of the beating conveyor roller to V1 when the amount of short fibers falling in is less than the first preset amount of short fibers falling in.

[0038] The processing module is used to set the beating speed of the beating conveyor roller to V2 when the amount of short fibers falling in is greater than or equal to the first preset amount of short fibers falling in, and the amount of short fibers falling in is less than the second preset amount of short fibers falling in.

[0039] The processing module is used to set the beating speed of the beating conveyor roller to V3 when the amount of short fibers falling in is greater than or equal to the second preset amount of short fibers falling in.

[0040] Furthermore, the processing module is specifically used for:

[0041] The processing module is used to evaluate the five-roller cleaning machine based on the cleaning speed and determine the evaluation value of the five-roller cleaning machine.

[0042] Furthermore, the processing module is specifically used for:

[0043] The processing module is used to preset a first preset evaluation value and a second preset evaluation value;

[0044] The processing module is used to set the conveying speed of the automatic down storage and control device according to the relationship between the evaluation value, the first preset evaluation value and the second preset evaluation value;

[0045] The processing module is used to set the conveying speed of the automatic down storage and control device to K1 when the evaluation value is less than the first preset evaluation value;

[0046] The processing module is used to set the conveying speed of the automatic down storage and control device to K2 when the evaluation value is greater than or equal to the first preset evaluation value and the evaluation value is less than the second preset evaluation value.

[0047] The processing module is used to set the conveying speed of the automatic down storage and control device to K3 when the evaluation value is greater than or equal to the second preset evaluation value.

[0048] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0049] This invention discloses a stripping machine with impurity removal function, comprising: a down collection machine, a short down processing component, a five-roller cleaning machine, and a short down cleaning component. The down collection machine is connected to the short down conveying channel; the short down processing component is connected to the down collection machine and is used for conveying and storing short down; the five-roller cleaning machine is connected to the short down processing component and is used for cleaning the short down; the short down cleaning component is connected to the five-roller cleaning machine and is used for secondary cleaning of the short down. This invention can effectively reduce the downtime rate of the stripping machine, improve the quality of short down, effectively increase workshop capacity and the operational reliability of the stripping machine, and effectively solve the problems of capacity and quality impact on the stripping workshop caused by down collection machine over-pile, cleaning machine maintenance, and unstable cleaning machine capacity. Attached Figure Description

[0050] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0051] Figure 1 A schematic diagram of a stripping machine with a waste removal function according to an embodiment of the present invention is shown;

[0052] Figure 2 A schematic diagram of the short-fiber processing component in an embodiment of the present invention is shown;

[0053] Figure 3This invention illustrates another structural schematic diagram of a stripping machine with a waste removal function according to an embodiment of the present invention;

[0054] Figure 4 A functional block diagram of the control device in an embodiment of the present invention is shown;

[0055] In the diagram, 100 is a down collection machine; 110 is a short down conveying channel; 120 is a five-roller down cleaning machine; 130 is a housing; 140 is a rod-type conveying roller; 150 is a perforated plate; 160 is a first impurity conveying auger; 170 is an automatic down storage and control device; 180 is a first high-efficiency cleaning unit; 190 is a second impurity conveying auger; 200 is a first impurity channel; 210 is a third impurity conveying auger; 220 is a second impurity channel; 230 is a second high-efficiency cleaning unit; 240 is a fourth impurity conveying auger; 250 is a third impurity channel; 260 is a single-row down collection dust cage; and 270 is an overflow port. Detailed Implementation

[0056] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.

[0057] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0058] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0059] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0060] The following is a description of preferred embodiments of the present invention in conjunction with the accompanying drawings.

[0061] like Figures 1-2 As shown, an embodiment of the present invention discloses a stripping machine with a lint removal function, including: a lint collector 100, a short lint processing component, a five-roller lint remover 120, and a short lint cleaning component.

[0062] In some embodiments of this application, a down collection machine 100 is connected to a short down conveying channel 110; a short down processing component is connected to the down collection machine 100, and the short down processing component is used to convey and store short down; a five-roller down cleaning machine 120 is connected to the short down processing component, and the five-roller down cleaning machine 120 is used to clean the short down; a short down cleaning component is connected to the five-roller down cleaning machine 120, and the short down cleaning component is used to perform secondary cleaning on the short down.

[0063] The beneficial effects of the above technical solution are as follows: This invention changes the original process where the short fibers from the collecting dust cage directly enter the cleaning machine for cleaning. Instead, it adds a fiber distribution mechanism between the collecting and cleaning machines to redistribute the short fibers from each group of stripping machines, evenly distributing them to the subsequent cleaning machines for cleaning. This changes the situation where the entire row of stripping machines cannot start production when the cleaning machine's licker roller is damaged or needs maintenance for other reasons. It effectively reduces the downtime rate of stripping machines, improves the quality of short fibers, and effectively increases workshop capacity and the operational reliability of stripping machines. It can effectively solve the problems of capacity and quality impact on the stripping workshop caused by fiber imbalance in the collecting machine, cleaning machine maintenance, and unstable cleaning machine capacity.

[0064] In some embodiments of this application, the short-pile processing assembly includes: a housing 130, a rod-type conveying roller 140, a perforated plate 150, a first impurity conveying auger 160, and an automatic pile storage and control device 170.

[0065] In some embodiments of this application, a rod-type conveying roller 140 is disposed within the housing 130; a perforated plate 150 is disposed within the housing 130, and the perforated plate 150 has a plurality of perforations; a first impurity conveying auger 160 is connected to the perforated plate 150; and an automatic down storage and control device 170 is connected to the perforated plate 150, the automatic down storage and control device 170 being used for conveying and storing short down.

[0066] The beneficial effects of the above technical solution are as follows: By setting a perforated plate 150 under the rod-type conveyor roller 140, the present invention can achieve super-strong cleaning of short fibers, which can better ensure the quality of short fibers. Compared with the prior art, the ash content of the present invention can be increased by 23.6%, the sulfur ore insoluble matter can be increased by 18%, the normal ash content index is about 2.2%, and the sulfuric acid insoluble matter is about 8.5%. The present invention can control the ash content index to less than 1.3% and achieve stable index (which can be adjusted in real time from 1.2% to 2.0% as needed). The process can control the sulfuric acid insoluble matter to within 7.5% by continuously and uniformly feeding the cleaning machine.

[0067] In some embodiments of this application, the short lint cleaning assembly includes: a first high-efficiency cleaning unit 180, a second impurity conveying auger 190, a first impurity channel 200, a third impurity conveying auger 210, and a second impurity channel 220.

[0068] In some embodiments of this application, a first high-efficiency cleaning unit 180 is connected to the five-roller delinting machine 120; one end of a second impurity conveying auger 190 is connected to the first high-efficiency cleaning unit 180, and the other end of the second impurity conveying auger 190 is connected to a first impurity channel 200; a first impurity channel 200 is connected to the second impurity conveying auger 190, and the first impurity channel 200 is used to convey non-recoverable impurities; one end of a third impurity conveying auger 210 is connected to the first high-efficiency cleaning unit 180, and the other end of the third impurity conveying auger 210 is connected to a second impurity channel 220; the second impurity channel 220 is connected to the third impurity conveying auger 210, and the second impurity channel 220 is used to convey recoverable impurities.

[0069] In some embodiments of this application, the short lint cleaning assembly further includes: a second high-efficiency cleaning unit 230, a fourth impurity conveying auger 240, and a third impurity channel 250.

[0070] In some embodiments of this application, the second high-efficiency cleaning unit 230 is connected to the first high-efficiency cleaning unit 180; one end of the fourth impurity conveying auger 240 is connected to the second high-efficiency cleaning unit 230, and the other end of the fourth impurity conveying auger 240 is connected to the third impurity channel 250; the third impurity channel 250 is connected to the fourth impurity conveying auger 240, and the third impurity channel 250 is used to convey recyclable impurities.

[0071] The beneficial effects of the above technical solution are: the first impurity channel 200 in this invention discharges non-recoverable impurities, the second impurity channel 220 cleans up the recovered impurities again, and the third impurity channel 250 processes the recovered impurities again. This can effectively clean up recoverable impurities, avoid waste, save costs, and ensure production capacity.

[0072] like Figure 3 As shown, in some embodiments of this application, it further includes:

[0073] Several single-row down collection cages 260 are provided, and the single-row down collection cages 260 are installed on the automatic down storage and control device 170.

[0074] The beneficial effects of the above technical solution are: the present invention, through the single-row dust collection cage 260, short lint processing component, five-roller lint remover 120, and short lint cleaning component, can change the original 1-to-1 configuration of the separate dust collection cage and the lint remover unit, and adjust it to the secondary distribution and cleaning of the short lint collected by the separate dust collection machine, thereby reducing the downtime rate of the stripping machine and improving the quality of the short lint.

[0075] like Figure 4 As shown, in some embodiments of this application, it further includes:

[0076] A control device is electrically connected to the rod-type conveyor roller 140 and the automatic down storage and control device 170. The control device is used to manage and control the rod-type conveyor roller 140 and the automatic down storage and control device 170.

[0077] In some embodiments of this application, the control device includes:

[0078] The acquisition module is used to acquire the amount of short fibers falling into the short fiber processing component, and also to acquire the cleaning speed of the five-roller cleaning machine 120.

[0079] The processing module is used to set the working status instructions of the stick-type conveying roller 140 and the automatic down storage and control device 170 according to the short down falling amount and the cleaning speed.

[0080] The control module is used to control the stick-type conveyor roller 140 and the automatic down storage and control device 170 according to the working status command.

[0081] The beneficial effects of the above technical solution are: the present invention can realize intelligent control of the rod-type conveyor roller 140 and the automatic down storage and control device 170 through the acquisition module, processing module and control module, thereby improving production efficiency.

[0082] In some embodiments of this application, the processing module is specifically used for:

[0083] The processing module is used to preset a first preset short-pile drop amount and a second preset short-pile drop amount;

[0084] The processing module is used to set the beating speed of the beating conveyor roller 140 according to the relationship between the short fiber falling amount, the first preset short fiber falling amount and the second preset short fiber falling amount.

[0085] The processing module is used to set the beating speed of the beating conveyor roller 140 to V1 when the amount of short fibers falling in is less than the first preset amount of short fibers falling in.

[0086] The processing module is used to set the beating speed of the beating conveyor roller 140 to V2 when the amount of short fibers falling in is greater than or equal to the first preset amount of short fibers falling in, and the amount of short fibers falling in is less than the second preset amount of short fibers falling in.

[0087] The processing module is used to set the beating speed of the beating conveyor roller 140 to V3 when the amount of short fibers falling in is greater than or equal to the second preset amount of short fibers falling in.

[0088] The beneficial effects of the above technical solution are: the present invention sets the beating speed of the beating conveyor roller 140 according to the relationship between the short fiber falling amount, the first preset short fiber falling amount and the second preset short fiber falling amount. By setting the beating speed of the beating conveyor roller 140, dynamic setting can be achieved, avoiding large errors.

[0089] In some embodiments of this application, the processing module is specifically used for:

[0090] The processing module is used to evaluate the five-roller cleaning machine 120 according to the cleaning speed and determine the evaluation value of the five-roller cleaning machine 120.

[0091] In some embodiments of this application, the processing module is specifically used for:

[0092] The processing module is used to preset a first preset evaluation value and a second preset evaluation value;

[0093] The processing module is used to set the conveying speed of the automatic down storage and control device 170 according to the relationship between the evaluation value, the first preset evaluation value and the second preset evaluation value;

[0094] The processing module is used to set the conveying speed of the automatic down storage and control device 170 to K1 when the evaluation value is less than the first preset evaluation value;

[0095] The processing module is used to set the conveying speed of the automatic down storage and control device 170 to K2 when the evaluation value is greater than or equal to the first preset evaluation value and the evaluation value is less than the second preset evaluation value.

[0096] The processing module is used to set the conveying speed of the automatic down storage and control device 170 to K3 when the evaluation value is greater than or equal to the second preset evaluation value.

[0097] The beneficial effects of the above technical solution are: the present invention sets the conveying speed of the automatic down storage and control device 170 according to the relationship between the evaluation value, the first preset evaluation value and the second preset evaluation value. By setting the conveying speed of the automatic down storage and control device 170, the foundation for cleaning short down can be laid, and the effective cleaning of short down can be achieved.

[0098] In the description of the above embodiments, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.

[0099] Although the invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the invention. In particular, features in the embodiments disclosed herein can be combined with each other in any manner, provided there is no structural conflict. The omission of all such combinations in this specification is merely for brevity and resource conservation. Therefore, the invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0100] It will be understood by those skilled in the art that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A delinting machine with a waste removal function, characterized in that, include: A down collection machine, which is connected to the short down conveying channel; A short-fiber processing component, connected to the fiber collector, is used for conveying and storing short fibers; A five-roller cleaning machine, connected to the short-fiber processing assembly, is used to clean short fibers; A short-fiber cleaning component is connected to the five-roller cleaning machine and is used to perform secondary cleaning on the short fibers. The short-fiber processing component includes: case; A rod-type conveyor roller body, wherein the rod-type conveyor roller body is disposed within the housing; A perforated plate, wherein the perforated plate is disposed inside the housing, and the perforated plate has a plurality of perforations; A first impurity conveying auger is connected to the perforated plate; An automatic down storage and control device is connected to the perforated plate and is used for conveying and storing short down. The short lint cleaning component includes: The first high-efficiency cleaning unit is connected to the five-roller delinting machine; The second impurity conveying auger has one end connected to the first high-efficiency cleaning unit and the other end connected to the first impurity channel. A first impurity channel, which is connected to a second impurity conveying auger, is used to convey non-recoverable impurities. A third impurity conveying auger, one end of which is connected to the first high-efficiency cleaning unit, and the other end of which is connected to the second impurity channel; The second impurity channel is connected to the third impurity conveying auger and is used to convey recyclable impurities. The short lint cleaning component also includes: A second high-efficiency cleaning unit is connected to the first high-efficiency cleaning unit; A fourth impurity conveying auger, one end of which is connected to the second high-efficiency cleaning unit, and the other end of which is connected to the third impurity channel; The third impurity channel is connected to the fourth impurity conveying auger and is used to convey recyclable impurities.

2. The delinting machine with impurity removal function according to claim 1, characterized in that, Also includes: Several single-row down collection cages are provided, and the single-row down collection cages are installed on the automatic down storage and control device.

3. The delinting machine with impurity removal function according to claim 1, characterized in that, Also includes: A control device is electrically connected to the stick-type conveyor roller and the automatic down storage and control device. The control device is used to manage and control the stick-type conveyor roller and the automatic down storage and control device.

4. The delinting machine with impurity removal function according to claim 3, characterized in that, The control device includes: The acquisition module is used to acquire the amount of short fibers falling into the short fiber processing component and also to acquire the cleaning speed of the five-roller cleaning machine. The processing module is used to set the working status instructions of the stick-type conveying roller and the automatic down storage and control device according to the amount of short down falling in and the cleaning speed. The control module is used to control the rod-type conveying roller and the automatic down storage and control device according to the working status command.

5. The delinting machine with impurity removal function according to claim 4, characterized in that, The processing module is specifically used for: The processing module is used to preset a first preset short-pile drop amount and a second preset short-pile drop amount; The processing module is used to set the beating speed of the beating conveyor roller according to the relationship between the short fiber drop amount, the first preset short fiber drop amount and the second preset short fiber drop amount; The processing module is used to set the beating speed of the beating conveyor roller to V1 when the amount of short fibers falling in is less than the first preset amount of short fibers falling in. The processing module is used to set the beating speed of the beating conveyor roller to V2 when the amount of short fibers falling in is greater than or equal to the first preset amount of short fibers falling in, and the amount of short fibers falling in is less than the second preset amount of short fibers falling in. The processing module is used to set the beating speed of the beating conveyor roller to V3 when the amount of short fibers falling in is greater than or equal to the second preset amount of short fibers falling in.

6. The delinting machine with impurity removal function according to claim 4, characterized in that, The processing module is specifically used for: The processing module is used to evaluate the five-roller cleaning machine based on the cleaning speed and determine the evaluation value of the five-roller cleaning machine.

7. The delinting machine with impurity removal function according to claim 6, characterized in that, The processing module is specifically used for: The processing module is used to preset a first preset evaluation value and a second preset evaluation value; The processing module is used to set the conveying speed of the automatic down storage and control device according to the relationship between the evaluation value, the first preset evaluation value and the second preset evaluation value; The processing module is used to set the conveying speed of the automatic down storage and control device to K1 when the evaluation value is less than the first preset evaluation value; The processing module is used to set the conveying speed of the automatic down storage and control device to K2 when the evaluation value is greater than or equal to the first preset evaluation value and the evaluation value is less than the second preset evaluation value. The processing module is used to set the conveying speed of the automatic down storage and control device to K3 when the evaluation value is greater than or equal to the second preset evaluation value.

Images