Trimming and ear stock collection device and method

Abstract

The application discloses a trimming ear material collecting device and method, and relates to the technical field of ear material winding. The collecting device comprises a nozzle mechanism, a carding mechanism and a winding mechanism. The nozzle mechanism comprises a nozzle, and an output pipe is fixedly installed on the nozzle. The carding mechanism comprises a frame, and a carding plate and a guide ring are fixedly installed on the frame. A plurality of stretching plates are slidably connected to the frame, and through holes are arranged on the stretching plates. The winding mechanism comprises a floor, and an ear material machine is rotatably connected to the floor. The ear material is preliminarily carded through the baffle and the stop block, so that the ear materials are prevented from being adhered to each other and the like. The ear material is pulled through the dislocation movement of the through holes on the multiple layers of stretching plates, so that the ear material is secondarily carded, and the bending of the ear material is avoided. The contact position of the ear material with the driving roller shaft and the driven roller shaft is guided through the adjustment of the position of the guide wheel baffle, so that the abrasion is avoided. The ear material is straightened when the ear material is collected through the downward pressing roller shaft, and the loose situation of the ear material when the ear material is collected is avoided.

Description

Technical Field

[0001] This invention relates to the field of ear material winding technology, specifically to a device and method for collecting ear material with slits. Background Technology

[0002] Fiberglass is widely used in various industries due to its strength and insulation properties. During manufacturing and processing, such as in the production of fiberglass boards or panels, edge cutting is often required to achieve precise dimensions and remove any defects; however, this cutting process generates a large amount of fiber trimmings.

[0003] Traditional ear material management methods have various drawbacks. For example, high-speed jetting of ear material can lead to rapid nozzle wear and generate significant noise pollution due to the high-speed jetting of ear material and air. In addition, random adhesion and entanglement between ear materials increase the complexity of subsequent steps and reduce the quality of the final product. Summary of the Invention

[0004] In response to the above-mentioned technical problems, this application solves the problems of wear and noise pollution, adhesion and entanglement of ear material during high-speed jetting, and loosening and wear during ear material winding.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: a cutting ear material collection device, including a nozzle mechanism, a combing mechanism and a winding mechanism. The nozzle mechanism includes a nozzle, and an output tube is fixedly installed on the nozzle. The combing mechanism includes a frame, and a combing plate and an output ring are fixedly installed on the frame. Multiple stretching plates are slidably connected to the frame, and through holes are provided on the stretching plates. The winding mechanism includes a floor, and an ear material machine is rotatably connected to the floor.

[0006] Preferably, a pressure regulating valve is fixedly connected to the nozzle.

[0007] Preferably, a silencer is fixedly installed on the output pipe.

[0008] Preferably, multiple ceramic rings are fixedly installed on the nozzle to protect the nozzle's outlet and inlet.

[0009] Preferably, a buffer plate is fixedly installed on the frame, multiple blocks are fixedly installed on the combing plate, a connecting rod is slidably connected to the combing plate, a baffle is fixedly connected to the first end of the connecting rod, and the second end of the connecting rod is fixedly connected to the tension plate.

[0010] Preferably, an outlet ring is fixedly installed on the frame.

[0011] Preferably, a guide wheel baffle is fixedly installed on the floor, a guide ring is slidably connected to the guide wheel baffle, a passive roller shaft is rotatably connected to the floor, and an active roller shaft and a pressure roller shaft are slidably connected to the floor.

[0012] The second objective of this invention is to provide a collection method for a shredded earwax collection device, the specific steps of which are as follows:

[0013] Step 1: The ear material produced by cutting the glass fiber is absorbed and conveyed through a nozzle.

[0014] Step 2: Input external air into the nozzle through the pressure regulating valve and regulate the pressure. The high-pressure airflow will drive the glass fiber earing material to move on the output pipe.

[0015] Step 3: The earpiece is silenced by a muffler when it leaves the output tube.

[0016] Step 4: The ear material falls onto the buffer plate, is cushioned by the buffer plate, and then falls onto the combing plate for collection.

[0017] Step 5: The ear material is initially combed by the up-and-down movement of the blocks and baffles.

[0018] Step Six: The earpiece is pulled by the reciprocating movement of the stretching plate and the through hole, and then combed a second time. Finally, multiple earpieces pass through the guide ring to complete the combing.

[0019] Step 7: After combing, the ear material passes through the guide ring on the guide roller baffle. The sliding position of the ear material on the active roller and passive roller is adjusted by manually adjusting the position of the guide ring on the guide roller baffle.

[0020] Step 8: Press down the ear material using the lower roller shaft to limit the collection speed of the ear material, and collect the ear material using the ear material collection machine.

[0021] The technical solution provided by this invention has the following advantages compared with the prior art:

[0022] 1. This invention improves the conveying speed of glass fiber earing material and reduces wear on the nozzle by setting a pressure regulating valve, a ceramic ring and a silencer on the nozzle, as well as reducing noise pollution when the earing material is ejected.

[0023] 2. This invention uses baffles and blocks to initially comb the ear material, preventing it from sticking together. The ear material is then pulled by the misaligned movement of the through holes on the multi-layer stretching plate, thus performing a secondary combing and preventing the ear material from bending.

[0024] 3. This invention guides the contact position of the ear material with the active and passive roller shafts by adjusting the position of the guide wheel baffle, thereby avoiding wear. The lower roller shaft keeps the ear material taut during collection, preventing it from becoming loose. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the nozzle mechanism of the present invention;

[0028] Figure 3 This is a schematic diagram of the combing mechanism of the present invention;

[0029] Figure 4 This is a schematic diagram of the winding mechanism of the present invention;

[0030] Figure 5 This is a schematic diagram of the guide ring structure of the present invention;

[0031] In the diagram: 1. Nozzle mechanism; 2. Carding mechanism; 3. Winding mechanism; 101. Pressure regulating valve; 102. Nozzle; 103. Output pipe; 104. Silencer; 105. Ceramic ring; 201. Carding plate; 202. Stop block; 203. Baffle; 204. Stretching plate; 205. Frame; 206. Guide ring; 207. Buffer plate; 208. Connecting rod; 301. Guide wheel baffle; 302. Guide ring; 303. Driven roller; 304. Passive roller; 305. Press roller; 306. Ear feeder; 307. Floor. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0034] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0035] In the description of this application, it should be noted that the use of terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" to indicate orientation or positional relationships is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationships commonly used when the product is in use. These terms are used solely for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the use of terms such as "first" and "second" in the description of this application is only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0036] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not imply that the component is required to be absolutely horizontal or suspended, but rather that it may be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but rather that it may be slightly tilted.

[0037] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0038] Example 1:

[0039] like Figures 1 to 5 As shown, a shaving ear material collection device includes a nozzle mechanism 1, a combing mechanism 2, and a winding mechanism 3. The nozzle mechanism 1 includes a nozzle 102, on which an output tube 103 is fixedly installed. The combing mechanism 2 includes a frame 205, on which a combing plate 201 and an output ring 206 are fixedly installed. Multiple stretching plates 204 are slidably connected to the frame 205, and through holes are provided on the stretching plates 204. The winding mechanism 3 includes a floor 307, on which an ear material machine 306 is rotatably connected.

[0040] like Figure 2 As shown, a pressure regulating valve 101 is fixedly connected to the nozzle 102.

[0041] External air is drawn in and its pressure is regulated by the pressure regulating valve 101, and then introduced into the nozzle 102.

[0042] like Figure 2 As shown, a muffler 104 is fixedly installed on the output pipe 103.

[0043] The silencer 104 reduces the noise generated when the glass fiber earing material and high-pressure airflow are ejected from the output pipe 103, thus avoiding the impact of prolonged and high-intensity noise on the health of workers and maintaining a good working environment.

[0044] like Figure 2 As shown, a plurality of ceramic rings 105 are fixedly installed on the nozzle 102, and the ceramic rings 105 protect the outlet and inlet of the nozzle 102.

[0045] To avoid wear between the glass fiber ear material and the nozzle 102 during long-term high-speed movement, thereby reducing the service life of the nozzle 102.

[0046] like Figure 1 and Figure 3 As shown, a buffer plate 207 is fixedly installed on the frame 205, a plurality of blocks 202 are fixedly installed on the combing plate 201, a combing mechanism 280 is slidably connected to the combing plate 201, a baffle 203 is fixedly connected to the first end of the connecting rod 208, and the second end of the connecting rod 208 is fixedly connected to the stretching plate 204.

[0047] The ear-shaped material ejected from the output pipe 103 is buffered and guided by a buffer plate 207, which consists of a steep drop zone and a temporary storage zone. The ear-shaped material first falls into the steep drop zone and then into the temporary storage zone. The ejected ear-shaped material falls into the ear-shaped material steep drop zone, which is a smooth stainless steel plate at a 45-degree angle. A baffle is installed on the steep drop zone, 15cm above the nozzle mechanism, to separate multiple ear-shaped materials. A transparent PE pad is used above to guide air, and the ear-shaped material enters the temporary storage zone in a timely manner. The temporary storage zone is also a smooth stainless steel plate with a 20-degree angle combing mechanism. The ear-shaped material moves slowly in the temporary storage zone and falls onto the nozzle 102.

[0048] After the ear material falls onto the carding plate 201 through the buffer plate 207, it becomes tangled and piled up due to contact with each other. Therefore, by pulling the ear material into the baffle 202 and the baffle 203, the ear material is rubbed by the up-and-down moving path and the baffle 203 moving laterally, thus separating the sticky parts between the ear materials. Then, the ear material passes through multiple layers of stretching plates 204 and the staggered through holes on the different layers of stretching plates 204 forms a continuous bending moving path in the vertical direction. During the movement of the ear material, the stretching plates 204 are controlled to slide laterally on the frame 205, thus stretching the ear material and carding it again to prevent it from tangling.

[0049] like Figure 3 As shown, an outlet ring 206 is fixedly installed on the frame 205.

[0050] After passing through multiple stretching plates 204, the ear material passes through the output ring 206 together for output.

[0051] like Figure 4 and Figure 5 As shown, a guide wheel baffle 301 is fixedly installed on the floor 307, a guide ring 302 is slidably connected to the guide wheel baffle 301, a passive roller shaft 304 is rotatably connected to the floor 307, and an active roller shaft 303 and a downward pressure roller shaft 305 are slidably connected to the floor 307.

[0052] By adjusting the position of the guide ring 302 on the guide roller baffle 301, the sliding position of the glass fiber earpiece on the passive roller 304 and the active roller 303 can be adjusted. This avoids the glass fiber earpiece from being worn due to prolonged friction at a certain position on the active roller 303 and the passive roller 304. The adjustment of the guide ring 302 changes the position of the earpiece on the active roller 303 and the passive roller 304, thereby improving the service life of the equipment and protecting the glass fiber earpiece, preventing the earpiece from being scratched due to wear.

[0053] By adjusting the distance between the active roller 303 and the passive roller 304, the degree of contact between the active roller 303 and the material on the passive roller 304, as well as the magnitude of the friction between the active roller 303 and the material, are achieved. Thus, when the active roller 303 rotates, it drives the passive roller 304 to rotate and moves the material. The pressing roller 305 presses down on the material to prevent insufficient contact between the rolled-up materials when the material is collected by the material collection machine 306 due to the softness of the material.

[0054] As the ear feeder 306 winds up the ear feed, the diameter of the ear feed roll on the ear feeder 306 gradually increases, thus increasing the horizontal height of the ear feed collection. This, in turn, pulls the lower pressure roller 305 upwards on the floor 307. The downward elastic force of the spring on the lower pressure roller 305 and the friction between the drive roller 303 and the ear feed limit the conveying speed of the ear feed. Because the roll diameter of the ear feeder 306 increases, the speed at which the ear feeder 306 winds up the ear feed increases, thus increasing the force with which the ear feeder 306 pulls the ear feed. If the ear feed is not limited, it will move faster and faster under the pull of the ear feeder 306, affecting the combing effect of the combing mechanism 2 and causing the collected ear feed to stick together and become knotted.

[0055] The specific steps of the collection method for collecting glass fiber shavings using the above-mentioned device are as follows:

[0056] Step 1: The ear material generated by the glass fiber cutting is absorbed and conveyed through the nozzle 102; the nozzle 102 is protected by adding multiple ceramic rings 105, which scratch the nozzle 102 when the ear material moves at high speed. At the same time, the feed inlet of the nozzle 102 is restricted by ceramic rings 105 of multiple diameters, thereby forming different air pressure differences, which allows the ear material and the air coming out of the feed inlet to enter the nozzle 102 more quickly, thereby increasing the conveying speed of the ear material.

[0057] Step 2: Input external air source into nozzle 102 through pressure regulating valve 101 and regulate the pressure. The high-pressure airflow drives the glass fiber ear material to move on the output pipe 103. Adjust the pressure value of pressure regulating valve 101 according to different specifications of glass fiber ear material and winding conditions, so as to deliver air source at different speeds to nozzle 102.

[0058] Step 3: When the earpiece leaves the output tube 103, it is silenced by the muffler 104 to avoid noise pollution.

[0059] Step 4: The ear material falls onto the buffer plate 207, is buffered by the buffer plate 207, and falls onto the combing plate 201 for collection; the ear material ejected at high speed is buffered by the steep drop zone and temporary storage zone of the buffer plate 207.

[0060] Step 5: The ear material is initially combed by the up-and-down movement of the baffle 202 and the baffle 203; the reciprocating movement of the tension plate 204 on the frame 205 drives the connecting rod 208 and the baffle 203 to also move laterally, so that the baffle 203 drives the ear material to move back and forth on the combing plate 201 through friction with the ear material, thereby separating the ear material that is stuck together and performing initial combing.

[0061] Step 6: The ear material is pulled by the reciprocating movement of the stretching plate 204 and the through hole, and then combed a second time. Finally, multiple ear materials pass through the guide ring 206 to complete the combing.

[0062] Step 7: The combed ear material passes through the guide ring 302 on the guide roller baffle 301. The sliding position of the ear material on the drive roller 303 and the driven roller 304 is adjusted by manually adjusting the position of the guide ring 302 on the guide roller baffle 301. The drive roller 303 at different positions guides the winding of the ear material, thereby guiding the contact position of the ear material on the drive roller 303 and the driven roller 304, avoiding wear caused by prolonged contact in the same position, and thus improving the service life of the equipment.

[0063] Step 8: The ear material is pressed down by the lower pressure roller 305 to limit the collection speed, and the ear material is collected by the ear material collection machine 306. The downward force of the spring on the lower pressure roller 305 keeps the ear material taut during winding, so that the ear material is tightly packed together when the ear material collection machine 306 winds it up, preventing it from scattering due to looseness.

[0064] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A device for collecting trimmed earwax, comprising a nozzle mechanism (1), a combing mechanism (2), and a winding mechanism (3), characterized in that: The nozzle mechanism (1) includes a nozzle (102), and an output tube (103) is fixedly installed on the nozzle (102). The combing mechanism (2) includes a frame (205), and a combing plate (201) and an output ring (206) are fixedly installed on the frame (205). Multiple stretching plates (204) are slidably connected on the frame (205). Through holes are provided on the stretching plates (204). The winding mechanism (3) includes a floor (307), and an ear feeder (306) is rotatably connected on the floor (307). A buffer plate (207) is fixedly installed on the frame (205), a plurality of blocks (202) are fixedly installed on the combing plate (201), a connecting rod (208) is slidably connected on the combing plate (201), a baffle (203) is fixedly connected to the first end of the connecting rod (208), and the second end of the connecting rod (208) is fixedly connected to the tension plate (204).

2. The ear-shaped material collection device according to claim 1, characterized in that: A pressure regulating valve (101) is fixedly connected to the nozzle (102).

3. The ear-shaped material collection device according to claim 2, characterized in that: A muffler (104) is fixedly installed on the output tube (103).

4. The ear-shaped material collection device according to claim 3, characterized in that: Multiple ceramic rings (105) are fixedly installed on the nozzle (102) to protect the outlet and inlet of the nozzle (102).

5. The ear-shaped material collection device according to claim 4, characterized in that: An outlet ring (206) is fixedly installed on the frame (205).

6. The ear-shaped material collection device according to claim 5, characterized in that: A guide wheel baffle (301) is fixedly installed on the floor (307), a guide ring (302) is slidably connected on the guide wheel baffle (301), a passive roller shaft (304) is rotatably connected on the floor (307), and an active roller shaft (303) and a pressure roller shaft (305) are slidably connected on the floor (307).

7. A collection method using the ear-cutting material collection device as described in claim 6, characterized in that, The specific steps are as follows: Step 1: The ear material generated from the glass fiber cutting is absorbed and conveyed through the nozzle (102); Step 2: Input external air source into nozzle (102) through pressure regulating valve (101) and regulate the pressure. Drive glass fiber ear material to move on output pipe (103) through high pressure airflow; Step 3: When the earpiece leaves the output tube (103), it is silenced by the silencer (104); Step 4: The ear material falls onto the buffer plate (207), is buffered by the buffer plate (207), and falls onto the combing plate (201) for collection; Step 5: The ear material is initially combed by the up-and-down movement of the baffle (202) and the baffle (203); Step 6: The ear material is pulled by the reciprocating movement of the stretching plate (204) and the through hole, and then combed a second time. Finally, multiple ear materials pass through the guide ring (206) to complete the combing. Step 7: The combed ear material passes through the guide ring (302) on the guide wheel baffle (301). The sliding position of the ear material on the active roller (303) and passive roller (304) is adjusted by manually adjusting the position of the guide ring (302) on the guide wheel baffle (301). Step 8: Press down the ear material with the pressure roller (305) to limit the collection speed of the ear material, and collect the ear material with the ear material machine (306).

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