一种用于生产弯曲型材的挤压装置及方法

By designing multiple flow channels and mold openings within the flow channel components, the problems of uneven material flow and frictional loss in the production of asymmetric cross-section bent profiles are solved, achieving shear deformation and uniform flow of materials, thereby improving product quality and dimensional accuracy.

CN118559427BActive Publication Date: 2026-07-17CRRC QINGDAO SIFANG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CRRC QINGDAO SIFANG CO LTD
Filing Date
2024-05-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the production of asymmetric cross-section curved profiles, existing technologies suffer from uneven material flow and significant frictional losses, leading to instability in the extrusion process and affecting product quality and dimensional accuracy.

Method used

Design an extrusion device with multiple flow channels inside the flow channel component. The curvature of the second channel is greater than that of the third channel. The central axis of the flow channel outlet is inclined. The die covers the flow channel outlet and has an opening. The height of the outlet end of the opening is greater than that of the inlet end. By controlling the feed speed of the extruder, the material flow direction is adjusted to achieve shear deformation and uniform flow of the material.

Benefits of technology

It improves the uniformity of material flow and the stability of the extrusion process, enhances the dimensional accuracy and welding quality of extruded parts, reduces frictional loss, and optimizes the microstructure.

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Abstract

本发明公开了一种用于生产弯曲型材的挤压装置及方法,解决了现有技术中材料经过流道出口处为较大弯曲曲面导致材料流动不均匀的问题,具有优化材料在流道中的塑性变形,保证材料流动均匀性的有益效果,具体方案如下:一种用于生产弯曲型材的挤压装置,包括流道构件,流道构件内设置至少两条流道,各流道分别具有入口,各流道的结构相同或相近,各流道从入口端到出口端分别包括依次连通的多段流动段,流动段靠近流道出口端的为依次连通的第二段和第三段,第二段、第三段均为弧形段,第二段的弯曲曲率大于第三段的弯曲曲率,流道出口端的中心轴线相对于流道入口端中心轴线呈75‑89°,所有流道的出口端位于流道构件的同一侧;模具覆盖所有流道的出口端,靠近流道构件的模具设置开孔。
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