A heat transfer hot stamping equipment
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2026-08-14
AI Technical Summary
然而,现有的烫金设备虽能够实现烫印铝层,但也只能简单的在承印物平整的表面烫印加工,其无法对环形承印物的曲面(滚筒洗衣机圆盖板外轮廓面)有效烫印
[0015]本发明的有益效果是 :通过采用上述自动烫金机构中可自由活动的烫金轮和电化铝卷的收放卷结构,以及自动旋转夹持机构中能夹持且旋转滚筒洗衣机圆盖板的上下夹持板,不仅能够实现对滚筒洗衣机圆盖板外轮廓面的均匀烫印铝层加工,而且配合专属用于滚筒洗衣机圆盖板的自动上下料机构、自动供给装置和自动存放装置等,还能加快滚筒洗衣机圆盖板上下料速度、缩短烫金工艺上下料所占用的时间,进而极大的提升本烫金设备自动化水平和烫金加工效率。
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Figure CN118494007B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of hot stamping equipment technology, and in particular to a heat transfer hot stamping equipment. Background Technology
[0002] Hot stamping is a special printing process that does not use ink. It mainly utilizes the principle of heat transfer. Under pressure, the hot stamping foil comes into contact with the stamping plate and the substrate. The heating plate generates heat, which melts the thermoplastic dyeing resin layer and adhesive. The adhesive strength of the dyeing resin layer decreases, while the special heat-sensitive adhesive increases after melting. The aluminum layer is transferred to the substrate while being separated from the hot stamping foil base film. As the pressure is released, the adhesive cools and solidifies rapidly, and the aluminum layer adheres firmly to the substrate, completing the hot stamping process.
[0003] Currently, in the manufacturing process of the round cover plate for drum washing machines, a layer of aluminum is often manually printed on its outer contour surface to improve its aesthetic appearance. However, while existing hot stamping equipment can stamp the aluminum layer, it can only perform simple stamping on flat surfaces of the substrate and cannot effectively stamp the curved surfaces of annular substrates (the outer contour surface of the drum washing machine's round cover plate). Therefore, to improve the efficiency of aluminum layer printing on the round cover plate of drum washing machines, there is an urgent need for a hot stamping device that can automatically stamp the aluminum layer on the outer contour surface of the drum washing machine's round cover plate. Summary of the Invention
[0004] The purpose of this invention is to provide a heat transfer hot stamping device that can automatically hot stamp an aluminum layer on the outer contour surface of the round cover plate of a drum washing machine.
[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a heat transfer hot stamping equipment, including a cabinet, and an automatic hot stamping mechanism, an automatic rotating clamping mechanism and an automatic loading and unloading mechanism disposed in the cabinet. The automatic hot stamping mechanism includes a base fixed inside the cabinet, a lifting frame that is lifted and lowered on the base, a screw lifting device that is mounted on the base and drives the lifting frame to rise and fall relative to the base, a sliding frame that is slidably disposed on the lifting frame, a screw moving device that is mounted on the lifting frame and drives the sliding frame to slide relative to the lifting frame, a hot stamping roller that is rotatably disposed on the sliding frame and has a heating function, a pair of unwinding rollers and take-up rollers that are vertically rotatably disposed on the sliding frame, and a rotating device that drives the hot stamping rollers and take-up rollers to rotate. The unwinding rollers and take-up rollers have take-up and unwinding electroplated aluminum coils located on both sides of the hot stamping rollers, respectively. The automatic rotating clamping mechanism includes a chassis fixed inside the cabinet, a hydraulic telescopic cylinder vertically fixed inside the chassis, a lifting platform fixedly installed at the top of the piston rod of the hydraulic telescopic cylinder, a rotating shaft rotatably installed at the top of the lifting platform and extending through the top of the chassis, a rotating device II that drives the rotating shaft to rotate, a lower clamping plate fixed on the rotating shaft, a fixed shaft vertically fixed inside the cabinet and suspended above the lower clamping plate, and an upper clamping plate rotatably connected to the fixed shaft and parallel to the lower clamping plate. The lower and upper clamping plates clamp and fix a drum washing machine cover plate in front of the hot stamping roller, and the outer contour surface of the hot stamping roller can roll contact with the outer contour surface of the drum washing machine cover plate. A suspension beam connected to the upper end of the fixed shaft is fixedly installed inside the cabinet. The automatic loading and unloading mechanism includes a pair of parallel sliding plates slidably disposed on the top of the machine housing, a moving device that drives the two sliding plates to slide closer or further apart, and a pair of belt conveyors horizontally mounted on the two sliding plates. The two sliding plates are located on the front and rear sides of the lower clamping plate, and the opposite sides of the two sliding plates are respectively provided with notches for the edges of the lower clamping plate to extend into. The two belt conveyors are respectively parallel to each other in the middle of the two sliding plates and can clamp and convey the drum washing machine cover plate on the lower clamping plate.
[0006] A further feature of the present invention is that: multiple tension rollers are rotatably arranged on both sides of the hot stamping roller on the sliding frame; support disks for supporting the electroplated aluminum roll are fixedly arranged on the unwinding roller and the winding roller respectively; and a pair of positioning disks for positioning the electroplated aluminum film are fixedly arranged on the tension roller.
[0007] A further feature of the present invention is that a circular groove is provided in the middle of the top of the lower clamping plate, and a circular protrusion that can be movably inserted into the circular groove is fixedly provided in the middle of the bottom of the upper clamping plate. The outer diameter of the circular protrusion, the inner diameter of the circular groove, and the inner diameter of the round cover plate of the drum washing machine are the same.
[0008] A further feature of the present invention is that the cabinet is provided with an automatic supply device and an automatic storage device for supplying and storing the round cover plate of the drum washing machine on both sides of the chassis. The automatic supply device includes a pair of rotating shafts that are parallel to each other and rotatably arranged on the inner wall of the cabinet, two pairs of sprockets that are fixedly installed on the two rotating shafts, two chains that are respectively sleeved and installed on the two pairs of sprockets, multiple pairs of supply plates that are parallel to each other and evenly fixed on the two chains, and a servo motor that is fixedly installed in the cabinet and whose output end is connected to a rotating shaft. The automatic storage device includes a pair of vertically parallel rotating shafts rotatably mounted on the inner wall of the cabinet, two pairs of sprockets fixedly mounted on the two rotating shafts, two vertically parallel chains respectively fitted onto the two pairs of sprockets, multiple pairs of horizontally parallel storage plates evenly fixed on the two chains, and a servo motor fixedly mounted in the cabinet with its output end connected to a rotating shaft. The supply plate and storage plate are symmetrically located on both sides of the cabinet and are parallel to each other below the two sliding plates.
[0009] A further provision of the present invention is that: each pair of supply plates is fixedly provided with a positioning post one for the inner ring of the round cover plate of the positioning drum washing machine, and each pair of storage plates is fixedly provided with a positioning post two for the inner ring of the round cover plate of the positioning drum washing machine.
[0010] A further configuration of the present invention is as follows: rectangular openings are respectively provided on both sides of the cabinet, and a rectangular frame is fixedly provided around the rectangular openings of the cabinet. The rectangular frame is located inside the cabinet. Servo motor one or servo motor two is fixedly installed on the outer wall of the rectangular frame. The two ends of the rotating shaft one or rotating shaft two are respectively rotatably connected to the inner wall of the rectangular frame, and one end rotatably passes through the side wall of the rectangular frame and connects to the output end of servo motor one or servo motor two.
[0011] A further configuration of the present invention is as follows: the lead screw lifting device includes a linear guide rail one vertically fixed on the base, a lead screw one vertically rotatably mounted on the linear guide rail one, a nut one sliding on the linear guide rail one and threadedly connected to the lead screw one, and a servo motor three fixed on the linear guide rail one and driving the lead screw one to rotate, wherein the nut one is fixedly connected to the lifting frame; the lead screw moving device includes a linear guide rail two horizontally fixed on the lifting frame, a lead screw two vertically rotatably mounted on the linear guide rail two, a nut two sliding on the linear guide rail two and threadedly connected to the lead screw two, and a servo motor four fixed on the linear guide rail two and driving the lead screw two to rotate, wherein the nut two is fixedly connected to the sliding frame.
[0012] A further configuration of the present invention is as follows: the rotating device includes a servo motor five fixedly mounted on the sliding frame, a drive gear fixedly mounted on the servo motor five, and a pair of driven gears that simultaneously mesh with the drive gear and are respectively fixedly connected to the hot stamping roller and the take-up roller. A U-shaped mounting bracket for mounting the servo motor five is fixedly provided at the bottom of the sliding frame. The drive gear and the driven gear are located at the bottom of the sliding frame and mesh. The hot stamping roller and the take-up roller are located at the top of the sliding frame, and the lower ends of the hot stamping roller and the take-up roller respectively rotate through the sliding frame and connect to the two driven gears. The second rotating device includes a worm gear fixed to the lower end of the rotating shaft, a worm gear rotatably mounted on the lifting platform and meshing with the worm gear, and a servo motor six fixed to the lifting platform and driving the worm gear to rotate. The lifting platform is hollow inside, and the worm gear and worm gear are located inside the lifting platform and mesh for transmission. The servo motor six is fixedly installed outside the lifting platform, and one end of the worm gear rotatably passes through the inner wall of the lifting platform and connects to the output end of the servo motor six. The lower end of the rotating shaft rotatably passes through the top wall of the lifting platform and is fixedly connected to the worm gear.
[0013] A further configuration of the present invention is as follows: the moving device includes a pair of U-shaped plates that are parallel to each other and fixed to the top of the chassis; a pair of rotating shafts that are parallel to each other and rotate perpendicularly through the two U-shaped plates; a servo motor 7 that drives one rotating shaft 3 to rotate; two pairs of sprockets 3 that are respectively fixedly installed on the two rotating shafts 3; two chains 3 that are sleeved and installed on the two pairs of sprockets 3; a pair of sliders 1 that are fixed to the bottom of one of the sliding plates and slide on the two U-shaped plates respectively; and a pair of sliders 2 that are respectively fixed to the bottom of another sliding plate and slide on the two U-shaped plates respectively. The two pairs of sprockets 3 and the two chains 3 are respectively located inside the U-shaped plates. The two U-shaped plates and the two sliding plates are perpendicularly intersecting each other, and the lower clamping plate is located between the two U-shaped plates. The sliders 1 and 2 on the U-shaped plates are respectively fixedly connected to the parts of the chains 3 that move up and down in opposite directions. The servo motor 7 is fixedly installed on the side wall of one of the U-shaped plates, and one end of the rotating shaft 3 that passes through the U-shaped plate is fixedly connected to the output end of the servo motor 7.
[0014] A further configuration of the present invention is as follows: the belt conveyor includes a pair of toothed pulleys that rotate vertically on a sliding plate, a synchronous belt sleeved on the toothed pulleys, a support plate that is vertically fixed to the top of the sliding plate and located in the middle of the synchronous belt, and a servo motor 8 that drives the toothed pulleys to rotate. The two toothed pulleys are respectively located at both ends of the support plate. The servo motor 8 is fixedly installed at the bottom of the sliding plate, and the lower end of the toothed pulley rotates through the sliding plate to connect to the output end of the servo motor 8. The two sides of the support plate respectively contact the inner side of the synchronous belt in parallel.
[0015] The beneficial effects of this invention are as follows: by adopting the freely movable hot stamping wheel and the winding and unwinding structure of the electroplated aluminum roll in the above-mentioned automatic hot stamping mechanism, as well as the upper and lower clamping plates in the automatic rotating clamping mechanism that can clamp and rotate the round cover plate of the drum washing machine, it is possible not only to achieve uniform hot stamping of aluminum layer on the outer contour surface of the round cover plate of the drum washing machine, but also, with the automatic loading and unloading mechanism, automatic supply device and automatic storage device specifically designed for the round cover plate of the drum washing machine, the loading and unloading speed of the round cover plate of the drum washing machine can be accelerated and the time occupied by loading and unloading in the hot stamping process can be shortened, thereby greatly improving the automation level and hot stamping processing efficiency of this hot stamping equipment. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the automatic hot stamping mechanism and the automatic rotary clamping mechanism of the present invention; Figure 3 This is a schematic diagram of the automatic supply device and automatic storage device of the present invention; Figure 4 This is a schematic diagram of the automatic loading and unloading mechanism of the present invention; Figure 5 This is a schematic diagram of the positional relationship between the upper and lower clamping plates of the present invention, as well as the structure of the rotating device II; Figure 6 This is a schematic diagram of the positional relationship between the hot stamping roller, the unwinding roller, and the rewinding roller of the present invention, as well as the structure of the rotating device; In the diagram, 1. Cabinet; 11. Cantilever beam; 12. Rectangular opening; 13. Rectangular frame; 2. Automatic hot stamping mechanism; 21. Base; 22. Lifting frame; 23. Screw lifting device; 231. Linear guide rail one; 232. Screw one; 233. Nut one; 234. Servo motor three; 24. Sliding frame; 241. Tensioning roller; 25. Screw moving device; 251. Linear guide rail two; 252. Screw two; 253. Nut two; 2 54. Servo Motor 4; 26. Hot Stamping Roller; 27. Unwind Roller; 271. Support Plate; 28. Rewind Roller; 29. Rotating Device 1; 291. Servo Motor 5; 292. Drive Gear; 293. Driven Gear; 294. U-Shaped Mounting Bracket; 3. Automatic Rotating Clamping Mechanism; 31. Chassis; 32. Hydraulic Telescopic Cylinder; 33. Lifting Platform; 34. Rotating Shaft; 35. Rotating Device 2; 351. Worm Gear; 352. Worm; 353. 1. Servo motor six; 36. Lower clamping plate; 361. Circular groove; 37. Fixed shaft; 38. Upper clamping plate; 381. Circular protrusion; 4. Automatic loading and unloading mechanism; 41. Sliding plate; 411. Notch; 42. Moving device; 421. U-shaped plate; 422. Rotating shaft three; 423. Servo motor seven; 424. Sprocket three; 425. Chain three; 426. Slider one; 427. Slider two; 43. Conveying device; 431. 432. Toothed pulley; 433. Synchronous belt; 434. Support plate; 435. Servo motor 8; 5. Drum washing machine lid; 6. Automatic supply device; 61. Rotating shaft 1; 62. Sprocket 1; 63. Chain 1; 64. Supply plate; 641. Positioning pin 1; 65. Servo motor 1; 7. Automatic storage device; 71. Rotating shaft 2; 72. Sprocket 2; 73. Chain 2; 74. Storage plate; 741. Positioning pin 2; 75. Servo motor 2. Detailed Implementation
[0018] The technical solution of the present invention will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0019] Example: A heat transfer hot stamping device, such as... Figure 1-6As shown, the system includes a cabinet 1, and an automatic hot stamping mechanism 2, an automatic rotating clamping mechanism 3, and an automatic loading and unloading mechanism 4 installed inside the cabinet 1. The automatic hot stamping mechanism 2 includes a base 21 fixed inside the cabinet 1, a lifting frame 22 that is lifted and lowered on the base 21, a screw lifting device 23 that is installed on the base 21 and drives the lifting frame 22 to rise and fall relative to the base 21, a sliding frame 24 that is slidably installed on the lifting frame 22, a screw moving device 25 that is installed on the lifting frame 22 and drives the sliding frame 24 to slide relative to the lifting frame 22, a hot stamping roller 26 that is rotatably installed on the sliding frame 24 and has a heating function, a pair of unwinding rollers 27 and take-up rollers 28 that are vertically rotatably installed on the sliding frame 24, a rotating device 29 that drives the hot stamping rollers 26 and take-up rollers 28 to rotate, and take-up and unwinding electroplated aluminum coils located on both sides of the hot stamping rollers 26 on the unwinding rollers 27 and take-up rollers 28 respectively. The automatic rotating clamping mechanism 3 includes a chassis 31 fixed inside the cabinet 1, a hydraulic telescopic cylinder 32 vertically fixed inside the chassis 31, a lifting platform 33 fixedly installed at the top of the piston rod of the hydraulic telescopic cylinder 32, a rotating shaft 34 rotatably installed at the top of the lifting platform 33 and extending through the top of the chassis 31, a rotating device 35 that drives the rotating shaft 34 to rotate, a lower clamping plate 36 fixed on the rotating shaft 34, a fixed shaft 37 vertically fixed inside the cabinet 1 and suspended above the lower clamping plate 36, and an upper clamping plate 38 rotatably connected to the fixed shaft 37 and parallel to the lower clamping plate 36. The lower clamping plate 36 and the upper clamping plate 38 are located in front of the hot stamping roller 26 and clamp and fix the round cover plate of the drum washing machine. The outer contour surface of the hot stamping roller 26 can roll contact with the outer contour surface of the round cover plate of the drum washing machine. A suspension beam 11 connected to the upper end of the fixed shaft 37 is fixedly installed inside the cabinet 1. The automatic loading and unloading mechanism 4 includes a pair of parallel sliding plates 41 slidably disposed on the top of the housing 31, a moving device 42 that drives the two sliding plates 41 to slide closer or further away from each other, and a pair of belt conveying devices 43 horizontally mounted on the two sliding plates 41. The two sliding plates 41 are located on the front and rear sides of the lower clamping plate 36, and the opposite sides of the two sliding plates 41 are respectively provided with notches 411 for the two sides of the lower clamping plate 36 to extend into. The two belt conveying devices 43 are respectively parallel to each other in the middle of the two sliding plates 41, and can clamp and convey the drum washing machine cover plate on the lower clamping plate 36.
[0020] like Figure 6As shown, the sliding frame 24 is rotatably mounted on both sides of the hot stamping roller 26, with multiple tension rollers 241 respectively. Support discs 271 for supporting the electroplated aluminum film are fixedly mounted on the unwinding roller 27 and the take-up roller 28, respectively. A pair of positioning discs for positioning the electroplated aluminum film are fixedly mounted on the tension rollers 241. By employing the aforementioned tension rollers 241, support discs 271, and positioning discs, not only can the stability of the unwinding and take-up of the electroplated aluminum film be effectively ensured, but also the electroplated aluminum film can be accurately and effectively clamped between the hot stamping roller 26 and the outer contour surface of the drum washing machine's round cover plate, thereby effectively improving the hot stamping quality of this equipment.
[0021] like Figure 5 As shown, a circular groove 361 is formed in the center of the top of the lower clamping plate 36, and a circular protrusion 381 is fixedly provided in the center of the bottom of the upper clamping plate 38, which movably inserts into the circular groove 361. The outer diameter of the circular protrusion 381, the inner diameter of the circular groove 361, and the inner diameter of the drum washing machine cover plate are the same. By using the above-mentioned circular groove 361 and circular protrusion 381, the upper clamping plate 38 and the lower clamping plate 36 can stably and accurately clamp and fix the drum washing machine cover plate, thereby ensuring that the hot stamping roller 26 can wrap the electroplated aluminum film and make uniform contact with the outer contour surface of the drum washing machine cover plate.
[0022] like Figure 3 As shown, the cabinet 1 is provided with an automatic supply device 6 and an automatic storage device 7 on both sides of the chassis 31 for supplying and storing the round cover plates of the drum washing machine. The automatic supply device 6 includes a pair of rotating shafts 61 that are parallel to each other and rotatably arranged on the inner wall of the cabinet 1, two pairs of sprockets 62 that are fixedly installed on the two rotating shafts 61, two chains 63 that are respectively sleeved and installed on the two pairs of sprockets 62, multiple pairs of supply plates 64 that are parallel to each other and evenly fixed on the two chains 63, and a servo motor 65 that is fixedly installed in the cabinet 1 and whose output end is connected to a rotating shaft 61. The automatic storage device 7 includes a pair of vertically parallel rotating shafts 71 rotatably mounted on the inner wall of the cabinet 1, two pairs of sprockets 72 respectively fixedly mounted on the two rotating shafts 71, two vertically parallel chains 73 respectively sleeved and mounted on the two pairs of sprockets 72, multiple pairs of horizontally parallel storage plates 74 respectively evenly fixed on the two chains 73, and a servo motor 75 fixedly mounted on the cabinet 1 with its output end connected to a rotating shaft 71. The supply plate 64 and the storage plate 74 are symmetrically located on both sides of the chassis 31 and are parallel to each other below the two sliding plates 41.
[0023] like Figure 3As shown, each pair of supply plates 64 is fixedly equipped with a positioning post 641 for positioning the inner ring of the drum washing machine cover plate, and each pair of storage plates 74 is fixedly equipped with a positioning post 741 for positioning the inner ring of the drum washing machine cover plate. By using the above-mentioned positioning posts 641 and 741, the drum washing machine cover plate can be accurately positioned in the middle of the two supply plates 64 and the two storage plates 74, thereby effectively cooperating with the two sliding plates 41 to stably transfer the drum washing machine cover plate.
[0024] like Figure 1 , Figure 3 As shown, rectangular openings 12 are provided on both sides of the cabinet 1. A rectangular frame 13 is fixedly installed around the rectangular openings 12 in the cabinet 1. The rectangular frame 13 is located inside the cabinet 1. Servo motor 65 or servo motor 75 is fixedly installed on the outer wall of the rectangular frame 13. The two ends of the rotating shaft 61 or rotating shaft 71 are respectively rotatably connected to the inner wall of the rectangular frame 13, and one end rotatably passes through the side wall of the rectangular frame 13 to connect to the output end of servo motor 65 or servo motor 75. By using the rectangular openings 12 and the rectangular frame 13, it is not only convenient to install and support the various components in the automatic supply device 6 and automatic storage device 7, but also to utilize the space outside the cabinet 1 to ensure the safe operation of the automatic supply device 6 and automatic storage device 7.
[0025] like Figure 2 As shown, the lead screw lifting device 23 includes a linear guide rail 231 vertically fixed on the base 21, a lead screw 232 vertically rotatably mounted on the linear guide rail 231, a nut 233 sliding on the linear guide rail 231 and threadedly connected to the lead screw 232, and a servo motor 234 fixed on the linear guide rail 231 and driving the lead screw 232 to rotate. The nut 233 is fixedly connected to the lifting frame 22. The lead screw moving device 25 includes a linear guide rail 251 horizontally fixed on the lifting frame 22, a lead screw 252 vertically rotatably mounted on the linear guide rail 251, a nut 253 sliding on the linear guide rail 251 and threadedly connected to the lead screw 252, and a servo motor 254 fixed on the linear guide rail 251 and driving the lead screw 252 to rotate. The nut 253 is fixedly connected to the sliding frame 24. By employing the aforementioned lead screw lifting device 23 and lead screw moving device 25, not only can the hot stamping roller 26 and the electroplated aluminum film be evenly hot stamped on the outer contour surface of the drum washing machine cover, but by controlling the lead screw lifting device 23 and the lead screw moving device 25, the height and horizontal position of the hot stamping roller 26 can also be adjusted, thereby adapting to drum washing machine cover plates of different diameters and thicknesses to a certain extent.
[0026] like Figure 5 , Figure 6As shown, the rotating device 29 includes a servo motor 291 fixedly mounted on the sliding frame 24, a drive gear 292 fixedly mounted on the servo motor 291, and a pair of driven gears 293 that simultaneously mesh with the drive gear 292 and are respectively fixedly connected to the hot stamping roller 26 and the take-up roller 28. A U-shaped mounting bracket 294U for mounting the servo motor 291 is fixedly provided at the bottom of the sliding frame 24. The drive gear 292 and the driven gear 293 are located at the bottom of the sliding frame 24 and mesh. The hot stamping roller 26 and the take-up roller 28 are located at the top of the sliding frame 24, and the lower ends of the hot stamping roller 26 and the take-up roller 28 respectively rotate through the sliding frame 24 and connect to the two driven gears 293. The rotating device 35 includes a worm gear 351 fixed to the lower end of the rotating shaft 34, a worm 352 rotatably mounted on the lifting platform 33 and meshing with the worm gear 351, and a servo motor 353 fixed on the lifting platform 33 and driving the worm 352 to rotate. The lifting platform 33 is hollow inside, and the worm gear 351 and worm 352 are located inside the lifting platform 33 and mesh for transmission. The servo motor 353 is fixedly installed outside the lifting platform 33, and one end of the worm 352 rotates out of the inner wall of the lifting platform 33 and connects to the output end of the servo motor 353. The lower end of the rotating shaft 34 rotates from the top wall of the lifting platform 33 and enters its interior, and is fixedly connected to the worm gear 351.
[0027] By adopting the above-mentioned technical solutions, rotating device 29 and rotating device 35 can not only effectively drive the hot stamping roller 26, the take-up roller 28 and the rotating shaft 34 to rotate, but also the gear transmission structure in rotating device 29 and the worm gear 351 and worm 352 transmission structure in rotating device 35 can make the hot stamping roller 26 and the take-up roller 28 rotate synchronously and the rotating shaft 34 rotate self-locking. In addition, in conjunction with other components of this equipment, the hot stamping processing of the round cover of the drum washing machine can be stably realized.
[0028] like Figure 4As shown, the moving device 42 includes a pair of U-shaped plates 421 that are parallel to each other and fixed to the top of the chassis 31; a pair of rotating shafts 422 that are parallel to each other and rotate perpendicularly through the two U-shaped plates 421; a servo motor 423 that drives one of the rotating shafts 422 to rotate; two pairs of sprockets 424 that are respectively fixedly mounted on the two rotating shafts 422; two chains 425 that are sleeved and mounted on the two pairs of sprockets 424; a pair of sliders 426 that are fixed to the bottom of one sliding plate 41 and slide on the two U-shaped plates 421 respectively; and a pair of sliders 426 that are respectively fixed to the bottom of another sliding plate 41 and slide on the two U-shaped plates 421 respectively. Slider 427, which moves on the two U-shaped plates 421, two pairs of sprockets 424 and two chains 425 are located inside the U-shaped plates 421. The two U-shaped plates 421 and the two sliding plates 41 intersect perpendicularly, and the lower clamping plate 36 is located between the two U-shaped plates 421. Slider 426 and slider 427 on the U-shaped plates 421 are respectively fixedly connected to the opposite parts of the chains 425. Servo motor 423 is fixedly installed on the side wall of one U-shaped plate 421, and the rotating shaft 422 extends out of the U-shaped plate 421 and is fixedly connected to the output end of servo motor 423. By using the above-mentioned moving device 42, not only can it cooperate with the automatic supply device 6 and the automatic storage and retrieval device to achieve the fully automatic loading and unloading effect of the drum washing machine cover plate, but the moving device 42 can also control the distance between the two sliding plates 41, thus adapting to hot stamping processing of drum washing machine cover plates of different diameters.
[0029] like Figure 4 As shown, the conveyor device 43 includes a pair of toothed pulleys 431 that rotate vertically on a sliding plate 41, a synchronous belt 432 sleeved on the toothed pulleys 431, a support plate 433 vertically fixed to the top of the sliding plate 41 and located in the middle of the synchronous belt 432, and a servo motor 434 that drives one of the toothed pulleys 431 to rotate. The two toothed pulleys 431 are located at both ends of the support plate 433, and the servo motor 434 is fixedly installed at the bottom of the sliding plate 41. The lower end of the toothed pulley 431 rotates through the sliding plate 41 and connects to the output end of the servo motor 434. The two sides of the support plate 433 are in parallel contact with the inner side of the synchronous belt 432. By adopting the above technical solution, not only can the drum washing machine cover plate be conveyed on the two sliding plates 41, but the synchronous belt 432, in conjunction with the support plate 433, can also clamp and position the drum washing machine cover plate to ensure that the drum washing machine cover plate is accurately conveyed to the lower clamping plate 36.
[0030] The working principle of this embodiment: When the device starts working, the servo motor 65 first drives the rotating shaft 61 and the two sprockets 62 on the rotating shaft 61 to rotate. At the same time, the chain 63 meshes with the two sprockets 62. Under the rotation of the two sprockets 62, each pair of supply plates 64 containing the drum washing machine cover is lifted. The supply plate 64 at the highest position and the drum washing machine cover on it will be lifted above the two sliding plates 41 (at this time, the distance between the two sliding plates 41 is greater than the diameter of the drum washing machine cover). Next, servo motor 7 423 will drive rotating shaft 3 422, causing rotating shaft 3 422 to drive sprocket 3 424 in the two U-shaped plates 421 to rotate. At the same time, chain 3 425 meshing with sprocket 3 424 will drive slider 1 426 and slider 2 427 to slide relative to the top of U-shaped plate 421 as the two sprockets 3 424 rotate. Since slider 1 426 and slider 2 427 on U-shaped plate 421 are respectively fixedly connected to the parts of chain 3 425 that move up and down in opposite directions, slider 1 426 and slider 2 427 will drive the sliding plates 41 they are connected to to move closer to each other in opposite directions until the spacing of the synchronous belt 432 on the two sliding plates 41 is the same as the diameter of the round cover of the drum washing machine. Then, the aforementioned servo motor 65 works again, and through the sprocket 62 and chain 63, it lowers each pair of supply plates 64 and the drum washing machine cover plate to a certain height. The supply plate 64 at the highest position, after descending below the two sliding plates 41, will be blocked by the two sliding plates 41 and stay between the two synchronous belts 432. In this way, the drum washing machine cover plate is supplied to the automatic loading and unloading mechanism 4. Subsequently, the servo motors 434 in the two conveyor belts 43 synchronously drive the toothed pulleys 431 to rotate, causing the two toothed pulleys 431 to drive the synchronous belts 432 above the two sliding plates 41 to move. The drum washing machine cover plate, which was previously sandwiched between the two synchronous belts 432, will move relative to the two sliding plates 41 under the movement of the two synchronous belts 432, and move from one end of the two sliding plates 41 to the upper part of the lower clamping plate 36 in the middle. Since the two sides of the lower clamping plate 36 previously extended into the notches 411 on one side of the two sliding plates 41, and the upper end surface of the lower clamping plate 36 is flush with the top of the sliding plates 41, after the drum washing machine cover plate and the lower clamping plate 36 are aligned, the drum washing machine cover plate will naturally fall on the lower clamping plate 36, thereby realizing the automatic feeding of the drum washing machine cover plate. Subsequently, the hydraulic telescopic cylinder 32 inside the casing 31 extends its piston rod, raising the lifting platform 33 and the rotating shaft 34. Simultaneously, the lower clamping plate 36 at the upper end of the rotating shaft 34 rises to lift the drum washing machine's round cover until the lower clamping plate 36 and the upper clamping plate 38 clamp and fix the drum washing machine's round cover at a certain height above the casing 31. At the same time, the screw lifting device 23 and the screw moving device 25 in the automatic hot stamping mechanism 2 control the lifting frame 22 and the sliding frame 2, respectively, during the clamping and fixing process of the drum washing machine's round cover. 4. Move the hot stamping roller 26 on the base 21 in both the height and horizontal directions until it contacts the outer contour surface of the round cover of the drum washing machine. Since the electroplated aluminum film pulled out from the electroplated aluminum film roll on the unwinding roller 27 has passed through the hot stamping roller 26 and the tensioning rollers 241 on both sides, and the end of the electroplated aluminum film is fixedly connected to the take-up roller 28, the electroplated aluminum film will be sandwiched between the two after the hot stamping roller 26 contacts the outer contour surface of the round cover of the drum washing machine. This completes the preparation work for hot stamping of the round cover of the drum washing machine. Finally, rotating device 29 and rotating device 35 drive the hot stamping roller 26, the take-up roller 28 and the rotating shaft 34 to rotate, so that the electroplated aluminum film is continuously pulled out from the electroplated aluminum film roll on the unwinding roller 27 and contacts the outer contour of the drum washing machine cover in sequence. At the same time, under the pressure between the hot stamping roller 26 and the drum washing machine cover, and under the heating condition of the hot stamping roller 26, the aluminum layer on the electroplated aluminum film will be evenly transferred to the outer contour surface of the drum washing machine cover, thereby achieving the effect of uniformly hot stamping aluminum layer on the outer contour surface of the drum washing machine cover.
[0031] After the hot stamping of the drum washing machine cover plate is completed, the hydraulic telescopic cylinder 32 automatically retracts its piston rod, causing the lower clamping plate 36 to descend to its initial height. The finished drum washing machine cover plate then returns to the two synchronous belts 432. Next, the servo motor 434 restarts, causing the two synchronous belts 432 to transport the drum washing machine cover plate above the storage plate 74. Then, the servo motor 75 drives the rotating shaft 71 and sprocket 72 to rotate, causing the chain 73 to lift all the storage plates 74. Simultaneously, the pair of storage plates 74 closest to the bottom of the drum washing machine cover plate will rise above the two sliding plates 41 during the lifting process, and as they pass through the two sliding plates 41, they will pull the drum washing machine cover plate out from the two synchronous belts 432. Afterwards, the servo motor 423... The drive shaft 3 422 and sprocket 3 424 rotate, causing chain 3 425 to drive two sliding plates 41 to slide away from each other via slider 1 426 and slider 2 427, until the distance between the two sliding plates 41 is greater than the diameter of the drum washing machine cover. Finally, servo motor 2 75 drives the drive shaft 2 71 and sprocket 2 72 to rotate in the opposite direction, causing the pair of storage plates 74 and the drum washing machine cover to descend below the two sliding plates 41. At the same time, the pair of storage plates 74 on the side of chain 2 73 away from the machine housing 31 will go around from above sprocket 2 72 to the side of the machine housing 31 and chain 2 73 that are close to each other, and continue to descend between the drum washing machine cover and the sliding plates 41. In this way, the processed drum washing machine cover is stored sequentially on each pair of storage plates 74 on chain 2 73.
Claims
1. A heat transfer hot stamping equipment, characterized in that, Includes a cabinet (1), and an automatic hot stamping mechanism (2), an automatic rotating clamping mechanism (3), and an automatic loading and unloading mechanism (4) installed in the cabinet (1). The automatic hot stamping mechanism (2) includes a base (21) fixed inside the cabinet (1), a lifting frame (22) that is lifted and lowered on the base (21), a screw lifting device (23) installed on the base (21) and driving the lifting frame (22) to lift relative to the base (21), a sliding frame (24) that is slidably installed on the lifting frame (22), and a sliding frame (24) installed on the lifting frame. (22) A screw moving device (25) that drives the sliding frame (24) to slide relative to the lifting frame (22), a hot stamping roller (26) that is rotatably set on the sliding frame (24) and has a heating function, a pair of unwinding rollers (27) and take-up rollers (28) that are vertically rotatably set on the sliding frame (24), and a rotating device (29) that drives the hot stamping rollers (26) and take-up rollers (28) to rotate, wherein the unwinding rollers (27) and take-up rollers (28) are respectively located on both sides of the hot stamping rollers (26) for winding and unwinding electroplated aluminum coils; The automatic rotating clamping mechanism (3) includes a chassis (31) fixed inside the cabinet (1), a hydraulic telescopic cylinder (32) vertically fixed inside the chassis (31), a lifting platform (33) fixedly installed at the top of the piston rod of the hydraulic telescopic cylinder (32), a rotating shaft (34) rotatably installed at the top of the lifting platform (33) and extending through the top of the chassis (31), a second rotating device (35) for driving the rotating shaft (34) to rotate, a lower clamping plate (36) fixed on the rotating shaft (34), and a clamping plate vertically fixed inside the cabinet (1). The cabinet (1) is equipped with a fixed shaft (37) suspended above the lower clamping plate (36), and an upper clamping plate (38) rotatably connected to the fixed shaft (37) and parallel to the lower clamping plate (36). The lower clamping plate (36) and the upper clamping plate (38) are located in front of the hot stamping roller (26) and clamp the round cover plate of the drum washing machine. The outer contour surface of the hot stamping roller (26) can roll contact with the outer contour surface of the round cover plate of the drum washing machine. The cabinet (1) is equipped with a suspension beam (11) that connects to the upper end of the fixed shaft (37). The automatic loading and unloading mechanism (4) includes a pair of parallel sliding plates (41) slidably disposed on the top of the housing (31), a moving device (42) for driving the two sliding plates (41) to slide closer or further away from each other, and a pair of belt conveying devices (43) horizontally mounted on the two sliding plates (41). The two sliding plates (41) are located on the front and rear sides of the lower clamping plate (36), and the two sliding plates (41) are respectively provided with notches (411) on opposite sides for the edges of the lower clamping plate (36) to extend into. The two belt conveying devices (43) are respectively parallel to each other in the middle of the two sliding plates (41), and can clamp and convey the drum washing machine cover plate on the lower clamping plate (36). The lower clamping plate (36) has a circular groove (361) in the middle of its top, and the upper clamping plate (38) has a circular protrusion (381) that can be inserted into the circular groove (361) fixedly in the middle of its bottom. The outer diameter of the circular protrusion (381), the inner diameter of the circular groove (361) and the inner diameter of the round cover plate of the drum washing machine are the same. The rotating device (29) includes a servo motor (291) fixedly mounted on the sliding frame (24), a drive gear (292) fixedly mounted on the servo motor (291), and a pair of driven gears (293) that simultaneously mesh with the drive gear (292) and are respectively fixedly connected to the hot stamping roller (26) and the take-up roller (28).
2. The heat transfer hot stamping equipment according to claim 1, characterized in that: The sliding frame (24) is provided with multiple tension rollers (241) on both sides of the hot stamping roller (26). The unwinding roller (27) and the winding roller (28) are respectively provided with support plates (271) for supporting the electroplated aluminum roll. The tension roller (241) is provided with a pair of positioning plates for positioning the electroplated aluminum film.
3. The heat transfer hot stamping equipment according to claim 1, characterized in that: The cabinet (1) is provided with an automatic supply device (6) and an automatic storage device (7) for supplying and storing the round cover plate of the drum washing machine on both sides of the chassis (31). The automatic supply device (6) includes a pair of rotating shafts (61) that are parallel to each other and rotatably arranged on the inner wall of the cabinet (1), two pairs of sprockets (62) that are fixedly installed on the two rotating shafts (61), two chains (63) that are respectively sleeved and installed on the two pairs of sprockets (62), multiple pairs of supply plates (64) that are parallel to each other and evenly fixed on the two chains (63), and a servo motor (65) that is fixedly installed in the cabinet (1) and whose output end is connected to a rotating shaft (61). The automatic storage device (7) includes a pair of rotating shafts (71) that are parallel to each other and rotatably mounted on the inner wall of the cabinet (1), two pairs of sprockets (72) that are respectively fixedly mounted on the two rotating shafts (71), two vertically parallel chains (73) that are respectively sleeved and mounted on the two pairs of sprockets (72), multiple pairs of storage plates (74) that are horizontally parallel and evenly fixed on the two chains (73), and a servo motor (75) that is fixedly mounted on the cabinet (1) and whose output end is connected to a rotating shaft (71). The supply plate (64) and the storage plate (74) are symmetrically located on both sides of the chassis (31) and are parallel to each other below the two sliding plates (41).
4. The heat transfer hot stamping equipment according to claim 3, characterized in that: Each pair of supply plates (64) is fixedly provided with a positioning post one (641) for the inner ring of the round cover plate of the positioning drum washing machine, and each pair of storage plates (74) is fixedly provided with a positioning post two (741) for the inner ring of the round cover plate of the positioning drum washing machine.
5. The heat transfer hot stamping equipment according to claim 3, characterized in that: The cabinet (1) has rectangular openings (12) on both sides. A rectangular frame (13) is fixedly installed around the rectangular openings (12) of the cabinet (1). The rectangular frame (13) is located inside the cabinet (1). The servo motor one (65) or servo motor two (75) is fixedly installed on the outer wall of the rectangular frame (13). The two ends of the rotating shaft one (61) or rotating shaft two (71) are rotatably connected to the inner wall of the rectangular frame (13), and one end rotates through the side wall of the rectangular frame (13) to connect to the output end of the servo motor one (65) or servo motor two (75).
6. The heat transfer hot stamping equipment according to claim 1, characterized in that: The screw lifting device (23) includes a linear guide rail (231) vertically fixed on the base (21), a screw (232) vertically rotatably mounted on the linear guide rail (231), a nut (233) sliding on the linear guide rail (231) and threadedly connected to the screw (232), and a servo motor (234) fixed on the linear guide rail (231) and driving the screw (232) to rotate. The nut (233) is fixedly connected to the lifting frame (22). The lead screw moving device (25) includes a linear guide rail (251) horizontally fixed on the lifting frame (22), a lead screw (252) vertically rotatably mounted on the linear guide rail (251), a nut (253) sliding on the linear guide rail (251) and threadedly connected to the lead screw (252), and a servo motor (254) fixed on the linear guide rail (251) and driving the lead screw (252) to rotate. The nut (253) is fixedly connected to the sliding frame (24).
7. The heat transfer hot stamping equipment according to claim 1, characterized in that: The bottom of the sliding frame (24) is fixedly provided with a U-shaped mounting bracket (294) for mounting a servo motor (291). The driving gear (292) and driven gear (293) are meshed at the bottom of the sliding frame (24). The hot stamping roller (26) and the take-up roller (28) are located at the top of the sliding frame (24), and the lower ends of the hot stamping roller (26) and the take-up roller (28) respectively rotate through the sliding frame (24) to connect the two driven gears (293). The rotating device 2 (35) includes a worm gear (351) fixed to the lower end of the rotating shaft (34), a worm (352) rotatably mounted on the lifting platform (33) and meshing with the worm gear (351), and a servo motor 6 (353) fixed on the lifting platform (33) and driving the worm (352) to rotate. The lifting platform (33) is hollow inside, and the worm gear (351) and worm (352) are located inside the lifting platform (33) and mesh for transmission. The servo motor 6 (353) is fixedly installed outside the lifting platform (33), and one end of the worm (352) rotates out of the inner wall of the lifting platform (33) and connects to the output end of the servo motor 6 (353). The lower end of the rotating shaft (34) rotates from the top wall of the lifting platform (33) and enters its interior, and is fixedly connected to the worm gear (351).
8. The heat transfer hot stamping equipment according to claim 1, characterized in that: The moving device (42) includes a pair of parallel U-shaped plates (421) fixed to the top of the chassis (31), a pair of parallel rotating shafts (422) that rotate perpendicularly through the two U-shaped plates (421), a servo motor (423) that drives one rotating shaft (422) to rotate, two pairs of sprockets (424) respectively fixedly mounted on the two rotating shafts (422), two chains (425) sleeved on the two pairs of sprockets (424), a pair of sliders (426) fixed to the bottom of one sliding plate (41) and sliding on the two U-shaped plates (421), and a pair of sliders (426) respectively fixed to the bottom of another sliding plate (41) and sliding on the two U-shaped plates (421). 21) The slider 2 (427), the two pairs of sprockets 3 (424) and the two chains 3 (425) are respectively located inside the U-shaped plate (421). The two U-shaped plates (421) and the two sliding plates (41) are perpendicularly intersecting, and the lower clamping plate (36) is located between the two U-shaped plates (421). The slider 1 (426) and slider 2 (427) on the U-shaped plate (421) are respectively fixedly connected to the parts of the chains 3 (425) that move up and down in opposite directions. The servo motor 7 (423) is fixedly installed on the side wall of a U-shaped plate (421), and the end of the rotating shaft 3 (422) that passes through the U-shaped plate (421) is fixedly connected to the output end of the servo motor 7 (423).
9. The heat transfer hot stamping equipment according to claim 1, characterized in that: The belt conveyor (43) includes a pair of toothed pulleys (431) that rotate vertically on a sliding plate (41), a synchronous belt (432) sleeved on the toothed pulleys (431), a support plate (433) that is vertically fixed to the top of the sliding plate (41) and located in the middle of the synchronous belt (432), and a servo motor (434) that drives the toothed pulleys (431) to rotate. The two toothed pulleys (431) are located at both ends of the support plate (433), the servo motor (434) is fixedly installed at the bottom of the sliding plate (41), and the lower end of the toothed pulley (431) rotates through the sliding plate (41) to connect to the output end of the servo motor (434). The two sides of the support plate (433) are in parallel contact with the inner side of the synchronous belt (432).
Citation Information
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