Integrated composite oil phase material production line and process for emulsion explosive

Abstract

The application relates to the technical field of emulsion explosive production, in particular to an integrated composite oil phase material production line and process for emulsion explosives, which comprises a mixing mechanism for fully mixing grease and cooperating with other mechanisms to transport the grease, the mixing mechanism comprises a sealing piece for placing the grease and a conveying piece for moving the sealing piece; an input mechanism arranged on one side of the mixing mechanism and used for proportioning the grease and inputting the mixing mechanism, the input mechanism comprises a control piece for controlling the input amount of the grease and a mixing piece for cooperating with the mixing mechanism to transport the grease; an output mechanism arranged on one side of the mixing mechanism and located behind the input mechanism, the output mechanism comprises a contact piece for cooperating with the mixing mechanism to complete the output of the grease and a placing piece arranged below the contact piece and used for releasing microbeads in the grease; and a cleaning mechanism arranged between the input mechanism and the output mechanism and used for cleaning the sealing piece. The technical problems of high proportioning requirement of the oil phase material and low production efficiency are solved.

Description

Technical Field

[0001] This invention relates to the field of emulsion explosives production technology, and in particular to an integrated composite oil phase material production line and process for emulsion explosives. Background Technology

[0002] The earliest emulsion explosives were not detonator-sensitive and required a relay initiator for detonation. Later, with further research into emulsion explosives, more advanced versions were developed that also possess detonator sensitivity, excellent water resistance, good explosive performance, low mechanical sensitivity, and high safety, while being less expensive than water-gel explosives. Currently, emulsion explosives are widely used both domestically and internationally.

[0003] Patent document CN213327404U discloses a waste emulsion explosive oil phase material recycling device, including a cylinder, a support, a steam inlet pipe, a temperature control system, and a steam evacuation pipe. The cylinder is placed on the support, with the bottom of the cylinder inclined towards the center. A material discharge device is installed at the center of the bottom of the cylinder. A filter layer is provided inside the cylinder. A steam inlet pipe is installed on one side of the cylinder below the filter layer. A temperature sensor is installed above the filter layer. A steam source is connected to the steam inlet pipe. A pressure regulator is installed at one end of the steam inlet pipe near the cylinder. A temperature control system is also installed on the steam inlet pipe. One end of the temperature sensor is connected to the temperature control system. A material receiving device is placed on the ground below the material discharge device. An inductive switch is installed on the support between the material discharge device and the material receiving device.

[0004] However, in actual use, the oil phase material requires a relatively precise ratio and cannot be produced continuously, resulting in low production efficiency. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by setting up an input mechanism and an output mechanism that work in conjunction with a mixing mechanism. This allows for precise proportioning of various oil raw materials, thorough mixing of the raw materials, and uniform addition of microbeads to the mixed oil. The entire production process can be carried out continuously, thus solving the technical problems of high requirements for oil phase material proportioning and low production efficiency.

[0006] To address the above technical issues, the following technical solution is adopted: An integrated composite oil phase material production line for emulsion explosives includes: A mixing mechanism for thoroughly mixing grease and cooperating with other mechanisms for grease transfer, the mixing mechanism including a seal for holding grease and a transfer mechanism for moving the seal; An input mechanism is provided on one side of the mixing mechanism and is used to proportion and input the oil into the mixing mechanism. The input mechanism includes a control element for controlling the amount of oil input and a mixing element that cooperates with the mixing mechanism to transfer the oil. The output mechanism is located on one side of the mixing mechanism and behind the input mechanism. The output mechanism includes a contact element that cooperates with the mixing mechanism to complete the output of grease and a placement element located below the contact element for releasing microbeads into the grease. A cleaning mechanism is provided between the input mechanism and the output mechanism and is used to clean the seal.

[0007] Preferably, the transfer component includes a turntable driven by a motor, connecting rods evenly arranged on the edge of the turntable and rotatably connected to the turntable, first bevel gears fixedly connected to each connecting rod, and first toothed rings fixedly connected to the edge of the turntable and meshing with each first bevel gear.

[0008] Preferably, the sealing element includes a mixing tank fixedly connected to the end of the connecting rod, a lower cover plate of the mixing tank disposed at the bottom of the mixing tank for sealing, a first electric cylinder fixedly connected to the connecting rod for driving the lower cover plate to move, and a stirring rod disposed at the center of the lower cover plate and driven by a motor.

[0009] Preferably, the mixing tank further includes an upper cover plate disposed on the upper part of the mixing tank, an annular groove disposed on the outer surface of the upper cover plate, a feed inlet reserved on the side of the annular groove, a sealing ring for closing the feed inlet being slidably connected in the annular groove, and a spring disposed between the sealing ring and the bottom of the annular groove.

[0010] Preferably, the control component includes multiple sets of oil supply pipes for grease input, a flow valve installed inside the oil supply pipe for controlling the amount of grease input, a drive shaft that controls the rotation of the flow valve via a transmission belt, a first gear rod that drives the drive shaft to rotate via a transmission method of worm gear and transmission belt, and a second gear ring installed at the bottom of the turntable and meshing with the first gear rod.

[0011] Preferably, the mixing component includes a mixing tank connected to the input pipe and having a discharge port at the bottom, a first piston located at the upper part of the mixing tank and driven by an electric cylinder, a sealing plate located at the bottom of the discharge port of the mixing tank and used to block the discharge port, an arc-shaped plate located outside the rotation trajectory of the turntable, a spring piece elastically connected in the middle of the arc-shaped plate, a first electromagnet located below the sealing plate and controlled by a contact switch located on the spring piece, and a spring provided between the sealing plate and the bottom of the mixing tank.

[0012] Preferably, the contact element includes a second piston located outside the rotation trajectory of the turntable and controlled by an electric cylinder, a linear guide rail for controlling the horizontal movement of the second piston, a second electromagnet located below the linear guide rail and controlled by a contact switch located on the linear guide rail, and a connecting pipe located below the second electromagnet for connecting to the feed inlet of the mixing tank.

[0013] Preferably, the placement component includes multiple sets of through pipes rotatably connected inside the connecting pipe, multiple sets of fan blades fixedly connected, a microbead groove disposed outside the connecting pipe and connected to the inside of the through pipe through a pipe, and a rotating shaft disposed at the bottom of the microbead groove and having a groove for accommodating microbeads on its surface.

[0014] Preferably, the output mechanism includes a second piston and a connecting tube identical to the contact element, and also includes a recovery chamber disposed below the lower connecting tube.

[0015] As a further preferred embodiment, the production process of the integrated composite oil phase material production line for emulsion explosives includes the following steps: Step 1, proportioning step: Various oils are input from the oil supply pipe. While the turntable rotates and moves the mixing tank, it drives the flow valve to rotate, so that a certain amount of oil enters the mixing tank, completing the oil proportioning. Step two, the stirring step: the stirring tank moves below the mixing tank and the sealing plate moves down by the drive spring. The first piston then transfers the proportioned oil in the mixing tank to the stirring tank. The turntable rotates again to move the stirring tank. While moving, the stirring tank rotates up and down, which, together with the stirring rod, makes the oil fully mixed. Step 3: Detection and Output. After passing through the mixing tank, the mixture moves to the output mechanism. At this point, the lower cover of the mixing tank is on top, and the upper cover is on the bottom. The lower cover is removed, and the grease inside the mixing tank is detected. If the grease passes the test, the second piston moves towards the mixing tank. After the second piston contacts the mixing tank, it simultaneously drives the connecting pipe to move upward. The connecting pipe connects to the upper cover of the mixing tank, and in conjunction with the second piston, the grease is output from the mixing tank. If the mixing fails, the mixing tank continues to move to the cleaning mechanism. Through the second piston and connecting pipe in the cleaning mechanism, the grease is moved to the recovery chamber for further processing. Step four, placement step: The qualified grease is passed through the connecting pipe. The flow of grease drives the fan blade to rotate the pipe. The rotating shaft controls the microbeads in the microbead groove to be fed into the pipe one by one. As the grease flows, the microbeads are carried out of the pipe. With the movement of the pipe, the microbeads are evenly placed in the grease.

[0016] The beneficial effects of this invention are: (1) In this invention, by setting an input mechanism, the precise proportion of the input amount of various oil raw materials is realized. At the same time, the input process of oil raw materials is associated with the rotation process of the turntable. That is, while the mixing tank is changing position, the oil raw materials are input into the mixing tank. On the one hand, the quality of the oil phase material is guaranteed, and on the other hand, the production efficiency is improved, which facilitates continuous production. (2) In this invention, the mixing mechanism is set up to achieve the mixing of oil components. The rotation of the turntable facilitates the setting of the structure of each component, reduces the floor area of ​​the entire production line, shortens the conveying distance, and improves production efficiency. On the other hand, the turntable makes the mixing tank rotate up and down while stirring inside, which further improves the uniformity of oil mixing. (3) In this invention, the output mechanism enables the output of oil phase material while uniformly adding microbeads to the oil phase material. The piston makes the grease output uniformly, and the uniformly output grease makes the fan blade and the pipe rotate. By placing the microbeads into the pipe, the grease carries the microbeads away as it passes through the pipe, thus achieving uniform placement of the microbeads. The placement effect is uniform and the structure is simple. Attached Figure Description To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of an integrated composite oil phase material production line for emulsion explosives.

[0018] Figure 2 This is a cross-sectional schematic diagram of an integrated composite oil phase material production line for emulsion explosives.

[0019] Figure 3 This is a schematic diagram of the overall structure of the hybrid mechanism.

[0020] Figure 4 This is a schematic diagram of the structure of the mixing tank.

[0021] Figure 5 This is a schematic diagram showing the opening and closing state of the top cover.

[0022] Figure 6 This is a schematic diagram of the input mechanism.

[0023] Figure 7 This is a cross-sectional schematic diagram of the input mechanism.

[0024] Figure 8 This is a schematic diagram showing the opening and closing states of the sealing plate.

[0025] Figure 9 This is a schematic diagram of the output mechanism.

[0026] Figure 10 This is a structural diagram of the placement component.

[0027] Figure 11 This is a cross-sectional schematic diagram of the component being placed.

[0028] Figure 12 This is a schematic diagram of the cleaning mechanism.

[0029] Figure 13 This is a schematic diagram of the production process of an integrated composite oil phase material production line for emulsion explosives. Detailed Implementation

[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0031] Example 1 like Figure 1 , Figure 2 As shown, an integrated composite oil phase material production line for emulsion explosives includes: A mixing mechanism 1 is used to fully mix grease and cooperate with other mechanisms to transfer grease. The mixing mechanism 1 includes a sealing element 11 for placing grease and a transfer element 12 for moving the sealing element 11. Input mechanism 2, which is disposed on one side of mixing mechanism 1 and is used to proportion and input oil into mixing mechanism 1, includes a control component 21 for controlling the amount of oil input and a mixing component 22 for transferring oil in cooperation with mixing mechanism 1; The output mechanism 3 is disposed on one side of the mixing mechanism 1 and behind the input mechanism 2. The output mechanism 3 includes a contact member 31 that cooperates with the mixing mechanism 1 to complete the output of grease and a placement member 32 disposed below the contact member 31 for releasing microbeads in the grease. The cleaning mechanism 4 is located between the input mechanism 2 and the output mechanism 3 and is used to clean the seal 11.

[0032] In this embodiment, by setting up an input mechanism 2 and an output mechanism 3, and cooperating with a mixing mechanism 1, the oil is mixed and processed, so that the oil can be continuously processed while ensuring a quantitative ratio. At the same time, microbeads are added to the oil to improve the uniformity of the oil and ensure product quality.

[0033] In detail, the quantitative proportion of oil is achieved through the input mechanism 2, the proportioned oil is fully mixed by the mixing mechanism 1, and the mixed oil is output through the output mechanism 3 with microbeads added evenly in the oil.

[0034] It should be noted that emulsion explosives refer to a class of industrial explosives prepared by emulsification technology, in which microdroplets of an aqueous solution of oxidizing agent salts are uniformly dispersed in a continuous oil-phase medium containing porous materials such as dispersed air bubbles or hollow glass microspheres, forming a water-in-oil (W / O) emulsion-like aqueous industrial explosive.

[0035] Table 1 Main Technical Indicators

[0036] Oil phase materials refer to hydrocarbon organic compounds, which mainly constitute the continuous phase of emulsion explosives. These include waxes, oils, and various polymers, and are insoluble in water. Integrated composite oil phases are composed of emulsifiers and oil phase materials in a specific ratio. During the production of emulsion explosives, the composite oil phase is directly and uniformly melted. Once the required process temperature is reached, it emulsifies with the aqueous phase material in an emulsifier, forming a latex matrix.

[0037] Table 2 Integrated Oil Phase Formulation

[0038] It is worth mentioning that by setting an additional detection component on the output mechanism 3, the concentration of the mixed grease is detected. Qualified grease is output through the output mechanism 3, while unqualified grease is output through the cleaning mechanism 4 and temporarily stored for subsequent processing.

[0039] Furthermore, such as Figure 2 As shown, the transfer component 12 includes a turntable 121 driven by a motor, connecting rods 122 evenly arranged on the edge of the turntable 121 and rotatably connected to the turntable 121, first bevel gears 123 fixedly connected to each connecting rod 122, and first toothed rings 124 fixedly connected to the edge of the turntable 121 and meshing with each first bevel gear 123.

[0040] In this embodiment, the grease is circulated and transferred by setting up a turntable 121 and a connecting rod 122, and the input mechanism 2, output mechanism 3 and cleaning mechanism 4 are respectively set on the outside of the turntable 121.

[0041] In detail, the rotation of the turntable 121 drives the connecting rod 122 and the mixing tank 111 to rotate. At the same time, the first bevel gear 123 meshes with the first gear ring 124, causing the connecting rod 122 and the mixing tank 111 itself to rotate, thereby accelerating the mixing of the oil in the mixing tank.

[0042] It should be noted that the first toothed ring 124 is an incomplete toothed ring. The toothed part is divided into multiple segments and is located between the input mechanism 2 and the output mechanism 3, and between the cleaning mechanism 4 and the input mechanism 2, respectively. The first toothed ring 124 moves the mixing tank to the output mechanism 3, with the lower cover plate 112 located on top. Before the mixing tank 111 moves to the input mechanism 2, the upper cover plate 115 is located on top.

[0043] It is worth mentioning that by setting up the turntable 121, the remaining structures are distributed around the turntable 121, which on the one hand improves the efficiency of grease transfer, and on the other hand, reduces the central footprint, making the device structure more compact.

[0044] Furthermore, such as Figure 3 , Figure 4 As shown, the sealing element 11 includes a mixing tank 111 fixedly connected to the end of the connecting rod 122, a lower cover plate 112 of the mixing tank 111 disposed at the bottom of the mixing tank 111 for sealing, a first electric cylinder 113 fixedly connected to the connecting rod 122 for driving the lower cover plate 112 to move, and a stirring rod 114 disposed at the center of the lower cover plate 112 and driven by a motor.

[0045] In this embodiment, by setting an openable lower cover plate 112 and a mixing tank 111, the oil is fully mixed in the mixing tank 111, which is conducive to the subsequent operation.

[0046] In detail, when the grease is fed into the mixing tank 111, the stirring rod 114, in conjunction with the mixing tank 111, achieves thorough mixing of the grease in the mixing tank 111, making the grease mixture more complete. By setting the lower cover plate 112, the lower cover plate 112 can be opened in the subsequent output steps, which facilitates the detection of the grease in the mixing tank 111 and the cleaning of the mixing tank 111.

[0047] It should be noted that the first electric cylinder 113 drives the lower cover plate 112 to move. A sealing ring is set between the lower cover plate 112 and the mixing tank 111 so that the lower cover plate 112 and the mixing tank 111 are sealed together.

[0048] Furthermore, such as Figure 4 , Figure 5 As shown, the mixing tank 111 also includes an upper cover plate 115 disposed on the upper part of the mixing tank 111. An annular groove is provided on the outer surface of the upper cover plate 115. A feed inlet is reserved on the side of the annular groove. A sealing ring 116 for closing the feed inlet is slidably connected in the annular groove. A spring is provided between the sealing ring 116 and the bottom of the annular groove.

[0049] In this embodiment, the inlet of the mixing tank 111 is sealed by setting the upper cover plate 115 and the sealing ring 116. The opening and closing of the inlet of the mixing tank 111 is controlled by adjusting the position of the sealing ring 116, which facilitates the transfer and transportation of oil.

[0050] In detail, by pressing down the sealing ring 116, the feed port of the mixing tank 111 can be opened, thereby completing the input and output of grease.

[0051] It should be noted that a spring is provided at the bottom of the sealing ring 116 and the annular groove. The spring enables the sealing ring 116 to maintain a stable spring-like state when it is not under pressure, thus preventing it from shaking.

[0052] It is worth mentioning that the side of the sealing ring 116 and the side of the annular groove are both smooth and tightly fitted, so that the sealing ring 116 can slide up and down without obstruction and at the same time, grease is prevented from overflowing from the outlet and causing leakage.

[0053] Furthermore, such as Figure 6 , Figure 7 As shown, the control component 21 includes multiple sets of oil supply pipes 211 for oil input, a flow valve 212 disposed in the oil supply pipes 211 for controlling the amount of oil input, a drive shaft 213 for controlling the rotation of the flow valve 212 via a transmission belt, a first gear rod 214 for driving the drive shaft 213 to rotate via a transmission method of worm gear and transmission belt, and a second gear ring 215 disposed at the bottom of the turntable 121 and meshing with the first gear rod 214.

[0054] In this embodiment, the amount of grease input into the oil pipe 211 is controlled by setting the flow valve 212 and the first gear rod 214. The flow valve 212 is driven to rotate by the turntable 121, so that the flow valve 212 can input a certain amount of grease for mixing each time the turntable 121 rotates.

[0055] In detail, the rotation of turntable 121 drives the rotation of first gear rod 214 through second gear ring 215. First gear rod 214 drives drive shaft 213 to rotate through worm gear and transmission belt. Drive shaft 213 simultaneously drives flow valve 212 in each oil pipeline 211 to rotate through transmission belt.

[0056] It should be noted that the first gear rod 214 is connected to the worm gear via a transmission belt. The worm gear meshes with the worm wheel, and the worm wheel is fixedly connected to the drive shaft 213, thereby enabling the first gear rod 214 to drive the drive shaft 213.

[0057] It is worth mentioning that the transmission ratio between the drive shaft 213 and each flow valve 212 is achieved through the difference in the thickness of the drive shaft 213, so that each rotation of the drive shaft 213 can complete the input of the predetermined amount of grease.

[0058] Furthermore, such as Figure 7 , Figure 8 As shown, the mixing component 22 includes a mixing tank 221 connected to the input pipe and having a discharge port at its lower part; a first piston 222 located inside the upper part of the mixing tank 221 and driven by an electric cylinder; a sealing plate 223 located at the bottom of the discharge port of the mixing tank 221 and used to block the discharge port; an arc-shaped plate 224 located outside the rotation trajectory of the turntable 121; a spring piece 225 elastically connected in the middle of the arc-shaped plate 224; a first electromagnet 226 located below the sealing plate 223 and controlled by a contact switch located on the spring piece 225; and a spring provided between the sealing plate 223 and the bottom of the mixing tank 221.

[0059] In this embodiment, by setting a sealing plate 223 and a spring piece 225, the outlet of the mixing tank 221 is opened and closed, so that the opening and closing of the outlet of the mixing tank 221 is associated with the movement of the stirring tank 111. When the stirring tank 111 moves below the mixing tank 221, the sealing plate 223 opens the outlet of the mixing tank 221, and the oil is input into the stirring tank 111.

[0060] In detail, as the mixing tank 111 rotates to the bottom of the mixing tank 221, the mixing tank 111 contacts the spring 225. The spring 225 moves, energizing the electromagnet in the trigger contact switch chamber. The sealing plate 223 moves down under the attraction of the electromagnet, opening the outlet of the mixing tank 221. At the same time, the sealing plate 223 moves down, pressing down the sealing ring 116 on the mixing tank 111, connecting the mixing tank 221 with the mixing tank 111. In conjunction with the first piston 222, the grease is pressed down and enters the mixing tank 111.

[0061] It should be noted that the portion of the sealing plate 223 located above the first electromagnet 226 is made of magnetic material.

[0062] It is worth mentioning that the sealing plate 223 is tightly fitted to the discharge port under the action of the spring to prevent grease leakage. At the same time, the sealing plate 223 is provided with a cavity to connect the discharge port of the mixing tank 221 and the inlet of the stirring tank 111. It also prevents grease residue from dripping out after the stirring tank 111 is removed after the grease delivery is completed.

[0063] Furthermore, such as Figure 9 As shown, the contact element 31 includes a second piston 311 disposed outside the rotation trajectory of the turntable 121 and controlled by an electric cylinder, a linear guide rail 312 for controlling the horizontal movement of the second piston 311, a second electromagnet disposed below the linear guide rail 312 and controlled by a contact switch disposed on the linear guide rail 312, and a connecting pipe 313 disposed below the second electromagnet for connecting to the feed inlet of the mixing tank 111.

[0064] In this embodiment, by setting a connecting pipe 313 and an electromagnet, the grease in the mixing tank 111 is output. When the mixing tank 111 moves to the linear guide rail 312, the grease in the mixing tank 111 is detected. The grease is processed according to the detection result. If the grease passes the inspection, it is output through the output mechanism 3. If the grease fails the inspection, the mixing tank 111 continues to move into the cleaning mechanism 4.

[0065] In detail, when the mixing tank 111 moves in front of the second piston 311, the lower cover plate 112 of the mixing tank 111 is at the top. The first electric cylinder 113 opens the lower cover plate 112 to detect the grease. After the grease passes the test, the second piston 311 moves towards the mixing tank 111 under the drive of the linear guide rail 312. When the second piston 311 moves above the mixing tank 111, the contact switch is triggered, the second electromagnet is energized, the connecting pipe 313 moves upward, and the sealing ring 116 is opened. The second piston 311 then outputs the grease from the mixing tank 111 into the connecting pipe 313.

[0066] It should be noted that the connecting pipe 313 is slidably connected to the bracket and a spring is provided between the connecting pipe 313 and the bracket. The spring allows the connecting pipe 313 to fall quickly without being attracted by the electromagnet, thus avoiding affecting the movement of the mixing tank 111.

[0067] It is worth mentioning that by setting a second piston 311, the output speed of grease is accelerated on the one hand, and the surface of the mixing tank 111 is cleaned on the other hand, so as to avoid the grease leaving too much residue due to its viscosity.

[0068] Furthermore, such as Figure 10 , Figure 11 As shown, the placement component 32 includes multiple sets of through pipes 321 rotatably connected inside the connecting pipe 313, multiple sets of fan blades 322 fixedly connected, a microbead groove 323 disposed outside the connecting pipe 313 and connected to the inside of the through pipe 321 through a pipe, and a rotating shaft 324 disposed at the bottom of the microbead groove 323 and having a groove for accommodating microbeads on its surface.

[0069] In this embodiment, by setting the through pipe 321 and the fan blade 322, the microbeads are evenly arranged. The microbeads are put into each through pipe 321 one by one. The flow of grease, combined with the fan blade 322, causes the through pipe 321 to rotate, thereby achieving the uniform distribution of microbeads.

[0070] In detail, the grease enters the connecting pipe 313 and passes through the through pipe 321. The flow of grease drives the through pipe 321 to rotate, and at the same time, some grease flows into the inside of the through pipe 321. Under the operation of the rotating shaft 324, the microbeads in the microbead groove 323 enter the through pipe 321 one by one through the changing pipe. The flow of grease carries away the microbeads in the through pipe 321. With the rotation of the through pipe 321, the microbeads are evenly distributed in the grease.

[0071] It should be noted that the pipe connecting the microbead groove 323 and the through pipe 321 is inclined, which on the one hand allows the microbeads to quickly reach the through pipe 321, and on the other hand prevents grease from flowing back into the microbead groove 323.

[0072] It is worth mentioning that the drive shaft is equipped with a groove to accommodate a microbead. By rotating the groove, the release speed of the microbead can be effectively controlled, making the distribution of the microbead more uniform.

[0073] Furthermore, such as Figure 12 As shown, the output mechanism 3 includes a second piston 311 and a connecting pipe 313, which are the same as the contact member 31, and also includes a recovery chamber 41 disposed below the lower pipe.

[0074] In this embodiment, the unqualified oil is recycled by setting up a recycling bin 41.

[0075] In detail, the unqualified grease is moved to the cleaning mechanism 4. The grease in the mixing tank 111 is transported to the recycling bin 41 for collection through the connecting pipe 313 via the second piston 311, which is the same as the output mechanism 3, and awaits further processing.

[0076] It should be noted that, since the lower cover plate 112 of the mixing tank 111 has been opened in the output mechanism 3, the controller of the second piston 311 of the cleaning mechanism 4 is fixedly connected to the bracket, and the contact switch of the connecting pipe 313 is set on the second piston 311.

[0077] Example 2 like Figure 13 As shown, components that are the same as or corresponding to those in Embodiment 1 are referred to using the same reference numerals as in Embodiment 1. For simplicity, only the differences from Embodiment 1 are described below. The difference between Embodiment 2 and Embodiment 1 is as follows: Furthermore, such as Figure 13 As shown, the production process of the integrated composite oil phase material production line for emulsion explosives includes the following steps: Step 1, proportioning step: Various oils are input from the oil supply pipe 211. While the turntable 121 rotates and moves the mixing tank 111, it drives the flow valve 212 to rotate, so that a certain amount of oil enters the mixing tank 221, thus completing the proportioning of oils. Step two, the stirring step: the stirring tank 111 moves below the mixing tank 221 and the sealing plate 223 moves down through the driving spring 225. The first piston 222 then transfers the proportioned oil in the mixing tank 221 to the stirring tank 111. The turntable 121 rotates again to move the position of the stirring tank 111. While the stirring tank is moving, it rotates up and down, which, together with the stirring rod 114, makes the oil fully mixed. Step 3: Detection and Output. After passing through the mixing tank 111, the mixture moves to the output mechanism 3. At this time, the lower cover plate 112 of the mixing tank 111 is on top, and the upper cover plate 115 is on the bottom. The lower cover plate 112 is moved away to detect the grease in the mixing tank 111. If the detection is qualified, the second piston 311 moves towards the mixing tank 111. After the second piston 311 contacts the mixing tank, it simultaneously drives the connecting pipe 313 to move upward. The connecting pipe 313 connects to the upper cover plate 115 of the mixing tank 111. With the cooperation of the second piston 311, the grease is output from the mixing tank 111. If the mixing is not qualified, the mixing tank 111 continues to move to the cleaning mechanism 4. Through the second piston 311 and the connecting pipe 313 in the cleaning mechanism 4, the grease is moved to the recovery chamber 41 to wait for further processing. Step four, placement step: qualified grease is placed through connecting pipe 313. The flow of grease drives fan blade 322 to rotate pipe 321. Rotating shaft 324 controls microbeads in microbead groove 323 to be fed into pipe 321 one by one. As the grease flows, the microbeads are carried out of pipe 321. With the movement of pipe 321, the microbeads are evenly placed in the grease.

[0078] In the description of this invention, it should be understood that the terms "front and back", "left and right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.

[0079] Of course, those skilled in the art should understand that the term "a" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple. The term "a" should not be understood as a limitation on the quantity.

[0080] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art under the technical guidance of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. An integrated composite oil phase material production line for emulsion explosives, characterized in that, include: The mixing mechanism (1) is used to fully mix the grease and cooperate with the other mechanisms to transfer the grease. The mixing mechanism (1) includes a sealing element (11) for placing the grease and a transfer element (12) for moving the sealing element (11). Input mechanism (2), which is located on one side of mixing mechanism (1) and is used to proportion the oil and input it into mixing mechanism (1). The input mechanism (2) includes a control element (21) for controlling the amount of oil input and a mixing element (22) for transferring oil in conjunction with mixing mechanism (1). The output mechanism (3) is located on one side of the mixing mechanism (1) and behind the input mechanism (2). The output mechanism (3) includes a contact (31) that cooperates with the mixing mechanism (1) to complete the output of grease and a placement (32) located below the contact (31) for releasing microbeads in the grease. A cleaning mechanism (4) is provided between the input mechanism (2) and the output mechanism (3) and is used to clean the seal (11); The transfer component (12) includes a turntable (121) driven by a motor, connecting rods (122) evenly arranged on the edge of the turntable (121) and rotatably connected to the turntable (121), first bevel gears (123) fixedly connected to each connecting rod (122), and first toothed rings (124) fixedly connected to the edge of the turntable (121) and meshing with each first bevel gear (123). The sealing element (11) includes a mixing tank (111) fixedly connected to the end of the connecting rod (122), a lower cover plate (112) of the mixing tank (111) for sealing the bottom of the mixing tank (111), a first electric cylinder (113) fixedly connected to the connecting rod (122) and used to drive the lower cover plate (112) to move, and a stirring rod (114) located at the center of the lower cover plate (112) and driven by a motor. The control unit (21) includes multiple sets of oil supply pipes (211) for oil input, a flow valve (212) installed in the oil supply pipe (211) for controlling the amount of oil input, a drive shaft (213) for controlling the rotation of the flow valve (212) via a transmission belt, a first gear rod (214) for driving the drive shaft (213) to rotate via a transmission method of worm gear and transmission belt, and a second gear ring (215) installed at the bottom of the turntable (121) and meshing with the first gear rod (214). The mixing component (22) includes a mixing tank (221) connected to the input pipe and having an outlet at the bottom; a first piston (222) located at the upper part of the mixing tank (221) and driven by an electric cylinder; a sealing plate (223) located at the bottom of the outlet of the mixing tank (221) and used to block the outlet; an arc plate (224) located outside the rotation trajectory of the turntable (121); a spring (225) elastically connected in the middle of the arc plate (224); a first electromagnet (226) located below the sealing plate (223) and controlled by a contact switch located on the spring (225); and a spring between the sealing plate (223) and the bottom of the mixing tank (221). The contact element (31) includes a second piston (311) located outside the rotation trajectory of the turntable (121) and controlled by an electric cylinder, a linear guide rail (312) for controlling the horizontal movement of the second piston (311), a second electromagnet located below the linear guide rail (312) and controlled by a contact switch located on the linear guide rail (312), and a connecting pipe (313) located below the second electromagnet for connecting the feed inlet of the mixing tank (111). The placement component (32) includes multiple sets of through pipes (321) rotatably connected inside the connecting pipe (313), multiple sets of fan blades (322) fixedly connected to the through pipes (321), a microbead groove (323) disposed outside the connecting pipe (313) and connected to the inside of the through pipe (321) through a pipe, and a rotating shaft (324) disposed at the bottom of the microbead groove (323) and having a surface provided with a groove for accommodating microbeads.

2. The integrated composite oil phase material production line for emulsion explosives according to claim 1, characterized in that, The mixing tank (111) also includes an upper cover plate (115) provided on the upper part of the mixing tank (111). The outer surface of the upper cover plate (115) is provided with an annular groove. The side of the annular groove is reserved with a feed inlet. A sealing ring (116) for sealing the feed inlet is slidably connected in the annular groove. A spring is provided between the sealing ring (116) and the bottom of the annular groove.

3. The integrated composite oil phase material production line for emulsion explosives according to claim 1, characterized in that, The output mechanism (3) includes a second piston (311) and a connecting pipe (313) that are the same as the contact (31), and also includes a recovery chamber (41) disposed below the lower pipe.

4. The production process of the integrated composite oil phase material production line for emulsion explosives according to any one of claims 1-3, characterized in that, Includes the following steps: Step 1, proportioning step: Various oils are input from the oil supply pipe (211). The turntable (121) rotates to move the mixing tank (111) while driving the flow valve (212) to rotate, so that a certain amount of oil enters the mixing tank (221) to complete the proportioning of oils. Step 2, stirring step: The stirring tank (111) moves below the mixing tank (221) and the sealing plate (223) moves down through the drive spring (225). The first piston (222) then transfers the proportioned oil in the mixing tank (221) to the stirring tank (111). The turntable (121) rotates again to move the position of the stirring tank (111). While the stirring tank moves, it rotates up and down, and the stirring rod (114) mixes the oil thoroughly. Step 3, Detection and Output: After passing through the mixing tank (111), the oil is moved to the output mechanism (3). At this time, the lower cover plate (112) of the mixing tank (111) is on top and the upper cover plate (115) is on the bottom. The lower cover plate (112) is removed to detect the grease in the mixing tank (111). If the detection is qualified, the second piston (311) moves towards the mixing tank (111). After the second piston (311) contacts the mixing tank, it simultaneously drives the connecting pipe (313) to move upward. The connecting pipe (313) connects to the upper cover plate (115) of the mixing tank (111). With the cooperation of the second piston (311), the grease is output from the mixing tank (111). If the mixing is not qualified, the mixing tank (111) continues to move to the cleaning mechanism (4). Through the second piston (311) and the connecting pipe (313) in the cleaning mechanism (4), the grease is moved to the recovery bin (41) to wait for subsequent processing. Step four, placement step: qualified grease is placed through connecting pipe (313). The flow of grease drives the fan blade (322) to rotate the through pipe (321). The rotating shaft (324) controls the microbeads in the microbead groove (323) to be fed into the through pipe (321) one by one. As the grease flows, the microbeads are carried out of the through pipe (321) by the grease. With the movement of the through pipe (321), the microbeads are evenly placed in the grease.

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