A drum type right angle turning machine facilitating speed adjustment

CN118597660BActive Publication Date: 2026-10-09ZHEJIANG JINCHENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411053321.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2026-10-09
Estimated Expiration
2044-08-02

AI Technical Summary

Technical Problem

[0002]滚筒式直角转弯机是一种用于物料运输时进行转弯导向的设备,而滚筒式直角转弯机通常是利用控制电机转速来进行调速的,较为方便的,但是目前的滚筒式直角转弯机的滚筒表面,会随着使用时间的增加而粘黏过多的杂质,杂质会影响滚筒表面的摩擦力,从而影响物料输送,滚筒需要在输送物料时通过摩擦力进行转动,才能够起到很好的转弯输送功能,但是滚筒表面粘黏过多杂质,会导致其表面摩擦力不足,使得物料会在滚筒上打滑,这样不但影响物料转向,还会导致物料的表面因为打滑摩擦而出现刮痕,现有通常的清理方式为, 通过通过操作人员手持水枪直接在放置转弯机的使用区域对转弯机进行清洗,这种方式虽然也能够讲题滚筒表面的杂质,但是冲洗完成后的转弯机由于表面具有水渍,导致无法进行使用,并且使用区域的水渍也多,在地面未完全干的情况下,操作人员脚踩后使其工作区域更加脏乱,并且在清洗时还会根据清洗时间的长短,导致停机时间的长短,极大的影响了传输效率;再者不光是清洗维护,需要对零部件进行更换时,也会涉及到长时间的停机问题

Benefits of technology

[0016] The beneficial effects of this invention are as follows: This invention can drive the lifting plate downwards using a lifting cylinder, allowing the positioning frame to be removed from the guide groove through the opening. Then, a new or cleaned roller can be installed for use. This invention not only effectively reduces the weight of the roller, but also allows for quick and tool-free disassembly for cleaning, maintenance, or replacement. Specifically, the hanging ring is pressed downwards, and the main hook moves downwards, thereby separating the main hook from the auxiliary hook and allowing the roller to be removed. This shortens downtime and effectively avoids long downtime for maintenance, which affects transmission efficiency. It also has the advantages of easy assembly, simple operation, durability, and low manufacturing cost.

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Abstract

The application discloses a drum type right-angle turning machine convenient for speed regulation, which comprises a first conveying unit and a second conveying unit; a plurality of drums are arranged on the first conveying unit, each drum is rotatably arranged on a positioning frame, the length of each drum gradually shortens from front to back, the positioning frame is slidably connected with the first conveying unit through a jacking guide unit, the jacking guide unit is used for driving the positioning frame to move up and down, the positioning frame is arranged on a bottom plate, and a plurality of brake wheels are arranged at the lower end of the bottom plate; the second conveying unit is identical in structure with the first conveying unit and is used in cooperation with the first conveying unit. The application can shorten the downtime, effectively avoid the situation that the long downtime caused by maintenance influences the transmission efficiency, and has the beneficial effects of easy combination, simple operation, difficulty in damage, low manufacturing cost and the like.
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Description

Technical Field

[0001] This invention relates to a right-angle turning machine, and more particularly, to a speed-regulating roller type right-angle turning machine that is easy to clean and maintain. Background Technology

[0002] A roller-type right-angle turning machine is a device used for turning and guiding materials during transportation. While speed regulation is typically achieved by controlling the motor speed, which is convenient, the roller surface of current roller-type right-angle turning machines tends to accumulate excessive impurities over time. These impurities affect the friction of the roller surface, thus hindering material conveying. The roller needs to rotate through friction to effectively turn and convey materials; however, excessive impurities on the roller surface lead to insufficient friction, causing materials to slip on the roller. This not only affects the material's turning direction but also causes scratches on the material's surface due to slippage and friction. Current common cleaning methods include... While cleaning the turning machine by having operators use handheld water guns to directly clean it in the area where it is placed can remove impurities from the roller surface, the machine remains unusable after rinsing due to water stains. Furthermore, the area remains wet, and operators stepping on it before the ground is completely dry makes the work area even dirtier. The length of time spent cleaning also affects downtime, significantly impacting transport efficiency. Moreover, besides cleaning and maintenance, replacing parts also involves extended downtime.

[0003] Therefore, those skilled in the art are dedicated to providing a roller-type right-angle turning machine that can effectively solve the above-mentioned technical problems and is easy to adjust in speed. Summary of the Invention

[0004] In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a roller-type right-angle turning machine that is easy to adjust speed and can effectively solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the present invention provides a roller-type right-angle turning machine that is easy to adjust speed, comprising a first conveying unit and a second conveying unit; The first conveying unit is equipped with several rollers, each of which is rotatably mounted on a positioning frame. The length of each roller gradually decreases from front to back. The positioning frame is slidably connected to the first conveying unit through a lifting guide unit. The lifting guide unit is used to drive the positioning frame to move up and down. The positioning frame is mounted on a base plate, and several brake wheels are provided at the lower end of the base plate. The second conveying unit has the same structure as the first conveying unit and is used in conjunction with it.

[0006] Furthermore, the first conveying unit includes a frame, and the frames of the first conveying unit and the second conveying unit are connected to each other. The frame includes a first fixed frame and a second fixed frame. The lower half of the first fixed frame has a pull-out inlet. The positioning frame and the lifting guide unit slide through the base plate and move out through the pull-out inlet. The first fixed frame has an opening.

[0007] Furthermore, the roller includes an outer cylinder and an inner cylinder. The outer cylinder and the inner cylinder are flush at both ends. The inner cylinder has positioning grooves at both ends. The outer wall of the inner cylinder is connected to the inner wall of the outer cylinder through a number of support seats. The two sides of each support seat are flush with the two sides of the inner cylinder. The support seats are arranged in a circular array around the center line of the inner cylinder, and the cross-section gradually decreases from the top and bottom ends to the middle.

[0008] Furthermore, each of the inner cylinders has a cavity inside, the cavity is connected to the positioning groove, a locking mechanism is provided in the cavity, the locking mechanism is connected to one end of the connecting shaft, and the connecting shaft is detachably connected to the positioning frame.

[0009] Furthermore, the locking mechanism includes a main locking unit and a secondary locking unit; The secondary locking unit includes a connecting rod, one end of which is connected to the connecting shaft, and the other end of which is provided with a secondary hook; the connecting rod is rectangular and is slidably but non-rotatably disposed in the positioning groove; The main locking unit includes an extension groove formed on the outer surface of the inner cylinder. An upper cavity and a lower cavity are formed in the extension groove by a detachable partition. A lifting rod is slidably inserted through the partition. A hanging ring is provided at the upper end of the lifting rod. A spring is sleeved on the lifting rod and is located in the lower cavity. A disc is provided in the lower cavity. A movable column is provided at the lower end of the disc. The movable column slides downward into the cavity. A main hook is provided in the cavity. A secondary hook is located below the main hook and works in conjunction with the main hook. The upper end of the main hook is connected to the lower end of the movable column.

[0010] Furthermore, the positioning frame includes several positioning blocks, the inner side of each positioning block is connected to one end of the connecting shaft, the upper end of the positioning block on the same side is connected to a side plate, the lower half of the side plate is provided with several sprockets, each sprocket is connected by a chain, a motor is provided on the side plate through a motor mounting seat, the motor is used to drive the sprockets to rotate, and the rotation of the sprockets drives the roller to rotate, and the lower end of the positioning block is connected to the upper end of the lifting plate.

[0011] Furthermore, an extension seat is provided on the inner side of the first fixing frame, and a plurality of guide grooves are provided on the inner side of the extension seat and the inner side of the second fixing frame. A positioning frame is provided on the outer side of each side plate, and each positioning frame is located in each of the guide grooves.

[0012] Furthermore, the first fixing frame and the extension seat are detachably connected by several screws, and weight reduction holes are provided along the length direction of the extension seat.

[0013] Furthermore, the lifting guide unit includes several lifting cylinders disposed on the base plate, the output end of the lifting cylinder is simultaneously connected to the lower end of the lifting plate, and several guiding and stabilizing mechanisms are disposed on both sides of the lifting cylinder. The base plate is provided with a secondary support seat, and the inner wall of the secondary support seat is provided with a sliding groove. One end of the shorter roller is slidably connected to the secondary support seat through a slider cooperating with the sliding groove.

[0014] Furthermore, the outer surface of the outer cylinder is provided with several protruding ridges, and there is an elongated groove formed on the outer surface of the outer cylinder between two adjacent protruding ridges.

[0015] Furthermore, positioning seats are provided on both sides of the base plate, and the guiding and stabilizing mechanism includes a guide cylinder, which is mounted on the positioning seat. A sliding column is slidably inserted into the upper end of the guide cylinder, and the upper end of each sliding column is connected to the lower end of the lifting plate.

[0016] The beneficial effects of this invention are as follows: This invention can drive the lifting plate downwards using a lifting cylinder, allowing the positioning frame to be removed from the guide groove through the opening. Then, a new or cleaned roller can be installed for use. This invention not only effectively reduces the weight of the roller, but also allows for quick and tool-free disassembly for cleaning, maintenance, or replacement. Specifically, the hanging ring is pressed downwards, and the main hook moves downwards, thereby separating the main hook from the auxiliary hook and allowing the roller to be removed. This shortens downtime and effectively avoids long downtime for maintenance, which affects transmission efficiency. It also has the advantages of easy assembly, simple operation, durability, and low manufacturing cost. Attached Figure Description

[0017] Figure 1 This is a structural schematic diagram of a specific embodiment of the present invention.

[0018] Figure 2 This is a top view of the structure of the present invention.

[0019] Figure 3 This is a schematic diagram of the structure of the first conveying unit in this invention.

[0020] Figure 4This is a schematic diagram of the structure in which the auxiliary support seat has a sliding groove.

[0021] Figure 5 This is a structural schematic diagram of the first fixed frame.

[0022] Figure 6 This is a three-dimensional structural diagram of the first conveying unit.

[0023] Figure 7 This is a structural schematic diagram of the lifting guide unit.

[0024] Figure 8 This is a schematic diagram of the roller structure.

[0025] Figure 9 This is a schematic diagram of the locking mechanism located inside the drum.

[0026] Figure 10 This is a schematic diagram of the structure in which the outer cylinder and the main locking unit work together.

[0027] Figure 11 This is a schematic diagram of the main locking unit. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments: In the description of this invention, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "setting," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0030] like Figures 1 to 11 As shown, a roller-type right-angle turning machine that is easy to adjust speed includes a first conveying unit 1 and a second conveying unit 2; The first conveying unit 1 is provided with a plurality of rollers 3, each roller 3 being rotatably mounted on a positioning frame 5. The length of each roller 3 gradually decreases from front to back. The positioning frame 5 is slidably connected to the first conveying unit 1 through a lifting guide unit 6. The lifting guide unit 6 is used to drive the positioning frame 5 to move up and down. The positioning frame 5 is mounted on a base plate 7, and a plurality of brake wheels 8 are provided at the lower end of the base plate 7. The second conveying unit 2 has the same structure as the first conveying unit 1 and is used in conjunction with it.

[0031] The first conveying unit 1 includes a frame 9, and the frames 9 of the first conveying unit 1 and the second conveying unit 2 are connected to each other. The frame 9 includes a first fixing frame 10 and a second fixing frame 11. The lower half of the first fixing frame 10 has a pull-out inlet 12. The positioning frame 5 and the lifting guide unit 6 slide through the base plate 7 and move out through the pull-out inlet 12. The first fixing frame 10 is provided with an opening 92.

[0032] The roller 3 includes an outer cylinder 13 and an inner cylinder 15. The outer cylinder 13 is flush with both ends of the inner cylinder 15. The inner cylinder 15 has positioning grooves 16 at both ends. The outer wall of the inner cylinder 15 is connected to the inner wall of the outer cylinder 13 through several support seats 17. The two sides of each support seat 17 are flush with the two sides of the inner cylinder 15. The support seats 17 are arranged in a circular array around the center line of the inner cylinder 15, and the cross-section gradually decreases from the top and bottom ends to the middle.

[0033] Each inner cylinder 15 has a cavity 20 inside, the cavity 20 is connected to the positioning groove 16, and a locking mechanism 21 is provided in the cavity 20. The locking mechanism 21 is connected to one end of the connecting shaft, and the connecting shaft is detachably connected to the positioning frame 5.

[0034] The locking mechanism 21 includes a main locking unit 22 and a secondary locking unit 23; The secondary locking unit 23 includes a connecting rod 26, one end of which is connected to the connecting shaft, and the other end of which is provided with a secondary hook 27; the connecting rod 26 is rectangular and is slidably but non-rotatably disposed in the positioning groove 16; The main locking unit 22 includes an extension groove 28 formed on the outer surface of the inner cylinder 15. An upper cavity 30 and a lower cavity 31 are formed in the extension groove 28 by a detachable partition 29. A lifting rod 32 is slidably passed through the partition 29. A hanging ring 33 is provided at the upper end of the lifting rod 32. A spring 36 is sleeved on the lifting rod 32. The spring 36 is located in the lower cavity 31. A disc 50 is provided in the lower cavity 31. A movable column 51 is provided at the lower end of the disc 50. The movable column 51 slides downward into the chamber 20. A main hook 52 is provided in the chamber 20. A secondary hook 27 is located below the main hook 52 and works in conjunction with the main hook 52. The upper end of the main hook 52 is connected to the lower end of the movable column 51.

[0035] The positioning frame 5 includes several positioning blocks 55. The inner side of each positioning block 55 is connected to one end of the connecting shaft. The upper end of each positioning block 55 on the same side is connected to a side plate 56. The lower half of the side plate 56 is provided with several sprockets 57. Each sprocket 57 is connected by a chain 58. A motor 60 is provided on the side plate 56 through a motor mounting seat 59. The motor 60 is used to drive the sprockets 57 to rotate. The rotation of the sprockets 57 drives the roller 3 to rotate. The lower end of the positioning block 55 is connected to the upper end of the lifting plate 70.

[0036] An extension seat 61 is provided on the inner side of the first fixing frame 10. A plurality of guide grooves 62 are provided on the inner side of the extension seat 61 and the inner side of the second fixing frame 11. A positioning frame 63 is provided on the outer side of each side plate 56. Each positioning frame 63 is located in each guide groove 62. The first fixing frame 10 and the extension seat 61 are detachably connected by a plurality of screws. A weight reduction hole 66 is provided along the length direction of the extension seat 61.

[0037] The outer surface of the outer cylinder 13 is provided with a plurality of protruding ridges 90, and there is an elongated groove 91 formed on the outer surface of the outer cylinder 13 between two adjacent protruding ridges 90.

[0038] The lifting guide unit 6 includes several lifting cylinders 67 mounted on the base plate 7. The output end of each lifting cylinder 67 is simultaneously connected to the lower end of the lifting plate 70. Several guiding and stabilizing mechanisms are provided on both sides of each lifting cylinder 67. A secondary support seat 80 is provided on the base plate 7. The inner wall of the secondary support seat 80 is provided with a sliding groove 81. One end of the shorter roller 3 is slidably connected to the secondary support seat 80 through a slider 82 cooperating with the sliding groove 81.

[0039] Positioning seats 68 are provided on both sides of the base plate 7. The guiding and stabilizing mechanism includes a guide cylinder 75, which is mounted on the positioning seat 68. A sliding column 76 is slidably inserted into the upper end of the guide cylinder 75, and the upper end of each sliding column 76 is connected to the lower end of the lifting plate 70.

[0040] The motor 60 drives the sprocket 57 to rotate, causing the roller 3 to rotate. When it needs to be repaired or replaced, the lifting plate 70 can be driven downward by the lifting cylinder 67, so that the positioning frame 63 is no longer restricted by the guide groove 62 and can be moved out through the opening 92. Then, a new or cleaned roller can be installed and it can be used. In addition, the present invention not only effectively reduces the weight of the roller, but also allows the roller to be quickly disassembled for cleaning, repair or replacement without tools. Specifically, the hanging ring 33 is pressed downward, the main hook 52 moves downward, so that the main hook 52 and the auxiliary hook 27 are separated, and the roller can be removed.

[0041] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. A roller-type right-angle turning machine that is easy to adjust speed, characterized in that: It includes a first conveying unit (1) and a second conveying unit (2); The first conveying unit (1) is provided with several rollers (3), each roller (3) is rotatably mounted on a positioning frame (5), and the length of each roller (3) gradually decreases from front to back. The positioning frame (5) is slidably connected to the first conveying unit (1) through a lifting guide unit (6), which is used to drive the positioning frame (5) to move up and down. The positioning frame (5) is mounted on a base plate (7), and several brake wheels (8) are provided at the lower end of the base plate (7). The second conveying unit (2) is connected to the first conveying unit (1). The components are identical and used in conjunction with each other; the first conveying unit (1) includes a frame (9), the frames (9) of the first conveying unit (1) and the second conveying unit (2) are connected to each other, the frame (9) includes a first fixed frame (10) and a second fixed frame (11), the lower half of the first fixed frame (10) is provided with a pull-out inlet (12), the positioning frame (5) and the lifting guide unit (6) slide the bottom plate (7) and move out through the pull-out inlet (12) through the bottom plate (7), and the first fixed frame (10) is provided with an opening (92); The roller (3) includes an outer cylinder (13) and an inner cylinder (15). The outer cylinder (13) and the inner cylinder (15) are flush at both ends. The inner cylinder (15) has positioning grooves (16) at both ends. The outer wall of the inner cylinder (15) is connected to the inner wall of the outer cylinder (13) through several support seats (17). The two sides of each support seat (17) are flush with the two sides of the inner cylinder (15). The support seats (17) are arranged in a circular array around the center line of the inner cylinder (15), and the cross-section gradually decreases from the upper and lower ends to the middle. Each inner cylinder (15) has a chamber (20) inside. The chamber (20) is connected to the positioning groove (16). A locking mechanism (21) is provided in the chamber (20). The locking mechanism (21) is connected to one end of the connecting shaft. The connecting shaft is detachably connected to the positioning frame (5).

2. The roller-type right-angle turning machine with easy speed adjustment as described in claim 1, characterized in that: The locking mechanism (21) includes a main locking unit (22) and a secondary locking unit (23). The secondary locking unit (23) includes a connecting rod (26), one end of which is connected to the connecting shaft, and the other end of which is provided with a secondary hook (27); the connecting rod (26) is rectangular and is slidably but non-rotatably disposed in the positioning groove (16); The main locking unit (22) includes an extension groove (28) formed on the outer surface of the inner cylinder (15). An upper cavity (30) and a lower cavity (31) are formed within the extension groove (28) by a detachable partition (29). A lifting rod (32) is slidably threaded through the partition (29). A hanging ring (33) is provided at the upper end of the lifting rod (32). A spring (36) is sleeved on the lifting rod (32). The spring (36) is located in the lower cavity. Inside the lower cavity (31), a disc (50) is provided. A movable column (51) is provided at the lower end of the disc (50). The movable column (51) slides downward into the chamber (20). A main hook (52) is provided in the chamber (20). A secondary hook (27) is located below the main hook (52) and works in conjunction with the main hook (52). The upper end of the main hook (52) is connected to the lower end of the movable column (51).

3. The roller-type right-angle turning machine with easy speed adjustment as described in claim 2, characterized in that: The positioning frame (5) includes several positioning blocks (55). The inner side of each positioning block (55) is connected to one end of the connecting shaft. The upper end of the positioning block (55) on the same side is connected to a side plate (56). The lower half of the side plate (56) is provided with several sprockets (57). Each sprocket (57) is connected by a chain (58). A motor (60) is provided on the side plate (56) through a motor mounting seat (59). The motor (60) is used to drive the sprockets (57) to rotate. The rotation of the sprockets (57) drives the roller (3) to rotate. The lower end of the positioning block (55) is connected to the upper end of the lifting plate (70).

4. The roller-type right-angle turning machine with easy speed adjustment as described in claim 3, characterized in that: An extension seat (61) is provided on the inner side of the first fixing frame (10). A plurality of guide grooves (62) are provided on the inner side of the extension seat (61) and the inner side of the second fixing frame (11). A positioning frame (63) is provided on the outer side of each side plate (56). Each positioning frame (63) is located in each guide groove (62). The first fixing frame (10) and the extension seat (61) are connected by a plurality of screws. A weight reduction hole (66) is provided along the length direction of the extension seat (61).

5. The roller-type right-angle turning machine with easy speed adjustment as described in claim 4, characterized in that: The outer surface of the outer cylinder (13) is provided with a number of protruding ridges (90), and there is a long strip groove (91) between two adjacent protruding ridges (90) on the outer surface of the outer cylinder (13).

6. The roller-type right-angle turning machine with easy speed adjustment as described in claim 5, characterized in that: The lifting guide unit (6) includes several lifting cylinders (67) arranged on the base plate (7). The output end of the lifting cylinder (67) is simultaneously connected to the lower end of the lifting plate (70). Several guiding and stabilizing mechanisms are arranged on both sides of the lifting cylinder (67). The base plate (7) is provided with a secondary support seat (80), and the inner wall of the secondary support seat (80) is provided with a sliding groove (81). One end of the shorter roller (3) is slidably connected to the secondary support seat (80) through a slider (82) cooperating with the sliding groove (81).

7. The roller-type right-angle turning machine with easy speed adjustment as described in claim 6, characterized in that: The base plate (7) is provided with positioning seats (68) on both sides. The guiding and stabilizing mechanism includes a guide cylinder (75). The guide cylinder (75) is set on the positioning seat (68). A sliding column (76) is slidably inserted into the upper end of the guide cylinder (75). The upper end of each sliding column (76) is connected to the lower end of the lifting plate (70).

Citation Information

Patent Citations

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