Pipe conveying device
Patent Information
- Application Number
- CN202410786910.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2044-06-18
AI Technical Summary
[0006]本申请实施例提供一种管件输送装置,以解决相关技术中管件输送装置在运输过程中难以进行清除管件表面的锈迹的问题
[0017]本申请提供的技术方案带来的有益效果包括:
Smart Images

Figure CN118479198B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of building material conveying technology, and in particular to a pipe fitting conveying device. Background Technology
[0002] A large amount of building materials are used during construction, and pipe fittings are among the most frequently used. To facilitate the transportation of pipe fittings, conveyor belts are typically used for the continuous and efficient transport of large quantities of pipe fittings.
[0003] During storage, pipe fittings are susceptible to rust due to factors such as moisture in the air. After the pipe fittings are transported to the designated location, the rust must be removed from the surface before they can be used to prevent further corrosion and thus extend their service life.
[0004] Currently, the design of pipe conveying devices is relatively simple, only capable of conveying pipes. During the conveying process, rust on the surface of the pipes cannot be removed at the same time, resulting in rust still remaining on the surface of the pipes after conveying. This means that rust removal equipment is still needed to remove the rust from the surface of the pipes after conveying, which increases the workload and time cost, and affects the appearance and service life of the pipes.
[0005] Therefore, the present invention proposes a pipe fitting conveying device to solve the above-mentioned problems. Summary of the Invention
[0006] This application provides a pipe fitting conveying device to solve the problem in related technologies where it is difficult to remove rust from the surface of pipe fittings during transportation.
[0007] This invention provides a pipe conveying device, comprising: a conveying frame on which a plurality of drive rollers are provided, each drive roller having sprockets at both ends; and one of the drive rollers being connected to a servo motor; Two annular conveyor chains are connected to sprockets at both ends of multiple drive rollers, respectively. Multiple bearing plates are provided on the outer ring of the annular conveyor chains along their annular trajectory. Each bearing plate is provided with a pipe fitting processing mechanism. The pipe fitting processing mechanism has a working space for accommodating pipe fittings, and a rust removal device is provided in the working space. The rack and pinion assembly is mounted on top of the conveyor frame. During the movement of multiple pipe fitting processing mechanisms driven by the annular conveyor chain, the rack and pinion assembly is connected to the multiple pipe fitting processing mechanisms located above, so as to drive the rust removal device inside the pipe fitting processing mechanism connected to the rack and pinion assembly to work.
[0008] In some embodiments, the pipe fitting processing mechanism includes a box structure with the working space inside the box structure; The rust removal device includes a rust removal component one and a rust removal component two for removing rust from the outer wall of the pipe fittings; the rust removal component one and the rust removal component two have the same structure and are arranged in parallel; the rust removal component one includes a cylinder, the two ends of which are rotatably connected to the inner wall of the box structure; a wire brush sleeve is provided on the outer side of the cylinder, and a rotating shaft passing through the box structure is provided at one end of the cylinder, with a gear one on the rotating shaft; The rack assembly includes a rack, which meshes with the gear.
[0009] In some embodiments, the rotating shaft has a channel communicating with the interior of the cylinder; the outer side of the cylinder has multiple collection ports communicating with its interior. The rack assembly also includes a rack two that is parallel to and spaced apart from the rack one; The rust removal component one also includes a rust powder collection component installed on the outside of the box structure; the rust powder collection component has a connecting hole that is rotatably and sealed to the rotating shaft, and a gear two that meshes with the rack two; When the pipe fitting processing mechanism moves and the rust removal component one meshes with the rack two, the rust powder collection component generates a suction force to draw the rust powder from the collection port into the rust powder collection component.
[0010] In some embodiments, the rust powder collection assembly further includes a mounting bracket connected to the housing structure. The mounting bracket has sealing plates at both ends of the rust powder collection cylinder. One of the sealing plates has the connecting hole. The other sealing plate has a gearbox and an exhaust hole. The input shaft of the gearbox is connected to the second gear, and the output shaft extends into the rust powder collection cylinder and is connected to a fan blade. The rust powder collecting cylinder contains a filter plate between the fan blades and the sealing plate with connecting holes, forming a rust powder collecting chamber between the filter plate and the sealing plate with connecting holes.
[0011] In some embodiments, the interior of the rust powder collecting cylinder has a threaded groove that connects to the sealing plate; the mounting bracket includes a semi-cylindrical portion, with a full-circular connecting portion and a semi-circular connecting portion respectively connected to both ends of the semi-cylindrical portion; the full-circular connecting portion has a circular rim, and the circular rim has multiple mounting holes; the semi-circular connecting portion has a mating surface that fits against the outer side of the box structure; the mating surface has connecting holes; and the outer wall of the rust powder collecting cylinder has a limiting block corresponding to the mounting holes.
[0012] In some embodiments, the sealing plate is provided with a groove; a handle is fixedly provided on the outer wall of the rust powder collection cylinder.
[0013] In some embodiments, the rust removal assembly further includes a rust inhibitor spraying assembly and a pumping assembly; the rust inhibitor spraying assembly includes a liquid delivery pipe structure disposed inside the cylinder and a nozzle unit disposed outside the cylinder; the nozzle unit is connected to the liquid delivery pipe structure. The inlet end of the pumping assembly is connected to a storage tank that is connected to the outside of the housing structure, and the outlet end is connected to the liquid delivery pipe structure.
[0014] In some embodiments, the liquid delivery pipe structure includes a delivery pipe, which is connected to an annular pipe via a branch pipe, and the annular pipe is provided with a plurality of the nozzle units; The nozzle unit includes a pipe body connected to the annular pipe; the end of the pipe body away from the annular pipe is a frustum end; multiple spray holes are provided on the outer side of the frustum end, and a circular hole is provided in the center of the frustum end, with a lifting rod inside the circular hole; a dust cover for preventing rust powder from entering the spray hole is fixedly installed at the top of the lifting rod, and a baffle is provided at the bottom inside the pipe body; a spring is provided on the lifting rod.
[0015] In some embodiments, the pumping assembly includes a suction cylinder and a connecting pipe connected to a liquid delivery pipe structure inside the cylinder. The housing structure is provided with a rotating through hole for the connecting pipe to pass through. The connecting pipe extends into the suction cylinder and is rotatably connected to the suction cylinder. A one-way valve II connected to the connecting pipe is provided inside the suction cylinder. The suction cylinder is provided with an inlet pipe that communicates with the storage tank, and a one-way valve is provided on the inlet pipe; a piston is provided inside the suction cylinder, and a piston rod is provided on the side of the piston away from the one-way valve; a spring baffle is provided at one end of the piston rod that passes through the suction cylinder; a spring is provided on the piston rod, and between the outside of the suction cylinder and the spring baffle. The conveyor frame is equipped with a pumping control assembly, which includes a side plate parallel to the rack assembly. The side plate is provided with multiple arc-shaped protrusions for pushing the piston rod, and the multiple arc-shaped protrusions are distributed at intervals along a designed straight line.
[0016] In some embodiments, the box structure includes a processing box detachably mounted on the support plate. A dust cover is hinged to the top opening of the processing box, and a discharge port is provided on the dust cover. A rotating shaft is rotatably mounted on the inner wall of the discharge port, and a baffle plate one and a baffle plate two are fixedly mounted on both sides of the outer wall of the rotating shaft. The baffle plate one and the baffle plate two have semi-circular grooves for placing pipe fittings.
[0017] The beneficial effects of the technical solution provided in this application include: This application provides a pipe conveying device. The conveying frame has multiple drive rollers, each with sprockets at both ends. One drive roller is connected to a servo motor. Two annular conveyor chains are connected to the sprockets at both ends of the multiple drive rollers. Multiple support plates are arranged on the outer ring of the annular conveyor chains along their annular trajectory. Each support plate has a pipe processing mechanism. The pipe processing mechanism has a working space for accommodating pipes, and a rust removal device is installed within the working space. A rack assembly is mounted on the top of the conveying frame and is connected to the rust removal device. Thus, during the movement of the multiple pipe processing mechanisms driven by the annular conveyor chains, the rack assembly is connected to the multiple pipe processing mechanisms located above, driving the rust removal device inside the pipe processing mechanism connected to the rack assembly to remove rust from the surface of the pipes. This eliminates the need for an additional drive source, simplifying the structure.
[0018] In addition, during the transportation of multiple pipe fittings, multiple pipe fittings can be transported separately and isolated at the same time, thereby avoiding damage caused by collisions between pipe fittings; the rust removal operation is only performed when the pipe fitting processing mechanism runs to the upper side of the annular conveyor chain; when it runs to the upper side of the annular conveyor chain, the rust removal device does not work, and the pipe fitting falls from the working space to the next transport line. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention with the conveyor frame removed; Figure 3 For the present invention Figure 1 A magnified structural diagram of part A in the diagram; Figure 4 For the present invention Figure 1 A magnified structural diagram of part B in the diagram; Figure 5 For the present invention Figure 1 A magnified structural diagram of part C in the diagram; Figure 6 This is a first cross-sectional view of the pipe fitting processing mechanism of the present invention; Figure 7 This is a second cross-sectional view of the pipe fitting processing mechanism of the present invention; Figure 8This is a schematic diagram of the exploded state of the box structure of the present invention; Figure 9 This is a cross-sectional view of the rust-preventing component of the present invention; Figure 10 For the present invention Figure 7 A magnified structural diagram of part D in the diagram; Figure 11 For the present invention Figure 9 A magnified structural diagram of part E in the diagram; Figure 12 For the present invention Figure 9 A magnified structural diagram of part F in the diagram; Figure 13 This is a schematic diagram of the exploded structure of the rust removal component of the present invention; Figure 14 This is a schematic diagram of the first decomposition state of the rust powder collection component of the present invention; Figure 15 This is a schematic diagram of the second decomposition state structure of the rust powder collection component of the present invention; Figure 16 This is a schematic cross-sectional view of the rust powder collection cylinder of the present invention; Figure 17 This is a cross-sectional view of the pumping assembly of the present invention; Figure 18 This is a schematic diagram of the rust-preventive liquid spraying assembly of the present invention; Figure 19 This is a cross-sectional view of the nozzle unit of the present invention; Figure 20 This is a schematic diagram of the pumping control component of the present invention.
[0021] In the diagram: 1. Conveyor frame; 2. Circular conveyor chain; 3. Bearing plate; 4. Pipe handling mechanism; 41. Box structure; 411. Processing box; 412. Dust cover; 413. Discharge port; 414. Baffle plate one; 415. Baffle plate two; 42. Rust removal component one; 421. Cylinder; 422. Wire brush sleeve; 423. Collection port; 424. Rotating shaft; 425. Gear one; 426. Rust powder collection component; 4261. Mounting frame; 4262. Rust powder collection cylinder; 4263. Sealing plate; 4264. Connecting hole; 4265. Filter plate; 4266. Gearbox; 4267. Fan blade; 4268. Gear two; 427. Rust inhibitor spray. Coating assembly; 4271, delivery pipe; 4272, annular pipe; 4273, nozzle unit; 42731, pipe body; 42732, spray hole; 42733, lifting rod; 42734, dust cover; 42735, baffle; 42736, spring one; 428, pumping assembly; 4281, suction cylinder; 4282, liquid inlet pipe; 4283, one-way valve one; 4284, connecting pipe; 4285, one-way valve two; 4286, piston; 4287, piston rod; 4288, spring two; 43, rust removal assembly two; 44, liquid storage tank; 5, rack one; 6, rack two; 7, pumping control assembly; 71, side plate; 72, arc-shaped protrusion. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0023] This application provides a pipe fitting conveying device to solve the problem in related technologies where it is difficult to remove rust from the surface of pipe fittings during transportation.
[0024] Please see Figures 1 to 20 A pipe fitting conveying device, comprising: The conveyor frame 1 is equipped with multiple drive rollers, each of which has sprockets at both ends; one of the drive rollers is connected to a servo motor. Two annular conveyor chains 2 are respectively connected to sprockets at both ends of multiple transmission rollers; multiple bearing plates 3 are provided on the outer ring of the annular conveyor chains 2 along their annular trajectory direction; a pipe fitting processing mechanism 4 is provided on each bearing plate 3; the pipe fitting processing mechanism 4 has a working space for accommodating pipe fittings, and a rust removal device is provided in the working space. The rack and pinion assembly is installed on top of the conveyor frame 1. During the movement of multiple pipe fitting processing mechanisms 4 driven by the annular conveyor chain 2, the rack and pinion assembly is connected to the multiple pipe fitting processing mechanisms 4 located above, so as to drive the rust removal device inside the pipe fitting processing mechanism 4 connected to the rack and pinion assembly to work.
[0025] During the movement of multiple pipe fitting processing mechanisms 4 driven by the annular conveyor chain 2, the rack assembly is connected to the multiple pipe fitting processing mechanisms 4 located above, so as to drive the rust removal device inside the pipe fitting processing mechanism 4 connected to the rack assembly to work to remove rust from the surface of the pipe fittings. At the same time, no additional drive source is required, simplifying the structure.
[0026] In addition, during the transportation of multiple pipe fittings by the multiple pipe fitting processing mechanism 4, multiple pipe fittings can be transported separately and isolated at the same time, thereby avoiding damage caused by collisions between pipe fittings; the rust removal operation is only performed when the pipe fitting processing mechanism 4 runs to the upper side of the annular conveyor chain 2; when it runs to the upper side of the annular conveyor chain 2, the rust removal device does not work, and the pipe fittings fall from the working space to the next transport line.
[0027] In some preferred embodiments, refer to the appendix Figures 1 to 7 The internal structure of the pipe fitting processing mechanism 4 is as follows: Pipe fitting processing mechanism 4 includes a box structure 41, which has a working space inside; The rust removal device includes a first rust removal component 42 and a second rust removal component 43 for removing rust from the outer wall of the pipe fittings; the first rust removal component 42 and the second rust removal component 43 have the same structure and are arranged in parallel; the first rust removal component 42 includes a cylinder 421, the two ends of which are rotatably connected to the inner wall of the box structure 41; a wire brush sleeve 422 is provided on the outer side of the cylinder 421, and a rotating shaft 424 passing through the box structure 41 is provided at one end of the cylinder 421, and a gear 425 is provided on the rotating shaft 424; the rack assembly includes a rack 5, which is used to mesh with the gear 425.
[0028] refer to Figure 8 As shown, the box structure 41 includes a processing box 411 detachably mounted on the support plate 3. A dust cover 412 is hinged to the top opening of the processing box 411. The dust cover 412 is provided with a discharge port 413. A rotating shaft is rotatably mounted on the inner wall of the discharge port 413. A baffle plate 414 and a baffle plate 415 are fixedly mounted on both sides of the outer wall of the rotating shaft. The baffle plate 414 and the baffle plate 415 have semi-circular grooves for placing pipe fittings.
[0029] Multiple pipe processing mechanisms 4 rotate clockwise. Rack 1 5 and rack 2 6 are fixedly mounted on the top of the conveyor frame 1. Rack 2 6 is parallel to rack 1 5 and is equal to two-thirds of the length of the top of the conveyor frame 1. Rack 1 5 and the conveyor frame 1 are of equal length. During the meshing connection between gear 1 425 and rack 1 5, the wire brush sleeve 422 is driven to rotate by the driving force input by gear 1 425, thus rotating relative to the pipe. Under continuous friction, the rust powder separates from the outer wall of the pipe. At the same time, rack 2 6 and gear 1 425 mesh, and gear 2 4268 is driven by the rotational force generated by the drive. Under the acceleration of the gearbox 4266, the rotational speed of the fan blade 4267 is increased. The suction force generated can suck the dust from the grinding into the rust powder collection cylinder 4262 for storage. The pipe fitting processing mechanism 4 includes a box structure 41 detachably mounted on top of the support plate 3. Inside the box structure 41, on the left and right sides, are respectively provided a rust removal component 42 and a rust removal component 43 for cooperating to complete the rust removal work on the outer wall of the pipe fitting. A storage tank 44 for supplying rust-preventive liquid to the rust removal components 42 and 43 is fixedly mounted on the outer wall of the box structure 41. An injection pipe is fixedly mounted on the outer wall of the storage tank 44, and a one-way valve 3 is fixedly mounted inside the injection pipe, allowing only the rust-preventive liquid to flow in. This one-way valve 3 ensures that the rust-preventive liquid inside the storage tank 44 will not overflow under various conditions. The housing structure 41 includes a processing box 411 detachably mounted on top of the support plate 3 by bolts, a dust cover 412 hinged to the top of the processing box 411, and a discharge port 413 opened on the top of the processing box 411. A rotating shaft is rotatably mounted on the inner wall of the discharge port 413, and baffle plate 414 and baffle plate 415 are fixedly mounted on both sides of the outer wall of the rotating shaft, respectively. The width formed by baffle plate 414, baffle plate 415 and the rotating shaft is adapted to the width of the discharge port 413, so that the discharge port 413 is just covered without affecting the rotation, and preventing rust from being scattered to the outside. Baffle plate 1 (414) and baffle plate 2 (415) can remain horizontal when not subjected to external force. However, if a pipe is placed on top of either baffle plate 1 (414) or baffle plate 2 (415), gravity will cause either baffle plate 1 (414) or baffle plate 2 (415) to flip over, and the steel pipe will fall between rust removal component 1 (42) and rust removal component 2 (43). The length of the pipe is less than or equal to the length of baffle plate 1 (414) or baffle plate 2 (415).
[0030] Further reference Figures 9 to 16 To ensure the recovery of rust powder and to create a linkage with the mechanism that drives the cylinder 421 to rotate, the following features are provided: The rotating shaft 424 has a channel inside that communicates with the inside of the cylinder 421; the outside of the cylinder 421 has multiple collection ports 423 that communicate with its interior. The rack assembly also includes a second rack 6 that is parallel to and spaced apart from rack 5; The first derusting assembly 42 further comprises a rust powder collecting assembly 426 installed outside the box structure 41; the rust powder collecting assembly 426 has an engagement hole 4264 in sealed rotational connection with the rotating shaft 424, and a second gear 4268 meshed with the second rack 6; When the pipe treatment mechanism 4 moves and the first derusting assembly 42 meshes with the second rack 6, the rust powder collecting assembly 426 generates a suction force to suck rust powder from the collecting opening 423 into the rust powder collecting assembly 426.
[0031] Wherein, the rust powder collecting assembly 426 further comprises a mounting frame 4261 connected to the box structure 41, two ends of a rust powder collecting cylinder 4262 installed on the mounting frame 4261 are provided with sealing plates 4263, one of the sealing plates 4263 is provided with the engagement hole 4264; the other sealing plate 4263 is provided with a transmission 4266, and the sealing plate 4263 is provided with an exhaust hole; an input shaft of the transmission 4266 is connected to the second gear 4268, and an output shaft extends into the rust powder collecting cylinder 4262 and is connected to a fan blade 4267; A filter plate 4265 is provided between the fan blade 4267 and the sealing plate 4263 with the engagement hole 4264 inside the rust powder collecting cylinder 4262, and a rust powder collecting cavity is formed between the filter plate 4265 and the sealing plate 4263 with the engagement hole 4264.
[0032] The interior of the rust powder collecting cylinder 4262 is provided with a threaded groove in threaded connection with the sealing plate 4263; the mounting frame 4261 comprises a semi-cylindrical portion, two ends of the semi-cylindrical portion are respectively connected with a full-circle connecting portion and a semi-circular connecting portion; the full-circle connecting portion is provided with a circular edge, and a plurality of mounting holes are provided on the circular edge; the semi-circular connecting portion has a fitting surface fitted to the outer side of the box structure 41; the fitting surface is provided with a connecting hole; the outer wall of the rust powder collecting cylinder 4262 is provided with a limiting block corresponding to the mounting hole; the sealing plate 4263 is provided with a groove; a handle is fixedly arranged on the outer wall of the rust powder collecting cylinder 4262. The groove is configured to facilitate manual rotation of the sealing plate 4263 for detaching or installing the sealing plate 4263. The handle is configured to facilitate holding when detaching or installing the rust powder collecting cylinder 4262.
[0033] In some preferred embodiments, with reference to Figures 17 to 20 , to realize the liquid spraying function and achieve a linkage effect with the above mechanism, the following arrangements are provided: The first derusting assembly 42 further comprises an antirust liquid spraying assembly 427 and a pumping assembly 428; the antirust liquid spraying assembly 427 comprises a liquid delivery pipe structure arranged in the cylinder body 421, and a spray head unit 4273 arranged outside the cylinder body 421; the spray head unit 4273 is communicated with the liquid delivery pipe structure; A liquid inlet end of the pumping assembly 428 is connected to a liquid storage tank 44 connected to the outer side of the box structure 41, and a liquid outlet end is communicated with the liquid delivery pipe structure.
[0034] The liquid delivery pipe structure includes a delivery pipe 4271, which is connected to an annular pipe 4272 via a branch pipe. Multiple nozzle units 4273 are provided on the annular pipe 4272. The nozzle unit 4273 includes a pipe body 42731 that communicates with the annular pipe 4272; the end of the pipe body 42731 away from the annular pipe 4272 is a frustum end; multiple spray holes 42732 are provided on the outer side of the frustum end, and a circular hole is provided in the center of the frustum end, and a lifting rod 42733 is provided in the circular hole; a dust cover 42734 for preventing rust powder from entering the spray hole 42732 is fixedly provided at the top of the lifting rod 42733, and a baffle 42735 located inside the pipe body 42731 is provided at the bottom; a spring 42736 is provided on the lifting rod 42733.
[0035] The pumping assembly 428 includes a suction cylinder 4281 and a connecting pipe 4284 connected to a liquid delivery pipe structure inside the cylinder 421. The housing structure 41 is provided with a rotating through hole for the connecting pipe 4284 to pass through. The connecting pipe 4284 extends into the suction cylinder 4281 and is rotatably connected to the suction cylinder 4281. The suction cylinder 4281 is provided with a one-way valve 4285 connected to the connecting pipe 4284. The suction cylinder 4281 is provided with an inlet pipe 4282 that communicates with the liquid storage tank 44. The inlet pipe 4282 is provided with a one-way valve 4283. The suction cylinder 4281 is provided with a piston 4286. The piston rod 4287 is provided on the side of the piston 4286 away from the one-way valve 4285. A spring baffle is provided at one end of the piston rod 4287 that passes through the suction cylinder 4281. A spring 4288 is provided on the piston rod 4287, located on the outside of the suction cylinder 4281 and between the spring baffle. The conveyor frame 1 is equipped with a pumping control assembly 7, which includes a side plate 71 parallel to the rack assembly. The side plate 71 is provided with a plurality of arc-shaped protrusions 72 for pushing the piston rod 4287. The plurality of arc-shaped protrusions 72 are distributed at intervals along a designed straight line.
[0036] A material conveying method of a material conveying device, the method comprising the following steps: Step 1, Pre-processing preparation: Place the pipe fitting in the box structure 41, with the pipe fitting located between the first rust removal component 42 and the second rust removal component 43; the specific process is as follows: place the pipe fitting on top of either the first baffle plate 414 or the second baffle plate 415. Since the first baffle plate 414 and the second baffle plate 415 are symmetrically arranged on both sides of the rotating shaft, when the pipe fitting is placed on top of either the first baffle plate 414 or the second baffle plate 415, the balance between the first baffle plate 414 and the second baffle plate 415 is broken, and the side on which the pipe fitting is placed rotates and flips around the rotating shaft, so the pipe fitting can fall between the tops of the first rust removal component 42 and the second rust removal component 43 inside the processing box 411.
[0037] Step 2, Pipe Rust Removal: A servo motor drives one of the transmission rollers to rotate. Since the sprocket is fixed on the transmission roller, the annular conveyor chain drives multiple pipe processing mechanisms 4 to rotate synchronously clockwise at a uniform speed. The rust on the outer wall of the pipe fitting is ground off, and the granular rust powder is collected. The specific process is as follows: The pipe fitting is located in the gap between rust removal component 1 42 and rust removal component 2 43, with the outer wall of the pipe fitting in contact with the wire brush sleeve 422. At this time, the servo motor is activated to drive one of the transmission rollers to rotate. Simultaneously, the sprocket fixed on the outer wall of the transmission roller drives the annular conveyor chain to rotate. Therefore, the pipe fitting processing mechanism 4, connected to the bearing plate 3 and the annular conveyor chain, can move synchronously. When the pipe fitting processing mechanism 4 is located at the top leftmost position of the conveyor frame 1, gear 1 425 and rack 1 5 are meshed, and gear 2 4268 and rack 2 6 are meshed. Therefore, when the pipe fitting processing mechanism 4 moves relative to the conveyor frame 1, rack 1 5 and rack 2 6 drive gear 1 425 and gear 2 4268 to rotate. During the rotation of the wire brush sleeves 422 on both sides, the rust powder is ground off the outer wall of the pipe fitting. The rust on the wall is polished, and the rust powder is separated from the pipe wall and dispersed in the treatment box 411. At the same time, rack 26 drives gear 2 4268 to rotate, and after being accelerated by gearbox 4266, fan blade 4267 rotates rapidly. The air inside the rust powder collection cylinder 4262 is extracted and discharged through the through hole on the outer wall of the rust powder collection cylinder 4262 near gear 2 4268. Therefore, negative pressure can be generated inside the mounting bracket 4261. Since the rotating shaft 424 is sealed and rotated in the connecting hole 4264, the inside of the cylinder 421 is subjected to the suction of fan blade 4267. The scattered rust powder enters the cylinder 421 through the collection port 423 and is sucked into the rust powder collection cylinder 4262 through the rotating shaft 424. The rust powder is filtered by filter plate 4265, and the air is discharged through the filter hole.
[0038] Step 3, Pipe Protection: After the rust removal components 1 42, rust removal component 2 43 and rack 2 6 are separated, they immediately meet and are driven by the pumping control component 7. The rack 1 5 continues to mesh with the rust removal components 1 42 and rust removal component 2 43. The rust removal components 1 42 and rust removal component 2 43 intermittently spray rust-preventive liquid. During the pipe rotation process, the rust-preventive liquid is evenly sprayed on the surface of the pipe. The specific process is as follows: After gear 2 4268 and rack 2 6 separate, gear 1 425 continues to mesh with rack 1 5, and the pipe continues to rotate. At this time, piston rod 4287 intermittently meets arc-shaped protrusion 72 and moves towards the inside of suction cylinder 4281 under the push of arc-shaped protrusion 72. The rust inhibitor inside suction cylinder 4281 is squeezed out by the moving piston 4286. Due to the setting of check valve 2 4285 and check valve 1 4283, the rust inhibitor can only be discharged through connecting pipe 4284. After piston rod 4287 and arc-shaped protrusion 72 separate, spring 2 4288 pushes piston rod 4287 away from suction cylinder 4281. The rust inhibitor in storage tank 44 enters the cavity of suction cylinder 4281 through inlet pipe 4282. Since the delivery pipe 4271 and the connecting pipe 4284 are sealed and rotatably connected, the rust inhibitor enters multiple annular pipes 4272 through the delivery pipe 4271. The rust inhibitor enters the delivery pipe 4271 and pushes the baffle 42735 to slide along the inner wall of the pipe body 42731 in a sealed manner until the baffle 42735 slides above the spray hole 42732. At this time, the spray hole 42732 moves upward synchronously under the push of the lifting rod 42733 until the dust cover 42734 moves above the spray hole 42732. The rust inhibitor is sprayed out through the spray hole 42732 and evenly sprayed on the outer wall of the pipe. After the piston rod 4287 and the arc-shaped protrusion 72 separate, the pressure of the rust inhibitor inside the pipe body 42731 is insufficient to push the baffle 42735 to move. The spring 42736 pushes the baffle 42735 downward with elastic force, and the dust cover 42734 covers the spray hole 42732.
[0039] Step 4: Release the pipe fitting: When the pipe fitting processing mechanism 4 moves to the far right of the conveyor frame 1 and continues to move, the top opening of the box structure 41 opens under its own gravity, and the pipe fitting automatically falls out of the pipe fitting processing mechanism 4. The specific process is as follows: When the processing box 411 moves to the far right of the conveyor frame 1 and continues to move, it flips over. The dust cover 412 and the processing box 411 are connected by a hinge, so they open automatically under gravity, and the pipe fitting falls out of the processing box 411 under its own gravity.
[0040] Beneficial effects of this invention: (1) By setting up multiple pipe fitting processing mechanisms, multiple pipe fittings can be transported separately and isolated at the same time, thereby avoiding damage caused by collision between pipe fittings; secondly, during the transport process, the rust on the outer wall of the pipe fitting can be removed by the rust removal components 1 and 2, so that the surface of the pipe fitting remains clean and the pipe fitting can be prevented from rusting faster. When the pipe fitting is used later, there is no need to perform rust removal operation, thereby saving the time of rust removal; furthermore, by setting up a rust powder collection component, the suction force generated by the fan blades can draw the rust powder off the pipe fitting into the rust powder collection cylinder for centralized storage while the pipe fitting is being rusted, thereby preventing the rust powder from flying around and achieving the purpose of preventing pollution of the surrounding air.
[0041] (2) During the movement of the wire brush sleeve and rust powder collection assembly, rack one and rack two can synchronously drive gear one and gear two to rotate. Rack one drives gear one to rotate, which can provide power for the rotation of the wire brush sleeve and achieve the effect of removing rust from the outer wall of the pipe fitting; while rack two drives gear two to rotate, which can provide driving force for the rotation of the fan blade and achieve the effect of sucking up the rust powder that has been polished. Secondly, the operation of the wire brush sleeve and rust powder collection assembly does not require a separate drive device, thus saving the cost of setting up a drive device, making the structure simpler and facilitating subsequent inspection and maintenance.
[0042] (3) By setting up a rust-preventive liquid spraying component, a pumping component, and a pumping control component, the piston rod can be intermittently pushed by the arc-shaped drive block on the side plate component during the conveying of the pipe fitting, thereby achieving the purpose of the piston sucking up or squeezing out the rust-preventive liquid, providing driving force for the spraying of the rust-preventive liquid; secondly, by setting up multiple nozzle units, the rust-preventive liquid spraying component can evenly spray the rust-preventive liquid onto the surface of the pipe fitting during the pipe fitting flipping process, forming a protective layer on the surface of the pipe fitting, which plays a role in protecting the pipe fitting; furthermore, in the nozzle unit, through the design of the dust cover, the spray hole can be kept open during the spraying of the rust-preventive liquid, and when the rust-preventive liquid is not sprayed, the dust cover can block the spray hole to prevent dust from entering, thereby achieving a good anti-clogging effect.
[0043] (4) The rust powder collection component and the mounting bracket are designed separately, so that the rust powder collection cylinder can be disassembled from the mounting bracket after the pipe is transported, and the rust powder can be removed from the rust powder collection cylinder more conveniently for the next use.
[0044] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0045] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0046] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A pipe fitting conveying device, characterized in that, It includes: The conveyor frame (1) is equipped with multiple drive rollers, each drive roller having sprockets at both ends; one of the drive rollers is connected to a servo motor. Two annular conveyor chains (2) are connected to sprockets at both ends of multiple transmission rollers respectively; the outer ring of the annular conveyor chain (2) is provided with multiple bearing plates (3) along its annular trajectory direction; each bearing plate (3) is provided with a pipe fitting processing mechanism (4); the pipe fitting processing mechanism (4) has a working space for accommodating pipe fittings, and a rust removal device is provided in the working space; The rack assembly is installed on the top of the conveyor frame (1). During the movement of multiple pipe processing mechanisms (4) driven by the annular conveyor chain (2), the rack assembly is connected to the multiple pipe processing mechanisms (4) located above, so as to drive the rust removal device inside the pipe processing mechanism (4) connected to the rack assembly to work. The pipe fitting processing mechanism (4) includes a box structure (41) with the working space inside; the rust removal device includes a rust removal component one (42) and a rust removal component two (43) for removing rust from the outer wall of the pipe fitting; the rust removal component one (42) and the rust removal component two (43) have the same structure and are arranged in parallel; the rust removal component one (42) includes a cylinder (421) with both ends of the cylinder (421) rotatably connected to the inner wall of the box structure (41); a wire brush sleeve (422) is provided on the outside of the cylinder (421), and a rotating shaft (424) is provided at one end of the cylinder (421) through the box structure (41), and a gear one (425) is provided on the rotating shaft (424); the rack assembly includes a rack one (5) for meshing with the gear one (425); The rotating shaft (424) has a channel inside that communicates with the inside of the cylinder (421); the cylinder (421) has multiple collection ports (423) on its outside that communicate with its inside; the rack assembly also includes a rack two (6) that is parallel to and spaced apart from the rack one (5); the rust removal assembly one (42) also includes a rust powder collection assembly (426) installed on the outside of the box structure (41); the rust powder collection assembly (426) has a connecting hole (4264) that is sealed and rotatably connected to the rotating shaft (424), and a gear two (4268) that meshes with the rack two (6); when the pipe processing mechanism (4) moves, and the rust removal assembly one (42) meshes with the rack two (6), the rust powder collection assembly (426) generates a suction force to draw the rust powder from the collection port (423) into the rust powder collection assembly (426); The rust powder collection assembly (426) further includes a mounting bracket (4261) connected to the housing structure (41). The mounting bracket (4261) is equipped with a rust powder collection cylinder (4262) with sealing plates (4263) at both ends. One of the sealing plates (4263) is provided with the connecting hole (4264). The other sealing plate (4263) is provided with a gearbox (4266) and has an exhaust hole. The input shaft of the gearbox (4266) is connected to the gear two (4268), and the output shaft extends into the rust powder collection cylinder (4262) and is connected to a fan blade (4267). The rust powder collecting cylinder (4262) has a filter plate (4265) between the fan blade (4267) and the sealing plate (4263) with the connecting hole (4264), and a rust powder collecting chamber is formed between the filter plate (4265) and the sealing plate (4263) with the connecting hole (4264).
2. The pipe fitting conveying device as described in claim 1, characterized in that: The interior of the rust powder collecting cylinder (4262) has a threaded groove that is threaded to the sealing plate (4263); the mounting bracket (4261) includes a semi-cylindrical part, and the two ends of the semi-cylindrical part are respectively connected to a full-circle connecting part and a semi-circular connecting part; the full-circle connecting part is provided with a circular rim, and the circular rim is provided with multiple mounting holes; the semi-circular connecting part has a fitting surface that fits against the outside of the box structure (41); the fitting surface is provided with a connecting hole; the outer wall of the rust powder collecting cylinder (4262) is provided with a limiting block corresponding to the mounting hole.
3. The pipe fitting conveying device as described in claim 2, characterized in that: The sealing plate (4263) is provided with a groove; a handle is fixedly provided on the outer wall of the rust powder collection cylinder (4262).
4. The pipe fitting conveying device as described in claim 1, characterized in that: The rust removal component (42) further includes a rust inhibitor spraying component (427) and a pumping component (428); the rust inhibitor spraying component (427) includes a liquid delivery pipe structure disposed inside the cylinder (421) and a nozzle unit (4273) disposed outside the cylinder (421); the nozzle unit (4273) is connected to the liquid delivery pipe structure; The pumping assembly (428) has a liquid inlet end connected to a liquid storage tank (44) connected to the outside of the housing structure (41), and a liquid outlet end connected to the liquid delivery pipe structure.
5. The pipe fitting conveying device as described in claim 4, characterized in that: The liquid delivery pipe structure includes a delivery pipe (4271), and the delivery pipe (4271) is connected to an annular pipe (4272) through a branch pipe. Multiple nozzle units (4273) are provided on the annular pipe (4272). The nozzle unit (4273) includes a pipe body (42731) connected to the annular pipe (4272); the end of the pipe body (42731) away from the annular pipe (4272) is a frustum end; multiple spray holes (42732) are provided on the outer side of the frustum end, and a circular hole is provided in the center of the frustum end, and a lifting rod (42733) is provided in the circular hole; a dust cover (42734) for preventing rust powder from entering the spray hole (42732) is fixedly provided at the top of the lifting rod (42733), and a baffle (42735) is provided at the bottom inside the pipe body (42731); a spring (42736) is provided on the lifting rod (42733).
6. The pipe fitting conveying device as described in claim 4, characterized in that: The pumping assembly (428) includes a suction cylinder (4281) and a connecting pipe (4284) connected to a liquid delivery pipe structure inside the cylinder (421). The housing structure (41) is provided with a rotating through hole for the connecting pipe (4284) to pass through. The connecting pipe (4284) extends into the suction cylinder (4281) and is rotatably connected to the suction cylinder (4281). The suction cylinder (4281) is provided with a one-way valve (4285) connected to the connecting pipe (4284). The suction cylinder (4281) is provided with an inlet pipe (4282) that communicates with the liquid storage tank (44), and a one-way valve (4283) is provided on the inlet pipe (4282); a piston (4286) is provided inside the suction cylinder (4281), and a piston rod (4287) is provided on the side of the piston (4286) away from the one-way valve (4285). A spring baffle is provided at one end of the piston rod (4287) that passes through the suction cylinder (4281); a spring (4288) is provided on the piston rod (4287) and between the outside of the suction cylinder (4281) and the spring baffle. The conveyor frame (1) is provided with a pumping control assembly (7), which includes a side plate (71) parallel to the rack assembly. The side plate (71) is provided with a plurality of arc-shaped protrusions (72) for pushing the piston rod (4287), and the plurality of arc-shaped protrusions (72) are distributed at intervals along a designed straight line.
7. The pipe fitting conveying device as described in claim 1, characterized in that: The box structure (41) includes a processing box (411) detachably mounted on the support plate (3). A dust cover (412) is hinged to the top opening of the processing box (411). A discharge port (413) is provided on the dust cover (412). A rotating shaft is rotatably mounted on the inner wall of the discharge port (413). A baffle plate one (414) and a baffle plate two (415) are fixedly mounted on both sides of the outer wall of the rotating shaft. The baffle plate one (414) and the baffle plate two (415) have semi-circular grooves for placing pipe fittings.
Citation Information
Patent Citations
Automatic rust removal system for rusty iron pipes
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