Borosilicate glass furnace off-gas treatment apparatus and off-gas treatment method
Patent Information
- Application Number
- CN202410895084.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2026-10-30
- Estimated Expiration
- 2044-07-04
AI Technical Summary
[0005]本申请所要解决的一个技术问题是:在玻璃生产过程中,硼化物挥发物冷凝成固体堵塞烟道与脱硫脱硝设备的问题
[0016]通过上述技术方案,本申请提供的硼硅玻璃窑炉烟气处理设备,将缓冲组件与烟道相连通,第二出气管路与脱硫脱硝设备相连通,待处理烟气进入缓冲组件内,第一进气结构向缓冲室结构内通入冷却气体,对烟气进行降温,缓冲室结构降低烟气流速,烟气中尺寸大的颗粒物在重力作用下落至缓冲室结构底部,烟气从第一出气管路流出并进入至处理组件内,第二进气结构向处理室结构内通入冷却气体,对烟气进行再次降温,使得烟气中的硼化物凝结,清理结构转动对处理室结构进行清理,避免硼化物积聚。本申请的技术方案有效地解决了现有技术中的在玻璃生产过程中,硼化物挥发物冷凝成固体堵塞烟道与脱硫脱硝设备的问题。
Smart Images

Figure CN118615794B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of glass transportation technology, and in particular to a flue gas treatment device and method for borosilicate glass kilns. Background Technology
[0002] In the production of borosilicate glass, boron and nitrogen oxides are easily volatilized during the production of borosilicate pharmaceutical glass, and raw material dust from the glass furnace can enter the flue along with the flue gas. The volatile borate compounds accumulate in the glass furnace flue, turning into molten glass that adheres to the flue and can clog it, affecting processing efficiency.
[0003] The traditional method involves opening a duct and using cleaning tools to clean the volatiles adhering to the inner wall of the duct. The duct is connected to the desulfurization and denitrification equipment, and some of the boron-containing flue gas enters the desulfurization and denitrification equipment.
[0004] This method cannot effectively maintain the temperature inside the system. During cleaning, it is easy to cause heat loss inside the kiln. Furthermore, it can cause equipment blockage and operational difficulties when entering the desulfurization and denitrification equipment, such as CN219317277U. Summary of the Invention
[0005] One of the technical problems this application aims to solve is the problem of boride volatiles condensing into solids and clogging flues and desulfurization and denitrification equipment during the glass production process.
[0006] To address the aforementioned technical problems, this application provides a borosilicate glass furnace flue gas treatment device and a flue gas treatment method.
[0007] According to this application, a borosilicate glass kiln flue gas treatment device includes: a buffer assembly, which includes a buffer chamber structure, a first air inlet structure, and a first air outlet pipe. The first air inlet structure is connected to the buffer chamber structure, and the first end of the first air outlet pipe is connected to the buffer chamber structure. A treatment assembly includes a cooling structure, a treatment chamber structure, a second air inlet structure, a second air outlet pipe, and a cleaning structure. The treatment chamber structure is connected to the second end of the first air outlet pipe, the cooling structure is connected to the treatment chamber structure, the second air inlet structure is connected to the treatment chamber structure, the second air outlet pipe is connected to the treatment chamber structure, and the cleaning structure is rotatably connected to the treatment chamber structure and disposed within the treatment chamber structure.
[0008] In some embodiments, the processing chamber structure includes a processing chamber and a plurality of partitions, the plurality of partitions being connected to the inner wall of the processing chamber, the plurality of partitions being arranged at intervals, the plurality of partitions having openings, and the openings of adjacent partitions being staggered.
[0009] In some embodiments, the cleaning structure includes a rotating shaft and a plurality of blades, the plurality of blades being connected to the rotating shaft, the rotating shaft being rotatably connected to the processing chamber, and the plurality of blades being correspondingly arranged with a plurality of partitions.
[0010] In some embodiments, the second air intake structure is disposed corresponding to the second end of the first air outlet pipe, and the inner diameter of the second air intake structure is larger than the inner diameter of the first air outlet pipe structure. In some embodiments, the cooling structure includes a cooling chamber, a liquid inlet, and a liquid outlet. The processing chamber structure is disposed inside the cooling chamber, with the liquid inlet connected to the cooling chamber and the liquid outlet connected to the cooling chamber.
[0011] In some embodiments, the buffer chamber structure includes a buffer chamber and a plurality of baffles. The buffer chamber has a flue gas inlet. The first side of the plurality of baffles is connected to the inner wall of the buffer chamber and is arranged perpendicular to the exhaust direction of the flue gas inlet. The second side of the plurality of baffles has a gap with the inner wall of the buffer chamber. The first air intake structure is arranged parallel to the baffles.
[0012] According to another aspect of this application, a flue gas treatment method is also provided. The flue gas treatment method uses the above-mentioned borosilicate glass furnace flue gas treatment equipment and includes the following steps: Monitor the outlet air temperature of the first outlet air pipe and ensure 480℃ < <520℃; Monitor the outlet air temperature of the second outlet pipe and ensure 340℃ < <360℃.
[0013] In some embodiments, the flue gas treatment method satisfies the following conditions: when 340℃ or At 360℃, Adjust the air intake volume of the first air intake structure; Adjust the air intake volume of the second air intake structure; Adjust the temperature of the cooling structure; Adjust the rotation speed of the cleaning structure.
[0014] In some embodiments, the flue gas treatment method satisfies the following conditions: when At 480℃, Adjust the air intake volume of the second air intake structure; Adjust the temperature of the cooling structure; Adjust the rotation speed of the cleaning structure.
[0015] In some embodiments, the flue gas treatment method satisfies the following conditions: when At 520℃, adjust the intake volume of the first intake structure.
[0016] Through the above technical solution, the borosilicate glass kiln flue gas treatment equipment provided in this application connects the buffer assembly to the flue, and the second outlet pipe to the desulfurization and denitrification equipment. The flue gas to be treated enters the buffer assembly, and the first inlet structure introduces cooling gas into the buffer chamber structure to cool the flue gas. The buffer chamber structure reduces the flue gas velocity, and large particles in the flue gas fall to the bottom of the buffer chamber structure under gravity. The flue gas then flows out from the first outlet pipe and enters the treatment assembly. The second inlet structure introduces cooling gas into the treatment chamber structure to further cool the flue gas, causing the borides in the flue gas to condense. The cleaning structure rotates to clean the treatment chamber structure, preventing the accumulation of borides. The technical solution of this application effectively solves the problem in the prior art where boride volatiles condense into solids and block the flue and desulfurization and denitrification equipment during the glass production process. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 A schematic diagram of the structure of the borosilicate glass flue gas treatment device disclosed in an embodiment of this application is shown; Figure 2 It shows Figure 1 A schematic diagram of the main cross-sectional structure of a borosilicate glass flue gas treatment device; Figure 3 It shows Figure 1 A top-view cross-sectional structural diagram of the treatment components of a borosilicate glass flue gas treatment device.
[0019] Explanation of reference numerals in the attached figures: 10. Buffer assembly; 11. Buffer chamber structure; 111. Buffer chamber; 1111. Flue gas inlet; 112. Baffle; 12. First air intake structure; 121. First inlet; 122. Second inlet; 13. First air outlet pipe; 20. Processing assembly; 21. Cooling structure; 211. Cooling chamber; 212. Liquid inlet; 213. Liquid outlet; 22. Processing chamber structure; 221. Processing chamber; 222. Baffle; 2221. Opening; 23. Second air intake structure; 24. Second air outlet pipe; 25. Cleaning structure; 251. Rotating shaft; 252. Blade. Detailed Implementation
[0020] The embodiments of this application will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to illustrate the principles of this application by way of example, but should not be used to limit the scope of this application. This application can be implemented in many different forms and is not limited to the specific embodiments of the application herein, but includes all technical solutions falling within the scope of the claims.
[0021] These embodiments are provided to make the application thorough and complete, and to fully express the scope of the application to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions, and values illustrated in these embodiments should be interpreted as merely exemplary and not as limiting.
[0022] It should be noted that, in the description of this application, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0023] Furthermore, the terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well.
[0024] It should also be noted that, in the description of this application, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, an intermediary device may or may not be present between the specific device and the first or second device.
[0025] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.
[0026] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0027] like Figures 1 to 3 As shown in the embodiment of this application, the borosilicate glass furnace flue gas treatment equipment includes: a buffer assembly 10 and a treatment assembly 20. The buffer assembly 10 includes a buffer chamber structure 11, a first air inlet structure 12 and a first air outlet pipe 13. The first air inlet structure 12 is connected to the buffer chamber structure 11, and the first end of the first air outlet pipe 13 is connected to the buffer chamber structure 11. The treatment assembly 20 includes a cooling structure 21, a treatment chamber structure 22, a second air inlet structure 23, a second air outlet pipe 24 and a cleaning structure 25. The treatment chamber structure 22 is connected to the second end of the first air outlet pipe 13, the cooling structure 21 is connected to the treatment chamber structure 22, the second air inlet structure 23 is connected to the treatment chamber structure 22, the second air outlet pipe 24 is connected to the treatment chamber structure 22, and the cleaning structure 25 is rotatably connected to the treatment chamber structure 22 and disposed within the treatment chamber structure 22.
[0028] Applying the technical solution of this application embodiment, the buffer assembly 10 is connected to the flue, and the second outlet pipe 24 is connected to the desulfurization and denitrification equipment. The flue gas to be treated enters the buffer assembly 10. The first inlet structure 12 introduces cooling gas into the buffer chamber structure 11 to cool the flue gas. The buffer chamber structure 11 reduces the flue gas flow rate, and large particles in the flue gas fall to the bottom of the buffer chamber structure 11 under gravity. The flue gas flows out from the first outlet pipe 13 and enters the treatment assembly 20. The second inlet structure 23 introduces cooling gas into the treatment chamber structure 22 to further cool the flue gas, causing the borides in the flue gas to condense. The cleaning structure 25 rotates to clean the treatment chamber structure 22, preventing the accumulation of borides. The technical solution of this embodiment effectively solves the problem in the prior art where boride volatiles condense into solids and block the flue gas and desulfurization and denitrification equipment during the glass production process.
[0029] like Figures 1 to 3As shown, in this embodiment, the processing chamber structure 22 includes a processing chamber 221 and multiple partitions 222. The partitions 222 are connected to the inner wall of the processing chamber 221 and are spaced apart. Each partition has an opening 2221, and the openings 2221 of adjacent partitions are staggered. The partitions 222 obstruct the flow of flue gas, reducing its velocity and preventing smaller particles from flowing upwards. The staggered positions of the openings 2221 between adjacent partitions improve the deceleration effect on the flue gas. The placement of the openings 2221 also prevents interference between the partitions 222 and the cleaning structure 25 while allowing flue gas to flow through.
[0030] like Figures 1 to 3 As shown, in this embodiment, the cleaning structure 25 includes a rotating shaft 251 and multiple blades 252. The blades 252 are connected to the rotating shaft 251, which is rotatably connected to the processing chamber 221. The blades 252 are correspondingly arranged with multiple partitions 222. The rotating shaft 251 is connected to the output shaft of a motor. When the motor starts, it drives the rotating shaft 251 and the blades 252 to rotate. The rotation of the blades 252 scrapes off the dust accumulated on the partitions 222 until the dust falls to the bottom of the processing chamber structure 22. A dust removal port is provided at the bottom of the processing chamber structure 22, which needs to be opened periodically to clean the dust at the bottom of the processing chamber structure 22. The partitions 222 are fan-shaped structures with openings 2221, designed according to the rotation radius of the blades 252. The central angle of the openings 2221 is 30° to 90°. The movement path of the blades 252 can cover the entire partition 222, resulting in more thorough cleaning. As the blade 252 rotates, it exerts a downward force on the airflow, further slowing down the flue gas flow speed and preventing small dust particles from flowing into the desulfurization and denitrification equipment.
[0031] like Figure 1 and Figure 2 As shown, in this embodiment, the second air intake structure 23 is correspondingly arranged with the second end of the first air outlet pipe 13, and the inner diameter of the second air intake structure 23 is larger than the inner diameter of the first air outlet pipe 13. The speed of the cold air entering the second air intake structure 23 is less than the speed of the flue gas flowing out of the first air outlet pipe 13, which prevents the flue gas in the first air outlet pipe 13 from failing to flow into the processing chamber structure 22. Furthermore, under the impact of the flue gas flowing out of the first air outlet pipe 13, the cold air entering the second air intake structure 23 is enveloped by the flue gas, resulting in higher cooling efficiency.
[0032] like Figure 1 and Figure 2As shown in the technical solution of this embodiment, the cooling structure 21 includes a cooling chamber 211, a liquid inlet 212, and a liquid outlet 213. The processing chamber structure 22 is disposed inside the cooling chamber 211. The liquid inlet 212 is connected to the cooling chamber 211, and the liquid outlet 213 is also connected to the cooling chamber 211. Cooling liquid is introduced into the liquid inlet 212, and the cooling liquid enters the cooling chamber 211 to cool the entire processing chamber structure 22, thereby further cooling the flue gas inside the processing chamber structure 22. This causes the borides in the flue gas to condense and remain inside the processing chamber structure 22, preventing the borides from entering the desulfurization and denitrification equipment and clogging it.
[0033] like Figure 1 and Figure 2 As shown, in this embodiment, the buffer chamber structure 11 includes a buffer chamber 111 and multiple baffles 112. The buffer chamber 111 has a flue gas inlet 1111. The first side of the multiple baffles 112 is connected to the inner wall of the buffer chamber 111 and is perpendicular to the outlet direction of the flue gas inlet 1111. The second side of the multiple baffles 112 has a gap with the inner wall of the buffer chamber 111. The first air intake structure 12 is arranged parallel to the baffles 112. The first baffle 112 is connected to the upper part of the buffer chamber 111, and the second baffle 112 is connected to the lower part of the buffer chamber 111. The internal airflow flows along an S-shaped path. The multiple baffles 112 obstruct the flow of flue gas, reduce the flue gas velocity, and large dust particles fall to the bottom of the buffer chamber structure 11. A pull-out collection groove is provided at the bottom of the buffer chamber 111 to facilitate the cleaning of dust inside the buffer chamber 111 by the staff. The first air intake structure 12 includes a first inlet 121 and a second inlet 122. The first inlet 121 is located between the first baffle 112 and the flue gas inlet 1111, and is perpendicular to the flue gas inlet 1111. Cooling gas is introduced into the first inlet 121 to cool the flue gas, reduce the flue gas velocity, and change the flue gas flow direction. The second inlet 122 is correspondingly located to the second baffle 112. Cooling gas is introduced into the second inlet 122 to reduce the flue gas velocity on the side of the second baffle 112 closer to the flue gas inlet 1111 and change the flue gas flow direction on the side farther from the flue gas inlet 1111, further accelerating dust settling.
[0034] According to another aspect of this application, a flue gas treatment method is also provided. The flue gas treatment method uses the above-mentioned borosilicate glass furnace flue gas treatment equipment and includes the following steps: Monitor the outlet air temperature of the first outlet air pipe 13 and ensure 480℃ < <520℃; Monitor the outlet air temperature of the second outlet pipe 24 and ensure 340℃ < <360℃.
[0035] Temperature detectors are installed at the first outlet pipe 13 and the second outlet pipe 24, respectively. The melting point of the boride is approximately 450°C, and the temperature inside the buffer assembly 10 is higher than the outlet temperature of the first outlet pipe 13. At this point, the boride exists in both liquid and gaseous states, flowing into the treatment unit 20 along with the flue gas. The optimal temperature for the denitrification process is 320℃~380℃, ensuring that it is below 340℃. At a temperature of <360℃, not only can borates be deposited within the treatment chamber structure 22, but the flue gas temperature introduced into the desulfurization and denitrification equipment is also ensured to be at a suitable temperature.
[0036] Flue gas treatment methods must meet the following conditions: when 340℃ or At 360℃, Adjust the intake volume of the first intake structure 12; Adjust the intake volume of the second intake structure 23; Adjust the temperature of cooling structure 21; Adjust the rotation speed of the cleaning structure 25.
[0037] Table 1 shows the process parameters of the borosilicate glass furnace flue gas treatment equipment under normal operation.
[0038] Table 1
[0039] Table 2 shows the effects of other factors on flue gas temperature at flue gas inlet 1111 when the flue gas temperature is basically stable. The magnitude of the impact.
[0040] Table 2
[0041] Within the adjustable range of each parameter, adjusting the flow rate of the second intake structure 23 and the first inlet 121 and the second inlet 122 affects... and The impact is most pronounced. Since the air intake volume of the first inlet 121 significantly affects the airflow direction within the glass furnace flue, it is advisable to prioritize adjusting the air intake volume of the second inlet structure 23, and this volume should not exceed the flue gas velocity at the flue gas inlet 1111 to prevent positive pressure from forming within the system, which could lead to backflow. Adjusting the rotational speed of the shaft 251 and the circulating water intake volume also has an impact on... The impact is not obvious, on There is an impact, but it is relatively small. The increased flow of circulating water will undoubtedly lead to excessively high pressure within the treatment chamber structure 22, significantly affecting it. However, the circulating water should maintain a certain flow rate to protect the internal structure of the treatment chamber 22.
[0042] Therefore when At 360℃, priority should be given to adjusting the rotational speed of the cleaning structure 25, the temperature of the cooling structure 21, the air intake volume of the first air intake structure 12, and the air intake volume of the second air intake structure 23. After adjusting to the specified range, the rotational speed of the shaft 251 should be gradually reduced to decrease the cooling water intake. Then, the air intake volumes of the second air intake structure 23 and the first air intake structure 12 should be adjusted repeatedly to gradually maintain system balance. The purpose of this is to use the shaft 251 and the cooling water intake volume for fine-tuning of the device's state to ensure device stability.
[0043] when At 340℃, priority should be given to adjusting the air intake volume of the second air intake structure 23, the air intake volume of the first air intake structure 12, the temperature of the cooling structure 21, and the rotation speed of the cleaning structure 25. This setup aims to minimize the amount of fresh air introduced, thereby reducing the pressure on the downstream processing stage.
[0044] Flue gas treatment methods must meet the following conditions: when At 480℃, Adjust the intake volume of the second intake structure 23; Adjust the temperature of cooling structure 21; Adjust the rotation speed of the cleaning structure 25.
[0045] The following steps should be performed simultaneously and sequentially: reduce the air intake of the second air intake structure 23; reduce the liquid inlet 212; adjust the rotation speed of the shaft 251; until the temperature A recovers to 490℃~510℃, the air intake of the second air intake structure 23, the cooling water intake, and the rotation speed of the shaft 251 should be restored to the parameters before adjustment. If the final temperature is not within the range of 480℃~520℃, further adjustments should be made.
[0046] Flue gas treatment methods must meet the following conditions: when At 520℃, adjust the intake volume of the first intake structure 12.
[0047] The air intake volume of the first air intake structure 12 and the second air intake structure 23 should be increased. This is because the air intake volume of the first air intake structure 12 has a significant impact on the airflow direction in the flue. The air intake volume of the second air intake structure 23 should be adjusted first to prevent disturbance to the gas state in the kiln.
[0048] In summary, this invention provides an apparatus and method for pre-treatment of flue gas from a borosilicate glass kiln (borosilicate glass kiln flue gas treatment equipment and flue gas treatment method). This apparatus is installed at the front end of the glass kiln flue, and can be installed after the waste heat boiler, or used before the denitrification equipment without a waste heat boiler. The treatment apparatus includes two parts: a buffer chamber (buffer assembly 10) and a treatment chamber (treatment assembly 20). The buffer chamber serves two purposes: firstly, to stabilize and reduce the flue gas velocity, preventing significant fluctuations in the kiln's internal environment during flue gas treatment; secondly, to significantly reduce the flue gas temperature and settle a large amount of coarse dust particles in this area, preventing blockage of the downstream flue and treatment chamber, thus affecting treatment efficiency. The treatment chamber serves two purposes: firstly, to further reduce the flue gas temperature and further settle dust particles; and secondly, to finely adjust the temperature of the flue gas entering the denitrification equipment to obtain the most suitable desulfurization and denitrification flue gas temperature, achieving optimal treatment efficiency. Since the melting point of boron oxide is approximately 450℃, the optimal temperature for the SCR denitrification process is 320℃~380℃, with an intermediate value of 350℃. Therefore, to ensure the stable operation of the denitrification equipment, boron oxide should precipitate and be neutralized before denitrification. Thus, the method proposed in this application sets the flue gas temperature at the induced draft pipe (second outlet pipe 24) to 350℃, with a treatment range of 340℃~360℃ and a control temperature range of 330℃~370℃. To prevent boron oxide precipitation in the buffer chamber, the flue gas temperature at the connecting pipe (first outlet pipe 13) is controlled at 500℃ to ensure that boron oxide is in a gaseous state at this temperature. The control temperature range is 480℃~520℃. The buffer chamber is located at the front end of the treatment chamber and connected via a connecting pipe. The flue at the other end of the buffer chamber is connected to the outlet of the waste heat boiler, or directly connected to the kiln flue when no waste heat boiler is installed. The buffer chamber is divided into multiple interconnected areas by baffles 112. The upper part of the first baffle 112, located near the flue, is connected to the upper inner wall of the buffer chamber 111, while the lower part forms a gap with the lower inner wall of the buffer chamber 111 to facilitate the passage of flue gas. The other baffle is configured in the opposite way, with its upper part connected to the lower inner wall of the buffer chamber 111 and its upper part forming a gap with the upper inner wall of the buffer chamber 111. The first air inlet (first inlet 121) is perpendicular to the flue and on the same plane. Fresh air is introduced from the first air inlet and impacts the flue gas entering the flue, creating a downward force that causes the flue gas to change its direction of movement, facilitating dust settling. The second air inlet (second inlet 122) is located on top of the second baffle. It slows down the flue gas in the second cavity and creates a downward force for the flue gas entering the third cavity, further changing the direction of movement of the flue gas. Finally, the flue gas passes through the third baffle and flows into the treatment chamber through the connecting pipe. Two ash collection trays are installed below the buffer chamber, and the trays are separated from the bottom by a second baffle. To prevent flue gas leakage when the ash collection trays are removed for cleaning, a baffle is installed outside the trays for sealing.One end of the treatment chamber is connected to the buffer chamber via a connecting pipe. A cold air inlet (second air intake structure 23) is positioned opposite the connecting pipe on the other side, with a cross-sectional area larger than the connecting pipe. The velocity of the incoming cold air is lower than that of the flue gas from the connecting pipe, allowing the flue gas to move smoothly to the first partition (partition 222) below the treatment chamber. Meanwhile, an exhaust duct (second exhaust pipe 24) is installed at the top of the treatment chamber to create negative pressure within it. The other end of the exhaust duct is connected to the denitrification equipment. Multiple fan-shaped partitions 222 are installed inside the treatment chamber, arranged in an alternating pattern. A dust removal port is located at the bottom of the treatment chamber, equipped with a valve or dust collection bag for easy dust removal. The treatment chamber has a jacketed structure, with inner and outer layers forming a jacket. A water inlet (liquid inlet 212) is located at the bottom of the jacket, and a drain outlet (liquid outlet 213) is located at the top. Cooling medium, typically circulating cooling water, is introduced into the jacket to cool the flue gas within it. A rotating shaft 251 is installed at the center of the treatment chamber, driven by a motor. Multiple sets of blades 252 are mounted on the shaft 251. The two lowest sets of blades 252 prevent dust from agglomerating at the bottom, facilitating cleaning. Each set of upper blades 252 is positioned above a baffle 222, corresponding to a single baffle. The blades 252 generate a downward force, creating turbulence in the flue gas within the treatment chamber 221. Furthermore, the rotating blades clean up any sediment that falls into the treatment chamber 221, allowing for internal cleaning during equipment operation; only periodic venting through the dust removal port is required. Quicklime water can be added to the uppermost baffle to adsorb and clean precipitated boron oxide and absorb and neutralize sulfides. Temperature control is implemented by installing temperature probes at the exhaust duct and connecting pipes. The connecting pipe monitors temperature A, and the exhaust duct monitors temperature B. Temperature control of B has higher priority than temperature control of A. Temperature B should be controlled between 340℃ and 360℃. When the temperature is between 330℃ and 370℃, adjustments should be made. If temperature B is too low, the following should be selected first: a. Reduce the air intake volume at the cold air vent; b. Reduce the air intake volume at the first and second air intakes; c. Reduce the cooling water flow rate; d Adjust the rotation speed of shaft 251; The purpose of this setup is to prioritize minimizing the amount of fresh air introduced, thereby reducing the pressure on the backend processing.
[0049] Similarly, when temperature B is too high, the following should be selected first: a. Adjust the rotational speed of shaft 251; b. Increase the cooling water flow rate; c. Increase the air intake volume of the cold air vent; d. Increase the air intake volume of the first air intake and the second air intake; Temperature A controls the temperature range to 480℃~520℃. When A is too high, adjustment will be prioritized. a. Increase the air intake volume at the second air intake; b. Increase the size of the first air intake.
[0050] This is because the air intake of the first air inlet has a significant impact on the airflow direction in the flue. Therefore, the air intake of the second air inlet is adjusted first to prevent disturbance to the gas state inside the kiln.
[0051] If the temperature is already below 480℃, the following steps should be performed simultaneously: a. Reduce the air intake volume at the cold air vent; b. Reduce the cooling water flow rate; c. Adjust the rotation speed of shaft 251; Until temperature A recovers to 490℃~510℃.
[0052] The air intake volume of the cold air vent, the cooling water intake volume, and the rotation speed of the shaft should be restored to the parameters before adjustment. If the final temperature is not within the range of 480℃~520℃, further adjustments should be made.
[0053] The embodiments of this application have now been described in detail. To avoid obscuring the concept of this application, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions of this application based on the above description.
[0054] While specific embodiments of this application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of this application. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any manner.
Claims
1. A flue gas treatment device for borosilicate glass kilns, characterized in that, include: A buffer assembly (10) includes a buffer chamber structure (11), a first air intake structure (12), and a first air outlet pipe (13). The first air intake structure (12) is connected to the buffer chamber structure (11) and is used to introduce cooling gas with an adjustable intake volume. The first end of the first air outlet pipe (13) is connected to the buffer chamber structure (11). The buffer chamber structure (11) includes a buffer chamber (111) and multiple baffles (112). The buffer chamber (111) has a flue gas inlet (1111). The first side of each of the multiple baffles (112) is connected to the inner wall of the buffer chamber (111) and is perpendicular to the outlet direction of the flue gas inlet (1111). The second side of the plurality of baffles (112) has a gap with the inner wall of the buffer chamber (111). The first air intake structure (12) is arranged parallel to the baffles (112). The first baffle (112) is connected to the upper part of the buffer chamber (111), and the second baffle (112) is connected to the lower part of the buffer chamber (111). The first air intake structure (12) includes a first inlet (121) and a second inlet (122). The first inlet (121) is arranged between the first baffle (112) and the flue gas inlet (1111) and is arranged perpendicular to the flue gas inlet (1111). The second inlet (122) is arranged correspondingly on the top of the second baffle (112). The processing assembly (20) includes a cooling structure (21), a processing chamber structure (22), a second air inlet structure (23), a second air outlet pipe (24), and a cleaning structure (25). The processing chamber structure (22) is connected to the second end of the first air outlet pipe (13). The cooling structure (21) is connected to the processing chamber structure (22). The cooling structure (21) includes a cooling chamber (211), a liquid inlet (212), and a liquid outlet (213). The processing chamber structure (22) is disposed within the cooling chamber (211). The liquid inlet (212)... The liquid outlet (213) is connected to the cooling chamber (211), the second air inlet structure (23) is connected to the processing chamber structure (22), the second air inlet structure (23) is used to introduce cooling gas and its air intake is adjustable, the second air outlet pipe (24) is connected to the processing chamber structure (22), the cleaning structure (25) is rotatably connected to the processing chamber structure (22) and is disposed in the processing chamber structure (22), and the cleaning structure (25) rotates while forming a downward force on the airflow to slow down the flue gas flow speed.
2. The borosilicate glass furnace flue gas treatment equipment according to claim 1, characterized in that, The processing chamber structure (22) includes a processing chamber (221) and a plurality of partitions (222). The plurality of partitions (222) are connected to the inner wall of the processing chamber (221). The plurality of partitions (222) are arranged at intervals. The plurality of partitions (222) have openings (2221). The openings (2221) of adjacent partitions (222) are staggered.
3. The borosilicate glass furnace flue gas treatment equipment according to claim 2, characterized in that, The cleaning structure (25) includes a rotating shaft (251) and multiple blades (252). The multiple blades (252) are connected to the rotating shaft (251), and the rotating shaft (251) is rotatably connected to the processing chamber (221). The multiple blades (252) are correspondingly arranged with multiple partitions (222). The multiple blades (252) rotate to scrape off the dust accumulated on the partitions (222).
4. The borosilicate glass furnace flue gas treatment equipment according to claim 1, characterized in that, The second air intake structure (23) is provided corresponding to the second end of the first air outlet pipe (13), and the inner diameter of the second air intake structure (23) is larger than the inner diameter of the first air outlet pipe (13).
5. A method for treating flue gas, characterized in that, The flue gas treatment method uses the flue gas treatment equipment for borosilicate glass kilns as described in any one of claims 1 to 4, and the flue gas treatment method includes the following steps: Monitor the outlet temperature of the first outlet pipe (13) and ensure 480℃ < <520℃; Monitor the outlet temperature of the second outlet pipe (24) and ensure 340℃ < <360℃.
6. The flue gas treatment method according to claim 5, characterized in that, The flue gas treatment method meets the following conditions: when 340℃ or At 360℃, Adjust the intake volume of the first intake structure (12); Adjust the intake volume of the second intake structure (23); Adjust the temperature of the cooling structure (21); Adjust the rotational speed of the cleaning structure (25).
7. The flue gas treatment method according to claim 5, characterized in that, The flue gas treatment method meets the following conditions: when At 480℃, Adjust the intake volume of the second intake structure (23); Adjust the temperature of the cooling structure (21); Adjust the rotational speed of the cleaning structure (25).
8. The flue gas treatment method according to claim 5, characterized in that, The flue gas treatment method meets the following conditions: when At 520℃, adjust the intake volume of the first intake structure (12).
Citation Information
Patent Citations
Glass kiln flue induced draft fan
CN219317277U
Scraping blade self-guiding drainage tail gas treatment device
CN110496453A
Medium borosilicate glass production flue cooling and dedusting equipment and method
CN116966679A
Glass kiln total oxygen kiln flue gas treatment system and method
CN117482747A
System for treating boride in flue gas of glass kiln
CN215352937U
