Diesel generating set with tail gas purification structure
Patent Information
- Application Number
- CN202410728845.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2044-06-06
AI Technical Summary
[0004]针对现有技术的不足,本发明提供了一种具备尾气净化结构的柴油发电机组,解决了柴油发电机上的尾气过滤器在进行使用时固定在壳体内部,检修较为不便,使得检修的便捷性不够理想的问题
1、该具备尾气净化结构的柴油发电机组,通过驱动电机带动安装座沿着导向柱移动,将净化器升出外箱,然后沿着限位滑槽推动把手,把手移动带动活动臂移动,活动臂移动带动压板移动,对净化器进行拆装,从而能够有效提高检修的便捷性。
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Figure CN118442173B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of diesel generator set technology, specifically a diesel generator set with an exhaust gas purification structure. Background Technology
[0002] Diesel generator sets are complete sets of mechanical equipment that convert the energy from diesel combustion into electrical energy. In the existing technology, the exhaust filter on the diesel generator is fixed inside the casing during use, which makes maintenance inconvenient and the convenience of maintenance is not ideal.
[0003] For example, patent publication number CN211474252U describes a diesel generator set with exhaust gas purification function. It includes a power generation system and a purification system connected to the power generation system. The power generation system includes a housing and a fuel tank, cooling fan, engine, generator, and controller fixed inside the housing. The purification system includes a housing and a particulate filter and an SCR catalyst fixed inside the housing. The particulate filter and SCR catalyst are connected, and a duct pipe passing through the housing connects the particulate filter to the engine. The particulate filter and SCR catalyst achieve dual purification through filtration and catalytic reduction, improving the degree of exhaust gas purification. However, the exhaust gas filter on this diesel generator is fixed inside the housing during use, making maintenance inconvenient and less than ideal. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a diesel generator set with an exhaust gas purification structure, which solves the problem that the exhaust gas filter on the diesel generator is fixed inside the housing during use, making maintenance inconvenient and resulting in less than ideal ease of maintenance.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solution: a diesel generator set with an exhaust gas purification structure, including a base, a generator set body and an outer casing respectively provided on the top two sides of the base, a movable purification mechanism provided inside the outer casing, and a sound insulation and protection mechanism provided on the outside of the generator set body; The movable purification mechanism includes multiple guide columns, with mounting seats slidably connected to each guide column. Multiple connecting rods are fixedly connected to the top of each mounting seat, and a top cover is fixedly connected to the top of each connecting rod. Driven racks are fixedly connected to both sides of the bottom of the mounting seat. A connecting shaft is provided on one side of each of the driven racks, and two driving gears are fixedly connected to the connecting shaft. A worm gear is fixedly connected to the end of the connecting shaft, and a worm is provided on one side of the worm gear. A drive motor is fixedly connected to the end of the worm. A purifier is mounted on the mounting seat, and a limiting plate and a fixed seat are respectively provided on both sides of the purifier. A movable arm is slidably connected inside the fixed seat, and a pressure plate is fixedly connected to the end of the movable arm. A movable block is slidably connected to one side surface of the movable arm, and a handle is fixedly connected to the end of the movable block. A limiting groove is formed on one side surface of the fixed seat.
[0006] Preferably, multiple guide posts are fixedly installed on the inner wall of the outer casing, and bushings are provided between the mounting base and the guide posts, so that the mounting base can slide in contact with the guide posts using the bushings, which can protect the inner wall of the holes on the mounting base and effectively extend the service life of the mounting base.
[0007] Preferably, the driven rack meshes with the driving gear, and the connecting shaft is rotatably connected to the inner wall of the outer casing, so that the connecting shaft can drive the driving gear to rotate, thereby driving the driven rack to move.
[0008] Preferably, the worm and the worm wheel mesh, and the end of the output shaft of the drive motor is connected to the connecting shaft through the worm and the worm wheel, so that the drive motor can drive the connecting shaft to rotate.
[0009] Preferably, the limiting plate and the fixing seat are both fixedly installed on the top surface of the mounting base, and the pressure plate and the limiting plate are respectively arranged on both sides of the purifier, so that the purifier can be fixed by using the pressure plate and the limiting plate.
[0010] Preferably, the cross-sectional shape of the limiting slide is set as an inverted U-shape, and the handle is disposed inside the limiting slide, so that the limiting slide can be used to limit and guide the movement of the handle.
[0011] Preferably, the sound insulation and protection mechanism includes a fixed sound insulation plate and a movable sound insulation cover. The fixed sound insulation plate is fixedly installed on the top of the base. Guide sliders are fixedly connected to both sides of the bottom of the movable sound insulation cover. Moving screws are threadedly connected inside the two guide sliders. The ends of the two moving screws are connected to a drive shaft through a gear pair. A rotating head is fixedly connected to the end of the drive shaft. This facilitates sound insulation and protection of the unit body and also facilitates maintenance of the unit body.
[0012] This invention provides a diesel generator set with an exhaust gas purification structure. Compared with the prior art, it has the following advantages: 1. This diesel generator set with exhaust gas purification structure uses a drive motor to move the mounting base along the guide column, raising the purifier out of the outer casing. Then, the handle is pushed along the limit slide groove, the handle moves, the movable arm moves, and the movable arm moves, the pressure plate moves, allowing for the disassembly and assembly of the purifier, thereby effectively improving the convenience of maintenance.
[0013] 2. This diesel generator set with exhaust gas purification structure moves the movable soundproof cover by rotating the rotating head, allowing the movable soundproof cover to be combined and separated from the fixed soundproof panel. This facilitates sound insulation and protection of the generator set and also makes it easy to inspect and maintain the generator set. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the active purification mechanism of the present invention; Figure 3 This is a schematic diagram of the fixing base structure of the present invention; Figure 4 This is a schematic diagram of the sound insulation and protection mechanism of the present invention.
[0015] In the diagram: 1. Base; 2. Movable purification mechanism; 201. Guide column; 202. Mounting seat; 203. Top cover; 204. Connecting rod; 205. Driven rack; 206. Drive gear; 207. Connecting shaft; 208. Worm gear; 209. Worm; 210. Drive motor; 211. Purifier; 212. Fixed seat; 213. Movable arm; 214. Pressure plate; 215. Limiting slide groove; 216. Movable block; 217. Handle; 3. Unit body; 4. Sound insulation and protection mechanism; 401. Fixed sound insulation plate; 402. Movable sound insulation cover; 403. Guide slider; 404. Moving screw; 405. Drive shaft; 406. Rotating head; 5. Outer casing. Detailed Implementation
[0016] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0017] Please see Figure 1-3The present invention provides a technical solution: a diesel generator set with an exhaust gas purification structure, including a base 1, a generator body 3 and an outer casing 5 respectively on the top two sides of the base 1, a movable purification mechanism 2 inside the outer casing 5, and a sound insulation and protection mechanism 4 on the outside of the generator body 3. The purifier 211 can be moved out of the outer casing 5 through the movable purification mechanism 2, and the purifier 211 can be easily disassembled and assembled, thereby effectively improving the convenience of maintenance.
[0018] The active purification mechanism 2 includes multiple guide columns 201, with mounting seats 202 slidably connected to each guide column 201. The guide columns 201 are fixedly installed on the inner wall of the outer casing 5, and bushings are provided between the mounting seats 202 and the guide columns 201. This allows the mounting seats 202 to slide against the guide columns 201 using the bushings, protecting the inner walls of the holes in the mounting seats 202 and effectively extending their service life. The guide columns 201 also guide the mounting seats 202. Multiple connecting rods 204 are fixedly connected to the top of the mounting seats 202, and a top cover 203 is fixedly connected to the top of each connecting rod 204. Both sides of the bottom of the mounting base 202 are fixedly connected to driven racks 205. A connecting shaft 207 is provided on one side of each driven rack 205. The driven racks 205 mesh with driving gears 206. The connecting shaft 207 is rotatably connected to the inner wall of the outer casing 5, allowing the connecting shaft 207 to drive the driving gears 206 to rotate, thereby moving the driven racks 205 and enabling the mounting base 202 to be raised or lowered. Two driving gears 206 are fixedly connected to the connecting shaft 207. A worm gear 208 is fixedly connected to the end of the connecting shaft 207. A worm 209 is provided on one side of the worm gear 208. A drive motor 210 is fixedly connected to the end of the worm 209. 9 meshes with the worm gear 208. The output shaft end of the drive motor 210 is connected to the connecting shaft 207 via the worm 209 and the worm gear 208, enabling the drive motor 210 to drive the connecting shaft 207 to rotate. The self-locking function of the worm gear 208 and the worm 209 can also lock the mounting base 202. The mounting base 202 is equipped with a purifier 211, which is a particulate filter and an SCR catalytic converter, effectively purifying and treating diesel exhaust gas. Limiting plates and fixed seats 212 are respectively provided on both sides of the purifier 211. A movable arm 213 is slidably connected inside the fixed seat 212, and a fixed connection is made to the end of the movable arm 213. The pressure plate 214, the limiting plate, and the fixing seat 212 are all fixedly installed on the top surface of the mounting base 202. The pressure plate 214 and the limiting plate are respectively set on both sides of the purifier 211, so that the purifier 211 can be fixed by the pressure plate 214 and the limiting plate. A movable block 216 is slidably connected to one side surface of the movable arm 213. A handle 217 is fixedly connected to the end of the movable block 216. A limiting groove 215 is opened on one side surface of the fixing seat 212. The cross-sectional shape of the limiting groove 215 is set as an inverted U-shape, and the handle 217 is set inside the limiting groove 215, so that the movement of the handle 217 can be limited and guided by the limiting groove 215.
[0019] Please see Figure 1 and Figure 4The sound insulation and protection mechanism 4 includes a fixed sound insulation plate 401 and a movable sound insulation cover 402. The fixed sound insulation plate 401 is fixedly installed on the top of the base 1. Guide sliders 403 are fixedly connected to both sides of the bottom of the movable sound insulation cover 402. The two guide sliders 403 are threadedly connected to movable screws 404. The ends of the two movable screws 404 are connected to drive shafts 405 through gear pairs. Rotating heads 406 are fixedly connected to the ends of drive shafts 405. By rotating the rotating heads 406, the rotating heads 406 drive the drive shafts 405 to rotate. The rotation of the drive shafts 405 simultaneously drives the two movable screws 404 to rotate. The rotation of the movable screws 404 drives the guide sliders 403 to move. The movement of the guide sliders 403 drives the movable sound insulation cover 402 to move, so that the movable sound insulation cover 402 can be combined and separated from the fixed sound insulation plate 401. This can facilitate the sound insulation and protection of the unit body 3 and facilitate the maintenance of the unit body 3.
[0020] During operation, the drive motor 210 drives the worm gear 209 to rotate, which in turn drives the worm wheel 208 to rotate. The worm wheel 208 then drives the connecting shaft 207 to rotate, which in turn drives the drive gear 206 to rotate. The drive gear 206 then drives the driven rack 205 to move, which in turn moves the mounting base 202 along the guide post 201, lifting the purifier 211 out of the outer casing 5. Then, the handle 217 is pushed along the limit slide groove 215, which in turn moves the movable arm 213, which in turn moves the pressure plate 214, allowing for the disassembly and assembly of the purifier 211. This effectively improves the convenience of maintenance.
[0021] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
Claims
1. A diesel generator set with an exhaust gas purification structure, comprising a base (1), characterized in that: The base (1) has a unit body (3) and an outer box (5) on its top two sides respectively. The outer box (5) has a movable purification mechanism (2) inside and a sound insulation and protection mechanism (4) on the outside of the unit body (3). The active purification mechanism (2) includes multiple guide columns (201), with mounting bases (202) slidably connected to the multiple guide columns (201). Multiple connecting rods (204) are fixedly connected to the top of the mounting bases (202), and top covers (203) are fixedly connected to the top of the connecting rods (204). Driven racks (205) are fixedly connected to both sides of the bottom of the mounting bases (202). A connecting shaft (207) is provided on one side of each of the two driven racks (205). Two drive gears (206) are fixedly connected to the connecting shafts (207), and a worm gear (208) is fixedly connected to the end of the connecting shafts (207). A worm gear (209) is provided on one side, and a drive motor (210) is fixedly connected to the end of the worm gear (209). A purifier (211) is provided on the mounting base (202). A limiting plate and a fixed base (212) are provided on both sides of the purifier (211). A movable arm (213) is slidably connected inside the fixed base (212). A pressure plate (214) is fixedly connected to the end of the movable arm (213). A movable block (216) is slidably connected to one side surface of the movable arm (213). A handle (217) is fixedly connected to the end of the movable block (216). A limiting groove (215) is opened on one side surface of the fixed base (212).
2. A diesel generator set with an exhaust gas purification structure according to claim 1, characterized in that: Multiple guide posts (201) are fixedly installed on the inner wall of the outer casing (5), and bushings are provided between the mounting base (202) and the guide posts (201).
3. A diesel generator set with an exhaust gas purification structure according to claim 1, characterized in that: The driven rack (205) meshes with the driving gear (206), and the connecting shaft (207) is rotatably connected to the inner wall of the outer casing (5).
4. A diesel generator set with an exhaust gas purification structure according to claim 1, characterized in that: The worm (209) meshes with the worm wheel (208), and the output shaft end of the drive motor (210) is connected to the connecting shaft (207) via the worm (209) and the worm wheel (208).
5. A diesel generator set with an exhaust gas purification structure according to claim 1, characterized in that: The limiting plate and the fixing seat (212) are both fixedly installed on the top surface of the mounting seat (202), and the pressure plate (214) and the limiting plate are respectively set on both sides of the purifier (211).
6. A diesel generator set with an exhaust gas purification structure according to claim 1, characterized in that: The cross-sectional shape of the limiting slide (215) is set as an inverted U-shape, and the handle (217) is set inside the limiting slide (215).
7. A diesel generator set with an exhaust gas purification structure according to claim 1, characterized in that: The sound insulation and protection mechanism (4) includes a fixed sound insulation plate (401) and a movable sound insulation cover (402), wherein the fixed sound insulation plate (401) is fixedly installed on the top of the base (1).
8. A diesel generator set with an exhaust gas purification structure according to claim 7, characterized in that: The movable soundproof cover (402) has guide sliders (403) fixedly connected to both sides of its bottom. The two guide sliders (403) are threaded with moving screws (404). The ends of the two moving screws (404) are connected to drive shafts (405) through gear pairs. The ends of the drive shafts (405) are fixedly connected with rotating heads (406).
Citation Information
Patent Citations
Diesel generating set with tail gas purification function
CN211474252U
Generator set convenient to maintain
CN216278151U