Textile dust environment-friendly collecting mechanism of textile machine and collecting method thereof
Patent Information
- Application Number
- CN202410528010.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2044-04-29
AI Technical Summary
[0003]纺织尘内包括有线头和很多棉尘,主要是它们都比较轻,极易掺杂在粉尘中,这样也极易相互黏附在过滤器表面,减少过滤面积,阻塞风道,现有的收集机构主要利用刮板旋转对过滤板孔洞上的黏附体进行清理,但是这种刮板清洁只是在过滤面进行表面进行清理,但是,这种黏附体主要是吸附在过滤孔洞中外侧上的,而刮板在旋转过程中不会将孔洞中的黏附体刮下,反而可能会将依附在孔洞外侧的黏附体压到孔洞中,造成除尘效率降低,另外很多收集机构在拆卸清理内壁,提高收集效果的时候比较困难,难以便捷对其拆卸组装,实用性能低
[0023] 1. The cleaning brush on the cleaning plate passes through the fixing hole on the U-shaped fixing plate and abuts against one side of the filter disc, driving the dust removal shaft connected to the bearing on the filter disc to rotate. Simultaneously, the cleaning plate and cleaning brush on the cleaning cylinder rotate and brush on one side of the filter disc, cleaning the adhering substances on the surface and inside the filter holes, and cleaning them thoroughly.
Smart Images

Figure CN118441402B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile dust filtration technology, and in particular to an environmentally friendly collection mechanism and method for textile dust from textile machines. Background Technology
[0002] Textile machines, also known as spinning machines, looms, cotton spinning machines, etc., are tools used to process raw materials such as yarn, silk, and hemp into threads and then weave them into fabrics. They are divided into spinning wheels, pedal looms, modern mechanical looms, and modern CNC automatic looms. A large part of the raw materials used in textile machines are short fibers, such as wool, hemp, and cotton. These short fiber raw materials easily generate a lot of dust during the spinning process. The dust not only contaminates the equipment and finished products, but also pollutes the working environment and endangers the health of the workers.
[0003] Textile dust includes loose threads and a lot of cotton dust, which are relatively light and easily mixed with other dust particles. This makes them prone to adhering to the filter surface, reducing the filtration area and clogging the air duct. Existing collection mechanisms mainly use rotating scrapers to clean the adhering substances on the filter plate holes. However, this scraper cleaning only cleans the surface of the filter. These adhering substances are mainly attached to the outside of the filter holes. During the rotation of the scraper, the adhering substances in the holes are not scraped off. Instead, the scraper may press the adhering substances on the outside of the holes into the holes, resulting in reduced dust removal efficiency. In addition, many collection mechanisms are difficult to disassemble and clean the inner wall to improve the collection effect. They are not easy to disassemble and reassemble, resulting in low practicality. Summary of the Invention
[0004] In order to overcome the shortcomings of the prior art, the present invention provides an environmentally friendly collection mechanism for textile dust from textile machines and a collection method thereof.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: A base plate, a collection cover fixed to one top end of the base plate, and a collection box disposed at the other top end of the base plate. A support frame is connected to the center of the top end of the base plate via a support column. The collection cover is movably disposed at the center of the top of the support frame. One end of the collection cover is connected to a channel pipe. The top end of the channel pipe is connected to the collection box via a telescopic conduit. The collection box includes a dust collection cylinder and a suction box. A motor bracket is bolted to the center of the top side of the dust collection cylinder. A rotary motor is bolted to the motor bracket. A rotating rod extending into the dust collection cylinder is fixedly mounted at the output end of the rotary motor. A cleaning component is disposed inside the dust collection cylinder on one side of the rotating rod. The cleaning component includes:
[0006] A circular filter disc for filtering and blocking textile dust is fixedly installed in one end of the dust collector cylinder. The filter disc has a number of uniformly sized filter holes evenly distributed on it. A bearing is fixedly installed at the center of one side of the filter disc by bolts, and a dust collector shaft is movably connected to the center of the bearing.
[0007] A cleaning plate for rotating and cleaning the filter disc; a cleaning cylinder is fixedly installed at the middle end of the dust removal shaft by bolts; a U-shaped fixing plate is fixedly installed on the outer periphery of one end of the cleaning cylinder by bolts; the U-shaped fixing plate corresponds to the position and size of the cleaning plate; and several cleaning brushes are evenly fixedly installed on one side of the cleaning plate located on the U-shaped fixing plate.
[0008] The cleaning block drives the cleaning plate. A servo motor is fixedly installed at one end of the cleaning cylinder by bolts. A screw is fixedly installed at the output end of the servo motor. The cleaning block is threaded through the screw. Several connecting plates are evenly installed on the outer side of the cleaning block. The top of the connecting plate is connected through the bottom of the cleaning plate. Several fixing holes corresponding to the size and position of the cleaning brush are evenly opened on the U-shaped fixing plate, and the cleaning brush moves in the fixing holes.
[0009] A dust removal ring is installed on the outer periphery of one end of the dust removal cylinder, and a matching dust suction ring is installed on the outer periphery of one end of the dust suction box. A sealing groove is provided on the inner side of one end of both the dust removal cylinder and the dust suction box.
[0010] As a preferred embodiment of the present invention, a rotating seat is fixedly installed at the center of one top end of the support frame by bolts. The rotating seat is connected to the bottom end of the channel tube by a rotating shaft. A lead screw is connected to the center of both ends of the support frame by the bearing. A support block that moves on the support frame is threaded through the lead screw, and both ends of the support block move through the limiting rods at both ends of the support frame.
[0011] A connecting seat is fixedly installed on the bottom of the channel tube near the collection cover by bolts. The top two ends of the support block and the bottom two ends of the connecting seat are movably connected by hinges. The hinges all pass through the movable slots opened at the top two ends of the support frame. One end of the lead screw extends through the bearing to the outside of the support frame and is fixedly installed with a rotating disk by bolts.
[0012] As a preferred embodiment of the present invention, side frames are fixedly installed at the center of both sides of the dust collector cylinder by bolts, and the bottom end of the side frames is fixedly installed on the top end of the base plate by bolts. Universal rollers are fixedly installed around the bottom of the base plate by bolts. A dust collection hole is opened at the center of the bottom side of the filter disc on the dust collector cylinder. A dust collection box is fixedly installed on the outside of the dust collector cylinder at the bottom side of the dust collection hole. A dust collection drawer located at the center of the bottom of the dust collection hole is connected to the bottom side of the dust collection box through a hole.
[0013] As a preferred embodiment of the present invention, the outer periphery of the cleaning cylinder is uniformly provided with a plurality of limiting grooves that match the size of the connecting plate. The connecting plate moves through the limiting grooves. There are three sets of both the connecting plate and the limiting grooves. A fan is fixedly installed at the top center of the dust collection box by bolts. The dust collection box and the dust removal cylinder are sealed together by the dust collection ring and the fixing bolts on the dust removal ring. The sealing groove is filled with a rubber annular sealing ring.
[0014] As a preferred embodiment of the present invention, the bottom end of the rotating rod extends into the dust collector and is fixedly mounted with a first bevel gear by bolts, and the top end of the dust collector shaft is fixedly mounted with a second bevel gear that meshes with the first bevel gear by bolts.
[0015] Several arc-shaped mounting plates are evenly installed on the inner wall of the dust collection cylinder on the side away from the dust collection box. The filter disc is fixed in the dust collection cylinder by the arc-shaped mounting plates. A battery block that supplies power to the servo motor is fixed to the center of the filter disc on one side of the dust collection box by bolts. The top end of the dust collection shaft passes through the bearing and is connected to the battery block. The cleaning brush is made of plastic and moves against the filter disc. The groove surface of the U-shaped fixing plate is located on one side of the filter disc.
[0016] As a preferred technical solution of the present invention, a method for environmentally friendly collection of textile dust from textile machines mainly includes the following steps:
[0017] S1. The rotating disk drives the support block on the bearing to rotate. During the back-and-forth movement, the support block adjusts the dust collection angle of the collection cover connected to the channel pipe on the rotating seat to a suitable position through the hinge, hinge rod and movable groove.
[0018] S2. Start the fan on the dust collection box. Use the suction of the fan to draw the dust outside the collection hood into the dust collection cylinder, where it is filtered and blocked by the filter disc, thus purifying the environment around the textile machine.
[0019] S3. Periodically start the rotary motor to drive the first bevel gear under the rotating rod to rotate, and simultaneously realize the stable rotation of the dust removal shaft connected to the bearing on the filter disc, which drives the cleaning brush on the cleaning plate to brush the filter disc, brushing the adhering objects on the surface and in the holes to fall into the dust collection box for centralized treatment.
[0020] S4. The servo motor in the cleaning cylinder drives the cleaning block on the screw to move back and forth. The cleaning plate will move the cleaning brush back and forth in the fixing hole through the limiting groove and connecting plate, and use the hole to peel off the adhesive on the surface of the cleaning brush.
[0021] S5. The fixing bolts on the dust removal ring and suction ring allow for the disassembly and assembly of the dust removal cylinder and suction box, cleaning of the inner wall, maintenance of the battery block powered by the servo motor, and removal and replacement of the filter disc from the arc-shaped mounting plate.
[0022] Compared with the prior art, the beneficial effects that the present invention can achieve are:
[0023] 1. The cleaning brush on the cleaning plate passes through the fixing hole on the U-shaped fixing plate and abuts against one side of the filter disc, driving the dust removal shaft connected to the bearing on the filter disc to rotate. Simultaneously, the cleaning plate and cleaning brush on the cleaning cylinder rotate and brush on one side of the filter disc, cleaning the adhering substances on the surface and inside the filter holes, and cleaning them thoroughly.
[0024] 2. The cleaning block on the screw is driven by the servo motor in the cleaning cylinder to move back and forth under the action of the connecting plate and the limiting groove. After the cleaning brush is moved, it performs cleaning. The cleaning brush moves back and forth in the fixing hole in the U-shaped fixing plate to remove the adhering objects that are brushed off from the surface and filter holes and attached to the cleaning brush.
[0025] 3. The first bevel gear under the rotating rod driven by the rotating motor meshes with the dust removal shaft on the second bevel gear to stabilize it, thereby scraping off the adhering material on the outside of the filter disc. Moreover, the structure is simple and the scraping effect is good.
[0026] 4. The angle of the collection hood can be adjusted by rotating the disc, lead screw, support block and hinge rod on the support frame to improve the dust collection effect. The operation is simple and convenient. The dust scraped off is centrally processed by the dust collection box and dust collection tray to avoid secondary pollution, reduce labor intensity and achieve remarkable results.
[0027] 5. The dust collection cylinder and dust collection box can be easily installed and disassembled by using the dust removal ring and dust suction ring in conjunction with the fixing bolts. The operation is simple and convenient, and it is easy to perform regular maintenance and repair on the inner wall of the collection mechanism. The arc-shaped mounting plate facilitates the disassembly and replacement of the filter disc.
[0028] 6. The fan inside the dust collection box absorbs textile dust outside the collection hood. It has a good absorption angle and strong absorption stability. The textile dust is effectively blocked by the filter holes on the filter disc. The cleaning plate and the U-shaped fixing plate effectively clean the cleaning brush, improving the cleaning efficiency and effect of the filter disc. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 For the present invention Figure 1 Schematic diagram of the central dust collection box structure;
[0031] Figure 3 For the present invention Figure 1 Schematic diagram of the internal structure of the intermediate processing box;
[0032] Figure 4 For the present invention Figure 2 Schematic diagram of the internal structure of the dust collector cylinder;
[0033] Figure 5 For the present invention Figure 4 Enlarged view of the structure at point A in the middle;
[0034] Figure 6 For the present invention Figure 5 Schematic diagram of the internal structure of the middle cleaning cylinder;
[0035] Figure 7 For the present invention Figure 2 Schematic diagram of the internal structure of the adjustment frame;
[0036] Figure 8 For the present invention Figure 3 Schematic diagram of the front structure of the middle filter disc;
[0037] Figure 9 For the present invention Figure 2 Schematic diagram of the connection structure of the central dust collection box
[0038] Figure 10 For the present invention Figure 5 Schematic diagram of the connection structure of the cleaning plate;
[0039] Figure 11 For the present invention Figure 8 Schematic diagram of the reverse side structure of the middle filter disc.
[0040] The components are as follows: 10. Base plate; 11. Support column; 12. Side frame; 13. Universal casters; 20. Collection hood; 21. Channel pipe; 22. Connecting seat; 23. Telescopic guide tube; 30. Collection box; 31. Dust collector; 32. Suction box; 33. Motor bracket; 34. Rotary motor; 35. Rotating rod; 36. Dust collector ring; 37. Suction ring; 38. Sealing groove; 39. Annular sealing ring; 40. Support frame; 41. Limiting rod; 42. Rotating seat; 43. Lead screw; 44. Support block; 45. Hinge; 46. Hinge 47. Rod; 48. Movable groove; 50. Rotary disk; 51. Filter disk; 52. Filter hole; 53. Bearing; 54. Dust removal shaft; 55. Cleaning plate; 56. Cleaning brush; 57. First bevel gear; 58. Second bevel gear; 60. Arc-shaped mounting plate; 61. Cleaning cylinder; 62. U-shaped fixing plate; 63. Cleaning block; 64. Servo motor; 65. Screw; 66. Connecting plate; 67. Fixing hole; 68. Limiting groove; 70. Battery block; 81. Fan; 82. Dust removal hole; 83. Dust collection box; 84. Dust collection drawer. Detailed Implementation
[0041] To make the technical means, creative features, and achieved objectives and effects of this invention easier to understand, the invention is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this invention and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described herein without creative effort are all within the protection scope of this invention. Unless otherwise specified, the experimental methods in the following embodiments are conventional methods, and the materials and reagents used in the following embodiments are commercially available unless otherwise specified.
[0042] Example: Figure 1 , Figure 4 , Figure 5 , Figure 6 , Figure 10 and Figure 11 As shown, the system includes a base plate 10, a collection cover 20 fixed to one top end of the base plate 10, and a collection box 30 located at the other top end of the base plate 10. A support frame 40 is connected to the center of the top end of the base plate 10 via a support column 11. The collection cover 20 is movably mounted at the center of the top of the support frame 40. One end of the collection cover 20 is connected to a channel pipe 21. The top end of the channel pipe 21 is connected to the collection box 30 via a telescopic conduit 23. The collection box 30 includes a dust collection cylinder 31 and a dust collection box 32. A motor bracket 33 is bolted to the center of the top side of the dust collection cylinder 31. A rotary motor 34 is bolted to the motor bracket 33. A rotating rod 35 extending into the dust collection cylinder 31 is fixedly mounted at the output end of the rotary motor 34, driving rotational motion. A cleaning assembly is located inside the dust collection cylinder 31 on one side of the rotating rod 35. The cleaning assembly includes:
[0043] A circular filter disc 50 is used to filter and block textile dust. The filter disc 50 is fixedly installed in one end of the dust collector 31. The filter disc 50 has several filter holes 51 of the same size evenly distributed on it to filter and block impurities in the textile dust. A bearing 52 is fixedly installed at the center of one side of the filter disc 50 by bolts. The center of the bearing 52 is movably connected to the dust collector shaft 53 to drive the rotation.
[0044] A cleaning plate 54 is used to rotate and clean the filter disc 50. A cleaning cylinder 60 is fixedly installed at the middle end of the dust removal shaft 53 by bolts. A U-shaped fixing plate 61 is fixedly installed on the outer periphery of one end of the cleaning cylinder 60 by bolts. The U-shaped fixing plate 61 corresponds to the position and size of the cleaning plate 54. Several cleaning brushes 55 are evenly fixedly installed on one side of the cleaning plate 54 located on the U-shaped fixing plate 61 to clean the surface of the filter disc 50 and the filter holes 51 of the filter.
[0045] The cleaning block 62 drives the cleaning plate 54. A servo motor 63 is fixedly installed at one end of the cleaning cylinder 60 by bolts. A screw 64 is fixedly installed at the output end of the servo motor 63. The cleaning block 62 is threaded through the screw 64. Several connecting plates 65 are evenly installed on the outside of the cleaning block 62. The top of the connecting plate 65 is connected through to the bottom of the cleaning plate 54. The rotational motion is converted into reciprocating motion to clean the cleaning brush 55. Several fixing holes 66 corresponding to the position and size of the cleaning brush 55 are evenly opened on the U-shaped fixing plate 61. The cleaning brush 55 moves through the fixing holes 66 and is stable.
[0046] A dust removal ring 36 is installed on the outer periphery of one end of the dust removal cylinder 31, and a matching dust suction ring 37 is installed on the outer periphery of one end of the dust suction box 32. A sealing groove 38 is provided on the inner side of one end of both the dust removal cylinder 31 and the dust suction box 32, which facilitates installation and assembly, and has a stable structure and strong sealing performance.
[0047] See Figure 1 , Figure 2 and Figure 7 A rotating seat 42 is fixedly installed at the center of the top end of the support frame 40 by bolts. The rotating seat 42 is connected to the bottom end of the channel tube 21 by a rotating shaft. A lead screw 43 is connected to the center of both ends of the support frame 40 by bearings 52. A support block 44 that moves in the support frame 40 is threaded through the lead screw 43. Both ends of the support block 44 move through the limiting rods 41 at both ends of the support frame 40, so that the support block 44 changes from rotational motion to linear reciprocating motion, increases the angle of the collection hood 20, and improves the absorption effect of textile dust.
[0048] A connecting seat 22 is bolted to the bottom of the channel pipe 21 near the collection cover 20. The top two ends of the support block 44 and the bottom two ends of the connecting seat 22 are movably connected by a hinge rod 46 through a hinge 45. The hinge rod 46 is rotatably connected and the angle is stable. The hinge rod 46 is movably inserted through the movable slots 47 opened at both ends of the top of the support frame 40. One end of the screw 43 extends through the bearing 52 to the outside of the support frame 40 and is bolted to a rotating disk 48 for easy operation and angle adjustment.
[0049] See Figure 1 , Figure 2 and Figure 9 Side frames 12 are bolted to the center of both sides of the dust collector 31. The bottom of the side frames 12 is bolted to the top of the base plate 10. Universal casters 13 are bolted to the bottom of the base plate 10. A dust collection hole 80 is opened at the center of the bottom side of the filter disc 50 on the dust collector 31. A dust collection box 81 is fixedly installed on the bottom side of the dust collection hole 80 outside the dust collector 31. A dust collection box 82 located at the center of the bottom of the dust collection hole 80 is connected to the bottom side of the dust collection box 81 through a hole, so as to realize the centralized treatment of textile dust, avoid secondary pollution, and simplify operation.
[0050] See Figure 3 and Figure 8 The outer circumference of the cleaning cylinder 60 is evenly provided with several limiting grooves 67 that match the size of the connecting plate 65. The connecting plate 65 is movably inserted through the limiting grooves 67, which limit its movement. There are three sets of both the connecting plate 65 and the limiting grooves 67, which provides strong cleaning ability and avoids obstructing dust collection. The top center of the dust collection box 32 is fixedly installed with a fan 70 by bolts to stably absorb textile dust. The dust collection box 32 and the dust collection cylinder 31 are sealed together by fixing bolts on the dust collection ring 37 and the dust collection ring 36. The operation is simple and the structure is stable. The sealing groove 38 is filled with a rubber ring 39, which provides a good sealing effect.
[0051] See Figure 2 , Figure 5 , Figure 10 and Figure 11 The bottom end of the rotating rod 35 extends into the dust collector 31 and is fixedly installed with a first bevel gear 56 by bolts. The top end of the dust collector shaft 53 is fixedly installed with a second bevel gear 57 that meshes with the first bevel gear 56 by bolts; the connection is stable.
[0052] Several arc-shaped mounting plates 58 are evenly installed on the inner wall of the dust collection cylinder 31 on the side away from the dust collection box 32, which facilitates the disassembly of the filter disc 50. The filter disc 50 is fixed in the dust collection cylinder 31 by the arc-shaped mounting plates 58. A battery block 68 for powering the servo motor 63 is fixedly installed on the filter disc 50 at the center of one side of the dust collection box 32 by bolts, providing power to the device. The structure is simple and has good stability. The top of the dust collection shaft 53 is connected to the battery block 68 through the bearing 52. The cleaning brush 55 is made of plastic and moves against the filter disc 50. The groove surface of the U-shaped fixing plate 61 is located on one side of the filter disc 50, which facilitates the centralized treatment of adhering objects, which fall into the dust collection box 81 under the groove surface.
[0053] A method for environmentally friendly collection of textile dust from textile machines mainly includes the following steps:
[0054] S1. The rotating disk 48 drives the support block 44 on the bearing 52 to rotate. During the back-and-forth movement, the support block 44 adjusts the suction angle of the collection cover 20 connected to the channel pipe 21 on the rotating seat 42 to a suitable position through the hinge 45, hinge rod 46 and movable groove 47.
[0055] S2. Start the fan 70 on the dust collection box 32. Use the suction of the fan 70 to suck the dust outside the collection cover 20 into the dust collection cylinder 31 and filter it through the filter disc 50 to purify the environment around the textile machine.
[0056] S3. Periodically start the rotary motor 34 to drive the first bevel gear 56 under the rotating rod 35 to rotate, and simultaneously realize the stable rotation of the dust removal shaft 53 connected to the bearing 52 on the filter disc 50, which drives the cleaning brush 55 on the cleaning plate 54 to brush the filter disc 50, and brush the adhering objects on the surface and in the holes to fall into the dust collection box 81 for centralized treatment.
[0057] S4. The servo motor 63 in the cleaning cylinder 60 drives the cleaning block 62 on the screw 64 to move back and forth. The cleaning plate 54 will move the cleaning brush 55 back and forth in the fixing hole 66 through the limiting groove 67 and the connecting plate 65, and use the hole to peel off the adhesive on the surface of the cleaning brush 55.
[0058] S5, the fixing bolts on the dust removal ring 36 and the suction ring 37 are used to disassemble and assemble the dust removal cylinder 31 and the suction box 32, clean the inner wall, and maintain the battery block 68 powered by the servo motor 63. The filter disc 50 is removed and replaced from the arc-shaped mounting plate 58.
[0059] Working principle: The universal roller 13 is used to push the collection device to one side of the textile machine to collect textile dust. First, the rotating disk 48 is operated to drive the support block 44 on the bearing 52 to rotate. During the rotation, the support block 44 is limited by the movement of the limit rod 41 to achieve reciprocating motion. During the reciprocating motion, the support block 44 adjusts the dust collection angle of the collection cover 20 connected to the channel pipe 21 on the rotating seat 42 through the hinge 45, hinge rod 46 and movable groove 47, so that the collection cover 20 can reach the textile machine in different environmental situations to collect dust. Then, the fan 70 on the dust collection box 32 is started. The suction of the fan 70 is used to suck the dust outside the collection cover 20 into the dust collection cylinder 31 and filter it through the filter disc 50 to purify the environment around the textile machine.
[0060] After a certain period of dust collection by the suction ring 37, the rotary motor 34 is started, driving the first bevel gear 56 under the rotating rod 35 to rotate. The first bevel gear 56 meshes with and drives the second bevel gear 57 to rotate, simultaneously achieving stable rotation of the dust removal shaft 53 connected to the bearing 52 on the filter disc 50. This drives the cleaning brush 55 on the cleaning plate 54 to scrub the filter disc 50, brushing away the adhering substances on the surface and in the holes, causing them to fall into the dust collection box 81 for centralized treatment. The cleaning plate 54... The cleaning brush 55 exits from the fixing hole 66 of the U-shaped fixing plate 61, and the adhesive material brought down by the cleaning brush 55 is removed. The cleaning brush 55 is then cleaned to improve the cleaning ability of the filter disc 50 in the next cleaning. The cleaning plate 54 mainly uses the servo motor 63 in the cleaning cylinder 60 to drive the cleaning block 62 on the screw 64 to move back and forth. The cleaning plate 54 will move the cleaning brush 55 back and forth in the fixing hole 66 through the limiting groove 67 and the connecting plate 65, and use the hole to remove the adhesive material on the surface of the cleaning brush 55.
[0061] During annual or quarterly maintenance and repair, the dust collector 31 and the dust collection box 32 are disassembled and assembled using the fixing bolts on the dust removal ring 36 and the dust collection ring 37 to achieve thorough cleaning of the entire inner wall. At the same time, the battery block 68 powered by the servo motor 63 is maintained, and the filter disc 50 is removed and replaced from the arc-shaped mounting plate 58. It has strong practical performance.
[0062] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A textile dust collection mechanism for textile machines, comprising a base plate (10), a collection cover (20) fixed to one top end of the base plate (10), and a collection box (30) disposed at the other top end of the base plate (10), characterized in that, A support frame (40) is connected to the center of the top end of the base plate (10) via a support column (11). The collection cover (20) is movably installed at the center of the top of the support frame (40). One end of the collection cover (20) is connected to a channel pipe (21). The top end of the channel pipe (21) is connected to the collection box (30) via a telescopic conduit (23). The collection box (30) includes a dust collection cylinder (31) and a dust collection box (32). A motor bracket (33) is fixedly installed at the center of the top side of the dust collection cylinder (31) by bolts. A rotary motor (34) is fixedly installed on the motor bracket (33) by bolts. A rotating rod (35) extending into the dust collection cylinder (31) is fixedly installed at the output end of the rotary motor (34). A cleaning component located on one side of the rotating rod (35) is provided inside the dust collection cylinder (31). The cleaning component includes: A circular filter disc (50) is used to filter and block textile dust. The filter disc (50) is fixedly installed at one end inside the dust collector (31). The filter disc (50) has a number of filter holes (51) of the same size evenly distributed. A bearing (52) is fixedly installed at the center of one side of the filter disc (50) by bolts. A dust collector rotating shaft (53) is movably connected to the center of the bearing (52). A cleaning plate (54) for rotating and cleaning the filter disc (50) is provided. A cleaning cylinder (60) is fixedly installed at the middle end of the dust removal shaft (53) by bolts. A U-shaped fixing plate (61) is fixedly installed on the outer periphery of one end of the cleaning cylinder (60) by bolts. The U-shaped fixing plate (61) corresponds to the position and size of the cleaning plate (54). Several cleaning brushes (55) are evenly fixedly installed on one side of the cleaning plate (54) located on the U-shaped fixing plate (61). A cleaning block (62) drives the cleaning plate (54). A servo motor (63) is fixedly installed at one end of the cleaning cylinder (60) by bolts. A screw (64) is fixedly installed at the output end of the servo motor (63). The cleaning block (62) is threaded through the screw (64). Several connecting plates (65) are evenly installed on the outside of the cleaning block (62). The top end of the connecting plate (65) is connected through the bottom end of the cleaning plate (54). Several fixing holes (66) corresponding to the position and size of the cleaning brush (55) are evenly opened on the U-shaped fixing plate (61). The cleaning brush (55) moves in the fixing holes (66). A dust removal ring (36) is installed on the outer periphery of one end of the dust removal cylinder (31), and a dust suction ring (37) matching the dust removal ring (36) is installed on the outer periphery of one end of the dust suction box (32). A sealing groove (38) is provided on the inner side of one end of both the dust removal cylinder (31) and the dust suction box (32). The dust collector (31) has a dust removal hole (80) at the center of the bottom side of the filter disc (50). A dust collection box (81) is fixedly installed on the bottom side of the dust removal hole (80) outside the dust collector (31). A hole is opened at the bottom of one side of the dust collection box (81). A dust collection drawer (82) is set in the dust collection box (81) through the hole. The dust collection drawer (82) is located below the dust removal hole (80) and corresponds vertically to the dust removal hole (80). The bottom end of the rotating rod (35) extends into the dust collection cylinder (31) and is fixedly installed with a first bevel gear (56) by bolts. The top end of the dust collection shaft (53) on the side away from the dust collection box (32) is fixedly installed with a second bevel gear (57) that meshes with the first bevel gear (56). The outer periphery of the cleaning cylinder (60) is evenly provided with a number of limiting grooves (67) that match the size of the connecting plate (65). The connecting plate (65) is movably inserted through the limiting groove (67). There are three sets of both the connecting plate (65) and the limiting groove (67). The cleaning plate (54) moves back and forth relative to the U-shaped fixing plate (61) under the drive of the connecting plate (65), so that the cleaning brush (55) moves in and out of the fixing hole (66); The cleaning brush (55) is made of plastic and moves against the filter disc (50). The groove surface of the U-shaped fixing plate (61) is located on one side of the filter disc (50) so that the adhesive removed from the cleaning brush (55) falls down along the groove surface into the dust collection box (81).
2. The textile dust collection mechanism for textile machines according to claim 1, characterized in that, A rotating seat (42) is fixedly installed at the center of one top end of the support frame (40) by bolts. The rotating seat (42) is connected to the bottom end of the channel tube (21) by a rotating shaft. A lead screw (43) is connected to the center of both ends of the support frame (40) by bearings. A support block (44) that moves in the support frame (40) is threaded through the lead screw (43). Both ends of the support block (44) move through the limiting rods (41) at both ends inside the support frame (40). A connecting seat (22) is fixedly installed on the bottom of the channel pipe (21) near the bottom of the collection cover (20) by bolts. A hinge rod (46) is movably connected between the top two ends of the support block (44) and the bottom two ends of the connecting seat (22) by hinge (45). The hinge rod (46) is movably inserted into the movable slot (47) opened at the top two ends of the support frame (40). One end of the screw (43) extends through the bearing to the outside of the support frame (40) and is fixedly installed with a rotating disk (48) by bolts.
3. The textile dust collection mechanism for textile machines according to claim 2, characterized in that, Side frames (12) are fixedly installed at the center of both sides of the dust collector (31) by bolts. The bottom end of the side frame (12) is fixedly installed on the top end of the base plate (10) by bolts. Universal rollers (13) are fixedly installed around the bottom of the base plate (10) by bolts.
4. The textile dust collection mechanism for textile machines according to claim 3, characterized in that, A fan (70) is fixedly installed at the top center of the dust collection box (32) by bolts. The dust collection box (32) and the dust removal cylinder (31) are sealed together by fixing bolts on the dust collection ring (37) and the dust removal ring (36). The sealing groove (38) is filled with a rubber ring (39).
5. A textile dust collection mechanism for textile machines according to claim 4, characterized in that, The dust collection cylinder (31) has several arc-shaped mounting plates (58) evenly installed on the inner wall of the side away from the dust collection box (32). The filter disc (50) is fixed in the dust collection cylinder (31) by the arc-shaped mounting plates (58). A battery block (68) for powering the servo motor (63) is fixedly installed on the filter disc (50) at the center of one side of the dust collection box (32) by bolts. The top of the dust collection shaft (53) near the dust collection box (32) passes through the bearing (52) and is connected to the battery block (68).
6. The collection method of a textile dust environmental protection collection mechanism for textile machines according to claim 5, characterized in that, The main steps include: S1. The rotating disk (48) drives the lead screw (43) to rotate, so that the support block (44) moves back and forth on the lead screw (43). During the back and forth movement, the support block (44) adjusts the collection cover (20) connected to the channel pipe (21) on the rotating seat (42) to a suitable dust suction angle through the hinge (45), hinge rod (46) and movable groove (47). S2. Start the fan (70) on the dust collection box (32). Use the suction of the fan (70) to suck the dust outside the collection cover (20) into the dust collection cylinder (31) and filter it through the filter disc (50) to purify the environment around the textile machine. S3. Periodically start the rotary motor (34) to drive the first bevel gear (56) under the rotating rod (35) to rotate, and simultaneously realize the stable rotation of the dust removal shaft (53) connected to the bearing (52) on the filter disc (50), which drives the cleaning brush (55) on the cleaning plate (54) to brush the filter disc (50), and brush the adhering objects on the surface and in the filter holes (51) to fall into the dust collection box (81) for centralized treatment; S4. The servo motor (63) in the cleaning cylinder (60) drives the cleaning block (62) on the screw (64) to move back and forth. The cleaning plate (54) drives the cleaning brush (55) to move back and forth in the fixing hole (66) through the limiting groove (67) and the connecting plate (65). The fixing hole (66) is used to peel off the adhesive on the surface of the cleaning brush (55). S5. Remove the fixing bolts connecting the dust removal ring (36) and the suction ring (37) to separate the dust removal cylinder (31) from the dust collection box (32) so as to clean the inner walls of the dust removal cylinder (31) and the dust collection box (32) and maintain the battery block (68) used to power the servo motor (63); remove the filter disc (50) from the arc mounting plate (58) and replace it; after cleaning, maintenance and replacement are completed, fix the dust removal ring (36) and the suction ring (37) together with the fixing bolts to complete the assembly of the dust removal cylinder (31) and the dust collection box (32).
Citation Information
Patent Citations
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