Automatic ball pulling machine
Patent Information
- Application Number
- CN202410961845.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2026-09-29
- Estimated Expiration
- 2044-07-18
AI Technical Summary
[0003]现在对支架上的圣诞球喷涂颜色后需要将圣诞球从支架取下,现有的拔球操作多是通过人工一个个将插在支架上的圣诞球八下,不仅工作效率低,而且耗费大量人力资源,生产成本高
[0015]本发明的有益效果是:本发明提供了一种自动拔球机,包括将插有圣诞球的支架进行传送的传送机构,沿传送机构的传送方向上还设有拔球机构,拔球机构包括夹持组件,夹持组件由若干组夹持杆组成,夹持杆由第一驱动机构驱动,夹持杆包括前进伸入插有圣诞球的支架的进位位置以及松开圣诞球的退位位置;拔球杆设置在夹持杆的端部,拔球杆与支架上的圣诞球接触作用实现拔球操作;驱动组件由第二驱动机构组成,驱动组件驱动夹持组件纵向运动,夹持组件包括向传送机构上的插有圣诞球的支架方向运动的夹持位置以及远离插有圣诞球的支架方向运动的拔球位置,通过夹持组件的夹持杆和拔球杆的配合,实现插有圣诞球的支架上的自动拔球,集球的操作,由控制装置自动控制操作,实现自动拔球,提高拔球工作效率,节省生产成本。
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Figure CN118545489B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated production equipment technology, specifically to an automatic ball-removing machine. Background Technology
[0002] Christmas balls are decorative items used in indoor shopping malls and stores, especially during Christmas when colorful Christmas balls can be seen everywhere. To improve painting efficiency, multiple Christmas balls are usually attached to a stand and painted simultaneously.
[0003] Currently, after the Christmas balls on the stand are painted, they need to be removed from the stand. The existing method of removing the balls is mostly done manually, by manually removing each Christmas ball from the stand one by one. This is not only inefficient but also consumes a lot of manpower and has high production costs. Summary of the Invention
[0004] To address the technical deficiencies of existing technologies, this invention provides an automatic ball-removing machine.
[0005] The technical solution adopted in this invention is: an automatic ball-removing machine, including a conveying mechanism for conveying a bracket with Christmas balls inserted, and a ball-removing mechanism provided along the conveying direction of the conveying mechanism, wherein the ball-removing mechanism includes: The clamping assembly consists of several sets of clamping rods, which are driven by a first driving mechanism. The clamping rods include an advancing position that extends into the bracket into which the Christmas ball is inserted and a retracting position that releases the Christmas ball. A ball-pulling stick is located at the end of a clamping rod, and the ball-pulling stick contacts the Christmas ball on the bracket to perform the ball-pulling operation. The driving component comprises a second driving mechanism, which drives the clamping component to move longitudinally. The clamping component includes a clamping position that moves toward the bracket on the conveying mechanism in the direction of the Christmas ball inserted, and a ball-pulling position that moves away from the bracket in the direction of the Christmas ball inserted.
[0006] It also includes a flipping component, which is correspondingly located below the ball-pulling mechanism. The flipping component includes a fixed end, and the bracket with the Christmas ball inserted is conveyed to the fixed end through the conveying mechanism and is limited to the fixed end. The fixed end is also provided with a rotary stepper motor that drives the fixed end to flip 90 degrees. The rotary stepper motor drives the fixed end, the bracket on the fixed end, and the Christmas ball on the bracket to flip 90 degrees.
[0007] It also includes a stepper motor, which drives the conveying mechanism and the support on the conveying mechanism with Christmas balls inserted in it to move.
[0008] The clamping assembly also includes a mounting bracket, and the clamping rods are mounted on the mounting bracket. The mounting bracket has clamping rods on both sides, and the clamping rods on both sides are inclined inward.
[0009] The drive assembly is positioned above the mounting bracket, and the second drive mechanism of the drive assembly drives the mounting bracket to move longitudinally.
[0010] It also includes a feeding assembly, which consists of a feeding ramp and a storage basket, with the feeding ramp located below the ball-pulling mechanism.
[0011] The discharge ramp is a sloping support with one side higher than the other, and the storage basket is located at the lower end of the discharge ramp.
[0012] Clamping assemblies are provided on both sides of the non-movement direction of the conveying mechanism. The ball-pulling stick is located between the clamping rods of the clamping assemblies on both sides of the non-movement direction of the conveying mechanism. The ball-pulling stick and the ball-pulling stick include clamping positions where they move closer to each other as the clamping rods move and ball-pulling positions where they move apart as the clamping rods move.
[0013] Four sets of clamping components are provided on both sides of the non-movement direction of the conveying mechanism. Each set of clamping components includes two clamping rods on the left and right. The eight clamping rods of the four sets of clamping components are connected to four sets of ball-pulling rods in pairs along the non-movement direction of the conveying mechanism.
[0014] Both the first and second drive mechanisms are cylinders.
[0015] The beneficial effects of this invention are as follows: This invention provides an automatic ball-removing machine, including a conveying mechanism for conveying a bracket with Christmas balls inserted, and a ball-removing mechanism along the conveying direction of the conveying mechanism. The ball-removing mechanism includes a clamping assembly composed of several sets of clamping rods, which are driven by a first driving mechanism. The clamping rods include an advancing position that extends into the bracket with Christmas balls inserted and a retracting position that releases the Christmas balls. A ball-removing rod is located at the end of the clamping rod, and the ball-removing rod contacts the Christmas balls on the bracket to realize the ball-removing operation. The driving assembly is composed of a second driving mechanism, which drives the clamping assembly to move longitudinally. The clamping assembly includes a clamping position that moves towards the bracket with Christmas balls inserted on the conveying mechanism and a ball-removing position that moves away from the bracket with Christmas balls inserted. Through the cooperation of the clamping rods and the ball-removing rods of the clamping assembly, the automatic ball-removing and ball-collecting operation on the bracket with Christmas balls inserted is realized. The operation is automatically controlled by a control device to realize automatic ball removal, improve ball-removing efficiency, and save production costs. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of the present invention.
[0017] Figure 2 This is a schematic diagram of the structure of the present invention.
[0018] Among them, 1-conveying mechanism, 2-ball pulling mechanism, 3-fixed end, 4-discharge ramp, 5-storage basket, 11-stepping conveyor motor, 21-clamping rod, 22-first drive mechanism, 23-ball pulling rod, 24-second drive mechanism, 25-mounting bracket, 31-rotary stepper motor. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] An automatic ball-removing machine includes a conveying mechanism 1 that conveys a bracket containing Christmas balls, and a stepper motor 11 that drives the conveying mechanism 1 and the bracket containing Christmas balls on the conveying mechanism 1. A ball-removing mechanism 2 is also provided along the conveying direction of the conveying mechanism 1. The ball-removing mechanism 2 includes a clamping assembly composed of several sets of clamping rods 21, which are driven by a first driving mechanism 22. The clamping rods 21 have an advancing position extending into the bracket containing Christmas balls and a retracting position releasing the Christmas balls; a ball-removing rod 23 located at the end of the clamping rods 21, which contacts the Christmas balls on the bracket to perform the ball-removing operation; and a driving assembly composed of a second driving mechanism 24 that drives the clamping assembly to move longitudinally. The clamping assembly has a clamping position moving towards the bracket containing Christmas balls on the conveying mechanism 1 and a ball-removing position moving away from the bracket containing Christmas balls. Both the first driving mechanism 22 and the second driving mechanism 24 are cylinders. A flipping assembly is also included, positioned below the ball-pulling mechanism 2. This flipping assembly includes a fixed end 3. A bracket with a Christmas ball inserted is conveyed to the fixed end 3 via the conveying mechanism 1 and engages with the fixed end 3. The fixed end 3 is also equipped with a rotary stepper motor 31 that drives the fixed end 3 to rotate 90 degrees. The rotary stepper motor 31 drives the fixed end 3, the bracket on the fixed end 3, and the Christmas ball on the bracket to rotate 90 degrees. The clamping assembly also includes a mounting bracket 25. Clamping rods 21 are mounted on the mounting bracket 25, with clamping rods 21 on both sides of the mounting bracket 25, and the clamping rods 21 on both sides are inclined inwards. The driving assembly is positioned above the mounting bracket 25, and the second driving mechanism 24 of the driving assembly drives the mounting bracket 25 to move longitudinally. Clamping assemblies are provided on both sides of the non-movement direction of the conveying mechanism 1. The ball-pulling rods 23 are positioned between the clamping rods 21 of the clamping assemblies on both sides of the non-movement direction of the conveying mechanism 1. The ball-pulling rods 23 include clamping positions where they move closer to each other as the clamping rods 21 move, and ball-pulling positions where they move apart as the clamping rods 21 move. Four sets of clamping assemblies are provided on both sides of the non-movement direction of the conveying mechanism 1, one above the other. Each set of clamping assemblies includes two clamping rods 21 on the left and one on the right. The eight clamping rods 21 of the four sets of clamping assemblies are connected to four sets of ball-pulling rods 23 in pairs along the non-movement direction of the conveying mechanism 1.
[0021] The feeding assembly consists of a feeding ramp 4 and a storage basket 5. The feeding ramp 4 is located below the ball-pulling mechanism 2. The feeding ramp 4 is a sloping support with one side higher than the other, and the storage basket 5 is located at the outlet of the lower end of the feeding ramp 4.
[0022] The first and second drive mechanisms can also be cylinders, hydraulic cylinders, or other commonly used linkage transmission devices.
[0023] During the ball-pulling operation, the stepper motor 11 drives the conveying mechanism 1 to move the bracket containing the Christmas balls to the ball-pulling mechanism 2. The drive assembly drives the clamping assembly to move downwards, and the first drive mechanism 22 drives the clamping rod 21 to advance into the advance position of the bracket containing the Christmas balls. At the same time, the ball-pulling rod 23 and the ball-pulling rod 23 move closer together to clamp the bottom of the Christmas balls on the bracket. The drive assembly drives the clamping assembly to move upwards, and the ball-pulling rod 23 pulls the Christmas balls out of the bracket. The Christmas balls fall into the unloading ramp 4 of the unloading assembly and enter the storage basket 5. Then, the clamping rod 21 retracts and separates from each other. The rotating stepper motor 31 drives the fixed end 3 and the bracket on the fixed end 3 and the Christmas balls on the bracket to rotate 90 degrees. The above operation is repeated to complete the removal of Christmas balls in four directions on the cross-shaped bracket.
[0024] Please note to all technical personnel: Although the present invention has been described according to the specific embodiments above, the inventive concept of the present invention is not limited to this invention. Any modifications that utilize the inventive concept will be included within the scope of protection of this patent.
[0025] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principles of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. An automatic ball-removing machine, comprising a conveying mechanism (1) for conveying a bracket containing Christmas balls, characterized in that, A ball-pulling mechanism (2) is also provided along the conveying direction of the conveying mechanism (1), and the ball-pulling mechanism (2) includes: The clamping assembly consists of several sets of clamping rods (21), which are driven by a first driving mechanism (22). The clamping rods (21) include an advancing position that extends into the bracket into which the Christmas ball is inserted and a retracting position that releases the Christmas ball. The ball-pulling stick (23) is located at the end of the clamping rod (21). The ball-pulling stick (23) contacts the Christmas ball on the bracket to realize the ball-pulling operation. The driving component consists of a second driving mechanism (24). The driving component drives the clamping component to move longitudinally. The clamping component includes a clamping position that moves toward the bracket with Christmas balls inserted on the conveying mechanism (1) and a ball-pulling position that moves away from the bracket with Christmas balls inserted. It also includes a flipping component, which is correspondingly located below the ball-pulling mechanism (2). The flipping component includes a fixed end (3). The bracket with Christmas balls inserted is conveyed to the fixed end (3) through the conveying mechanism (1) and is limited to the fixed end (3). The fixed end (3) is also provided with a rotary stepper motor (31) that drives the fixed end to rotate 90 degrees. The rotary stepper motor (31) drives the fixed end (3) and the bracket on the fixed end (3) and the bracket on the bracket. The Christmas ball is rotated 90 degrees. The clamping assembly also includes a mounting bracket (25). The clamping rod (21) is set on the mounting bracket (25). The mounting bracket (25) has clamping rods (21) on both sides. The clamping rods (21) on both sides are inclined inward. The second driving mechanism (24) of the driving assembly drives the mounting bracket (25) to move longitudinally. The clamping assembly is set on both sides along the non-movement direction of the conveying mechanism (1). The ball-pulling rod (23) is set between the clamping rods (21) of the clamping assembly on both sides of the non-movement direction of the conveying mechanism (1). The ball-pulling rod (23) and the ball-pulling rod (23) include a clamping position where they move closer to each other as the clamping rod (21) moves and a ball-pulling position where they separate as the clamping rod (21) moves.
2. The automatic ball-removing machine according to claim 1, characterized in that, It also includes a stepper motor (11) that drives the conveying mechanism (1) and the support on the conveying mechanism (1) with Christmas balls inserted.
3. The automatic ball-removing machine according to claim 1, characterized in that, It also includes a feeding assembly, which consists of a feeding ramp (4) and a storage basket (5), and the feeding ramp (4) is located below the ball-pulling mechanism (2).
4. The automatic ball-removing machine according to claim 3, characterized in that, The discharge ramp (4) is a sloping support with one side higher than the other side, and the storage basket (5) is located at the lower end of the discharge ramp (4).
5. The automatic ball-removing machine according to claim 1, characterized in that, Both the first drive mechanism (22) and the second drive mechanism (24) are cylinders.
Citation Information
Patent Citations
Conveying device for Christmas volleyball production
CN116424800A
Christmas bulb spacer
CN205471552U