A conveying and packing device for glass wool processing
Patent Information
- Application Number
- CN202410709802.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2044-06-03
AI Technical Summary
[0003]本发明提出一种玻璃棉加工用输送打包装置,解决了相关技术中针对玻璃棉的成卷打包过程存在打包设备结构较为复杂,且打包效率较低的问题
本发明中,在架体的一侧,安装了一个可以灵活摆动的收卷架。该收卷架通过轴承和连杆机构与架体连接,允许其在一定角度范围内自由摆动,便于调整收卷位置和角度,适应不同尺寸的玻璃棉卷材。摆动机构内置限位装置,在架体上倾斜设置有一个收卷带,收卷带和收卷辊之间形成收卷空间,片状玻璃棉在收卷空间内进行打包,在收卷架上设置有收卷辊,收卷辊主动转动设置,当片状玻璃棉被输送到收卷空间内后,玻璃棉的一端与收卷带接触上扬,上扬后这一端受重力的影响下垂,与收卷辊接触后向内卷曲,随着后续的片状玻璃棉向内输送的过程中,在收卷带和收卷辊的配合下将片状的玻璃棉打包成卷。这种设计有效形成了连续的物料输送与收卷动态平衡,提高了打包效率。
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Figure CN118458067B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of packaging machinery and equipment technology, specifically to a conveying and packaging device for glass wool processing. Background Technology
[0002] As a widely used thermal insulation material, the processing and packaging of glass wool are crucial for improving production efficiency, maintaining product quality, and reducing labor costs. With the development of automation technology in manufacturing, glass wool production lines are increasingly adopting automated equipment to replace manual operations. However, within the existing technological framework, the packaging of glass wool rolls still faces several challenges. In particular, the structural complexity of the packaging system not only increases the difficulty of maintenance and operation but also indirectly limits the improvement of overall work efficiency. Furthermore, the unsatisfactory packaging efficiency hinders further capacity expansion. Summary of the Invention
[0003] This invention proposes a conveying and packaging device for glass wool processing, which solves the problems of complex packaging equipment structure and low packaging efficiency in the roll packaging process of glass wool in related technologies.
[0004] The technical solution of the present invention is as follows: A conveying and packaging device for glass wool processing includes: Frame, A winding rack, which is oscillatingly mounted on the frame. A take-up roller, which is rotatably mounted on the take-up frame. A take-up belt is circulated and conveyed on the frame. The take-up roller and the take-up belt rotate in opposite directions. The take-up belt is inclined and forms a take-up space with the take-up frame. The take-up roller is located within the take-up space.
[0005] As a further technical solution, the winding space has a winding inlet and a winding outlet, the winding inlet and the winding outlet are located on both sides of the winding roller, and the winding belt is oscillating on the frame, and the winding outlet opens or closes after oscillation.
[0006] As a further technical solution, a cotton feeding roller is also included. The cotton feeding roller is rotatably mounted on the take-up frame, located at the take-up inlet, and on one side of the take-up roller. The lower end of the cotton feeding roller is lower than the lower end of the take-up roller, and the rotation direction of the cotton feeding roller is opposite to that of the take-up roller.
[0007] As a further technical solution, a conveyor belt is also included, which is circulated and transported on the frame, passing sequentially through the winding inlet, the winding space and the winding outlet.
[0008] As a further technical solution, it also includes: The film roll is rotatably mounted on the frame and located in front of the winding frame. A cutting blade is slidably mounted on the frame and located on one side of the binding film roll.
[0009] As a further technical solution, the frame also has a packing slot, which is located on the rear side of the roll feeding outlet.
[0010] As a further technical solution, it also includes: A pushing component, which is horizontally slidably mounted on the frame, The packing rack and the pusher are located on opposite sides of the packing slot, and the packing rack has a packing outlet.
[0011] As a further technical solution, the packing rack is ring-shaped and also includes: A guide coil is slidably disposed on the packing frame, and the sliding direction is along the radial direction of the packing frame. The guide coil is arranged in several circles on the packing frame. The two ends of the guide coil have an inner guide bevel and an outer guide bevel, and the inner guide bevel is located on the side close to the packing groove.
[0012] As a further technical solution, the guide roll has a sliding part and also includes a linkage guide. The linkage guide is rotatably mounted on the packing frame and has a guide groove. The sliding parts of several guide rolls are all slidably mounted in the guide groove.
[0013] As a further technical solution, the guide groove has several rising sections and several falling sections, with the rising sections and falling sections alternately arranged. One end of the rising section is close to the center of the packing frame, and the other end is far away from the center of the packing frame.
[0014] The working principle and beneficial effects of this invention are as follows: In this invention, a flexible swinging winding frame is installed on one side of the frame. This winding frame is connected to the frame via bearings and a linkage mechanism, allowing it to swing freely within a certain angle range. This facilitates adjustment of the winding position and angle, adapting to glass wool rolls of different sizes. The swing mechanism has a built-in limiting device. A winding belt is inclinedly mounted on the frame, forming a winding space between the winding belt and the winding roller. Sheet glass wool is packaged within this winding space. A winding roller is mounted on the winding frame and rotates actively. When sheet glass wool is conveyed into the winding space, one end contacts the winding belt and rises. After rising, this end droops under gravity and curls inward upon contact with the winding roller. As subsequent sheet glass wool is conveyed inward, the winding belt and winding roller work together to package the sheet glass wool into rolls. This design effectively achieves a continuous dynamic balance between material conveying and winding, improving packaging efficiency. Attached Figure Description
[0015] The preferred embodiments will now be described in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages, and implementation methods of the present invention.
[0016] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a partial structural diagram of the present invention; Figure 3 This is another schematic diagram of the layout structure of the present invention; Figure 4 This is a schematic diagram of the guide roll structure in this invention; Figure 5 This is a schematic diagram of the linkage guide component structure in this invention.
[0017] In the diagram: Frame-1, Packing slot-101, Rewinding frame-2, Rewinding roller-3, Rewinding belt-4, Rewinding space-401, Rewinding inlet-402, Feeding outlet-403, Cotton feeding roller-5, Conveyor belt-6, Bundling film roll-7, Cutting knife-8, Pushing component-9, Packing frame-10, Packing outlet-1001, Guide component-11, Inner guide bevel-1101, Outer guide bevel-1102, Sliding part-1103, Linkage guide component-12, Guide groove-1201, Rising section-1202, Falling section-1203. Detailed Implementation
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.
[0019] To keep the drawings concise, each drawing only schematically shows the parts relevant to the invention; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0020] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0021] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0022] Reference Figures 1-5 According to an embodiment of the present invention, a conveying and packaging device for glass wool processing is provided, including a frame 1, a winding frame 2 swinging on the frame 1, a winding roller 3 rotating on the winding frame 2, and a winding belt 4 circulatingly conveyed on the frame 1. The winding roller 3 and the winding belt 4 rotate in opposite directions, and the winding belt 4 is inclined to form a triangular winding space 401 between itself and the winding frame 2. The winding roller 3 is located within the winding space 401.
[0023] In this embodiment, a flexible swinging take-up frame 2 is installed on one side of the frame 1. The take-up frame 2 is connected to the frame 1 via bearings and a linkage mechanism, allowing it to swing freely within a certain angle range, facilitating adjustment of the take-up position and angle to accommodate glass wool rolls of different sizes. The swing mechanism has a built-in limiting device. A take-up belt 4 is inclinedly arranged on the frame 1, forming a take-up space 401 between the take-up belt 4 and the take-up roller 3. Sheet glass wool is packaged within the take-up space 401. The take-up roller 3 is arranged on the take-up frame 2 and is actively rotated. When the sheet glass wool is conveyed into the take-up space 401, one end of the glass wool contacts the take-up belt 4 and rises. After rising, this end droops under the influence of gravity and curls inward after contacting the take-up roller 3. As the sheet glass wool is subsequently conveyed inward, the sheet glass wool is packaged into a roll with the cooperation of the take-up belt 4 and the take-up roller 3. This design effectively creates a dynamic balance between continuous material conveying and rewinding, improving packaging efficiency.
[0024] The semi-enclosed winding space 401 formed between the winding frame 2 and the winding belt 4 provides an ideal environment for the neat winding of glass wool rolls. The swing-mounted winding frame 2 allows the size of the winding space 401 to self-adjust according to actual production conditions. As the diameter of the glass wool roll gradually increases during winding, the swing of the winding frame 2 allows the internal size of the winding space 401 to adapt, ensuring good wrapping and shaping effects for both thin and thick glass wool rolls, and for glass wool rolls in different packaging states. The winding roller 3 is located inside the winding space 401. The triangular winding space 401 ensures that the packaged roll always has two points of contact with the winding belt 4 and the winding roller 3 for stable winding. Through precise positioning and adjustment, the roll is tightly wound, reducing gaps and improving packaging quality. This structural design not only simplifies the operation process and reduces equipment complexity but also significantly improves packaging efficiency and reduces energy consumption, providing strong technical support for the efficient and automated production of glass wool products.
[0025] Furthermore, the winding space 401 has a winding inlet 402 and a winding outlet 403, which are located on both sides of the winding roller 3. The winding belt 4 is oscillating on the frame 1, and the winding outlet 403 is opened or closed after oscillation.
[0026] In this embodiment, a winding inlet 402 and a winding outlet 403 are clearly defined. The winding inlet 402 is located on one side of the winding roller 3, facilitating the smooth entry of glass wool material into the winding space 401; while the winding outlet 403 is located on the other side of the winding roller 3, ensuring the orderly exit of the rolled glass wool roll. This layout not only simplifies the material flow but also facilitates observation and control of the production process. The winding belt 4 is in an actively controlled oscillating state on the frame 1. During the rolling process of sheet glass wool, the winding belt 4 remains in a closed state at the winding outlet 403. After the rolling process is completed, the winding belt 4 oscillates to open the winding outlet 403, discharging the glass wool roll from the rolling space. This embodiment not only improves the automation level of the conveying and packaging device for glass wool processing but also enhances the flexibility and safety of operations. Especially on continuous production lines, this improvement significantly increases production efficiency, reduces human intervention, and makes the production process faster and more efficient.
[0027] Furthermore, it also includes a cotton feeding roller 5, which is rotatably mounted on the take-up frame 2, located at the take-up inlet 402, and located on one side of the take-up roller 3. The lower end of the cotton feeding roller 5 is lower than the lower end of the take-up roller 3, and the rotation direction of the cotton feeding roller 5 is opposite to the rotation direction of the take-up roller 3.
[0028] In this embodiment, a feeding roller 5 is added to the winding rack 2 near the winding inlet 402. The installation position of the feeding roller 5 ensures that it can be in close contact with the glass wool material entering the winding space 401, guiding and promoting the smooth transition of the material to the winding belt 4. The rotation direction of the feeding roller 5 is set to be opposite to that of the winding roller 3. This design not only helps to reduce wrinkles or twists in the material during the winding process, but also increases the slight compression of the glass wool through the relative movement of the two rollers, making the material initially compact before entering the winding belt 4, thereby improving the compactness and aesthetics of the final packaged product. At the same time, by adjusting the diameter and position of the feeding roller 5, setting the lower end of the feeding roller 5 to be lower than the lower end of the winding roller 3, the conveying process of the sheet glass wool by the winding roller 3 is not affected by the reverse rotation of the winding roller 3. This allows for the smooth feeding of the glass wool into the winding space 401 while also enabling stable winding.
[0029] Furthermore, it also includes a conveyor belt 6, which is circulated and transported on the frame 1, passing sequentially through the winding inlet 402, the winding space 401, and the winding outlet 403.
[0030] In this embodiment, a continuous circulating conveyor belt 6 is designed. This conveyor belt 6 runs on the frame 1 at a stable speed, and its path covers the entire winding space 401 from the winding inlet 402 to the feeding outlet 403. When the glass wool material is introduced into the winding inlet 402 from the end of the production line, the conveyor belt 6 and the feeding roller work together to smoothly introduce the glass wool sheet into the winding space 401. At this time, the winding roller 3 and the winding belt 4 work together to accurately wind the material. Subsequently, the packaged glass wool rolls are driven by the conveyor belt 6 and pass through the feeding outlet 403, ready to enter the next processing or storage stage. This design optimizes the automated process of glass wool from conveying to packaging, improving the continuity and efficiency of the overall operation.
[0031] Furthermore, it also includes a strapping film roll 7 rotatably mounted on the frame 1, located in front of the winding frame 2, and a cutting knife 8 slidably mounted on the frame 1, located on one side of the strapping film roll 7.
[0032] In this embodiment, a strapping film roll 7 is installed on the front side of the frame 1 of the device. This roll is designed to provide a continuous plastic film or stretch film for wrapping the glass wool roll. The strapping film roll 7 maintains a constant rotation speed via a dedicated drive device, ensuring a stable supply of film. The film roll material is selected to be heat-resistant, moisture-proof, and easy to bond, to accommodate subsequent heat shrinkage or bonding processes. When the glass wool is about to be rolled up, the strapping film roll 7 rotates, lowering the strapping film, which is fed synchronously with the horizontal conveying process of the glass wool until it is rolled up together with the glass wool and then wound into the glass wool roll. After several more wraps around the outside of the glass wool roll, it is cut by a cutting blade 8 located on one side of the strapping film roll 7. Through the integration of the strapping film roll 7 and the cutting blade 8, the glass wool processing conveying and packaging device of this embodiment not only achieves full-chain automation from conveying and winding to final packaging, but also significantly improves the standardization of packaging and the protective effect of the finished product, providing strong equipment support for the high-quality production of glass wool products.
[0033] Furthermore, the frame 1 also has a packing slot 101, which is located on the rear side of the roll feeding outlet 403.
[0034] In this embodiment, a packing slot 101 is provided on one side of the frame 1 to provide a temporary and stable placement area for the glass wool rolls output from the feeding outlet 403. The packing slot 101 has a smooth inner wall or is equipped with guide rollers for subsequent conveying and packing of the rolled glass wool. The addition of the packing slot 101 not only improves the layout of the entire production line from material conveying to final product output, but also reduces intermediate handling links and improves production efficiency by optimizing the flow of materials. At the same time, its position design takes into account the coordination with the conveyor belt 6 and the winding device to ensure the continuity and smoothness of the entire operation process.
[0035] Furthermore, it also includes a pusher 9 that is horizontally slidably disposed on the frame 1, a packing rack 10 and a pusher 9 located on both sides of the packing slot 101, and the packing rack 10 having a packing outlet 1001.
[0036] In this embodiment, a horizontally sliding pusher 9 is added to the frame 1. This pusher 9 is made of high-strength material and is controlled by an electric or hydraulic drive system, enabling it to move horizontally along the length of the packing slot 101. Its main function is to apply a uniform pushing force to the glass wool roll that has been fed into the packing slot 101 during the packing process, ensuring that the roll can move stably and accurately to the packing frame 10. The packing frame 10 is configured as a ring-shaped frame 1 with a packing outlet 1001 in the middle. The pusher 9 pushes the glass wool roll out of the packing slot 101 from the packing outlet 1001. Subsequently, the inlet of the packing tape can be manually or by setting other mechanisms to cover the outlet of the glass wool roll, directly collecting the discharged glass wool roll for precise packaging. This design reduces manual intervention, improves the accuracy and efficiency of packing, significantly enhances the automation level and efficiency of the packing operation, and reduces the labor intensity of workers.
[0037] Furthermore, the packing rack 10 is annular and also includes a guide roll member 11 that is slidably disposed on the packing rack 10, and the sliding direction is along the radial direction of the packing rack 10. The guide roll member 11 is arranged in several circumferences on the packing rack 10. The two ends of the guide roll member 11 have an inner guide bevel 1101 and an outer guide bevel 1102. The inner guide bevel 1101 is located on the side close to the packing groove 101.
[0038] In this embodiment, a circular packing rack 10 is used. This design not only saves space but also better accommodates glass wool rolls of different sizes, improving packaging flexibility. Multiple guide members 11 are radially slidably arranged on the circular packing rack 10. These guide members 11 are arranged circumferentially, and each can slide radially along the packing rack 10 to adjust its position according to the diameter of the roll. The guide members 11 have specially designed inner guide bevels 1101 and outer guide bevels 1102 at both ends. The inner guide bevel 1101 is closer to the packing groove 101, while the outer guide bevel 1102 faces outwards from the packing groove 101. The inner guide bevels of multiple guide rolls 11 together form a tapered shape. After the guide rolls 11 slide away from the center of the packing frame 10, they form a guide path, guiding the glass wool roll towards the packing frame 10. One end of the outer guide bevels of the multiple guide rolls 11 slides inward and moves closer together. The opening of the packing bag is then placed on the outer guide bevel by a person or equipment. Simultaneously, the pusher 9 and guide rolls 11 slide, causing the packing strap to open at the outer guide bevel, pushing the glass wool roll into the opened packing strap. This not only improves the automation level and precision of the packaging operation but also greatly enhances the adaptability to different specifications of glass wool rolls, reducing material waste and human intervention during the packaging process. Furthermore, its compact structural design helps improve the integration and space utilization of the overall production line, making it an ideal solution for achieving efficient and high-quality automated packaging of glass wool products.
[0039] Furthermore, the guide roll 11 has a sliding part 1103 and also includes a linkage guide 12. The linkage guide 12 is rotatably mounted on the packing frame 10. The linkage guide 12 has a guide groove 1201. The sliding parts 1103 of several guide rolls 11 are all slidably mounted in the guide groove 1201.
[0040] In this embodiment, the guide roll 11 is provided with a sliding part 1103, and the linkage guide 12 has a guide groove 1201. Driving the linkage guide 12 enables several circumferentially arranged guide rolls 11 to be driven synchronously from the guide rolls 11, moving synchronously closer to or further away from the center of the package. The introduction of the linkage guide 12 makes the sliding adjustment of the guide rolls 11 more flexible and uniform, and can quickly adapt even to frequent changes in roll size during continuous production, ensuring packaging standardization and product quality. In addition, this design also helps reduce equipment wear, extend service life, and reduce maintenance costs.
[0041] Furthermore, the guide groove 1201 has several rising sections 1202 and several descending sections 1203, which are alternately arranged. One end of the rising section 1202 is close to the center of the packing rack 10, and the other end is far away from the center of the packing rack 10.
[0042] In this embodiment, the guide groove 1201 is designed as a combination structure comprising several ascending sections 1202 and descending sections 1203. These ascending sections 1202 and descending sections 1203 are alternately arranged to form a spiral or wave-like trajectory. One end of the ascending section 1202 starts near the center of the packing frame 10 and gradually extends outward, while the descending section 1203, on the contrary, starts away from the center and folds back towards the center. As the guide roll 11 slides along the guide groove 1201, the ascending section 1202 enables the guide roll 11 to move outward by an increasing distance, realizing a continuous action of feeding and packing the glass wool roll. During the process of re-inputting a new glass wool roll into the packing groove 101, the guide rolls 11 can move closer to each other to achieve a closing effect. The design of this guide groove 1201 allows the unidirectional rotation of the linkage guide 12 to smoothly drive the opening and closing of the opening formed between the guide rollers 11. The continuous and smooth rising section 1202 and falling section 1203 make the movement of the guide rollers 11 smoother, more stable and regular.
[0043] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A conveying and packaging device for glass wool processing, characterized in that, include: The frame (1) has a packing slot (101). A winding frame (2) is oscillatingly mounted on the frame body (1). The take-up roller (3) is rotatably mounted on the take-up frame (2). The take-up belt (4) is circulated and conveyed on the frame (1). The take-up roller (3) and the take-up belt (4) rotate in opposite directions. The take-up belt (4) is inclined and forms a take-up space (401) with the take-up frame (2). The take-up roller (3) is located in the take-up space (401). A film roll (7) is rotatably mounted on the frame (1) and located in front of the winding frame (2). A cutting blade (8) is slidably mounted on the frame (1) and located on one side of the binding film roll (7); A pusher (9) is horizontally slidably mounted on the frame (1). A packing rack (10) and the pusher (9) are located on both sides of the packing slot (101), and the packing rack (10) has a packing outlet (1001); the packing rack (10) is annular. A guide (11) is slidably disposed on the packing frame (10) and the sliding direction is radial along the packing frame (10). There are several guides (11) arranged circumferentially on the packing frame (10). The two ends of the guide (11) have an inner guide bevel (1101) and an outer guide bevel (1102). The inner guide bevel (1101) is located on the side close to the packing groove (101). The guide (11) has a sliding part (1103). Linkage guide (12), the linkage guide (12) is rotatably mounted on the packing frame (10), the linkage guide (12) has a guide groove (1201), and the sliding parts (1103) of a plurality of the guide rolls (11) are all slidably mounted in the guide groove (1201); The guide groove (1201) has several rising sections (1202) and several descending sections (1203), and the several rising sections (1202) and several descending sections (1203) are arranged alternately. One end of the rising section (1202) is close to the center of the packing frame (10), and the other end is far away from the center of the packing frame (10).
2. The conveying and packaging device for glass wool processing according to claim 1, characterized in that, The winding space (401) has a winding inlet (402) and a winding outlet (403). The winding inlet (402) and the winding outlet (403) are located on both sides of the winding roller (3). The winding belt (4) is oscillating on the frame (1), and the winding outlet (403) is opened or closed after oscillation.
3. The conveying and packaging device for glass wool processing according to claim 2, characterized in that, It also includes a cotton feeding roller (5), which is rotatably mounted on the winding frame (2), located on one side of the winding roller (3), and located at the winding inlet (402). The lower end of the cotton feeding roller (5) is lower than the lower end of the winding roller (3), and the rotation direction of the cotton feeding roller (5) is opposite to that of the winding roller (3).
4. The glass wool processing conveying and packaging device according to claim 2, characterized in that, Also includes: The conveyor belt (6) is arranged on the frame (1) in a cycle, and passes through the winding inlet (402), the winding space (401) and the winding outlet (403) in sequence.
5. A conveying and packaging device for glass wool processing according to claim 2, characterized in that, The packing slot (101) is located behind the roll feeding outlet (403).
Citation Information
Patent Citations
Glass wool rolling machine
CN209757728U