Movable hanging basket for bridge engineering
Patent Information
- Application Number
- CN202410779690.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2044-06-17
AI Technical Summary
[0003]现有的桥梁工程用移动挂篮在施工过程中存在以下缺陷:1、传统的菱形挂篮在施工过程中,一般需要通过电力驱动实现移动,但是传统的施工用发电设备重量较大,携带不方便,并且由于发电设备发动预热操作较为麻烦,则需要持续保持运行从而保证能够随时对挂篮进行调节,这种操作方式可能造成发电设备持续运行时间过长而过热损坏的情况,从而对整体的施工进度造成影响;2、传统的菱形挂篮由于移动时整体的惯性较大,所以在驱动牵引挂篮时需保证较低的移动速率以防止在牵引过程中挂篮无法准确定位的情况出现,这种调节挂篮的方式耗时较长,从而导致整体的施工效率较慢
[0018]1、本发明通过牵引机构配合人力可实现驱动挂篮进行移动调节,从而代替电力驱动,避免了传统发电设备携带不便的问题,同时解决了因发电设备过热损坏而导致施工进度受到影响的问题,保证了桥梁施工过程的稳定性和效率。
Smart Images

Figure CN118481048B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bridge construction technology, specifically to a mobile hanging basket for bridge engineering. Background Technology
[0002] Bridge engineering refers to the process of surveying, designing, constructing, maintaining, and inspecting bridges. It is a branch of civil engineering. Mobile hanging baskets are generally used in bridge construction. They are the main equipment in cantilever construction and can be classified into four types according to their structure: truss type, cable-stayed type, steel type, and hybrid type. The mobile hanging basket is mainly composed of a main truss, suspension system, anchoring system, traveling system, and formwork. The design of the mobile hanging basket should meet the principles of light weight, simple structure, sturdiness and stability, easy forward movement and assembly / disassembly, and strong reusability.
[0003] The existing mobile formwork used in bridge engineering has the following drawbacks during construction: 1. Traditional diamond-shaped formwork generally requires electric drive for movement during construction. However, the traditional power generation equipment is heavy and inconvenient to carry. Furthermore, the preheating process for starting the power generation equipment is cumbersome, requiring continuous operation to ensure that the formwork can be adjusted at any time. This operation method may cause the power generation equipment to overheat and be damaged due to prolonged continuous operation, thus affecting the overall construction progress; 2. Due to the large overall inertia of traditional diamond-shaped formwork during movement, a low movement speed must be maintained when driving and traction the formwork to prevent the formwork from being unable to be accurately positioned during traction. This method of adjusting the formwork is time-consuming, resulting in slow overall construction efficiency. Summary of the Invention
[0004] To achieve the above objectives, the present invention provides the following technical solution: a mobile hanging basket for bridge engineering, comprising a pier, a beam, a guide rail mechanism, a moving mechanism, a lifting mechanism, a traction mechanism, and a bridge formwork. A beam is fixedly mounted on the upper surface of the pier. Guide rail mechanisms are symmetrically fixedly mounted on the left and right sides of the front end of the upper surface of the beam. A moving mechanism is slidably mounted on the upper side of the guide rail mechanism. Lifting mechanisms, which are slidably engaged with the beam, are symmetrically fixedly mounted on the left and right sides of the moving mechanism. A traction mechanism is fixedly mounted at the front and rear ends of the lifting mechanism and at the front end of the guide rail mechanism. A bridge formwork, which is raised and lowered in cooperation with the traction mechanism, is mounted on the lower side of the lifting mechanism. The bridge formwork consists of symmetrical side formworks on the left and right sides, a bottom formwork on the lower side, and a guardrail at the front end of the bottom formwork. Four supports, which cooperate with the lifting mechanism, are symmetrically fixedly mounted on the left and right sides of the upper surface of the bridge formwork.
[0005] The guide rail mechanism includes a pad, a guide rail, a rack, and a rail anchor; pads are symmetrically fixed on the left and right sides of the front end of the upper surface of the beam, a guide rail is fixed on the upper surface of the pad, four racks are symmetrically fixed on the left and right sides of the guide rail through plates, a rail anchor is fixed on the front end of the upper surface of the guide rail, and a traction mechanism that cooperates with the moving mechanism is fixed on the upper surface of the rail anchor.
[0006] The traction mechanism includes a traction frame, a winding assembly, a gear assembly, a positioning assembly, and a drive assembly; the traction frame is fixedly installed on the upper surface of the track anchor, the winding assembly is installed on one side inside the traction frame, the gear assembly is fitted inside the surface of the other side of the traction frame, the positioning assembly is fixedly installed on the outer surface of the traction frame on the same side as the gear assembly, and the drive assembly is fitted inside the positioning assembly.
[0007] Preferably, the moving mechanism includes a main truss, a horizontal truss, an upper crossbeam, and a moving component; two main trusses that cooperate with the guide rail are symmetrically arranged on the left and right sides of the front end of the beam, and the main trusses are fixedly connected to each other through the horizontal truss in the middle section and the upper crossbeam at the front end; and the front and rear ends of the lower surface of the main truss are provided with moving components that slide with the guide rail.
[0008] The lifting mechanism includes a U-shaped connecting plate and a pulley block; the left and right sides of the front end of the beam are symmetrically and slidably provided with U-shaped connecting plates that are fixedly connected to the main truss through connecting rods; the front and rear ends of the upper surface of the U-shaped connecting plate are fixedly provided with traction mechanisms; the outer side of the rear end and the front side of the U-shaped connecting plate are provided with pulley blocks that cooperate with the traction mechanisms for transmission.
[0009] Preferably, the movable component includes a movable base, a locking part, track wheels, an adjusting screw, and an adjusting plate; the movable base is fixedly installed at both the front and rear ends of the lower surface of the main truss, the locking part is symmetrically arranged on the left and right sides of the movable base, and four track wheels are symmetrically rotatably arranged on the left and right sides inside the movable base, wherein the outer ends of the two track wheels at the rear end of the movable base are threadedly fitted with adjusting screws, and the outer ends of the adjusting screws are fixedly installed with adjusting plates.
[0010] Preferably, the locking part includes a locking plate, a threaded sleeve, a sliding sleeve, a driving sleeve, a driven gear, a driven slide rod, a driven screw, and a locking disc; the left and right sides of the movable base are symmetrically fixed with locking plates by plates, the inner surface of the locking plate is fixed with a threaded sleeve, the outer surface of the locking plate is fixed with a sliding sleeve, the sliding sleeve is elastically slidably disposed inside the sliding sleeve, the outer end of the driving sleeve is fixed with a driven gear that engages with a rack and pinion, the inner side of the driving sleeve is slidably disposed with a rectangular columnar driven slide rod, the inner end of the driven slide rod is fixed with a driven screw that engages with the threaded sleeve, the inner end of the driven screw is fixed with a locking disc, and the inner surface of the locking disc is fixed with a friction damping plate.
[0011] Preferably, the pulley block includes a fixed pulley, a movable pulley, and a connecting part; the left and right ends of the lower surface of the flat truss and the left and right ends of the lower surface of the upper crossbeam are respectively symmetrically fixed with connecting rods, the lower side of the fixed pulley is provided with a movable pulley in cooperation with a cable, and the lower surface of the movable pulley is fixedly provided with a connecting part that cooperates with the support on the upper surface of the bridge template.
[0012] Preferably, the connecting part includes a connecting frame, an elastic sleeve, a positioning pin, a first tie rod, a limiting groove, a threaded seat, and a threaded pin; the connecting frame is fixedly provided on the lower surface of the movable pulley, the elastic sleeve is fixedly provided on one side of the connecting frame, the positioning pin is elastically slidably provided in the elastic sleeve and is engaged with the support on the upper surface of the bridge template, the inner end of the positioning pin is fixedly provided with a first tie rod that is slidably engaged with the outer end of the elastic sleeve, the outer end of the positioning pin is provided with a limiting groove, the other side of the connecting frame is fixedly provided with a threaded seat, and the threaded pin is engaged with the limiting groove.
[0013] Preferably, the winding assembly includes a sleeve shaft, a winding reel, and a first insert post; a sleeve shaft is fixedly provided on one side inside the traction frame, a winding reel is rotatably provided on the inner end of the sleeve shaft, a rope is provided on the surface of the winding reel, and a rectangular columnar first insert post is fixedly provided on the side surface of the winding reel.
[0014] Preferably, the gear assembly includes a first connecting shaft, a take-up gear, a first pinion, a second insert, a second connecting shaft, a connecting gear, and a second pinion; the first connecting shaft is movably disposed within one side surface of the traction frame, the inner end of the first connecting shaft is rotatably disposed with a take-up gear that elastically slides with the first insert, the outer end of the first connecting shaft is fixedly disposed with a first pinion, the outer surface of the first pinion is fixedly disposed with a rectangular columnar second insert, the two sides of the first connecting shaft are symmetrically disposed with second connecting shafts that rotatably engage with the surface of the traction frame, the outer end of the second connecting shaft is fixedly disposed with a connecting gear that engages with the first pinion for transmission, and the inner end of the second connecting shaft is fixedly disposed with a second pinion that engages with the take-up gear for transmission.
[0015] Preferably, the positioning assembly includes a positioning sleeve, a retaining seat, a retaining plate, a second pull rod, a positioning disc, and positioning through holes; the outer surface of the traction frame on the same side as the first connecting shaft is fixedly provided with a positioning sleeve by a connecting plate; a retaining seat is fixedly provided in the middle section of the upper surface of the positioning sleeve; a retaining plate is elastically slidably provided in the retaining seat; a second pull rod is fixedly provided on the upper surface of the retaining plate and slidably connected to the upper end of the retaining seat; a positioning disc is fixedly provided at the outer end of the positioning sleeve; and positioning through holes are evenly provided on the surface of the positioning disc.
[0016] Preferably, the driving assembly includes a snap-fit connector, a rotating handle, a positioning screw, and a driving rod; a snap-fit connector that slides inside the positioning sleeve and slides with the second insert is provided; a rotating handle is fixedly provided at the outer end of the snap-fit connector through a connecting rod; a positioning screw that inserts into the positioning through hole is provided at the upper end of the rotating handle; and a driving rod is fixedly provided at the outer end of the positioning screw.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] 1. This invention enables the hanging basket to be moved and adjusted by means of a traction mechanism and human power, thereby replacing electric drive and avoiding the problem of inconvenience of carrying traditional power generation equipment. At the same time, it solves the problem of construction progress being affected by overheating damage to power generation equipment, thus ensuring the stability and efficiency of bridge construction.
[0019] 2. This invention, through the cooperation of the guide rail mechanism and the moving mechanism, can decelerate and accurately position and lock the moving hanging basket, avoiding the problem that the hanging basket cannot be accurately positioned due to its large inertia during movement. At the same time, by cooperating with the traction mechanism, it can improve the overall moving speed of the hanging basket and reduce the time spent on moving and positioning the hanging basket, thereby improving the overall efficiency of bridge construction.
[0020] 3. By connecting and positioning the lifting mechanism and the moving mechanism, the present invention enables the lifting mechanism to move synchronously with the moving mechanism, thereby ensuring that the lifting mechanism can adjust the bridge formwork at any time. This avoids the need to reposition the lifting mechanism after the moving mechanism has been adjusted and positioned, simplifying the construction process and improving the overall construction efficiency. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of the present invention.
[0022] Figure 2 for Figure 1 Enlarged diagram of point A in the middle.
[0023] Figure 3 This is a rear cross-sectional view of the structure of the present invention.
[0024] Figure 4 for Figure 3 Enlarged diagram of point B in the middle.
[0025] Figure 5 This is a schematic diagram of the guide rail mechanism and the traction mechanism.
[0026] Figure 6 for Figure 5 Enlarged diagram of point C in the middle.
[0027] Figure 7 for Figure 5 Enlarged diagram of point D in the middle.
[0028] In the diagram: 1. Pier; 2. Beam; 3. Guide rail mechanism; 31. Sleeper; 32. Guide rail; 33. Rack; 34. Rail anchor; 4. Moving mechanism; 41. Main truss; 42. Flat truss; 43. Upper crossbeam; 44. Moving component; 441. Moving base; 442. Locking part; 4421. Locking plate; 4422. Threaded sleeve; 4423. Sliding sleeve; 4424. Drive 4425. Driven Gear; 4426. Driven Slide Rod; 4427. Driven Screw; 4428. Locking Disc; 443. Track Wheel; 444. Adjusting Screw; 445. Adjusting Plate; 5. Lifting Mechanism; 51. U-shaped Connecting Plate; 52. Pulley Block; 521. Fixed Pulley; 522. Moving Pulley; 523. Connecting Part; 5231. Connecting Frame; 5232. Elastic Sleeve; 52 33. Positioning pin; 5234. First pull rod; 5235. Limiting through groove; 5236. Threaded seat; 5237. Threaded pin; 6. Traction mechanism; 61. Traction frame; 62. Rewinding assembly; 621. Sleeve shaft; 622. Rewinding reel; 623. First pin; 63. Gear assembly; 631. First connecting shaft; 632. Rewinding gear; 633. Pinion 1; 634. Second pin; 635. Second connecting shaft; 636. Linking gear; 637. Pinion 2; 64. Positioning assembly; 641. Positioning sleeve; 642. Card seat; 643. Card plate; 644. Second pull rod; 645. Positioning disc; 646. Positioning through hole; 65. Drive assembly; 651. Card connector; 652. Rotary handle; 653. Positioning screw; 654. Drive rod; 7. Bridge formwork. Detailed Implementation
[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] Please see Figure 1A mobile hanging basket for bridge engineering includes a pier 1, a beam 2, a guide rail mechanism 3, a moving mechanism 4, a lifting mechanism 5, a traction mechanism 6, and a bridge formwork 7. The beam 2 is fixedly mounted on the upper surface of the pier 1. The guide rail mechanism 3 is symmetrically fixedly mounted on the left and right sides of the front end of the upper surface of the beam 2. The moving mechanism 4 is slidably mounted on the upper side of the guide rail mechanism 3. The lifting mechanism 5, which is slidably engaged with the beam 2, is symmetrically fixedly mounted on the left and right sides of the moving mechanism 4. The traction mechanism 6 is fixedly mounted on the front and rear ends of the lifting mechanism 5 and the front end of the guide rail mechanism 3. The bridge formwork 7, which is raised and lowered in cooperation with the traction mechanism 6, is mounted on the lower side of the lifting mechanism 5. The bridge formwork 7 consists of symmetrical side formworks on the left and right sides, a bottom formwork on the lower side, and a guardrail at the front end of the bottom formwork. Four supports that cooperate with the lifting mechanism 5 are symmetrically fixedly mounted on the left and right sides of the upper surface of the bridge formwork 7.
[0031] Please see Figure 3 and Figure 5 The guide rail mechanism 3 includes a pad 31, a guide rail 32, a rack 33, and a rail anchor 34. Pads 31 are symmetrically fixed on the left and right sides of the front end of the upper surface of the beam 2. The guide rail 32 is fixed on the upper surface of the pad 31. Four racks 33 are symmetrically fixed on the left and right sides of the guide rail 32 through plates. The rail anchor 34 is fixed on the front end of the upper surface of the guide rail 32. The traction mechanism 6, which cooperates with the moving mechanism 4 for transmission, is fixed on the upper surface of the rail anchor 34.
[0032] Please see Figure 1 and Figure 3 The moving mechanism 4 includes a main truss 41, a horizontal truss 42, an upper crossbeam 43, and a moving component 44. Two main trusses 41 that cooperate with the guide rail 32 are symmetrically arranged on the left and right sides of the front end of the beam 2. The main trusses 41 are fixedly connected to each other through the horizontal truss 42 in the middle section and the upper crossbeam 43 at the front end. The front and rear ends of the lower surface of the main truss 41 are provided with moving components 44 that slide with the guide rail 32.
[0033] Please see Figure 3 and Figure 4 The movable component 44 includes a movable base 441, a locking part 442, track wheels 443, an adjusting screw 444, and an adjusting plate 445. The movable base 441 is fixedly installed at both the front and rear ends of the lower surface of the main truss 41. The locking parts 442 are symmetrically arranged on the left and right sides of the movable base 441. Four track wheels 443 are symmetrically rotatably arranged on the left and right sides inside the movable base 441. The adjusting screw 444 is threadedly engaged at the outer ends of the two track wheels 443 at the rear end of the movable base 441. The adjusting plate 445 is fixedly installed at the outer end of the adjusting screw 444.
[0034] Please see Figure 4 The locking part 442 includes a locking plate 4421, a threaded sleeve 4422, a sliding sleeve 4423, a driving sleeve 4424, a driven gear 4425, a driven slide rod 4426, a driven screw 4427, and a locking disc 4428. The left and right sides of the movable base 441 are symmetrically fixed with locking plates 4421 via plates. A threaded sleeve 4422 is fixedly installed on the inner surface of the locking plate 4421, and a sliding sleeve 4423 is fixedly installed on the outer surface of the locking plate 4421. The sliding sleeve 4423 contains... A drive sleeve 4424 is elastically slidably provided. A driven gear 4425 that engages with a rack 33 is fixedly provided at the outer end of the drive sleeve 4424. A rectangular columnar driven slide rod 4426 is slidably provided inside the drive sleeve 4424. A driven screw 4427 that engages with a threaded sleeve 4422 is fixedly provided at the inner end of the driven slide rod 4426. A locking disc 4428 is fixedly provided at the inner end of the driven screw 4427. A friction damping plate is fixedly provided on the inner surface of the locking disc 4428.
[0035] When the main truss 41 moves forward along the guide rail 32 to a specific position under the traction of the traction mechanism 6, the driven gear 4425 and the rack 33 rotate. The drive sleeve 4424 then drives the driven slide rod 4426 to rotate, causing the driven screw 4427 and the threaded sleeve 4422 to gradually engage the friction damping plate on the surface of the locking disc 4428 and press it against the adjusting plate 445. The friction damping plate on the surface of the locking disc 4428 gradually decelerates the track wheel 443 by gradually contacting it with friction until it fully presses against the adjusting plate 445. The main truss 41 is gradually decelerated and accurately positioned until it is locked in place. At the same time, the initial positions of the driven screw 4427 and the locking disc 4428 can be adjusted to accurately control the locking position of the main truss 41, ensuring that the main truss 41 and the bridge formwork 7 that moves synchronously with the main truss 41 can be accurately positioned. This operation method solves the problem that the mobile formwork is difficult to position accurately due to its large overall inertia and can only move at a low speed. It reduces the time spent on the movement and positioning of the formwork and thus improves the overall efficiency of bridge construction.
[0036] When the driven gear 4425, in cooperation with the rack 33, drives the locking disc 4428 to lock and position the track wheel 443 and the main truss 41, if it is necessary to adjust the position of the main truss 41 again, the adjusting screw 444 at the outer end of the track wheel 443 can be rotated to move the adjusting plate 445 inward until it disengages from the friction damping plate on the surface of the locking disc 4428. By controlling the distance between the adjusting plate 445 and the locking disc 4428, the position of the main truss 41 can be accurately controlled for repositioning and locking. This adjustment method not only ensures the flexibility of the main truss 41 movement adjustment, but also ensures the accuracy of the main truss 41 movement positioning, and makes the construction operation more flexible and convenient.
[0037] When the driven gear 4425 moves to the front end of the rack 33, if it is necessary to adjust or reset the position of the locking disc 4428, the driven gear 4425 can be pulled outward to disengage it from the rack 33, thereby avoiding the rack 33's obstruction of the rotation adjustment of the driven gear 4425. At this time, the position of the locking disc 4428 can be adjusted by rotating the driven gear 4425. This operation method can further improve the flexibility of construction operations and the movement and positioning of the main truss 41.
[0038] Please see Figure 1 and Figure 3 The lifting mechanism 5 includes a U-shaped connecting plate 51 and a pulley block 52; the left and right sides of the front end of the beam 2 are symmetrically and slidably provided with U-shaped connecting plates 51 that are fixedly connected to the main truss 41 through connecting rods; the front and rear ends of the upper surface of the U-shaped connecting plate 51 are fixedly provided with traction mechanisms 6; the outer side of the rear end and the front side of the U-shaped connecting plate 51 are provided with pulley blocks 52 that cooperate with the traction mechanisms 6 for transmission.
[0039] Please see Figure 1 and Figure 3 The pulley block 52 includes a fixed pulley 521, a movable pulley 522, and a connecting part 523. Fixed pulleys 521 are symmetrically fixed at both ends of the lower surface of the flat truss 42 and the lower ends of the upper crossbeam 43 by connecting rods. Movable pulleys 522 are provided on the lower side of the fixed pulleys 521 by cables. A connecting part 523 is fixedly provided on the lower surface of the movable pulley 522 and is connected to the support on the upper surface of the bridge template 7.
[0040] Please see Figure 1 and Figure 2The connecting part 523 includes a connecting frame 5231, an elastic sleeve 5232, a positioning pin 5233, a first pull rod 5234, a limiting groove 5235, a threaded seat 5236, and a threaded pin 5237. The connecting frame 5231 is fixedly provided on the lower surface of the movable pulley 522. An elastic sleeve 5232 is fixedly provided on one side of the connecting frame 5231. A positioning pin 5233 is elastically and slidably provided inside the elastic sleeve 5232 and is inserted into the support on the upper surface of the bridge template 7. A first pull rod 5234 is fixedly provided at the inner end of the positioning pin 5233 and is slidably engaged with the outer end of the elastic sleeve 5232. A limiting groove 5235 is provided at the outer end of the positioning pin 5233. A threaded seat 5236 is fixedly provided on the other side of the connecting frame 5231. A threaded pin 5237 is slidably inserted into the limiting groove 5235 inside the threaded seat 5236.
[0041] When the height of the bridge formwork 7 needs to be adjusted, the traction mechanism 6 can be manually driven to move the four corners of the upper surface of the bridge formwork 7 in a synchronous manner with the fixed pulley 521 and the movable pulley 522. This operation method is relatively labor-saving and can be operated and adjusted at any time by manual driving. It avoids the problem of long start-up and preheating time of traditional power generation equipment affecting the construction progress. At the same time, the traction mechanism 6 can achieve automatic locking, thereby ensuring the stability and safety of the bridge formwork 7 during the construction process.
[0042] When the U-shaped connecting plate 51 moves synchronously with the main truss 41, the traction mechanisms 6 at both ends of the U-shaped connecting plate 51 also move synchronously, so that the traction mechanism 6 can adjust the bridge formwork 7 at any time. This avoids the need to repeatedly disassemble and assemble the traction mechanism 6 during the movement and positioning of the main truss 41, simplifies the construction process, and further improves the overall construction efficiency.
[0043] When installing and positioning the movable pulley 522 with the support on the upper surface of the bridge formwork 7, the support can be aligned with the connecting frame 5231 and inserted. Under the action of the spring in the elastic sleeve 5232, the positioning pin 5233 can be quickly inserted and positioned into the support, thereby achieving rapid installation. Finally, by turning the threaded pin 5237, it is inserted into the limiting through groove 5235, thereby locking the positioning pin 5233, ensuring the stability of the bridge formwork 7 connection during construction. At the same time, this installation method is convenient for disassembly, further improving the efficiency of bridge formwork 7 assembly and disassembly.
[0044] Please see Figure 3 , Figure 5 and Figure 6The traction mechanism 6 includes a traction frame 61, a winding assembly 62, a gear assembly 63, a positioning assembly 64, and a drive assembly 65. The traction frame 61 is fixedly installed on the upper surface of the track anchor 34 and at both ends of the upper surface of the U-shaped connecting plate 51. The winding assembly 62 is installed on one side inside the traction frame 61. The gear assembly 63 is fitted inside the surface of the other side of the traction frame 61. The positioning assembly 64 is fixedly installed on the outer surface of the traction frame 61 on the same side as the gear assembly 63. The drive assembly 65 is fitted inside the positioning assembly 64.
[0045] Please see Figure 6 and Figure 7 The winding assembly 62 includes a sleeve shaft 621, a winding reel 622, and a first insert post 623; the sleeve shaft 621 is fixedly installed on one side inside the traction frame 61, the winding reel 622 is rotatably installed at the inner end of the sleeve shaft 621, the surface of the winding reel 622 is provided with a rope, and the side surface of the winding reel 622 is fixedly provided with a rectangular columnar first insert post 623.
[0046] Please see Figure 6 and Figure 7 The gear assembly 63 includes a first connecting shaft 631, a take-up gear 632, a first pinion 633, a second insert 634, a second connecting shaft 635, a connecting gear 636, and a second pinion 637. The first connecting shaft 631 is movably disposed within one side surface of the traction frame 61. The inner end of the first connecting shaft 631 is rotatably disposed with a take-up gear 632 that elastically slides with the first insert 623. The outer end of the first connecting shaft 631 is fixedly disposed with a first pinion 633. A rectangular columnar second insert 634 is fixedly disposed on the outer surface of the first pinion 633. Symmetrically arranged on both sides of the first connecting shaft 631 are second connecting shafts 635 that rotatably engage with the surface of the traction frame 61. The outer end of the second connecting shaft 635 is fixedly disposed with a connecting gear 636 that engages with the first pinion 633 for transmission. The inner end of the second connecting shaft 635 is fixedly disposed with a second pinion 637 that engages with the take-up gear 632 for transmission.
[0047] Please see Figure 6 and Figure 7The positioning component 64 includes a positioning sleeve 641, a retainer 642, a retaining plate 643, a second pull rod 644, a positioning disk 645, and a positioning through hole 646. The positioning sleeve 641 is fixedly installed on the outer surface of the traction frame 61 on the same side as the first connecting shaft 631 through a connecting plate. The retainer 642 is fixedly installed in the middle section of the upper surface of the positioning sleeve 641. The retaining plate 643 is elastically slidably installed in the retainer 642. The second pull rod 644, which is slidably connected to the upper end of the retainer 642, is fixedly installed on the upper surface of the retaining plate 643. The positioning disk 645 is fixedly installed at the outer end of the positioning sleeve 641. The positioning disk 645 has positioning through holes 646 evenly opened on its surface.
[0048] Please see Figure 6 and Figure 7 The drive assembly 65 includes a snap-fit connector 651, a rotating handle 652, a positioning screw 653, and a drive rod 654. The snap-fit connector 651, which slides inside the positioning sleeve 641, is slidably engaged with the second insert post 634. The rotating handle 652 is fixedly mounted on the outer end of the snap-fit connector 651 via a connecting rod. The positioning screw 653, which is threadedly engaged with the positioning through hole 646, is fixedly mounted on the outer end of the positioning screw 653. The drive rod 654 is fixedly mounted on the outer end of the positioning screw 653.
[0049] When the main truss 41 needs to be moved and adjusted by traction mechanism 6, or when the bridge formwork 7 needs to be raised and lowered by pulley block 52, the drive rod 654 is rotated to drive the handle 652 and the locking connector 651 to rotate. The locking connector 651 drives the second insert 634 to rotate, causing the pinion 633 to engage with the connecting gear 636 for transmission. The pinion 637 then rotates and drives the winding gear 632 to rotate through meshing transmission. The winding gear 632 drives the winding reel 622 to wind up the rope fixedly connected to the main truss 41 or connected to the moving pulley 522 by driving the first insert 623 to rotate, thereby driving the adjustment of the main truss 41 or the bridge formwork 7. The number of teeth on pinion 637 is much smaller than that on connecting gear 636 and winding gear 632. Therefore, the torque input by manual means can be amplified once by the transmission of pinion 633 in conjunction with connecting gear 636. Then, the torque input by manual means can be amplified again by the transmission of pinion 637 in conjunction with winding gear 632. Thus, the torque amplification through the two interactions between gear components 63 enables manual driving of the main truss 41 or bridge formwork 7 for adjustment. This allows manual driving to replace electric driving, avoiding the inconvenience of carrying traditional power generation equipment. It also solves the problem of construction progress being affected by overheating damage to power generation equipment, ensuring the stability and efficiency of the bridge construction process.
[0050] When the traction mechanism 6, in conjunction with the pulley block 52, adjusts the bridge formwork 7 to the designated position, the positioning screw 653 can be turned to insert it into the positioning through hole 646, thereby locking the rotation of the winding reel 622 through the locking handle 652. This prevents the bridge formwork 7 from becoming loose during construction and ensures the stability and safety of the bridge formwork 7.
[0051] When the guide rail 32 needs to be adjusted for the next stage of bridge construction, the track anchor 34 used to reinforce the guide rail 32 also needs to be adjusted forward to a suitable position. The traction mechanism 6 on the upper surface of the track anchor 34 can be adjusted synchronously, thereby avoiding repeated disassembly and assembly of the traction mechanism 6 and simplifying the construction process. At the same time, in order to facilitate the winding and unwinding of the rope in the traction mechanism 6, the clamp plate 643 can be pulled into the clamp seat 642 through the second pull rod 644 and the clamp connector 651 can be pulled out from the positioning sleeve 641. At this time, under the action of the spring on the surface of the first insert 623, the winding gear 632 disengages from the first insert 623, allowing the winding reel 622 to rotate freely to wind and unwind the rope, thereby making the construction operation more flexible and convenient.
[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mobile hanging basket for bridge engineering, comprising bridge piers, beams, guide rail mechanism, moving mechanism, lifting mechanism, traction mechanism, and bridge formwork, characterized in that: A beam is fixedly mounted on the upper surface of the bridge pier. Guide rail mechanisms are symmetrically fixedly mounted on the left and right sides of the front end of the upper surface of the beam. A moving mechanism is slidably mounted on the upper side of the guide rail mechanism. A lifting mechanism that slides and engages with the beam is symmetrically fixedly mounted on the left and right sides of the moving mechanism. A traction mechanism is fixedly mounted on the front and rear ends of the lifting mechanism and the front end of the guide rail mechanism. A bridge formwork that cooperates with the traction mechanism for lifting is mounted on the lower side of the lifting mechanism. The bridge formwork consists of symmetrical side formwork on the left and right sides, a bottom formwork on the lower side, and a guardrail at the front end of the bottom formwork. Four supports that cooperate with the lifting mechanism are symmetrically fixedly mounted on the left and right sides of the upper surface of the bridge formwork. The guide rail mechanism includes a pad, a guide rail, a rack and a rail anchor; pads are symmetrically fixed on the left and right sides of the front end of the upper surface of the beam, a guide rail is fixed on the upper surface of the pad, four racks are symmetrically fixed on the left and right sides of the guide rail through plates, a rail anchor is fixed on the front end of the upper surface of the guide rail, and a traction mechanism is fixed on the upper surface of the rail anchor and works with the moving mechanism for transmission. The traction mechanism includes a traction frame, a winding assembly, a gear assembly, a positioning assembly, and a drive assembly; the traction frame is fixedly installed on the upper surface of the track anchor, the winding assembly is installed on one side inside the traction frame, the gear assembly is fitted inside the surface of the other side of the traction frame, the positioning assembly is fixedly installed on the outer surface of the traction frame on the same side as the gear assembly, and the drive assembly is fitted inside the positioning assembly. The moving mechanism includes a main truss, a flat truss, an upper crossbeam, and moving components; two main trusses that cooperate with the guide rail are symmetrically arranged on the left and right sides of the front end of the beam. The main trusses are fixedly connected to each other through the flat truss in the middle section and the upper crossbeam at the front end. Moving components that slide with the guide rail are arranged at both ends of the lower surface of the main truss. The movable component includes a movable base, a locking part, track wheels, an adjusting screw, and an adjusting plate; the movable base is fixedly installed at both the front and rear ends of the lower surface of the main truss, the locking part is symmetrically installed on the left and right sides of the movable base, and four track wheels are symmetrically rotated on the left and right sides inside the movable base. The outer ends of the two track wheels at the rear end of the movable base are threadedly fitted with adjusting screws, and the outer ends of the adjusting screws are fixedly fitted with adjusting plates. The locking part includes a locking plate, a threaded sleeve, a sliding sleeve, a drive sleeve, a driven gear, a driven slide rod, a driven screw, and a locking disc. The left and right sides of the movable base are symmetrically fixed with locking plates through plates. The inner surface of the locking plate is fixed with a threaded sleeve, and the outer surface of the locking plate is fixed with a sliding sleeve. The drive sleeve is elastically slidably arranged inside the sliding sleeve. The outer end of the drive sleeve is fixed with a driven gear that engages with a rack and pinion. The inner side of the drive sleeve is slidably fitted with a rectangular columnar driven slide rod. The inner end of the driven slide rod is fixed with a driven screw that engages with the threaded sleeve. The inner end of the driven screw is fixed with a locking disc. The inner surface of the locking disc is fixed with a friction damping plate. The guide rail mechanism works in conjunction with the moving mechanism to decelerate the moving basket and accurately position and lock it.
2. The mobile hanging basket for bridge engineering according to claim 1, characterized in that: The lifting mechanism includes a U-shaped connecting plate and a pulley block; the left and right sides of the front end of the beam are symmetrically and slidably equipped with U-shaped connecting plates that are fixedly connected to the main truss through connecting rods. The front and rear ends of the upper surface of the U-shaped connecting plate are fixedly equipped with traction mechanisms. The outer side of the rear end and the front side of the U-shaped connecting plate are equipped with pulley blocks that cooperate with the traction mechanisms for transmission.
3. A mobile hanging basket for bridge engineering according to claim 2, characterized in that: The pulley block includes fixed pulleys, movable pulleys, and connecting parts; fixed pulleys are symmetrically fixed at both ends of the lower surface of the flat truss and at both ends of the lower surface of the upper crossbeam through connecting rods; movable pulleys are installed on the lower side of the fixed pulleys through cable cooperation; and connecting parts that cooperate with the upper surface support of the bridge formwork are fixedly installed on the lower surface of the movable pulleys.
4. A mobile hanging basket for bridge engineering according to claim 3, characterized in that: The connecting part includes a connecting frame, an elastic sleeve, a positioning pin, a first tie rod, a limiting groove, a threaded seat, and a threaded pin. The connecting frame is fixedly installed on the lower surface of the movable pulley. An elastic sleeve is fixedly installed on one side of the connecting frame. A positioning pin that is elastically slidably installed inside the elastic sleeve and engages with the support on the upper surface of the bridge template is inserted into it. A first tie rod that is slidably engaged with the outer end of the elastic sleeve is fixedly installed at the inner end of the positioning pin. A limiting groove is opened at the outer end of the positioning pin. A threaded seat is fixedly installed on the other side of the connecting frame. A threaded pin that is slidably engaged with the limiting groove is installed inside the threaded seat.
5. A mobile hanging basket for bridge engineering according to claim 1, characterized in that: The winding assembly includes a sleeve shaft, a winding reel, and a first insert post; a sleeve shaft is fixedly installed on one side inside the traction frame, a winding reel is rotatably installed at the inner end of the sleeve shaft, a rope is installed on the surface of the winding reel, and a rectangular columnar first insert post is fixedly installed on the side surface of the winding reel.
6. A mobile hanging basket for bridge engineering according to claim 5, characterized in that: The gear assembly includes a first connecting shaft, a take-up gear, a first pinion, a second insert, a second connecting shaft, a connecting gear, and a second pinion. The first connecting shaft is movably disposed within one side surface of the traction frame. The inner end of the first connecting shaft is rotatably disposed with a take-up gear that elastically slides with the first insert. The outer end of the first connecting shaft is fixedly disposed with a first pinion. The outer surface of the first pinion is fixedly disposed with a rectangular columnar second insert. The two sides of the first connecting shaft are symmetrically disposed with second connecting shafts that rotatably engage with the surface of the traction frame. The outer end of the second connecting shaft is fixedly disposed with a connecting gear that engages with the first pinion for transmission. The inner end of the second connecting shaft is fixedly disposed with a second pinion that engages with the take-up gear for transmission.
7. A mobile hanging basket for bridge engineering according to claim 6, characterized in that: The positioning assembly includes a positioning sleeve, a retaining seat, a retaining plate, a second pull rod, a positioning disc, and positioning through holes. The positioning sleeve is fixedly installed on the outer surface of the traction frame on the same side as the first connecting shaft via a connecting plate. A retaining seat is fixedly installed in the middle section of the upper surface of the positioning sleeve. A retaining plate is elastically slidably installed inside the retaining seat. A second pull rod that is slidably connected to the upper end of the retaining seat is fixedly installed on the upper surface of the retaining plate. A positioning disc is fixedly installed at the outer end of the positioning sleeve. Positioning through holes are evenly opened on the surface of the positioning disc.
8. A mobile hanging basket for bridge engineering according to claim 7, characterized in that: The drive assembly includes a snap-fit connector, a rotating handle, a positioning screw, and a drive rod; a snap-fit connector that slides inside the positioning sleeve and slides with the second insert is provided; a rotating handle is fixedly provided at the outer end of the snap-fit connector through a connecting rod; a positioning screw that inserts into the positioning through hole is provided at the upper end of the rotating handle with a threaded fit; and a drive rod is fixedly provided at the outer end of the positioning screw.
Citation Information
Patent Citations
Rhombus truss hanging basket used in bridge construction
CN202416192U
Safety hanging basket for bridge construction
CN216809632U
Downhill hanging basket walking braking device
CN217517379U