A hollow glass processing apparatus
Patent Information
- Application Number
- CN202410657411.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-25
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2044-05-25
AI Technical Summary
然而,传统的中空玻璃在加工过程中存在一些问题,如加工效率低下、产品质量不稳定等
1、通过对上料机构的设置,上料机构包括上料吸盘和T形架,上料机构能够将镀膜玻璃进行倾斜上料;通过对打磨机构的设置,打磨机构包括打磨砂轮、打磨机体和打磨驱动装置,打磨机构能够对镀膜玻璃的外缘进行打磨,降低表面粗糙度;通过对喷胶器的设置,喷胶器包括喷胶器驱动装置和喷胶嘴,能够实现进行喷涂胶水的技术效果;通过堆叠喷涂机构的设置,喷涂机构包括喷涂口和刮片,喷涂口对内框四周进行喷涂密封,刮板能能够使喷涂更加均匀;通过以上设置,能够实现对镀膜玻璃进行打磨、粘接内框和粘接普通玻璃的加工工序,从而能够对中空玻璃进行自动加工,取代纯手工或半自动的加工设备对中空玻璃进行加工制造,提高生产效率。
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Figure CN118580000B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of glass manufacturing, and in particular to an insulated glass processing device. Background Technology
[0002] Insulating glass is a new type of building material that provides excellent heat insulation, sound insulation, aesthetic appeal, practicality, and can reduce the weight of buildings.
[0003] Insulating glass is a high-performance sound and heat-insulating glass made by bonding two (or three) panes of glass to an aluminum alloy frame (inner frame) containing a desiccant using a high-strength, airtight composite adhesive. It typically includes coated glass, ordinary glass, and an inner frame. Insulating glass offers superior performance compared to ordinary double-glazed windows, thus gaining worldwide recognition. It consists of two or more panes of glass evenly separated by effective support and sealed around the perimeter, creating a dry gas space between the glass layers. However, traditional insulating glass manufacturing processes suffer from problems such as low processing efficiency and inconsistent product quality.
[0004] Traditional methods for processing insulated glass typically involve manual operation or semi-automated equipment. This process requires multiple handling and repositioning steps, resulting in low efficiency. Furthermore, limitations in human error and equipment precision make it difficult to guarantee product quality. Summary of the Invention
[0005] In order to achieve the technical effect of automatic processing of insulating glass, this application provides an insulating glass processing equipment.
[0006] This application provides a hollow glass processing equipment, which adopts the following technical solution: A hollow glass processing equipment includes a feeding device, a grinding device, a frame mounting device, and a pressing device arranged sequentially according to the processing steps. The feeding device includes a feeding frame, on which a sliding panel is fixedly mounted. A T-shaped notch is formed in the sliding panel to create a T-shaped opening. A feeding mechanism is arranged within the T-shaped opening. The feeding mechanism includes a T-shaped frame and a T-shaped frame drive device. The grinding device includes a grinding frame and a grinding mechanism. The grinding mechanism includes a grinding body and a grinding drive device. A grinding wheel is fixedly mounted at the end of the grinding drive device. The frame mounting device includes a glue sprayer. The glue sprayer includes a glue sprayer support frame, a glue sprayer drive device, and a glue spray nozzle. The glue sprayer drive device is fixedly mounted on the frame of the glue sprayer support frame. The glue sprayer drive devices are arranged in a rectangular shape and are fixedly connected to the glue spray nozzle. The pressing device includes a spraying mechanism and a pressing table. The spraying mechanism includes a spray nozzle.
[0007] By adopting the above technical solution, this setup includes a feeding device for feeding coated glass, a grinding device for grinding coated glass, a frame-mounting device for bonding and fixing the inner frame, and a pressing device for pressing and fixing ordinary glass. The feeding device, grinding device, frame-mounting device, and pressing device are arranged sequentially according to the processing steps, which can realize the processing and manufacturing process of insulated glass.
[0008] In one specific implementation, the sliding panel is vertically fixed on the feeding frame along its length. A plurality of ball bearing retainers are provided at the end of the sliding panel away from the feeding frame, with a plurality of balls rotatably disposed within each retainer. A plurality of rollers are rotatably disposed at the bottom of the feeding frame, positioned directly below the sliding panel. The rollers are arranged in a straight line along the length of the feeding frame. The feeding device also includes a material frame, positioned opposite the feeding mechanism.
[0009] By adopting the above technical solution, the balls and rollers are fixedly mounted on the sliding panel. When the coated glass is moved and transported, the balls and rollers can slide and contact the coated glass, playing an auxiliary role in transportation. The material frame is used to store the coated glass waiting to be processed.
[0010] In one specific implementation, the T-shaped frame drive device is fixedly mounted on the feeding frame, and the output shaft of the T-shaped frame drive device is positioned toward the sliding panel. A long support and a short support are fixedly mounted on one end of the T-shaped frame near the T-shaped frame drive device, with the long support located at the bottom of the short support. Multiple feeding suction cups are fixedly mounted on the end of the T-shaped frame away from the T-shaped frame drive device, and the multiple feeding suction cups are evenly spaced along the shape of the T-shaped frame.
[0011] By adopting the above technical solution, the feeding suction cup can adsorb the glass through vacuum. The T-shaped frame is fixedly connected to the T-shaped frame drive device through a long bracket and a short bracket, which can make the T-shaped frame tilted. This helps to keep the coated glass tilted when the T-shaped frame adsorbs and moves the coated glass, thus preventing the coated glass from tipping over during transportation.
[0012] In one specific implementation, a conveyor belt and a stop roller are fixedly mounted on the grinding machine frame. The conveyor belt and the stop roller are coplanar. The conveyor belt has two identical sections. Multiple stop rollers are arranged between the two sections of the conveyor belt. Multiple transport rollers are also fixedly mounted on the grinding machine frame. The transport rollers are coplanar with the conveyor belt and the stop rollers.
[0013] By adopting the above technical solution, the conveyor belt is driven by the rotation of the pulleys, which helps to transport the coated glass. The stop rollers are used to support the coated glass, and the coated glass rests on the transport rollers, which facilitates the transport of the coated glass.
[0014] In one specific implementation, the grinding mechanism is fixedly arranged on the opposite side of the stop roller, and an infrared receiver is also fixedly arranged on the grinding frame. Multiple infrared receivers are arranged along the length of the grinding frame and are located above the stop roller. All infrared receivers are embedded in the grinding frame, and multiple infrared emitters are fixedly arranged at one end of the grinding machine body near the infrared receivers.
[0015] By adopting the above technical solution, the grinding mechanism is used to grind coated glass. During grinding, the coated glass needs to be precisely positioned. The infrared transmitter is fixedly mounted on the grinding frame and moves with the grinding wheel. The infrared receiver receives signals from the infrared transmitter, thereby continuously correcting the grinding trajectory of the grinding wheel.
[0016] In one specific implementation, the grinding device further includes a mechanical suction cup, which includes a suction cup arm and a suction cup driving device. The suction cup driving device is fixedly mounted on the grinding machine frame, the suction cup arm is fixedly mounted on the output end of the suction cup driving device, and a suction cup is fixedly mounted on the end of the suction cup arm away from the suction cup driving device.
[0017] By adopting the above technical solution, the mechanical suction cup is used to adsorb the coated glass. When polishing the coated glass, the mechanical suction cup can adsorb and fix the coated glass, so that the coated glass remains fixed during the polishing process.
[0018] In one specific implementation, the upper frame device further includes an upper frame base, which includes an upper frame support. Multiple inner frame lifting cylinders are fixedly mounted on the top of the upper frame support. The output shafts of the inner frame lifting cylinders are fixedly connected to an inner frame retainer. A square opening is provided in the middle of the inner frame retainer to form an inner frame slot. The output shafts of the inner frame lifting cylinders are fixedly connected to the outer edge of the inner frame retainer. Multiple air holes are provided on the sidewall of the inner frame slot. The upper frame device further includes an upper frame conveying device, the end of which is inserted between the inner frame retainer and the upper frame support.
[0019] By adopting the above technical solution, the upper frame device further includes a glue sprayer, which includes a glue sprayer support frame. The glue sprayer support frame is configured as a rectangular support frame and is arranged adjacent to the upper frame bracket. A glue sprayer driving device is fixedly installed on the frame of the glue sprayer support frame. The glue sprayer also includes glue nozzles, which are fixedly connected to the glue sprayer driving device. The glue nozzles are arranged in a rectangular pattern. The glue sprayer also includes a glue collection container, which is located at the bottom of the glue sprayer support frame. The glue nozzles are connected to the glue collection container through pipes. A heating resistance wire is installed at the bottom of the glue collection container.
[0020] In one specific feasible implementation, by configuring the glue sprayer, which is used to spray glue when bonding the inner frame and when bonding ordinary glass, the spray nozzles are arranged in a rectangular pattern so that the movement trajectory of the spray nozzles is the same as the bonding shape of the inner frame and ordinary glass. This eliminates the need for additional alignment equipment to align the spray nozzles, thereby reducing costs.
[0021] By adopting the above technical solution, the pressing device includes a pressing table, and a spraying mechanism is fixedly installed on the top of the pressing table. The spraying mechanism includes a fixed protrusion, which is essentially set as a rectangular frame. The spraying mechanism also includes a spraying drive device, which is fixedly connected to a connecting plate. Spray nozzles are fixedly installed on the top and bottom of the connecting plate. A scraper is installed above and below each spray nozzle. The scraper is made of rubber. The pressing table is also connected to a feeding conveyor belt.
[0022] In one specific implementation scheme, the pressing table is equipped with a spray nozzle fixed on its top for sealing the perimeter of the inner frame. The scraper can limit the spraying area when spraying from the nozzle. The scraper is made of rubber and moves elastically when squeezed. When the scraper moves, it can spread the sprayed glue, thereby improving the sealing effect.
[0023] In one specific implementation scheme, the system also includes a robotic arm and a control device. The feeding device, grinding device, frame mounting device, and pressing device are all arranged around the periphery of the robotic arm, and a robotic arm suction cup is fixedly installed on the robotic arm.
[0024] By adopting the above technical solution and configuring the robotic arm, the robotic arm can move the product during the processing, precisely moving the product to each processing station for processing.
[0025] In summary, this application includes at least one of the following beneficial technical effects: 1. The feeding mechanism, including a feeding suction cup and a T-shaped frame, allows for tilted feeding of coated glass. The grinding mechanism, comprising a grinding wheel, a grinding machine body, and a grinding drive, grinds the outer edge of the coated glass, reducing surface roughness. The adhesive sprayer, including a sprayer drive and a spray nozzle, enables the application of adhesive. The stacked spraying mechanism, including a spray nozzle and a scraper, seals the inner frame with adhesive spraying, while the scraper ensures more even spraying. These features enable the automatic processing of insulated glass, replacing purely manual or semi-automatic processing equipment and improving production efficiency.
[0026] 2. By configuring the robotic arm, it can transfer the workpiece between various processing stations. Attached Figure Description
[0027] Figure 1 This is an overall schematic diagram of an embodiment of this application; Figure 2 This is a schematic diagram of the specific structure of the feeding device; Figure 3 This is a schematic diagram of the specific structure of the feeding mechanism; Figure 4 This is a schematic diagram of the specific structure of the grinding device; Figure 5 This is a schematic diagram of the specific structure of the spraying mechanism; Figure 6 This is a schematic diagram of the specific structure of the upper frame base; Figure 7 This is a schematic diagram of the specific structure of the pressing device; Figure 8 yes Figure 7 A magnified view of a portion of point A in the middle.
[0028] Explanation of reference numerals in the attached drawings: 11. Material frame; 12. Feeding frame; 13. Feeding mechanism; 131. Feeding suction cup; 132. T-shaped frame; 133. Long support; 134. Short support; 14. Sliding panel; 15. Roller; 16. T-shaped opening; 17. Ball bearing; 18. Ball bearing holder; 21. Grinding frame; 22. Transport wheel; 23. Conveyor belt; 24. Stop roller; 26. Grinding mechanism; 261. Grinding wheel; 262. Grinding machine body; 263. Grinding drive device; 271. Infrared transmitter; 272. Infrared receiver; 28. Mechanical suction cup; 281. Suction cup arm; 282. Suction cup drive. Device; 283, suction cup; 29, fixing frame; 31, upper frame base; 311, inner frame slot; 312, inner frame seat; 313, inner frame lifting cylinder; 314, air hole; 315, upper frame conveying device; 316, upper frame bracket; 33, glue sprayer; 331, glue sprayer drive device; 332, glue spray nozzle; 333, glue collection container; 334, glue sprayer support frame; 41, pressing table; 411, feeding conveyor belt; 44, spraying mechanism; 441, spraying nozzle; 442, scraper; 443, connecting plate; 444, spraying drive device; 445, fixing protrusion; 5, robotic arm; 51, robotic arm suction cup. Detailed Implementation
[0029] The present application will be further described in detail below with reference to the accompanying drawings.
[0030] In the description of the invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the invention.
[0031] This application discloses an insulating glass processing device, referring to... Figure 1 The processing steps include a feeding device, a grinding device, a frame-mounting device, a pressing device, and a robotic arm 5, arranged sequentially. The feeding device, grinding device, frame-mounting device, and pressing device are all arranged around the periphery of the robotic arm 5. It should also be noted that this equipment includes a control device for controlling the operation of the equipment. This control device is used to control various electrical components within the equipment, and its control method is set to conventional; therefore, it will not be specifically described in this application.
[0032] Reference Figure 1 , 2 and Figure 3The feeding device includes a feeding frame 12, which is placed on a horizontal surface and serves as a fixed support. A sliding panel 14 is fixedly mounted on the feeding frame 12, vertically along its length and fixed to its side. A T-shaped notch forms a T-shaped opening 16 on the sliding panel 14, which is essentially an inverted T-shape. A feeding mechanism 13 is housed within the T-shaped opening 16. The feeding mechanism 13 includes a T-shaped frame 132 and a T-shaped frame drive device, specifically a hydraulic cylinder. The T-shaped frame drive device is fixedly mounted on the feeding frame 12, with its output end facing the sliding panel 14. A long support 133 and a short support 134 are fixedly installed at one end of the T-shaped frame 132 near the T-shaped frame drive device. The long support 133 and the short support 134 are arranged vertically and are located at the end of the T-shaped frame 132 near the T-shaped frame drive device. The long support 133 is located at the bottom of the short support 134. The ends of the long support 133 and the short support 134 away from the T-shaped frame 132 are fixedly connected to the T-shaped frame drive device through a connecting plate 443. By setting the length of the long support 133 to be longer than the length of the short support 134, after the T-shaped frame 132 is fixedly connected to the T-shaped frame drive device, the bottom of the T-shaped frame 132 can extend away from the T-shaped frame drive device, thereby making the T-shaped frame 132 tilted. Multiple feeding suction cups 131 are fixedly installed at the end of the T-shaped frame 132 away from the T-shaped frame drive device. The multiple feeding suction cups 131 are evenly distributed along the T-shape of the T-shaped frame 132, and the feeding suction cups 131 are specifically set as vacuum suction cups.
[0033] Reference Figure 2The sliding panel 14 has multiple ball bearing holders 18 at its end away from the loading frame 12, with multiple balls 17 rotatably mounted within each holder 18. The loading device also includes a material frame 11, positioned opposite the loading mechanism 13. The material frame 11 holds the coated glass, which is initially placed vertically. Multiple rollers 15 are rotatably mounted at the bottom of the loading frame 12, positioned directly below the sliding panel 14, and arranged in a straight line along the length of the loading frame 12. A motor for driving the rollers 15 is fixedly mounted on the loading frame 12; in this application, the motor driving the rollers 15 is a conventionally configured drive motor. The T-shaped frame drive device pushes the T-shaped frame 132 towards the material frame 11, bringing the loading suction cup 131 into contact with the coated glass. The vacuum effect of the loading suction cup 131 adsorbs the coated glass. After the loading suction cup 131 adsorbs the coated glass, the T-shaped frame drive device retracts the T-shaped frame 132 and places the coated glass on the roller 15. Due to the tilted design of the T-shaped frame 132, the coated glass maintains the same tilted posture as the T-shaped frame 132 during adsorption. When the T-shaped frame 132 places the coated glass on the roller 15, the coated glass rests against the sliding panel 14, preventing it from tipping over during transport by the roller 15. The roller 15 then transports the loaded coated glass towards the grinding device.
[0034] Reference Figure 1 and Figure 4 The grinding device includes a grinding frame 21, which is adjacent to the feeding frame 12. The grinding frame 21 is fixedly mounted on a horizontal surface. A conveyor belt 23 and stop rollers 24 are fixedly mounted on the grinding frame 21. The conveyor belt 23 and stop rollers 24 are coplanar. The conveyor belt 23 has two identical sections, and multiple stop rollers 24 are arranged between the two sections of the conveyor belt 23. The conveyor belt 23 is driven by pulleys. The conveyor belt 23 and the stop rollers 24 are set at the same height in the horizontal direction. The length of the multiple stop rollers 24 is set to be less than the length of the bottom of the coated glass. This arrangement allows the bottom of the coated glass to still contact the two ends of the conveyor belt 23 when it stops on the stop rollers 24, enabling the coated glass to be driven and moved normally by the conveyor belt 23.
[0035] The stop roller 24 is rotatably mounted at the bottom of the grinding machine frame 21. Multiple transport rollers 22 are also fixedly mounted on the grinding machine frame 21. The transport rollers 22, stop roller 24, and conveyor belt 23 are all coplanar. Specifically, a fixing frame 29 is fixedly mounted on the grinding machine frame 21. The transport rollers are rotatably supported by the fixing frame 29, which fixes the transport rollers 22 to the grinding machine frame 21. The fixing frame 29 provides two-point constraint at the upper and lower ends of the transport rollers 22, allowing them to rotate horizontally. The roller 15 rotates and transports the coated glass onto the conveyor belt 23, so that the bottom of the coated glass abuts against the conveyor belt 23, and the side of the coated glass rests against the transport rollers 22. The conveyor belt moves the coated glass in the processing feed direction, causing it to reach the stop roller 24 and stop there.
[0036] The grinding device also includes a grinding mechanism 26, which is fixedly mounted on the opposite side of the stop roller 24. The grinding mechanism 26 includes a grinding body 262, and a grinding drive device 263 is fixedly mounted at the end of the grinding body 262 away from the stop roller 24. The grinding drive device 263 is fixedly mounted on a horizontal surface. In this embodiment, the grinding drive device 263 is specifically configured as an XY-axis transfer mechanism, which drives the grinding body 262 to move horizontally and vertically. A grinding wheel 261 is rotatably mounted at the end of the grinding body 262 away from the grinding drive device 263. The grinding wheel 261 is driven to rotate rapidly by a motor installed inside the grinding body 262. With the grinding drive device 263, the device can achieve the technical effect of grinding while moving.
[0037] An infrared receiver 272 is also fixedly mounted on the grinding frame 21. Multiple infrared receivers 272 are arranged along the length of the grinding frame 21, above the stop roller 24. All infrared receivers 272 are embedded in the grinding frame 21, preventing interference between them and the coated glass. Multiple infrared emitters 271 are fixedly mounted on the end of the grinding body 262 near the infrared receivers 272. The infrared emitters 271 work in conjunction with the infrared receivers 272, and their signals are received by the receivers. The grinding device also includes a mechanical suction cup 28, which includes a suction cup arm 281 and a suction cup drive device 282. The suction cup drive device 282 is fixedly mounted on the grinding frame 21. In this embodiment, the suction cup drive device 282 is specifically configured as a slide rail cylinder, and the suction cup arm 281 is fixedly mounted at the output end of the suction cup drive device 282. The suction cup arm 281 extends towards the grinding mechanism 26. A suction cup 283 is fixedly mounted on the end of the suction cup arm 281 away from the suction cup drive device 282. In this embodiment, the suction cup 283 is specifically configured as a vacuum nozzle. The suction cup drive device 282 drives the suction cup 283 to extend and retract towards the grinding mechanism 26. When the coated glass is conveyed to the stop roller 24, the suction cup drive device 282 drives the suction cup 283 to extend, adsorb the coated glass, and then retract it away from the grinding mechanism 26, changing the coated glass from an inclined state to a vertical state. The suction cup 283 adsorbs and fixes the coated glass, stabilizing its posture during processing. The infrared emitter 271 and infrared receiver 272 position the end contour of the coated glass, causing the grinding drive device 263 to drive the grinding wheel 261 to grind along the periphery of the coated glass, smoothing out the tiny pores around the coated glass. After being polished, the coated glass is moved out of the polishing range of the polishing wheel 261 by the conveyor belt 23.
[0038] Reference Figure 1 The robotic arm 5 is specifically configured with 6 degrees of freedom. The output end of the robotic arm 5 is fixedly equipped with a robotic arm suction cup 51, which is specifically configured as a vacuum suction cup.
[0039] Reference Figure 6The upper frame device also includes an upper frame base 31, which includes an upper frame support 316. The upper frame support 316 is fixedly mounted on a horizontal ground. Multiple inner frame lifting cylinders 313 are fixedly mounted on the top of the upper frame support 316. In this embodiment, four inner frame lifting cylinders 313 are arranged sequentially on the top of the upper frame support 316. The output shaft of each inner frame lifting cylinder 313 is fixedly connected to an inner frame retainer 312. A square opening is formed in the middle of the inner frame retainer 312, creating an inner frame slot 311. The output shaft of each inner frame lifting cylinder 313 is specifically fixedly connected to the outer edge of the inner frame retainer 312. Multiple air holes 314 are provided on the sidewall of the inner frame slot 311. The air holes 314 are connected to a blower, allowing air to be delivered to the inner frame slot 311 through the air holes 314.
[0040] The upper frame device also includes an upper frame conveying device 315. The conveying device includes a conventionally installed conveyor belt. The end of the conveying device is inserted between the inner frame holder 312 and the upper frame support 316. The inner frame placed on the upper frame conveying device 315 will be conveyed between the inner frame holder 312 and the upper frame support 316. The inner frame lifting cylinder 313 drives the inner frame holder 312 to press down, so that the bottom of the inner frame holder 312 is pressed onto the conveyor belt 23 of the upper frame conveying device 315, and the inner frame is fitted into the inner frame slot 311, thereby limiting and fixing the inner frame.
[0041] Reference Figure 5The upper frame device also includes a glue sprayer 33, which includes a glue sprayer support frame 334. The glue sprayer support frame 334 is fixedly installed on a horizontal ground and is configured as a rectangular support frame. The glue sprayer support frame 334 is arranged adjacent to the upper frame bracket 316. A glue sprayer drive device 331 is fixedly installed on the frame of the glue sprayer support frame 334. The glue sprayer drive device 331 is specifically configured as a screw mechanism driven by a motor. The glue sprayer drive device 331 includes multiple screw mechanisms, and each screw mechanism is rectangularly distributed along the shape of the glue sprayer support frame 334. The glue sprayer 33 also includes multiple glue nozzles 332, each corresponding to a lead screw mechanism, with one nozzle 332 for each lead screw mechanism. The nozzles 332 are fixedly connected to the glue sprayer drive device 331, which drives them to move. The nozzles 332 are arranged in a rectangular pattern along the shape of the glue sprayer support frame 334, allowing them to create a rectangular glue spraying trajectory. The glue sprayer 33 also includes a glue collection container 333, located at the bottom of the glue sprayer support frame. The container has a rectangular opening and stores glue. The nozzles 332 are connected to the container via pipes, allowing them to draw glue from the container. A heating resistance wire is installed at the bottom of the container to prevent the glue from solidifying. The adhesive spraying container 333 is located directly below the adhesive spraying nozzle 332, allowing excess adhesive to drip into the container during spraying, preventing waste. The robotic arm 5 picks up the polished coated glass using the robotic arm suction cup 51 and transfers it to the top of the adhesive sprayer 33. The adhesive sprayer drive device 331 drives the adhesive spraying nozzle 332 to spray adhesive onto the surface of the coated glass along a rectangular trajectory. After spraying, the robotic arm 5 transfers the coated glass to the top of the upper frame base 31. The upper frame conveying device 315 conveys the inner frame to below the inner frame holder 312, and the inner frame lifting cylinder 313 moves down to secure the inner frame within the inner frame slot 311. The robotic arm 5 presses the coated glass, after applying adhesive, down to contact the inner frame, bonding the inner frame to the coated glass with adhesive. Simultaneously with the bonding of the coated glass and the inner frame, a blower blows air through the air vent 314 to accelerate the curing of the adhesive. In this application, the robotic arm 5 includes a vision system for aiming, which is configured as conventional and will not be described in detail here.
[0042] Reference Figure 7 and Figure 8The pressing device includes a pressing table 41, which is fixedly mounted on a horizontal ground. A spraying mechanism 44 is fixedly mounted on the top of the pressing table 41. The spraying mechanism 44 includes a fixing protrusion 445, which is fixedly mounted on the top of the pressing table 41 and is essentially a rectangular frame. The spraying mechanism 44 also includes a spraying drive device 444, which is specifically composed of multiple cylinders. In this embodiment, four cylinders are specifically provided, and the four cylinders are arranged in a rectangular pattern. The output shaft of each cylinder is fixedly mounted with a connecting plate 443. Spray nozzles 441 are fixedly mounted on the top and bottom of the connecting plate 443. The spray nozzles 441 are used to spray silicone sealant, which is used to seal the edges of the inner frame. A scraper 442 is provided above and below the spray nozzle 441, and the scraper 442 is specifically made of rubber. The pressing table 41 is also connected to a conventional conveyor belt, which is used to feed ordinary glass and transport it to the adjacent position of the fixed block. A feeding conveyor belt 411 for feeding ordinary glass is located next to the pressing table 41.
[0043] After the inner frame and the film-coated glass are fixed, the robotic arm 5 transfers the film-coated glass to the glue sprayer 33 and applies glue to the end face of the inner frame away from the film-coated glass. The glue application process here is the same as the process described above and will not be repeated. After applying glue to the end face of the inner frame, the robotic arm 5 transfers the film-coated glass to the conveyor belt next to the pressing table 41 and presses the glued surface of the inner frame against the ordinary glass on the conveyor belt, bonding the ordinary glass with glue. Then, the robotic arm 5 moves the coated glass after bonding the ordinary glass to the top of the pressing table 41 and inserts the coated glass after bonding the ordinary glass into the middle position of the fixing protrusion 445. The spraying drive device 444 drives the spray nozzle 441 to extend towards the side wall of the inner frame, and the spray nozzle 441 sprays silicone glue around the inner frame for edge sealing, thus completing the manufacturing process of the insulated glass.
[0044] The implementation principle of this application embodiment is as follows: This application is set up in sequence according to the process, including a feeding device, a grinding device, a frame mounting device, and a pressing device. It can automatically grind the coated glass without manual intervention, bond the inner frame to the coated glass, bond ordinary glass to the inner frame, and spray silicone sealant around the inner frame for edge sealing. This application is applicable to the bonding and manufacturing of central control glass of any size. The feeding suction cup 131 adsorbs the coated glass and places it on the roller 15 by the movement of the T-shaped frame 132. The roller 15 transports the coated glass to the grinding device, and the conveyor belt 23 transports the coated glass to the stop roller 24. The grinding mechanism 26 begins to grind the edges of the coated glass. After grinding, the robotic arm 5 transfers the coated glass to the glue sprayer 33 for glue spraying. After spraying, the robotic arm 5 transfers it to the upper frame seat 31 to bond the inner frame to the coated glass. The air vent 314 delivers air to accelerate the bonding efficiency. After the inner frame is bonded, the robotic arm 5 transfers the bonded inner frame to the glue sprayer 33 to apply glue to the end of the inner frame away from the coated glass. After the glue is applied, the robotic arm 5 transfers it to the feeding conveyor belt 411 next to the spraying mechanism 44 to bond the ordinary glass to the inner frame, thereby forming a double-glazed glass unit. The bonded double-glazed glass unit is then transferred to the spraying mechanism 44 by the robotic arm 5, and glue is sprayed around the inner frame through the spray nozzle 441 to seal it, thus completing the production of the double-glazed glass unit.
[0045] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A hollow glass processing equipment, characterized in that: The assembly includes a feeding device, a grinding device, a frame mounting device, and a pressing device arranged sequentially according to the processing steps. The feeding device includes a feeding frame (12), on which a sliding panel (14) is fixedly mounted. A T-shaped notch is opened on the sliding panel (14) to form a T-shaped opening (16). A feeding mechanism (13) is arranged inside the T-shaped opening (16). The feeding mechanism (13) includes a T-shaped frame (132) and a T-shaped frame driving device. The grinding device includes a grinding frame (21) and a grinding mechanism (26). The grinding mechanism (26) includes a grinding body (262) and a grinding driving device (263). A grinding wheel (261) is fixedly installed at the end of the drive device (263). The upper frame device includes a glue sprayer (33). The glue sprayer (33) includes a glue sprayer support frame (334), a glue sprayer drive device (331), and a glue spray nozzle (332). The glue sprayer drive device (331) is fixedly installed on the frame of the glue sprayer support frame (334). The glue sprayer drive device (331) is rectangularly distributed. The glue sprayer drive device (331) is fixedly connected to the glue spray nozzle (332). The pressing device includes a spraying mechanism (44) and a pressing table (41). The spraying mechanism (44) includes a spray nozzle (441). The T-shaped frame drive device is fixedly mounted on the feeding frame (12). The output shaft of the T-shaped frame drive device is positioned towards the sliding panel (14). A long support (133) and a short support (134) are fixedly mounted on one end of the T-shaped frame (132) near the T-shaped frame drive device. The long support (133) is located at the bottom of the short support (134). Multiple feeding suction cups (131) are fixedly mounted on one end of the T-shaped frame (132) away from the T-shaped frame (132) drive device. The multiple feeding suction cups (131) are evenly spaced along the shape of the T-shaped frame (132).
2. The insulating glass processing equipment according to claim 1, characterized in that: The sliding panel (14) is vertically fixed on the feeding frame (12) along the length direction of the feeding frame (12). A plurality of ball bearing fixing seats (18) are provided at one end of the sliding panel (14) away from the feeding frame (12). A plurality of balls (17) are rotatably arranged in the ball bearing fixing seats (18). A plurality of rollers (15) are rotatably arranged at the bottom of the feeding frame (12). The rollers (15) are located directly below the sliding panel (14). The plurality of rollers (15) are arranged in a straight line along the length direction of the feeding frame (12). The feeding device also includes a material frame (11). The material frame (11) is located opposite the feeding mechanism (13).
3. The insulating glass processing equipment according to claim 1, characterized in that: A conveyor belt (23) and a stop roller (24) are fixedly installed on the grinding machine frame (21). The conveyor belt (23) and the stop roller (24) are coplanar. The conveyor belt (23) has two identical sections. There are multiple stop rollers (24). The multiple stop rollers (24) are arranged between the two sections of the conveyor belt (23). Multiple transport rollers (22) are also fixedly installed on the grinding machine frame (21). The transport rollers (22) are coplanar with the conveyor belt (23) and the stop rollers (24).
4. The insulating glass processing equipment according to claim 3, characterized in that: The grinding mechanism (26) is fixedly installed on the opposite side of the stop roller (24). An infrared receiver (272) is also fixedly installed on the grinding frame (21). There are multiple infrared receivers (272), which are arranged along the length of the grinding frame (21). The infrared receivers (272) are located above the stop roller (24). All infrared receivers (272) are embedded in the grinding frame (21). Multiple infrared emitters (271) are fixedly installed on one end of the grinding body (262) near the infrared receivers (272).
5. The insulating glass processing equipment according to claim 3, characterized in that: The polishing device also includes a mechanical suction cup (28), which includes a suction cup arm (281) and a suction cup driving device (282). The suction cup driving device (282) is fixedly mounted on the polishing frame (21), and the suction cup arm (281) is fixedly mounted at the output end of the suction cup driving device (282). A suction cup (283) is fixedly mounted at the end of the suction cup arm (281) away from the suction cup driving device (282).
6. The insulating glass processing equipment according to claim 4, characterized in that: The upper frame device also includes an upper frame base (31), the upper frame base (31) includes an upper frame support (316), the top of the upper frame support (316) is fixedly provided with a plurality of inner frame lifting cylinders (313), the output shaft of the inner frame lifting cylinder (313) is fixedly connected to an inner frame card seat (312), the middle position of the inner frame card seat (312) is provided with a square through opening to form an inner frame card groove (311), the output shaft of the inner frame lifting cylinder (313) is fixedly connected to the outer edge of the inner frame card seat (312), the side wall of the inner frame card groove (311) is provided with a plurality of air holes (314), the upper frame device also includes an upper frame conveying device (315), the end of the upper frame conveying device (315) is inserted between the inner frame card seat (312) and the upper frame support (316).
7. The insulating glass processing equipment according to claim 6, characterized in that: The upper frame device further includes a glue sprayer (33), which includes a glue sprayer support frame (334). The glue sprayer support frame (334) is a rectangular support frame and is arranged adjacent to the upper frame bracket (316). A glue sprayer drive device (331) is fixedly installed on the frame of the glue sprayer support frame (334). The glue sprayer (33) also includes a glue nozzle (332). (332) is fixedly connected to the glue sprayer drive device (331). The glue spray nozzles (332) are rectangularly distributed. The glue sprayer (33) also includes a glue spraying container (333). The glue spraying container (333) is located at the bottom of the glue sprayer support frame (334). The glue spray nozzles (332) are connected to the glue spraying container (333) through a pipeline. A heating resistance wire is provided at the bottom of the glue spraying container (333).
8. The insulating glass processing equipment according to claim 1, characterized in that: The pressing device includes a pressing table (41), and a spraying mechanism (44) is fixedly installed on the top of the pressing table (41). The spraying mechanism (44) includes a fixing protrusion (445), which is essentially a rectangular frame. The spraying mechanism (44) also includes a spraying drive device (444), which is fixedly connected to a connecting plate (443). The top and bottom of the connecting plate (443) are both fixedly provided with spray nozzles (441). Each of the spray nozzles (441) has a scraper (442) above and below it. The scraper (442) is made of rubber. The pressing table (41) is also connected to a feeding conveyor belt (411).
9. The insulating glass processing equipment according to claim 1, characterized in that: It also includes a robotic arm (5) and a control device. The feeding device, grinding device, upper frame device and pressing device are all arranged around the periphery of the robotic arm. A robotic arm suction cup (51) is fixedly installed on the robotic arm (5).
Citation Information
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