Full-automatic assembly machine for PTC heat dissipation strips
Patent Information
- Application Number
- CN202410948938.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2044-07-16
AI Technical Summary
现有PTC散热条的排布装配都是人工手动生产装配,人工手动生产装配劳动强度高、装配速度慢、由于缺乏统一的产品装配工艺,产品合格率低,亟需一种能实现PTC散热条自动化生产装配的设备
本发明通过隔板上料机构、发料机构、推翅片机构、夹紧机构、拍平机构和物料排布机构等装置的配合可将PTC散热条的待装配物料进行自动排布和装配,是一种高效的自动化设备;
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Figure CN118492933B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of assembly technology, specifically relating to a fully automatic assembly machine for PTC heat sinks. Background Technology
[0002] PTC is an abbreviation for Positive Temperature Coefficient, which generally refers to semiconductor materials or components with a large positive temperature coefficient. Usually, when we mention PTC, we are referring to a positive temperature coefficient thermistor, or simply PTC thermistor.
[0003] PTC thermistors are a typical type of temperature-sensitive semiconductor resistors. Above a certain temperature (Curie temperature), their resistance increases in a stepwise manner as the temperature rises.
[0004] PTC heat sinks are widely used in heating and warming equipment such as air conditioner auxiliary heating and fan heaters, and have become the mainstream auxiliary heating technology in new energy products.
[0005] The assembly of PTC heat sinks requires the assembly of U-shaped aluminum plates, fins, and baffles, followed by the separation of the assembled materials by partitions. Currently, the assembly of PTC heat sinks is done manually, which is labor-intensive, slow, and results in low product qualification rates due to the lack of standardized assembly processes. Therefore, there is an urgent need for equipment that can automate the production and assembly of PTC heat sinks. Summary of the Invention
[0006] To address the above problems, this invention proposes an assembly machine capable of automating the assembly of PTC heat sinks.
[0007] The present invention adopts the following technical solution, including a main base, on which a U-shaped plate material library, a baffle material library and a partition material library are provided; the main base is also provided with a fin-pushing mechanism, a partition material feeding mechanism, a material dispensing mechanism, a clamping mechanism, a flattening mechanism and a material arrangement mechanism, the material arrangement mechanism including a working platform and several cylinders for transporting and assembling materials.
[0008] The U-shaped plate hopper is equipped with a pressing cylinder, the output shaft of which is set vertically downward. The side of the U-shaped plate hopper is also equipped with a supporting cylinder, the output shaft of which is set horizontally and connected to a supporting plate. The bottom of the U-shaped plate hopper is equipped with a top cylinder, the output shaft of which is set vertically upward.
[0009] The partition feeding mechanism retrieves materials from the partition hopper, and the dispensing mechanism retrieves materials from the baffle hopper. The partition feeding mechanism places the partitions on the baffles, and the U-shaped plate hopper discharges materials onto the working platform. The fin pushing mechanism pushes the fins into the U-shaped plates. The cylinders on the working platform transport the assembled U-shaped plates and fins to the unloading position of the dispensing mechanism. The dispensing mechanism dispenses several stacked baffles and partitions one by one onto the working platform. The cylinders on the working platform work together to press the U-shaped plates, partitions, and baffles with internal fins together. Then, the cylinders on the working platform work together to transport several arranged materials to the clamping mechanism, which clamps the materials horizontally. Finally, the cylinders on the working platform work together to transport the arranged materials to the flattening mechanism, which flattens the materials vertically.
[0010] As a preferred embodiment of the present invention, the fin-pushing mechanism includes a first base, a first motor disposed on one side of the first base, a wheel connected to the output shaft of the first motor, a connecting rod eccentrically connected to the wheel, a linear guide rail mounted on the first base, a first slider disposed on the linear guide rail, one end of the first slider connected to the connecting rod, a push plate connected to the end of the first slider away from the connecting rod, a fin conveying wheel disposed on the side of the first base near the push plate, the position of the push plate corresponding to the fin feeding position, and the pushing position of the push plate corresponding to the unloading position of the U-shaped plate material magazine.
[0011] The finning machine transports the fins via fin conveyor wheels. The first motor drives the wheel to rotate, and the wheel drives the first slider to reciprocate on the linear guide rail via the connecting rod. The pusher plate reciprocates under the drive of the first slider, pushing the fins one by one into the U-shaped plate.
[0012] As another preferred embodiment of the present invention, the partition loading mechanism includes a first mounting frame, on which a second motor is mounted. The output shaft of the second motor is horizontally arranged and connected to a first lead screw arranged horizontally at the bottom of the first mounting frame. A first transverse platform is mounted through the first lead screw and a linear guide rail. A third motor is mounted on the first transverse platform, with its output shaft arranged vertically downward. The output shaft of the third motor is connected to a second lead screw. A lifting frame capable of vertical movement is mounted through the second lead screw and a guide rod arranged vertically on the first mounting frame. A suction cup is provided at the bottom of the lifting frame, and the position of the suction cup corresponds to the position of the partition material storage.
[0013] As a third preferred embodiment of the present invention, the feeding mechanism includes a second base. A first sprocket is provided at one end of the side of the second base near the partition material hopper, and a second sprocket is provided at one end of the side of the second base near the U-shaped plate material hopper. The first sprocket and the second sprocket are connected by a transmission chain. The first sprocket and the second sprocket are controlled to rotate by a motor located inside the second base. A plurality of feeding blocks for supporting the baffle and partition are evenly arranged on the transmission chain. A material support seat for supporting and limiting the transmission chain is provided at the bottom of the transmission chain. The material support seat is located on the second base. An arc-shaped guide block for cooperating with the material discharge at the second sprocket is provided on the side of the second base.
[0014] The partition feeding mechanism controls the suction cup to descend and pick up the partition, then moves it horizontally above the feeding mechanism and places the partition on the baffle on the feeding block. The baffle and the partition feed the same amount of material.
[0015] As a fourth preferred embodiment of the present invention, the clamping mechanism includes a clamping bracket, on which a fourth motor is mounted. The output shaft of the fourth motor is connected to a first pulley, which is connected to a second pulley via a belt. The second pulley is connected to a third lead screw arranged horizontally at the bottom of the clamping bracket. A second transverse platform is provided through the cooperation of the third lead screw and a linear guide rail. A lifting cylinder is provided at the bottom of the second transverse platform. The extension rod of the lifting cylinder is arranged vertically downward, and the lifting cylinder is connected to a horizontally arranged clamping plate.
[0016] The fourth motor starts and drives the third lead screw to rotate via belt drive. The second transverse platform can move horizontally, and the horizontal movement of the clamping plate can be controlled by the lifting cylinder. When it is necessary to clamp several groups of materials that have been arranged, the lifting cylinder controls the clamping plate to descend to the same height as the materials. The third lead screw controls the second transverse platform to drive the clamping plate to move horizontally and clamp the materials. The cylinder of the material arrangement mechanism blocks the materials on the other side.
[0017] As a fifth preferred embodiment of the present invention, the flattening mechanism includes a second mounting frame, on which a fifth motor is mounted. The output shaft of the fifth motor is vertically downward and connected to a fourth lead screw. A lifting platform is mounted on the lifting platform in cooperation with the fourth lead screw and a linear guide rail. A sixth motor is mounted on the lifting platform, with its output shaft horizontally positioned. The output shaft of the sixth motor is connected to the fifth lead screw via a belt drive. A second slider is connected to the fifth lead screw in cooperation with the linear guide rail. A flattening plate is mounted at the bottom of the second slider.
[0018] The flattening mechanism is equipped with horizontal and vertical lateral movement mechanisms, which can control the flattening plate to flatten the material delivered by the cylinder of the material arrangement mechanism in the vertical direction.
[0019] As a sixth preferred embodiment of the present invention, the material arrangement mechanism includes a working platform, two limiting cylinders for guiding the U-shaped plate, the limiting cylinders being horizontally arranged on the working platform; a second pressing cylinder for pressing the partition and baffle together with the U-shaped plate equipped with fins, a first shifting cylinder and a second shifting cylinder working in conjunction, the first shifting cylinder and the second shifting cylinder working together to move the U-shaped plate with fins pushed in to the unloading position of the feeding mechanism, including a first lifting and blocking cylinder and a second lifting and blocking cylinder working in conjunction, including a third lifting and blocking cylinder and a fourth lifting and blocking cylinder working in conjunction, the first lifting and blocking cylinder... The cylinder, the second lifting and blocking cylinder, the third lifting and blocking cylinder, and the fourth lifting and blocking cylinder are used to sequentially transport materials from the material feeding position of the feeding mechanism to the clamping position of the clamping mechanism and the flattening position of the flattening mechanism. The first shifting cylinder and the second shifting cylinder are horizontally set on the working platform via linear guide rails. The first lifting and blocking cylinder, the second lifting and blocking cylinder, the third lifting and blocking cylinder, and the fourth lifting and blocking cylinder are vertically set on the working platform via linear guide rails. The telescopic rods of the first shifting cylinder, the second shifting cylinder, the first lifting and blocking cylinder, the second lifting and blocking cylinder, the third lifting and blocking cylinder, and the fourth lifting and blocking cylinder are connected to baffle plates.
[0020] As a seventh preferred embodiment of the present invention, the bottom of the U-shaped plate silo, the baffle silo, and the partition silo is provided with an adjusting guide rail for adjusting the length of the silo to adapt to materials of different sizes.
[0021] The beneficial effects of this invention are: This invention utilizes a combination of a partition feeding mechanism, a feeding mechanism, a fin pushing mechanism, a clamping mechanism, a flattening mechanism, and a material arrangement mechanism to automatically arrange and assemble the materials to be assembled for PTC heat sinks, making it a highly efficient automated device. This invention can greatly save manpower, improve work efficiency, and reduce production costs; It improves upon the shortcomings of manual PTC heat sink assembly, such as long processing time, rough appearance, uneven arrangement, and low pass rate. Attached Figure Description
[0022] Figure 1 This is a front view of the overall structure of the present invention.
[0023] Figure 2 This is a side view of the overall structure of the present invention.
[0024] Figure 3 This is a schematic diagram of the fin-pushing mechanism of the present invention.
[0025] Figure 4 This is a schematic diagram of the feeding mechanism of the present invention.
[0026] Figure 5 This is a schematic diagram of the clamping mechanism of the present invention.
[0027] Figure 6 This is a schematic diagram of the flattening mechanism of the present invention.
[0028] Figure 7 This is a schematic diagram of the partition loading mechanism of the present invention.
[0029] Figure 8 This is a front view of the material arrangement mechanism of the present invention.
[0030] In the attached diagram, 1 is the main base, 2 is the U-shaped plate storage, and 21 is the top material cylinder; 3 is the baffle hopper, 4 is the partition hopper, 5 is the fin pusher mechanism, 51 is the first base, 52 is the first motor, 53 is the wheel, 54 is the connecting rod, 55 is the first slider, 56 is the push plate, and 57 is the fin conveyor wheel. 6 is the partition loading mechanism, 61 is the first mounting frame, 62 is the second motor, 63 is the first lead screw, 64 is the first transverse platform, 65 is the third motor, 66 is the second lead screw, 67 is the lifting frame, and 68 is the suction cup; 7 is the feeding mechanism, 71 is the second base, 72 is the first sprocket, 73 is the second sprocket, 74 is the feeding block, 75 is the material support base, and 76 is the arc-shaped guide block; 8 is the clamping mechanism, 81 is the clamping bracket, 82 is the fourth motor, 83 is the first pulley, 84 is the second pulley, 85 is the third lead screw, 86 is the second transverse platform, 87 is the lifting cylinder, and 88 is the clamping plate. 9 is the flattening mechanism, 91 is the second mounting bracket, 92 is the fifth motor, 93 is the fourth lead screw, 94 is the lifting platform, 95 is the sixth motor, 96 is the fifth lead screw, 97 is the second slider, and 98 is the flattening plate. 10 is the material arrangement mechanism, 101 is the working platform, 102 is the limit cylinder, 103 is the second pressing cylinder, 104 is the first shifting cylinder, 105 is the second shifting cylinder, 106 is the first lifting and blocking cylinder, 107 is the second lifting and blocking cylinder, 108 is the third lifting and blocking cylinder, and 109 is the fourth lifting and blocking cylinder. Detailed Implementation
[0031] The present invention adopts the following technical solution, including a main base 1, on which a U-shaped plate material storage 2, a baffle material storage 3 and a partition material storage 4 are provided; the main base 1 is also provided with a fin-pushing mechanism 5, a partition loading mechanism 6, a material dispensing mechanism 7, a clamping mechanism 8, a flattening mechanism 9 and a material arrangement mechanism 10, the material arrangement mechanism 10 including a working platform 101 and a number of cylinders for transporting and assembling materials.
[0032] The U-shaped plate material storage 2 is equipped with a pressing cylinder inside, with the output shaft of the pressing cylinder set vertically downward. The side of the U-shaped plate material storage 2 is also equipped with a supporting cylinder, with the output shaft of the supporting cylinder set horizontally. The output shaft of the supporting cylinder is connected to a supporting plate. The bottom of the U-shaped plate material storage 2 is equipped with a top-loading cylinder 21, with the output shaft of the top-loading cylinder 21 set vertically upward.
[0033] The partition feeding mechanism 6 retrieves materials from the partition silo 4, and the dispensing mechanism 7 retrieves materials from the baffle silo 3. The partition feeding mechanism 4 places the partitions on the baffles, and the U-shaped plate silo 2 discharges materials onto the working platform 101. The fin pushing mechanism 5 pushes the fins into the U-shaped plate. The cylinders on the working platform 101 transport the assembled U-shaped plates and fins to the unloading position of the dispensing mechanism 7. The dispensing mechanism 7 dispenses several stacked baffles and partitions one by one onto the working platform 101. The cylinders on the working platform 101 work together to squeeze the U-shaped plates, partitions, and baffles with fins inside together. Then, the cylinders on the working platform 101 work together to transport several arranged materials to the clamping mechanism 8, which clamps the materials horizontally. Then, the cylinders on the working platform work together to transport the arranged materials to the flattening mechanism 9, which flattens the materials vertically.
[0034] As a preferred embodiment of the present invention, the fin-pushing mechanism 5 includes a first base 51, a first motor 52 is provided on one side of the first base 51, the output shaft of the first motor 52 is connected to a wheel 53, the wheel 53 is eccentrically connected to a connecting rod 54, a linear guide rail is installed on the first base 51, a first slider 55 is provided on the linear guide rail, one end of the first slider 55 is connected to the connecting rod 54, and the end of the first slider 55 away from the connecting rod 54 is connected to a push plate 56. A fin conveying wheel 57 is provided on the side of the first base 51 near the push plate 56. The position of the push plate 56 corresponds to the fin feeding position, and the pushing position of the push plate 56 corresponds to the unloading position of the U-shaped plate material magazine 2.
[0035] Another independent fin machine transports the fins via fin conveyor wheel 57. The first motor 52 drives the wheel 53 to rotate. The wheel 53 drives the first slider 55 to reciprocate on the linear guide rail via the connecting rod 54. The push plate 56 reciprocates under the drive of the first slider 55, pushing the fins one by one into the U-shaped plate.
[0036] As another preferred embodiment of the present invention, the partition loading mechanism 6 includes a first mounting frame 61, on which a second motor 62 is mounted. The output shaft of the second motor 62 is horizontally arranged and connected to a first lead screw 63 arranged horizontally at the bottom of the first mounting frame 61. A first transverse platform 64 is mounted through the first lead screw 63 and a linear guide rail. A third motor 65 is mounted on the first transverse platform 64. The output shaft of the third motor 65 is vertically downward arranged and connected to a second lead screw 66. A lifting frame 67 capable of vertical movement is mounted through the second lead screw 66 and a guide rod arranged vertically on the first mounting frame 61. A suction cup 68 is provided at the bottom of the lifting frame 67, and the position of the suction cup 68 corresponds to the position of the partition material storage 4.
[0037] As a third preferred embodiment of the present invention, the feeding mechanism 7 includes a second base 71. A first sprocket 72 is provided on the side of the second base 71 near the partition hopper 4, and a second sprocket 73 is provided on the side of the second base 71 near the U-shaped plate hopper 2. The first sprocket 72 and the second sprocket 73 are connected by a transmission chain. The first sprocket 72 and the second sprocket 73 are controlled to rotate by a motor located inside the second base 71. A plurality of feeding blocks 74 for supporting the baffle and partition are evenly arranged on the transmission chain. A material support seat 75 for supporting and limiting the transmission chain is provided at the bottom of the transmission chain. The material support seat 75 is located on the side of the second base 71. An arc-shaped guide block 76 for cooperating with the material discharge at the second sprocket 73 is provided on the side of the second base 71.
[0038] The partition feeding mechanism 6 controls the suction cup 68 to descend and pick up the partition, and then moves it horizontally above the feeding mechanism 7 to place the partition on the baffle on the feeding block 74. The baffle and the partition feed the same amount of material.
[0039] As a fourth preferred embodiment of the present invention, the clamping mechanism 8 includes a clamping bracket 81, on which a fourth motor 82 is mounted. The output shaft of the fourth motor 82 is connected to a first pulley 83. The first pulley 83 is connected to a second pulley 84 via a belt. The second pulley 84 is connected to a third lead screw 85 arranged horizontally at the bottom of the clamping bracket 81. A second transverse platform 86 is provided through the cooperation of the third lead screw 85 and a linear guide rail. A lifting cylinder 87 is provided at the bottom of the second transverse platform 86. The extension rod of the lifting cylinder 87 is arranged vertically downward. The lifting cylinder 87 is connected to a horizontally arranged clamping plate 88.
[0040] The fourth motor 82 starts and drives the third lead screw 85 to rotate via belt drive. The second transverse platform 86 can move horizontally. The horizontal movement of the clamping plate 88 can be controlled by the lifting cylinder 87. When it is necessary to clamp several groups of materials that have been arranged, the lifting cylinder 87 controls the clamping plate 88 to drop to the same height as the materials. The second transverse platform 86 is controlled by the third lead screw 85 to drive the clamping plate 88 to move horizontally to clamp the materials. The cylinder of the material arrangement mechanism 10 blocks the materials on the other side.
[0041] As a fifth preferred embodiment of the present invention, the flattening mechanism 9 includes a second mounting frame 91, on which a fifth motor 92 is mounted. The output shaft of the fifth motor 92 is vertically downward and connected to a fourth lead screw 93. A lifting platform 94 is mounted on the fourth lead screw 93 in cooperation with a linear guide rail. A sixth motor 95 is mounted on the lifting platform 94. The output shaft of the sixth motor 95 is horizontally positioned and connected to a fifth lead screw 96 via a belt drive. A second slider 97 is connected to the fifth lead screw 96 in cooperation with a linear guide rail. A flat plate 98 is mounted at the bottom of the second slider 97.
[0042] The flattening mechanism 9 is equipped with a horizontal and vertical lateral movement mechanism, which can control the flattening plate 98 to flatten the material delivered by the cylinder of the material arrangement mechanism 10 in the vertical direction.
[0043] As a sixth preferred embodiment of the present invention, the material arrangement mechanism 10 includes a working platform 101, two limiting cylinders 102 for guiding the U-shaped plate, the limiting cylinders 102 being horizontally arranged on the working platform 101; a second pressing cylinder 103 for pressing the partition and baffle together with the U-shaped plate equipped with fins, a first shifting cylinder 104 and a second shifting cylinder 105 working in conjunction, the first shifting cylinder 104 and the second shifting cylinder 105 working together to move the U-shaped plate with fins pushed in to the unloading position of the feeding mechanism 7, including a first lifting blocking cylinder 106 and a second lifting blocking cylinder 107 working in conjunction, and a third lifting blocking cylinder 108 and a fourth lifting blocking cylinder 109 working in conjunction, the first lifting blocking cylinder 106, The second lifting and blocking cylinder 107, the third lifting and blocking cylinder 108, and the fourth lifting and blocking cylinder 109 are used to sequentially transport materials from the material feeding position of the feeding mechanism to the clamping position of the clamping mechanism 8 and the flattening position of the flattening mechanism 9. The first shifting cylinder 104 and the second shifting cylinder 105 are horizontally set on the working platform 101 via linear guide rails. The first lifting and blocking cylinder 106, the second lifting and blocking cylinder 107, the third lifting and blocking cylinder 108, and the fourth lifting and blocking cylinder 109 are vertically set on the working platform 101 via linear guide rails. The telescopic rods of the first shifting cylinder 104, the second shifting cylinder 105, the first lifting and blocking cylinder 106, the second lifting and blocking cylinder 107, the third lifting and blocking cylinder 108, and the fourth lifting and blocking cylinder 109 are connected to baffle plates.
[0044] As a seventh preferred embodiment of the present invention, the bottom of the U-shaped plate material storage silo 2, the baffle material storage silo 3, and the partition material storage silo 4 are provided with adjusting guide rails for adjusting the length of the material storage silos to adapt to materials of different sizes.
[0045] The overall operation process of this invention: When the equipment is started, the first sprocket 72 and the second sprocket 73 of the feeding mechanism rotate, and the baffle hopper 3 discharges material ten times to the feeding block 74. The suction cup 68 of the partition feeding mechanism 6 descends to pick up the partition, and then moves laterally to the top of the feeding block 74, places the partition on the baffle, and then returns. After that, the baffle is fed every 8 times, and the partition is placed once. The number of partitions and baffles is the same. After the partitions are placed, the first sprocket 72 and the second sprocket 73 continue to rotate twice, so that the baffles and partitions enter the working position. The pressing cylinder in the U-shaped plate material hopper 2 presses down the U-shaped plate material, the supporting cylinder pulls out the supporting plate to complete one feeding cycle, the supporting cylinder retracts, and the pressing cylinder retracts to complete one cycle. The telescopic rods of the two limit cylinders 102 on the working platform 101 cooperate to guide the U-shaped plate. The push plate of the fin pushing mechanism 51, driven by the first motor 52, pushes the fins sent by the fin conveying wheel 57 into the U-shaped plate. The push plate retracts, the first shift cylinder 103 moves to the material blocking position, and the second shift cylinder 104 moves to the material unloading position. The material blocking plate of the first shift cylinder 103 is responsible for blocking the material on one side, and the material blocking plate of the second shift cylinder 104 is responsible for pushing the material. Then they switch positions, with one material blocking the material and the other pushing the material. This process is repeated to transport the material from the material unloading position of the U-shaped plate material storage to the material unloading position of the feeding mechanism. Repeat the above process. After arranging the required amount of materials on the work platform, the first material lifting cylinder 106 and the second material lifting cylinder 107, the third material lifting cylinder 108 and the fourth material lifting cylinder 109 work together to alternately block and unload the materials, so that the materials pass through the clamping mechanism 8 and the flattening mechanism 9 in sequence.
[0046] It is understood that the above specific description of the present invention is only for illustrating the present invention and is not limited to the technical solutions described in the embodiments of the present invention. Those skilled in the art should understand that modifications or equivalent substitutions can still be made to the present invention to achieve the same technical effect; as long as the use needs are met, they are all within the protection scope of the present invention.
Claims
1. A fully automatic assembly machine for PTC heat sinks, characterized in that, The system includes a main base (1), on which are provided a U-shaped plate storage (2), a baffle storage (3), and a partition storage (4) for storing U-shaped plates, baffles, and partitions respectively; the main base (1) is also provided with a fin-pushing mechanism (5) for pushing fins into the U-shaped plates, a partition loading mechanism (6) for taking materials from the partition storage (4), a material dispensing mechanism (7) for stacking baffles and partitions together, a clamping mechanism (8) for clamping materials in the horizontal direction, and a flattening mechanism for flattening materials in the vertical direction. (9) and a material arrangement mechanism (10) for arranging several materials and transporting them to the clamping position of the clamping mechanism (8) and the flattening position of the flattening mechanism (9). The material arrangement mechanism (10) includes a working platform (101) and several cylinders for transporting and assembling materials. The loading position of the partition loading mechanism (6) corresponds to the position of the partition material storage (4). The unloading position of the partition loading mechanism (6) corresponds to the loading position of the material dispensing mechanism (7). The unloading position of the material dispensing mechanism (7) corresponds to the unloading position of the U-shaped plate material storage. The material arrangement mechanism (10) includes a working platform (101), two limiting cylinders (102) for guiding the U-shaped plate, the limiting cylinders (102) being horizontally arranged on the working platform (101); the working platform (101) is provided with a second pressing cylinder (103) for pressing the partition and baffle together with the U-shaped plate equipped with fins, a first shifting cylinder (104) and a second shifting cylinder (105) for moving the U-shaped plate with fins pushed in to the material feeding position of the feeding mechanism, a first lifting blocking cylinder (106) and a second lifting blocking cylinder (107) for cooperating, a third lifting blocking cylinder (108) and a fourth lifting blocking cylinder (109) for cooperating, the first lifting blocking cylinder (106), the second lifting blocking cylinder (107), the third lifting blocking cylinder (108), the fourth lifting blocking cylinder (109) for cooperating, the first lifting blocking cylinder (106), the second lifting blocking cylinder (107), the third lifting blocking cylinder (109), the first lifting blocking cylinder (106), the second lifting blocking cylinder (107), the third lifting blocking cylinder (109), the second lifting blocking cylinder (108), the second lifting blocking cylinder (109), the second lifting blocking cylinder (108), the second lifting blocking cylinder (109), the third lifting blocking cylinder (109), the second lifting blocking cylinder (108), the second lifting blocking cylinder (109 ... 8) and the fourth lifting and blocking cylinder (109) are used to transport materials from the feeding position of the feeding mechanism (7) to the clamping position of the clamping mechanism (8) and the flattening position of the flattening mechanism (9) in sequence. The first shifting cylinder (104) and the second shifting cylinder (105) are horizontally set on the working platform (101) through linear guide rails. The first lifting and blocking cylinder (106), the second lifting and blocking cylinder (107), the third lifting and blocking cylinder (108) and the fourth lifting and blocking cylinder (109) are vertically set on the working platform (101) through linear guide rails. The telescopic rods of the first shifting cylinder (104), the second shifting cylinder (105), the first lifting and blocking cylinder (106), the second lifting and blocking cylinder (107), the third lifting and blocking cylinder (108) and the fourth lifting and blocking cylinder (109) are connected to the baffle plate.
2. The fully automatic PTC heat sink assembly machine as described in claim 1, characterized in that, The fin-pushing mechanism (5) includes a first base (51), a first motor (52) is provided on one side of the first base (51), the output shaft of the first motor (52) is connected to a wheel (53), the wheel (53) is eccentrically connected to a connecting rod (54), a linear guide rail is installed on the first base (51), a first slider (55) is provided on the linear guide rail, one end of the first slider (55) is connected to the connecting rod (54), the end of the first slider (55) away from the connecting rod (54) is connected to a push plate (56), a fin conveying wheel (57) is provided on the side of the first base (51) near the push plate (56), the position of the push plate (56) corresponds to the fin feeding position, and the pushing position of the push plate (56) corresponds to the unloading position of the U-shaped plate material library (2).
3. The fully automatic PTC heat sink assembly machine as described in claim 1, characterized in that, The partition loading mechanism (6) includes a first mounting frame (61), on which a second motor (62) is mounted. The output shaft of the second motor (62) is horizontally set. The output shaft of the second motor (62) is connected to a first lead screw (63) set horizontally at the bottom of the first mounting frame (61). A first transverse platform (64) is mounted through the first lead screw (63) and a linear guide rail. A third motor (65) is set on the first transverse platform (64). The output shaft of the third motor (65) is vertically set downward. The output shaft of the third motor (65) is connected to a second lead screw (66). A lifting frame (67) that can move up and down is set through the second lead screw (66) and a guide rod set vertically on the first mounting frame (61). A suction cup (68) is set at the bottom of the lifting frame (67). The position of the suction cup (68) corresponds to the position of the partition material storage (4).
4. The fully automatic PTC heat sink assembly machine as described in claim 1, characterized in that, The feeding mechanism (7) includes a second base (71). A first sprocket (72) is provided on the side of the second base (71) near the partition hopper (4). A second sprocket (73) is provided on the side of the second base (71) near the U-shaped plate hopper (2). The first sprocket (72) and the second sprocket (73) are connected by a transmission chain. The first sprocket (72) and the second sprocket (73) are controlled to rotate by a motor located inside the second base (71). Several feeding blocks (74) for supporting the baffle and partition are evenly arranged on the transmission chain. A material support seat (75) for supporting and limiting the transmission chain is provided at the bottom of the transmission chain. The material support seat (75) is located on the second base (71). An arc-shaped guide block (76) for cooperating with the material discharge at the second sprocket (73) is provided on the side of the second base (71).
5. The fully automatic PTC heat sink assembly machine as described in claim 1, characterized in that, The clamping mechanism (8) includes a clamping bracket (81), on which a fourth motor (82) is provided. The output shaft of the fourth motor (82) is connected to a first pulley (83). The first pulley (83) is connected to a second pulley (84) via a belt. The second pulley (84) is connected to a third lead screw (85) arranged horizontally at the bottom of the clamping bracket (81). A second transverse platform (86) is provided through the cooperation of the third lead screw (85) and a linear guide rail. A lifting cylinder (87) is provided at the bottom of the second transverse platform (86). The extension rod of the lifting cylinder (87) is arranged vertically downward. The lifting cylinder (87) is connected to a horizontally arranged clamping plate (88).
6. The fully automatic PTC heat sink assembly machine as described in claim 1, characterized in that, The flattening mechanism (9) includes a second mounting frame (91), on which a fifth motor (92) is mounted. The output shaft of the fifth motor (92) is vertically downward. The output shaft of the fifth motor (92) is connected to a fourth lead screw (93). A lifting platform (94) is mounted through the fourth lead screw (93) and a linear guide rail. A sixth motor (95) is mounted on the lifting platform (94). The output shaft of the sixth motor (95) is horizontal. The output shaft of the sixth motor (95) is connected to a fifth lead screw (96) via a belt drive. A second slider (97) is connected through the fifth lead screw (96) and a linear guide rail. A flat plate (98) is mounted at the bottom of the second slider (97).
7. The fully automatic PTC heat sink assembly machine as described in claim 1, characterized in that, The bottom of the U-shaped plate silo (2), the baffle silo (3), and the partition silo (4) is equipped with an adjustment guide rail for adjusting the length of the silo to adapt to materials of different sizes.
Citation Information
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