An arc extinguishing device and a welding method

CN118478070BActive Publication Date: 2026-09-22上海外高桥造船海洋工程有限公司
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Patent Information

Application Number
CN202410608156.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2026-09-22
Estimated Expiration
2044-05-16

AI Technical Summary

Benefits of technology

[0018]根据本发明的引熄弧装置及焊接方法,通过固定组件和定位组件能够将母材可拆卸连接至预设位置处,以便于焊接;此外,固定组件中的第一固定部和第二固定部之间的夹角可以调节,如此能够使得本装置灵活适用于不同的焊接场景,例如不开剖口的对接焊缝、开剖口的对接焊缝、开剖口的角接焊缝。如此,本引熄弧装置无需现场制作,并且能够重复应用于不同的焊接场景,有效提高了焊接的效率并降低了人力物力成本;此外,通过本引熄弧装置辅助焊接时无需与母材点焊固定,从而有效保证了母材的质量。

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Abstract

The application provides an arc extinguishing device and a welding method, and relates to the field of welding auxiliary devices. The arc extinguishing device comprises a fixing assembly provided with a first fixing part and a second fixing part, the first fixing part and the second fixing part are detachably connected, and the included angle between the first fixing part and the second fixing part can be adjusted; and a positioning assembly is detachably connected with the fixing assembly; the fixing assembly and the positioning assembly are used for detachably connecting a base material to a preset position.
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Description

Technical Field

[0001] This application relates to the field of welding auxiliary devices, and in particular to an arc ignition and extinguishing device and a welding method. Background Technology

[0002] During shipbuilding, to ensure weld quality and prevent incomplete fusion of the base metal welds, arc-extinguishing plates are typically used to assist in welding. Currently, during welding operations, arc-extinguishing plates are often temporarily fixed to the base metal by spot welding, which damages the base metal. In addition, arc-extinguishing plates require on-site material sourcing and cutting, which is time-consuming and labor-intensive. Summary of the Invention

[0003] In view of this, the purpose of this application is to provide an arc ignition and extinguishing device and a welding method to solve the problems that existing arc ignition and extinguishing plates need to be fixed to the base material during use, which damages the base material, and that existing arc ignition and extinguishing plates need to be fabricated on site.

[0004] In accordance with the above objectives, a first aspect of the present invention provides an arc extinguishing device, wherein the arc extinguishing device comprises:

[0005] A fixing component is provided with a first fixing part and a second fixing part, the first fixing part and the second fixing part being detachably connected to allow adjustment of the included angle between the first fixing part and the second fixing part; and

[0006] A positioning component, which is detachably connected to the fixing component;

[0007] The fixing component and the positioning component are used to detachably connect the base material to a preset position.

[0008] Preferably, the first fixing part includes a first base plate and a first fixing clip; the second fixing part includes a second base plate and a second fixing clip; the fixing assembly further includes a connector, and the first base plate and the second base plate are detachably connected by the connector.

[0009] Preferably, the end face of the first end in the extension direction of the first base plate is formed with a plurality of first connecting holes; the end face of the first end in the extension direction of the second base plate is formed with a plurality of second connecting holes.

[0010] Preferably, the connector has multiple connecting portions, and an included angle is formed between any two adjacent connecting portions; each connecting portion has multiple third connecting holes corresponding to the first connecting hole or the second connecting hole.

[0011] Preferably, the first fixing clip is located at the second end of the first base plate extending in the direction of extension; the second fixing clip is located at the second end of the second base plate extending in the direction of extension.

[0012] Preferably, both the first clamping clamp and the second clamping clamp have a first clamping portion and a second clamping portion, the first clamping portion being connected to the first base plate and the second base plate respectively, and the second clamping portion being connected to the base material respectively.

[0013] Preferably, both the first clamping portion and the second clamping portion are formed as U-shaped open structures, so that the first fixing clip and the second fixing clip are formed as an "I"-shaped structure.

[0014] Preferably, the positioning component includes a first arc-extinguishing plate and a second arc-extinguishing plate, both of which are formed as wedge-shaped plate structures, and the first and second arc-extinguishing plates are detachably connected to the first base plate and the second base plate, respectively.

[0015] Preferably, an elongated oval first through hole is formed at the center of the first arc extinguishing plate and the second arc extinguishing plate; an elongated oval second through hole is formed at the center of the first base plate and the second base plate; the extending direction of the first through hole is perpendicular to the extending direction of the second through hole; the first through hole and the second through hole are connected correspondingly by a positioning member.

[0016] When the base material is connected to the fixing component, the first arc extinguishing plate and the second arc extinguishing plate abut against the base material.

[0017] According to a second aspect of the invention, a welding method is provided for use in an arc ignition and extinguishing device as described above, wherein the base material is fixed by the fixing component and the base material abuts against the positioning component; and then the base material is welded.

[0018] According to the arc-extinguishing device and welding method of the present invention, the base material can be detachably connected to a preset position via a fixing component and a positioning component to facilitate welding. Furthermore, the included angle between the first fixing part and the second fixing part in the fixing component is adjustable, allowing the device to be flexibly applied to different welding scenarios, such as butt welds without slits, butt welds with slits, and fillet welds with slits. Thus, the arc-extinguishing device does not require on-site fabrication and can be repeatedly applied to different welding scenarios, effectively improving welding efficiency and reducing labor and material costs. Moreover, welding assisted by this arc-extinguishing device does not require spot welding to the base material, thereby effectively ensuring the quality of the base material.

[0019] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of an arc extinguishing device according to an embodiment of the present invention;

[0022] Figure 2 This is a schematic diagram of a connector according to an embodiment of the present invention;

[0023] Figure 3 This is a schematic diagram of the first fixing clip according to an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the connection between the arc ignition and extinguishing device according to an embodiment of the present invention and the base material when used for butt welds without slits.

[0025] Figure 5 This is a schematic diagram of the connection between the arc ignition and extinguishing device according to an embodiment of the present invention and the base material when used for butt welds with a slit.

[0026] Figure 6 This is a schematic diagram of the connection between the arc ignition and extinguishing device according to an embodiment of the present invention and the base material when used for a fillet weld with a slit.

[0027] Icons: 10-First base plate; 11-Second base plate; 12-Second through hole; 13-Connector; 130-Third connecting hole; 20-First fixing clamp; 21-Second fixing clamp; 22-First clamping part; 23-Second clamping part; 30-First arc extinguishing plate; 31-Second arc extinguishing plate; 32-First through hole; 40-Base material. Detailed Implementation

[0028] The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.

[0029] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.

[0030] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.

[0031] As used herein, the term “and / or” includes any one of the relevant items listed and any combination of any two or more items.

[0032] Although terms such as “first,” “second,” and “third” may be used herein to describe individual components, assemblies, regions, layers, or parts, these components, assemblies, regions, layers, or parts are not limited by these terms. Rather, these terms are used only to distinguish one component, assembly, region, layer, or part from another. Therefore, without departing from the teachings of the examples described herein, the first component, assembly, region, layer, or part referred to as the second component, assembly, region, layer, or part may also be referred to as the second component, assembly, region, layer, or part.

[0033] For ease of description, spatial relation terms such as “above,” “upper,” “below,” and “lower” are used herein to describe the relationship between one element and another, as shown in the accompanying drawings. Such spatial relation terms are intended to include not only the orientation depicted in the drawings but also different orientations of the device during use or operation. For example, if the device in the drawings is flipped, an element described as being “above” or “upper” relative to another element will subsequently be “below” or “lower” relative to that other element. Therefore, the term “above” includes both “above” and “below” orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relation terms used herein will be interpreted accordingly.

[0034] The terminology used herein is for the purpose of describing various examples only and is not intended to limit this disclosure. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms “comprising,” “including,” and “having” enumerate the stated features, quantities, operations, components, elements, and / or combinations thereof, but do not exclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0035] Variations in the shapes shown in the accompanying drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the accompanying drawings, but include changes in shape that may occur during manufacturing.

[0036] The features of the examples described herein can be combined in various ways that will be apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have a wide variety of constructions, other constructions are possible, as will be apparent upon understanding the disclosure of this application.

[0037] According to a first aspect of the present invention, an arc extinguishing device is provided, such as... Figures 1 to 6 As shown, the arc ignition and extinguishing device in this embodiment includes a fixing component and a positioning component detachably connected to the fixing component. The fixing component and the positioning component enable the base material 40 to be detachably connected to a preset position to facilitate welding of the base material 40. The specific structure of the various parts of the arc ignition and extinguishing device according to the present invention will be described in detail below.

[0038] In this embodiment, as Figure 1 As shown, the fixing component is provided with a first fixing part and a second fixing part for fixing the base material 40, and the first fixing part and the second fixing part are detachably connected so that the included angle between the first fixing part and the second fixing part can be flexibly adjusted, thereby adjusting the welding angle of the base material 40 to adapt to different welding scenarios.

[0039] Specifically, such as Figure 1 As shown, the first fixing part includes a first base plate 10. In this embodiment, the first base plate 10 is formed as a cuboid plate structure, and a plurality of first connecting holes are formed on the end face of its first end in the extending direction. Similarly, the second fixing part includes a second base plate 11. In this embodiment, the second base plate 11 is also formed as a cuboid plate structure, and a plurality of second connecting holes are formed on the end face of its first end in the extending direction. It should be noted that there is no specific limitation on the size of the first base plate 10 and the second base plate 11. Preferably, in this embodiment, they are set to the same size to ensure the consistency and stability of the overall structure of the arc extinguishing device, thereby improving the welding quality.

[0040] It should be further explained that the first base plate 10 and the second base plate 11 are detachably connected, meaning the included angle between the first base plate 10 and the second base plate 11 can be flexibly adjusted, and the connection direction of the first base plate 10 and the second base plate 11 is the width direction of the first base plate 10 or the second base plate 11. Furthermore, there are no specific limitations on the number, size, and location of the first and second connecting holes. For example, in this embodiment, two first connecting holes and two second connecting holes are provided, both of which are threaded holes. Further, along the connection direction of the first base plate 10 and the second base plate 11, the first connecting hole is located closer to the second base plate 11, and the second connecting hole is located closer to the first base plate 10, to facilitate a stable connection between the first base plate 10 and the second base plate 11.

[0041] In this embodiment, as Figures 1 to 2 As shown, the fixing assembly also includes a connector 13. The first base plate 10 and the second base plate 11 are detachably connected through a first connecting hole, a second connecting hole, and the connector 13. The connector 13 has multiple connecting parts, and an included angle is formed between any two adjacent connecting parts. Each connecting part has multiple third connecting holes 130 corresponding to the first or second connecting holes. Thus, the first base plate 10 and the second base plate 11 can be detachably connected by bolts corresponding to the first, second, and third connecting holes 130. By connecting the first base plate 10 and the second base plate 11 to different connecting parts, the included angle between them can be adjusted.

[0042] It should be noted that the specific shape and structure of the connector 13 are not fixed. For example, in this embodiment, the connector 13 is formed into a "T" shape, that is, it has three connecting parts, and the included angles between adjacent connecting parts are 180°, 90°, and 90° respectively. Thus, as... Figures 4 to 5 As shown, this arc-extinguishing device is applicable to butt welds without slits, butt welds with slits, and fillet welds with slits.

[0043] In this embodiment, the first fixing part further includes a first fixing clip 20, and the second fixing part further includes a second fixing clip 21. Both are used to stably connect the base material 40 to the first base plate 10 and the second base plate 11 to facilitate welding of the base material 40. The first fixing clip 20 and the second fixing clip 21 are detachably connected to the first base plate 10 and the second base plate 11, respectively. When connected to the first base plate 10 and the second base plate 11, the first fixing clip 20 and the second fixing clip 21 are located at the second ends of the extending directions of the first base plate 10 and the second base plate 11, respectively. However, the specific positions of the first fixing clip 20 and the second fixing clip 21 are not fixed, as long as they can stably clamp the base material 40 to facilitate welding.

[0044] Specifically, in this embodiment, the first fixing clip 20 and the second fixing clip 21 are formed with similar structures, both having a first clamping part 22 and a second clamping part 23. The first clamping part 22 allows the first fixing clip 20 and the second fixing clip 21 to be connected to the first base plate 10 and the second base plate 11 respectively, while the second clamping part 23 stably clamps the mother material 40. More specifically, taking the first fixing clip 20 as an example... Figure 1 and Figure 3 As shown, the first fixing clamp 20 includes two horizontal plates and one vertical plate. The two ends of the vertical plate extending in the direction of extension are connected to the two horizontal plates respectively, so that the first fixing clamp 20 forms an "I"-shaped structure. The first clamping part 22 and the second clamping part 23 are distributed on both sides of the vertical plate extending in the direction of extension, and both are formed into an open structure in the shape of a U. Furthermore, threaded holes are formed at both ends of the two horizontal plates extending in the direction of extension for mounting corresponding studs.

[0045] Thus, by placing the first base plate 10 in the first clamping part 22 and screwing in two studs to abut against the top and bottom of the first base plate 10, a stable connection between the first fixing clamp 20 and the first base plate 10 can be achieved. Similarly, by placing the base material 40 in the second clamping part 23 and screwing in two studs to abut against the top and bottom of the base material 40, a stable connection between the first fixing clamp 20 and the base material 40 can be achieved. It should be noted that the size of the first fixing clamp 20 and the second fixing clamp 21 is not specifically limited, as long as the above-mentioned technical effects can be achieved. The connection positions of the two clamps with the first base plate 10 or the second base plate 11 can also be flexibly determined according to the size of the base material 40.

[0046] In this embodiment, to further improve welding accuracy, the arc ignition and extinguishing device is also provided with a positioning component that is detachably connected to the aforementioned fixing component. For example... Figure 1 As shown, the positioning assembly includes a first arc-extinguishing plate 30 and a second arc-extinguishing plate 31, both of which form a wedge-shaped plate structure. The first arc-extinguishing plate 30 and the second arc-extinguishing plate 31 are detachably connected to the first base plate 10 and the second base plate 11, respectively. An elongated oval-shaped first through hole 32 is formed at the center of each of the first arc-extinguishing plate 30 and the second arc-extinguishing plate 31; an elongated oval-shaped second through hole 12 is formed at the center of each of the first base plate 10 and the second base plate 11. To ensure the stability of the positioning assembly connection, the extension direction of the first through hole 32 is perpendicular to the extension direction of the second through hole 12, that is, the extension direction of the first through hole 32 is the same as the extension direction of the first arc-extinguishing plate 30 and the second arc-extinguishing plate 31, and the extension direction of the second through hole 12 is the same as the connection direction of the first base plate 10 and the second base plate 11. Furthermore, the first through hole 32 and the second through hole 12 are connected by positioning elements, namely bolts and nuts.

[0047] It should be noted that when the base material 40 is connected to the aforementioned fixing assembly, the first arc-extinguishing plate 30 and the second arc-extinguishing plate 31 abut against the base material 40, and the connection between the first arc-extinguishing plate 30 and the second arc-extinguishing plate 31 corresponds to the connection between the two base materials 40 (i.e., the weld). Furthermore, when the base material 40 is welded without opening a section (e.g....), Figure 4 and Figure 6 As shown), the vertical edges of the first arc-extinguishing plate 30 and the second arc-extinguishing plate 31 are close to each other; when the base material 40 is welded with a slit (such as... Figure 5 As shown, the inclined edges of the first arc-extinguishing plate 30 and the second arc-extinguishing plate 31 are close to each other.

[0048] According to the arc ignition and extinguishing device of the present invention, the base material 40 can be detachably connected to a preset position via a fixing component and a positioning component to facilitate welding. Furthermore, the included angle between the first fixing part and the second fixing part in the fixing component is adjustable, thus enabling the device to be flexibly applied to different welding scenarios, such as butt welds without slits, butt welds with slits, and fillet welds with slits. Therefore, the arc ignition and extinguishing device does not require on-site fabrication and can be repeatedly applied to different welding scenarios, effectively improving welding efficiency and reducing labor and material costs. In addition, when welding with the assistance of this arc ignition and extinguishing device, there is no need for spot welding to fix it to the base material 40, thereby effectively ensuring the quality of the base material 40.

[0049] According to a second aspect of the present invention, a welding method is provided for use in the arc ignition and extinguishing device as described above. Specifically, when it is necessary to weld the base material 40, the base material 40 is fixed by the aforementioned fixing component, and the base material 40 abuts against the positioning component; then the base material 40 is welded.

[0050] Finally, it should be noted that the above-described embodiments are merely specific implementations of this application, used to illustrate the technical solutions of this application, and not to limit them. The protection scope of this application is not limited thereto. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this application. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be covered within the protection scope of this application. Therefore, the protection scope of this application should be defined by the protection scope of the claims.

Claims

1. An arc extinguishing device, characterized in that, The arc extinguishing device includes: A fixing component is provided with a first fixing part and a second fixing part, the first fixing part and the second fixing part being detachably connected to allow adjustment of the included angle between the first fixing part and the second fixing part; and A positioning component, detachably connected to the fixing component; The fixing component and the positioning component are used to detachably connect the base material to a preset position; The first fixing part includes a first base plate and a first fixing clip; the second fixing part includes a second base plate and a second fixing clip; the fixing assembly further includes a connector, and the first base plate and the second base plate are detachably connected through the connector; The positioning component includes a first extinguishing arc plate and a second extinguishing arc plate. Both the first extinguishing arc plate and the second extinguishing arc plate are formed into a wedge-shaped plate structure, and the first extinguishing arc plate and the second extinguishing arc plate are detachably connected to the first base plate and the second base plate, respectively. The first and second arc-extinguishing plates each have an elongated oval-shaped first through hole at their center; the first and second base plates each have an elongated oval-shaped second through hole at their center; the extension direction of the first through hole is perpendicular to the extension direction of the second through hole; the first through hole and the second through hole are connected correspondingly by a positioning element. When the base material is connected to the fixing component, the first arc extinguishing plate and the second arc extinguishing plate abut against the base material.

2. The arc extinguishing device according to claim 1, characterized in that, The first end face of the first base plate extending in the direction of extension has a plurality of first connecting holes; the second end face of the second base plate extending in the direction of extension has a plurality of second connecting holes.

3. The arc extinguishing device according to claim 2, characterized in that, The connector has multiple connecting portions, and an included angle is formed between any two adjacent connecting portions; each connecting portion has multiple third connecting holes corresponding to the first connecting hole or the second connecting hole.

4. The arc extinguishing device according to claim 1, characterized in that, The first fixing clip is located at the second end of the first base plate extending in the direction of extension; the second fixing clip is located at the second end of the second base plate extending in the direction of extension.

5. The arc extinguishing device according to claim 4, characterized in that, Both the first clamping clamp and the second clamping clamp have a first clamping part and a second clamping part. The first clamping part is connected to the first base plate and the second base plate respectively, and the second clamping part is connected to the base material respectively.

6. The arc extinguishing device according to claim 5, characterized in that, Both the first clamping part and the second clamping part are formed into an open structure in the shape of a U, so that the first fixing clip and the second fixing clip are formed into a "I"-shaped structure.

7. A welding method for use in the arc ignition and extinguishing device as described in any one of claims 1-6, characterized in that, The base material is fixed by the fixing component, and the base material abuts against the positioning component; then the base material is welded.

Citation Information

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