Conveying device for transporting soft-edge flexible photovoltaic panels
Patent Information
- Application Number
- CN202410681972.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2044-05-29
AI Technical Summary
[0003]现有的柔性光伏板在完成生产后需要对其进行传输,但是现有的传输设备并没有对其所传输的柔性光伏板进行限位引导,进而导致光伏板被投放到传输设备上时会出现位置偏移的现象,从而导致后期无法均匀的对光伏板进行涂胶
1、该传输软边柔性光伏板的输送装置,通过限位机构的设置,在使用时,当完成生产的柔性光伏板在被投放到机体一上并被其传动带传输到安装架的前端时,安装架顶部设置的转动电机一输出轴会带动直齿轮一进行旋转,进而通过直齿轮一的旋转控制与其啮合的直齿轮二进行转动,以此使与直齿轮二同轴固定连接的螺纹杆进行转动,从而使与螺纹杆螺纹连接的升降套轴进行上升,并且在升降套轴上升的过程中会带动升降套轴两侧转动连接的连接杆一向内收缩,进而通过两组向内收缩的移动杆控制移动杆的端部及其端部安装的导板向内夹持,以此使导板对传出中的柔性光伏板进行限位引导,防止柔性光伏板的移动轨迹出现偏移。
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Figure CN118515049B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic panel production technology, specifically to a conveying device for transporting flexible photovoltaic panels with soft edges. Background Technology
[0002] Flexible photovoltaic (PV) panels are an emerging solar panel technology. They consist of resin-encapsulated amorphous silicon as the main photoelectric element layer, laid flat on a substrate made of flexible material. These PV panels are characterized by their bendability and portability. Although their conversion efficiency is slightly lower than that of ordinary rigid solar panels, they still have high practicality. Flexible PV panels have a wide range of applications, including solar-powered cars and solar heating. They can adapt to various complex installation environments, such as the roofs of streamlined cars, the cabin surfaces of sailboats, racing boats, and motorboats, as well as the rooftops and exterior walls of buildings.
[0003] After production, existing flexible photovoltaic panels need to be transported. However, the existing transport equipment does not limit or guide the flexible photovoltaic panels being transported, which leads to positional deviation when the photovoltaic panels are placed on the transport equipment. This results in uneven application of adhesive to the photovoltaic panels later.
[0004] Therefore, this invention introduces a conveying device for transporting flexible photovoltaic panels with soft edges. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a conveying device for transporting flexible photovoltaic panels with soft edges. This device has the advantages of limiting and guiding the flexible photovoltaic panels during transport to prevent them from shifting their position, and it can also apply adhesive to the photovoltaic panels during transport, thus solving the problems mentioned in the background art.
[0006] The present invention provides the following technical solution: a conveying device for transporting flexible photovoltaic panels with soft edges, comprising a body, a mounting frame fixedly installed on the top of the body, a threaded rod rotatably connected to the mounting frame, the threaded rod passing through the top of the mounting frame, the threaded rod passing through a lifting sleeve shaft and threadedly connected to the lifting sleeve shaft, both sides of the lifting sleeve shaft being rotatably connected to connecting rods, one end of each of the two sets of connecting rods being rotatably connected to a moving rod, one end of the moving rod being fixedly installed with a guide plate, and an auxiliary stabilizing rod rotatably connected to the connecting rods, one end of the auxiliary stabilizing rod being rotatably connected to the mounting frame.
[0007] Preferably, a connecting plate is fixedly installed on the top of the mounting frame, a rotating wheel is rotatably connected to the connecting plate, a lever is fixedly connected to the rotating wheel, a lifting rod is attached to one end of the lever, a limit block is slidably connected to the lifting rod, and the limit block is fixedly connected to the connecting plate, one end of the lifting rod passes through the mounting frame, and a pressure plate is fixedly connected to one end of the lifting rod, and the pressure plate is slidably connected to the mounting frame.
[0008] Preferably, a transfer frame is provided at one end of the machine body, a second rotating motor is fixedly installed on the transfer frame, a rotating arm is fixedly connected to the output shaft of the second rotating motor, a lever is rotatably connected to one end of the rotating arm, and the lever is slidably connected to the transfer frame.
[0009] Preferably, a rotating motor is provided on the top of the mounting frame. One end of the output shaft of the rotating motor is coaxially fixedly connected to a spur gear, which meshes with a spur gear. The spur gear is coaxially fixedly connected to one end of a threaded rod. A bevel gear is coaxially fixedly connected to the output shaft of the rotating motor, which meshes with a bevel gear. A transmission shaft is coaxially fixedly connected to the bevel gear, and the transmission shaft is rotatably connected to the machine body. One end of the transmission shaft is coaxially fixedly connected to a rotating wheel.
[0010] Preferably, the mounting bracket is fixedly connected to a placement plate, and a press pump can is inserted into the placement plate, with one end of the press pump can passing through the placement plate.
[0011] Preferably, electric push rods are fixedly installed on both sides of the machine body one, and one end of each of the two electric push rods passes through the machine body one. One end of each of the two electric push rods is rotatably connected to a connecting rod two, and the connecting rod two is rotatably connected to a tensioning wheel.
[0012] Preferably, an organism two is disposed on one side of the first body, and one side of the second body is attached to one end of the transfer frame.
[0013] Preferably, the number of connecting rods is four, and every two connecting rods form a group.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The conveying device for transporting flexible photovoltaic panels with soft edges, through the setting of a limiting mechanism, when the completed flexible photovoltaic panels are placed on the machine body and transported to the front end of the mounting frame by its transmission belt, the output shaft of the rotating motor at the top of the mounting frame drives the spur gear to rotate. In turn, the rotation of the spur gear controls the rotation of the spur gear meshing with it, thereby causing the threaded rod fixedly connected to the spur gear to rotate. This causes the lifting sleeve shaft threadedly connected to the threaded rod to rise. During the rising process of the lifting sleeve shaft, the connecting rods connected to both sides of the lifting sleeve shaft will retract inward. Then, through two sets of inwardly retracting moving rods, the ends of the moving rods and the guide plates installed at the ends will clamp inward, thereby limiting and guiding the flexible photovoltaic panels being transported out, preventing the movement trajectory of the flexible photovoltaic panels from deviating.
[0015] 2. The conveying device for transporting flexible photovoltaic panels with soft edges, through the setting of the pressing mechanism, while the output shaft of the rotating motor controls the rotation of the spur gear, it also drives the bevel gear fixedly connected to it to rotate. The rotation of the bevel gear drives the bevel gear meshing with it to rotate, thereby driving the rotating wheel fixedly connected to one end of the transmission shaft to rotate. The rotation of the rotating wheel drives the lever connected to it to rotate, thereby actuating the lifting rod attached to the end of the lever to move up and down. The pressure plate connected to the end of the lifting rod squeezes the pressing pump tank, causing the liquid adhesive inside the pressing pump tank to fall onto the flexible photovoltaic panel that is being transported in the correct position, thus completing the adhesive application.
[0016] 3. The conveying device for transporting flexible photovoltaic panels with soft edges, through the setting of the transfer frame, when the flexible photovoltaic panel is in the upright position and coated with glue and then transported out from the rear end of the mounting frame, it will enter the roller set inside the transfer frame. Then, under the rotation of the output shaft of the rotating motor, the rotating arm connected to its end will be extended. During the extension of the rotating arm, the lever connected to its end will be moved, thereby pushing the flexible photovoltaic panel placed on the top of the transfer frame into the machine body, and then transporting it away. At the same time, the glue on the flexible photovoltaic panel is cured during the transfer process. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the device of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the side view structure; Figure 3 For the present invention Figure 1 A schematic diagram of the cross-sectional structure; Figure 4 For the present invention Figure 1 Partial structural diagram; Figure 5 For the present invention Figure 4 A schematic diagram of the side view structure; Figure 6 This invention Figure 3 Enlarged structural diagram at point A in the middle.
[0018] In the diagram: 1. Body 1; 2. Mounting bracket; 3. Threaded rod; 4. Lifting sleeve shaft; 5. Connecting rod 1; 6. Moving rod; 7. Guide plate; 8. Auxiliary stabilizing rod; 9. Connecting plate; 10. Rotating wheel; 11. Toggle lever 1; 12. Lifting rod; 13. Limit block; 14. Pressure plate; 15. Rotating motor 1; 16. Spur gear 1; 17. Spur gear 2; 18. Bevel gear 1; 19. Bevel gear 2; 20. Drive shaft; 21. Placement plate; 22. Pressing pump tank; 23. Transfer frame; 24. Rotating motor 2; 25. Rotating arm; 26. Toggle lever 2; 27. Electric push rod; 28. Connecting rod 2; 29. Tensioning wheel; 30. Body 2. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] Please see Figure 1-6 A conveying device for transporting flexible photovoltaic panels with soft edges includes a body 1. A mounting frame 2 is fixedly installed on the top of the body 1. A threaded rod 3 is rotatably connected to the mounting frame 2, passing through the top of the mounting frame 2 and through a lifting sleeve shaft 4, threadedly connected to the lifting sleeve shaft 4. Connecting rods 5 are rotatably connected to both sides of the lifting sleeve shaft 4. Moving rods 6 are rotatably connected to one end of each of the two sets of connecting rods 5. A guide plate 7 is fixedly installed at one end of each moving rod 6. An auxiliary stabilizing rod 8 is rotatably connected to each connecting rod 5, with one end of the auxiliary stabilizing rod 8 rotatably connected to the mounting frame 2. By rotating the threaded rod 3, the lifting sleeve shaft 4 can move up and down, thereby driving the corresponding movement of the connecting rods 5 and the moving rods 6. This design provides a simple and efficient adjustment mechanism, enabling quick and accurate adjustment of the guide plate 7 to meet the limiting and guiding requirements of the photovoltaic panels under different operational needs. Furthermore, the connections between the above components are tight and reasonable, the operation is simple, maintenance and upkeep are easy, and the utilization rate of the equipment is improved.
[0021] The mounting frame 2 has a connecting plate 9 fixedly mounted on its top. A rotating wheel 10 is rotatably connected to the connecting plate 9. A lever 11 is fixedly connected to the rotating wheel 10. One end of the lever 11 is attached to a lifting rod 12. The lifting rod 12 is slidably connected to a limit block 13, which is fixedly connected to the connecting plate 9. One end of the lifting rod 12 passes through the mounting frame 2 and is fixedly connected to a pressure plate 14, which is slidably connected to the mounting frame 2. By rotating the rotating wheel 10, the lever 11 can be moved, thereby pushing the lifting rod 12 to slide under the constraint of the limit block 13. This design allows the height of the pressure plate 14 to be quickly adjusted and locked at a suitable position through the cooperation of the lifting rod 12 and the limit block 13, ensuring the stability of the equipment.
[0022] The machine body 1 has a transfer frame 23 at one end, a rotating motor 24 fixedly mounted on the transfer frame 23, and a rotating arm 25 fixedly connected to the output shaft of the rotating motor 24. A lever 26 is rotatably connected to one end of the rotating arm 25, and the lever 26 is slidably connected to the transfer frame 23. Driven by the rotating motor 24, automated control of the rotating arm 25 and the lever 26 can be achieved. This design greatly improves the working efficiency of the transfer frame 23, reduces reliance on manual operation, and lowers labor intensity.
[0023] The mounting bracket 2 is equipped with a rotating motor 15 on its top. One end of the output shaft of the rotating motor 15 is coaxially fixedly connected to a spur gear 16. The spur gear 16 meshes with a spur gear 17. The spur gear 17 is coaxially fixedly connected to one end of the threaded rod 3. The output shaft of the rotating motor 15 is coaxially fixedly connected to a bevel gear 18. The bevel gear 18 meshes with a bevel gear 19. The bevel gear 19 is coaxially fixedly connected to a transmission shaft 20, which is rotatably connected to the machine body 1. One end of the transmission shaft 20 is coaxially fixedly connected to the rotating wheel 10.
[0024] The mounting bracket 2 is fixedly connected to a placement plate 21, and a press pump can 22 is inserted into the placement plate 21. One end of the press pump can 22 passes through the placement plate 21. The liquid adhesive dripped from the press pump can 22 onto the flexible photovoltaic panel can fill gaps and uneven surfaces through its own fluidity, thereby achieving uniform coating.
[0025] Among them, electric push rods 27 are fixedly installed on both sides of the machine body 1, and one end of each electric push rod 27 passes through the machine body 1. One end of each electric push rod 27 is rotatably connected to a connecting rod 28, and the connecting rod 28 is rotatably connected to a tensioning wheel 29.
[0026] Among them, an organism 2 30 is provided on one side of the body 1, and one side of the body 2 30 is attached to one end of the transfer frame 23.
[0027] There are four connecting rods 5, and each pair of connecting rods 5 forms a group.
[0028] Working principle: During use, the drive motor on the side of the machine body 1 first drives the transmission roller belt inside the machine body 1 to rotate. Then, the completed flexible photovoltaic panels are placed onto the machine body 1 and transported by the transmission belt to the front end of the mounting frame 2. The output shaft of the rotating motor 15 on the top of the mounting frame 2 drives the spur gear 16 to rotate. The rotation of the spur gear 16 controls the rotation of the spur gear 17 meshing with it, thereby causing the threaded rod 3, which is coaxially fixedly connected to the spur gear 17, to rotate. This causes the lifting sleeve shaft 4, which is threadedly connected to the threaded rod 3, to rise. During the rise of the lifting sleeve shaft 4, the connecting rods 5 rotatably connected to both sides of the lifting sleeve shaft 4 will retract inward. The ends of the two sets of inwardly retracting moving rods 6 are controlled by the two sets of moving rods 6. The installed guide plate 7 clamps inward, thereby limiting and guiding the flexible photovoltaic panel during transmission. At the same time, the output shaft of the rotating motor 15 controls the spur gear 16 to rotate, which in turn drives the bevel gear 18, which is fixedly connected to it on the same axis, to rotate. The rotation of the bevel gear 18 drives the bevel gear 19, which meshes with it, to rotate. This drives the rotating wheel 10, which is fixedly connected to one end of the transmission shaft 20, to rotate. The rotation of the rotating wheel 10 drives the lever 11, which is connected to it, to rotate. This causes the lifting rod 12, which is attached to the end of the lever 11, to move up and down. The pressure plate 14 connected to the end of the lifting rod 12 squeezes the pressing pump tank 22, causing the liquid adhesive inside the pressing pump tank 22 to drip onto the flexible photovoltaic panel after it is positioned and transmitted, thus completing the adhesive application.
[0029] Finally, after the flexible photovoltaic panel is positioned correctly and coated with adhesive, and then transported out from the rear end of the mounting frame 2, it will enter the roller set inside the transfer frame 23. Then, under the rotation of the output shaft of the rotating motor 24, the rotating arm 25 connected to its end will be extended. During the extension of the rotating arm 25, the lever 26 connected to its end will be moved, thereby pushing the flexible photovoltaic panel placed on the top of the transfer frame 23 into the machine body 30, and then transporting it away. At the same time, the adhesive on the flexible photovoltaic panel will be cured during this transfer process.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0031] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A conveying device for transporting flexible photovoltaic panels with soft edges, comprising a body (1), wherein a mounting frame (2) is fixedly installed on the top of the body (1), the mounting frame (2) is rotatably connected to a threaded rod (3), and the threaded rod (3) passes through the top of the mounting frame (2), the threaded rod (3) passes through a lifting sleeve shaft (4) and is threadedly connected to the lifting sleeve shaft (4), both sides of the lifting sleeve shaft (4) are rotatably connected to connecting rods (5), one end of each of the two sets of connecting rods (5) is rotatably connected to a moving rod (6), one end of the moving rod (6) is fixedly installed with a guide plate (7), the connecting rods (5) are rotatably connected to an auxiliary stabilizing rod (8), and one end of the auxiliary stabilizing rod (8) is rotatably connected to the mounting frame (2); A connecting plate (9) is fixedly installed on the top of the mounting frame (2). A rotating wheel (10) is rotatably connected to the connecting plate (9). A lever (11) is fixedly connected to the rotating wheel (10). A lifting rod (12) is attached to one end of the lever (11). A limit block (13) is slidably connected to the lifting rod (12). The limit block (13) is fixedly connected to the connecting plate (9). One end of the lifting rod (12) passes through the mounting frame (2). A pressure plate (14) is fixedly connected to one end of the lifting rod (12). The pressure plate (14) is slidably connected to the mounting frame (2). The top of the mounting bracket (2) is provided with a rotating motor (15). One end of the output shaft of the rotating motor (15) is coaxially fixedly connected to a spur gear (16). The spur gear (16) meshes with a spur gear (17). The spur gear (17) is coaxially fixedly connected to one end of a threaded rod (3). The output shaft of the rotating motor (15) is coaxially fixedly connected to a bevel gear (18). The bevel gear (18) meshes with a bevel gear (19). The bevel gear (19) is coaxially fixedly connected to a transmission shaft (20). The transmission shaft (20) is rotatably connected to the machine body (1). One end of the transmission shaft (20) is coaxially fixedly connected to a rotating wheel (10).
2. The conveying device for transporting flexible photovoltaic panels with soft edges according to claim 1, characterized in that: One end of the machine body (1) is provided with a transfer frame (23), and a rotating motor (24) is fixedly installed on the transfer frame (23). The output shaft of the rotating motor (24) is fixedly connected to a rotating arm (25), and one end of the rotating arm (25) is rotatably connected to a lever (26), and the lever (26) is slidably connected to the transfer frame (23).
3. The conveying device for transporting flexible photovoltaic panels with soft edges according to claim 1, characterized in that: The mounting bracket (2) is fixedly connected to a placement plate (21), and a press pump canister (22) is inserted into the placement plate (21), with one end of the press pump canister (22) penetrating through the placement plate (21).
4. The conveying device for transporting flexible photovoltaic panels with soft edges according to claim 1, characterized in that: Electric push rods (27) are fixedly installed on both sides of the machine body (1), and one end of each electric push rod (27) passes through the machine body (1). One end of each electric push rod (27) is rotatably connected to a connecting rod (28), and the connecting rod (28) is rotatably connected to a tensioning wheel (29).
5. The conveying device for transporting flexible photovoltaic panels with soft edges according to claim 1, characterized in that: One side of the first body (1) is provided with a second body (30), and one side of the second body (30) is attached to one end of the transfer frame (23).
6. The conveying device for transporting flexible photovoltaic panels with soft edges according to claim 1, characterized in that: The number of connecting rods 1 (5) is four, and every two connecting rods 1 (5) form a group.
Citation Information
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