An automated packaging and production system for bracket kits

Abstract

This invention relates to the field of bracket kit packaging technology, and more particularly to an automated bracket kit packaging production system, comprising a packaging box conveying device, a packaging box sealing device, a packaging box QR code labeling device, and a packaging box stacking device. One side of the packaging box conveying device is respectively equipped with an instruction manual dispensing device, a base plate dispensing device, a foot cup dispensing device, and a buckle dispensing device. This invention has a high degree of automation, capable of replacing manual methods for automatically packaging bracket kits. It not only reduces the workload of operators and the overall time required, improving efficiency, but also avoids omissions and misplacements, making it well-suited for large-scale packaging of bracket kits.

Description

Technical fields:

[0001] This invention relates to the field of bracket kit packaging technology, and in particular to an automated bracket kit packaging production system. Background technology:

[0002] A bracket kit includes an instruction manual, two bases, two foot cups, and three clips. In existing technologies, the packaging of such a bracket kit is mostly done manually. This involves manually placing the instruction manual, two bases, two foot cups, and three clips into a box, then manually sealing the box, spraying a QR code, affixing labels, and stacking it. This manual packaging process is not only labor-intensive and time-consuming, but also prone to omissions and misplacements, making it unsuitable for packaging large quantities of such bracket kits. Summary of the Invention:

[0003] The purpose of this invention is to provide an automated packaging production system for bracket kits to address the shortcomings of existing technologies. This system can replace manual methods for packaging bracket kits automatically, which not only reduces the workload of operators and the overall time required, but also improves efficiency and avoids omissions or misplacements. It is well-suited for packaging large quantities of bracket kits.

[0004] To achieve the above objectives, the technical solution adopted by the present invention is: an automatic packaging production system for bracket kits, including a packaging box conveying device, a packaging box sealing device, a packaging box QR code spraying and labeling device, and a packaging box stacking device. One side of the packaging box conveying device is respectively equipped with a manual delivery device for placing a manual into the packaging box, a base plate delivery device for placing two base plates into the packaging box, a foot cup delivery device for placing two foot cups into the packaging box, and a buckle delivery device for placing three buckles into the packaging box. The packaging box sealing device is used to seal the packaging box containing a manual, two bases, two foot cups, and three buckles. The packaging box QR code spraying and labeling device is used to spray QR codes and affix labels to the sealed packaging boxes. The packaging box stacking device is used to stack the QR code-sprayed and labeled packaging boxes. There are two foot cup delivery devices, which are used to deliver foot cups to each packaging box on the packaging box conveying device at intervals.

[0005] A further improvement to the above solution is that the packaging box conveying device includes a packaging box conveyor; the packaging box sealing device includes a dispensing module for dispensing glue onto the packaging boxes on the packaging box conveying device, a first flap-folding assembly for pushing the top cover of the packaging boxes on the packaging box conveying device, and a second flap-folding assembly for pressing down the top cover of the packaging boxes after being pushed by the first flap-folding assembly; the first flap-folding assembly includes a pushing block slidably connected above the packaging box conveying device along the Y-axis direction, and a first flap-folding power mechanism for driving the pushing block to slide, the output end of the first flap-folding power mechanism being connected to the pushing block, and the second flap-folding assembly including... The device includes a pressing block rotatably connected to the top of the packaging box conveying device along the X-axis, and a second folding power mechanism for driving the pressing block to rotate, the output end of which drives the pressing block; the packaging box QR code spraying and labeling device includes a QR code spraying and labeling conveyor for conveying the sealed packaging boxes, a QR code spraying module for spraying QR codes onto the packaging boxes on the QR code spraying and labeling conveyor, and a labeling module for labeling the packaging boxes on the QR code spraying and labeling conveyor; the packaging box palletizing device includes a palletizing robot and a palletizing adsorption component for suction and release of packaging boxes, which is set on the output end of the palletizing robot.

[0006] A further improvement to the above solution is that the instruction manual dispensing device includes an instruction manual frame, an instruction manual rotating table rotatably connected to the instruction manual frame along the Z-axis, an instruction manual rotation power mechanism for driving the instruction manual rotating table to rotate, instruction manual storage compartments evenly distributed along the circumferential direction on the instruction manual rotating table, an instruction manual robot, and an instruction manual suction component for suction and release of the instruction manuals located on the output end of the instruction manual robot. The instruction manual rotation power mechanism is located on the instruction manual frame, and its output end is connected to the instruction manual rotating table. Each instruction manual storage compartment has a lifting through hole at its bottom. The instruction manual frame is also equipped with an instruction manual lifting component, which includes an instruction manual lifting seat slidably connected to the instruction manual storage compartment along the Z-axis and an instruction manual lifting power mechanism for driving the instruction manual lifting seat to slide. The instruction manual lifting power mechanism is located on the instruction manual frame, and its output end is connected to the instruction manual lifting seat.

[0007] A further improvement to the above scheme is that the bottom plate delivery device includes a bottom plate storage bin, a bottom plate lifting and feeding module, a bottom plate stepped feeding module, a bottom plate feeding guide rail, a bottom plate vibrator located at the bottom of the bottom plate feeding guide rail, a bottom plate feeding screening baffle located above the bottom plate feeding rail, a bottom plate conveying device, a bottom plate robot, and a bottom plate adsorption component located at the output end of the bottom plate robot for adsorbing and releasing bottom plates on the bottom plate conveying device. The input end of the bottom plate conveying device is connected to the output end of the bottom plate feeding guide rail. The bottom plate lifting and feeding module is used to feed the bottom plates in the bottom plate storage bin obliquely upwards into the bottom plate stepped feeding module. The bottom plate stepped feeding module is used to feed the bottom plates in the stepped feeding module obliquely upwards into the bottom plate feeding guide rail.

[0008] A further improvement to the above solution is that the buckle delivery device includes a buckle storage bin, a buckle vibratory feeder, a buckle lifting and feeding module for feeding buckles obliquely upward from the buckle storage bin to the buckle vibratory feeder, a buckle feeding guide rail, a buckle direct vibrator disposed at the bottom of the buckle feeding guide rail, a buckle arranging assembly, a buckle manipulator, and a buckle suction assembly disposed at the output end of the buckle manipulator for suction and release of buckles on the buckle arranging assembly. The input end of the buckle feeding guide rail is connected to the output end of the buckle vibratory feeder. The buckle arranging assembly includes a buckle arranging slide block slidably connected along the X-axis to the output end of the buckle feeding guide rail, and a mechanism for driving the buckle... The system comprises a snap-fit ​​sliding power mechanism for sliding the snap-fit ​​slide, a fixed arrangement seat disposed on the snap-fit ​​slide, a rotatable arrangement seat rotatably connected to the snap-fit ​​slide along the Z-axis, and a snap-fit ​​rotating power mechanism for driving the rotatable arrangement seat to rotate. The output end of the snap-fit ​​sliding power mechanism is connected to the snap-fit ​​slide. The snap-fit ​​rotating power mechanism is disposed on the snap-fit ​​slide and its output end is connected to the rotatable arrangement seat. The fixed arrangement seat has two snap-fit ​​limiting slots for limiting and placing snaps at intervals, and the rotatable arrangement seat has one snap-fit ​​limiting slot for limiting and placing snaps.

[0009] A further improvement to the above solution is that the foot cup dispensing device includes an upper cup body feeding mechanism, a lower cup body feeding mechanism, a foot cup assembly mechanism, and a foot cup unloading mechanism; the upper cup body feeding mechanism is used to feed the upper cup body to be assembled; the lower cup body feeding mechanism is used to feed the lower cup body to be assembled; the foot cup assembly mechanism is used to assemble the upper cup body supplied by the upper cup body feeding mechanism and the lower cup body supplied by the lower cup body feeding mechanism; the foot cup unloading mechanism is used to unload the foot cup assembled by the foot cup assembly mechanism.

[0010] A further improvement to the above solution is that the upper cup feeding mechanism includes an upper cup storage bin, an upper cup lifting and feeding module, an upper cup stepped feeding module, an upper cup feeding guide rail, an upper cup vibrator located at the bottom of the upper cup feeding guide rail, and an upper cup feeding screening baffle located above the upper cup feeding track; the upper cup lifting and feeding module is used to feed the upper cups from the upper cup storage bin obliquely upwards into the upper cup stepped feeding module; the upper cup stepped feeding module is used to feed the upper cups from the stepped feeding module obliquely upwards into the upper cup feeding guide rail; the lower cup feeding mechanism includes a lower cup storage bin... The system includes a storage bin, a lower cup body lifting and feeding module, a lower cup body stepped feeding module, a lower cup body feeding guide rail, a lower cup body vibrator located at the bottom of the lower cup body feeding guide rail, and a lower cup body feeding screening baffle located above the lower cup body feeding track. The lower cup body lifting and feeding module is used to feed the lower cup bodies from the storage bin obliquely upwards into the lower cup body stepped feeding module. The lower cup body stepped feeding module is used to feed the lower cup bodies from the stepped feeding module obliquely upwards into the lower cup body feeding guide rail. The foot cup assembly mechanism includes a foot cup worktable, a rotating assembly table rotatably connected to the foot cup worktable along the Z-axis, and a mechanism for driving rotation. The assembly table includes a rotating power mechanism for assembling the lower cup, a lower cup feeding mechanism, and an upper cup screwing mechanism. The rotating assembly table has multiple lower cup limiting slots evenly spaced along its circumference for positioning the lower cup. The rotating power mechanism is mounted on the lower cup worktable, and its output is connected to the rotating assembly table. The lower cup feeding mechanism feeds the lower cup supplied by the lower cup feeding mechanism into the lower cup limiting slots on the rotating assembly table. The upper cup screwing mechanism screws the upper cup supplied by the upper cup feeding mechanism onto the lower cup located on the rotating assembly table. The lower cup feeding mechanism includes a lower cup feeding frame mounted on the foot cup worktable, a lower cup feeding slide connected to the lower cup feeding frame along the Y-axis, a lower cup feeding power mechanism for driving the lower cup feeding slide to slide, and a lower cup clamping assembly mounted on the lower cup feeding slide. The lower cup feeding power mechanism is mounted on the lower cup feeding frame, and its output end is connected to the lower cup feeding slide. The lower cup clamping assembly includes a lower cup feeding finger cylinder mounted on the lower cup feeding slide and two lower cup grippers mounted on the two fingers of the lower cup feeding finger cylinder.The lower cup feeding mechanism also includes a lower cup alignment mechanism. The lower cup alignment mechanism includes a lower cup alignment seat mounted on the foot cup worktable, a lower cup positioning column slidably connected to the lower cup alignment seat in a vertical direction, a lower cup vertical positioning power mechanism for driving the lower cup positioning column to slide, a lower cup positioning block slidably connected above the lower cup alignment seat in an X-axis direction, and a lower cup horizontal positioning power mechanism for driving the lower cup positioning block to slide. The lower cup vertical positioning power mechanism is mounted on the lower cup alignment seat, and its output end is connected to the lower cup positioning column. The lower cup horizontal positioning power mechanism is mounted on the lower cup alignment seat. The output end drives the lower cup positioning block; the lower cup feeding mechanism has two lower cup clamping components on the lower cup feeding slide, and the two lower cup clamping components are arranged side by side along the Y-axis; the upper cup twisting mechanism includes an upper cup twisting frame set on the foot cup worktable, an upper cup twisting Z-axis slide slidably connected to the upper cup twisting frame along the Z-axis, an upper cup twisting Z-axis sliding power mechanism for driving the upper cup twisting Z-axis slide, an upper cup twisting Y-axis slide slidably connected to the upper cup twisting Z-axis slide along the Y-axis, an upper cup twisting Y-axis sliding power mechanism for driving the upper cup twisting Y-axis slide, and a mechanism rotatably connected to the upper cup twisting Y-axis slide along the Z-axis. The upper cup body has a first suction head on the upper cup body, an upper cup body rotating power mechanism for driving the first suction head to rotate, and a lower cup body rotating and clamping assembly for clamping the lower cup body to be rotated. The upper cup body rotating Z-axis sliding power mechanism is mounted on the upper cup body rotating frame. The output end of the upper cup body rotating Z-axis sliding power mechanism is driven and connected to the upper cup body rotating Z-axis slide. The upper cup body rotating Y-axis sliding power mechanism is mounted on the upper cup body rotating Z-axis slide. The output end of the upper cup body rotating Y-axis sliding power mechanism is driven and connected to the upper cup body rotating Y-axis slide. The upper cup body rotating power mechanism is mounted on the upper cup body rotating Y-axis slide. The output end of the upper cup body rotating Y-axis slide is driven and connected to the upper cup body first suction head. The suction head; the lower cup body screwing and clamping assembly includes a lower cup body clamping frame set on the foot cup worktable, a lower cup body clamping block slidably connected to the lower cup body clamping frame in the horizontal direction, and a lower cup body clamping power mechanism for driving the lower cup body clamping block to slide. The lower cup body clamping power mechanism is set on the lower cup body clamping frame, and the output end of the lower cup body clamping power mechanism drives and connects to the lower cup body clamping block; the foot cup unloading mechanism includes a foot cup conveying module set on the foot cup worktable, a foot cup clamping component for clamping the foot cup assembled by the foot cup assembly mechanism onto the foot cup conveying module, a foot cup unloading robot, and a foot cup unloading suction assembly set on the output end of the foot cup unloading robot for suction and release of the foot cup;The foot cup clamping assembly includes a foot cup clamping frame mounted on a foot cup worktable, a foot cup clamping slide slidably connected to the foot cup clamping frame along the Y-axis, a foot cup clamping sliding power mechanism for driving the foot cup clamping slide to slide, a foot cup clamping rotating seat rotatably mounted on the foot cup clamping slide along the X-axis, a foot cup clamping rotating power mechanism for driving the foot cup clamping rotating seat to rotate, a foot cup clamping finger cylinder mounted on the foot cup clamping rotating seat, and two foot cup clamping claws on two fingers respectively mounted on the foot cup clamping finger cylinder. The foot cup clamping sliding power mechanism is mounted on the foot cup clamping frame, and its output end is connected to the foot cup clamping slide. The foot cup clamping rotating power mechanism is mounted on the foot cup clamping slide, and its output end is connected to the foot cup clamping rotating seat.

[0011] A further improvement to the above solution is that the foot cup unloading mechanism further includes a foot cup reversing component, which includes a foot cup reversing robot with a Z-axis sliding running track and a Z-axis rotating running track, and a foot cup reversing adsorption component disposed on the output end of the foot cup reversing robot.

[0012] A further improvement to the above solution is that the foot cup assembly mechanism further includes a secondary screwing mechanism for screwing the upper cup body a second time after it has been screwed by the upper cup body screwing mechanism; the secondary screwing mechanism includes a secondary screwing frame disposed on the foot cup worktable, a secondary screwing Z-axis slide block slidably connected to the secondary screwing frame along the Z-axis direction, a secondary screwing Z-axis sliding power mechanism for driving the secondary screwing Z-axis slide block to slide, a second suction head of the upper cup body rotatably connected to the secondary screwing Z-axis slide block along the Z-axis direction, a secondary screwing rotation power mechanism for driving the second suction head of the upper cup body to rotate, and a lower cup body secondary screwing clamping assembly for clamping the lower cup body to be screwed a second time. The secondary screwing Z-axis sliding power mechanism is mounted on the secondary screwing frame. The output end of the secondary screwing Z-axis sliding power mechanism is driven and connected to the secondary screwing Z-axis slide. The secondary screwing rotation power mechanism is mounted on the secondary screwing Z-axis slide. The output end of the secondary screwing rotation power mechanism is driven and connected to the second suction head of the upper cup body. The lower cup body secondary screwing clamping assembly includes a lower cup body clamping frame mounted on the foot cup worktable, a lower cup body clamping block slidably connected to the lower cup body clamping frame in the horizontal direction, and a lower cup body clamping power mechanism for driving the lower cup body clamping block to slide. The lower cup body clamping power mechanism is mounted on the lower cup body clamping frame, and the output end of the lower cup body clamping power mechanism is driven and connected to the lower cup body clamping block.

[0013] The beneficial effects of this invention are as follows: The invention has a high degree of overall automation. Through the cooperation of a packaging box conveying device, a packaging box sealing device, a packaging box QR code labeling device, a packaging box palletizing device, an instruction manual dispensing device, a base plate dispensing device, a foot cup dispensing device, and a buckle dispensing device, it can automatically pack the aforementioned bracket kit. This can replace manual methods for automatically packing the bracket kit, not only reducing the workload of operators and the overall time required, but also improving efficiency. Furthermore, it can prevent omissions and misplacements, making it well-suited for packaging large quantities of the aforementioned bracket kit. Attached image description:

[0014] Figure 1 This is a schematic diagram of the structure of the present invention.

[0015] Figure 2 This is a schematic diagram of the upper cup feeding mechanism of the present invention.

[0016] Figure 3 This is a schematic diagram of the cup feeding mechanism of the present invention.

[0017] Figure 4 This is a schematic diagram of the foot cup assembly mechanism of the present invention.

[0018] Figure 5 This is a schematic diagram of the foot cup feeding mechanism of the present invention.

[0019] Figure 6 This is a schematic diagram of the dispensing device according to the present invention.

[0020] Figure 7 This is a schematic diagram of the base plate delivery device of the present invention.

[0021] Figure 8 This is a schematic diagram of the buckle delivery device of the present invention.

[0022] Figure 9 This is a schematic diagram of the buckle arrangement assembly of the present invention.

[0023] Figure 10 This is a schematic diagram of the packaging box sealing device of the present invention.

[0024] Explanation of reference numerals in the attached drawings: 1. Upper cup body feeding mechanism; 11. Upper cup body storage bin; 12. Upper cup body lifting and feeding module; 13. Upper cup body stepped feeding module; 14. Upper cup body feeding guide rail; 15. Upper cup body vibrator; 16. Upper cup body feeding screening baffle; 2. Lower cup body feeding mechanism; 21. Lower cup body storage bin; 22. Lower cup body lifting and feeding module; 23. Lower cup body stepped feeding module; 24. Lower cup body feeding guide rail; 25. Lower cup body vibrator; 26. Lower cup body feeding screening baffle; 3. Foot cup assembly mechanism; 31. Foot cup worktable; 32. Rotary assembly table; 33. Lower cup body limiting slot; 34. Foot cup assembly rotation power mechanism; 35. Lower cup body feeding mechanism; 351. Lower cup body feeding rack; 352. Lower cup body feeding slide; 353. Lower cup body feeding power mechanism; 354. Lower cup body clamping assembly. Component 354, Lower cup body feeding finger cylinder 3541, Lower cup body gripper 3542, Lower cup body aligning mechanism 355, Lower cup body aligning seat 3551, Lower cup body positioning post 3552, Lower cup body vertical positioning power mechanism 3553, Lower cup body positioning block 3554, Lower cup body horizontal positioning power mechanism 3555, Upper cup body screwing mechanism 36, Upper cup body screwing bracket 361, Upper cup body screwing Z-axis slide 362, Upper cup body screwing Z-axis sliding power mechanism 363, Upper cup body screwing Y-axis slide 364, Upper cup body screwing Y-axis sliding power mechanism 365, Upper cup body first suction head 366, Upper cup body screwing rotation power mechanism 367, Lower cup body screwing clamping assembly 368, Lower cup body clamping bracket 3681, Lower cup body clamping block 3682, Lower cup body clamping... The following components are listed: 3683 (tightening power mechanism), 37 (secondary twisting mechanism), 371 (secondary twisting frame), 372 (secondary twisting Z-axis slide), 373 (secondary twisting Z-axis sliding power mechanism), 374 (upper cup body second suction head), 375 (secondary twisting rotation power mechanism), 376 (lower cup body secondary twisting clamping assembly), 4 (foot cup unloading mechanism), 41 (foot cup conveying module), 42 (foot cup clamping assembly), 421 (foot cup clamping frame), 422 (foot cup clamping slide), 423 (foot cup clamping sliding power mechanism), 424 (foot cup clamping rotating seat), 425 (foot cup clamping rotating power mechanism), 426 (foot cup clamping finger cylinder), 427 (foot cup clamping claw), 43 (foot cup unloading robot), 44 (foot cup unloading suction assembly), 45 (foot cup reversing assembly), 451 (foot cup reversing robot), and 46 (foot cup reversing suction assembly). Item 452, Foot cup dispensing device; Item 5, Packaging box conveying device; Item 51, Packaging box conveyor; Item 511, Packaging box QR code spraying and labeling device; Item 521, QR code spraying module; Item 522, Labeling module; Item 523, Packaging box palletizing device; Item 53, Palletizing robot; Item 531, Palletizing adsorption assembly; Item 532, Instruction manual dispensing device; Item 6, Instruction manual frame; Item 61, Instruction manual rotating table; Item 62, Instruction manual rotating power mechanism; Item 63, Instruction manual storage bin; Item 64, Lifting through hole; Item 65, Instruction manual robot; Item 66, Instruction manual adsorption assembly; Item 67, Instruction manual lifting assembly; Item 68, Instruction manual lifting seat; Item 681, Instruction manual lifting power mechanism; Item 682, Base plate dispensing device; Item 7, Base plate storage bin; Item 71, Base plate lifting and feeding module; Item 72, Base plate stepped feeding module; Item 73, Base plate...74. Base plate feeding guide rail; 75. Base plate vibrator; 76. Base plate feeding screening baffle; 77. Base plate conveying device; 78. Base plate robot; 79. Base plate adsorption assembly; 80. Buckle delivery device; 81. Buckle storage bin; 82. Buckle vibrating plate; 83. Buckle lifting and feeding module; 84. Buckle feeding guide rail; 85. Buckle vibrator; 86. Buckle arrangement assembly; 861. Buckle arrangement slide; 862. Buckle arrangement sliding power mechanism; 863. Fixed arrangement seat; 864. Rotatable arrangement seat; 865. Buckle arrangement rotating power mechanism; 866. Buckle limiting slot; 87. Buckle robot; 88. Buckle adsorption assembly; 9. Packaging box sealing device; 91. Glue dispensing module; 92. First folding cover assembly; 92. Pushing block; 921. First folding cover power mechanism; 922. Second folding cover assembly; 93. Pressing block; 931. Second folding cover power mechanism; 932. Detailed implementation method:

[0025] The invention will now be further described with reference to the accompanying drawings, such as... Figure 1-10 As shown, the present invention includes a packaging box conveying device 51, a packaging box sealing device 9, a packaging box QR code labeling device 52, and a packaging box stacking device 53. One side of the packaging box conveying device 51 is respectively provided with a manual delivery device 6 for placing a manual into the packaging box on the conveying device 51, a base plate delivery device 7 for placing two base plates into the packaging box on the conveying device 51, a foot cup delivery device 5 for placing two foot cups into the packaging box on the conveying device 51, and a buckle delivery device 8 for placing three buckles into the packaging box on the conveying device 51. The packaging box sealing device 9 is used to seal the packaging box containing a manual, two bases, two foot cups, and three buckles. The packaging box QR code labeling device 52 is used for... The sealed packaging boxes are sprayed with QR codes and labeled; the packaging box stacking device 53 is used to stack the packaging boxes after spraying QR codes and labeling; the overall automation level of the present invention is high. Through the cooperation of the packaging box conveying device 51, packaging box sealing device 9, packaging box QR code spraying and labeling device 52, packaging box stacking device 53, instruction manual dispensing device 6, base plate dispensing device 7, foot cup dispensing device 5, and buckle dispensing device 8, the packaging operation of the bracket kit can be automatically realized. It can replace the manual method of packaging the bracket kit automatically, which can not only reduce the workload of operators, reduce the overall time required, and improve efficiency, but also avoid the situation of missing or misplacing. It can be well applied to the packaging operation of large quantities of the bracket kit.

[0026] There are two foot cup dispensing devices 5, which are used to dispense foot cups to each package on the packaging box conveying device 51 at intervals. Since the foot cup dispensing device 5 takes a relatively long time compared to other dispensing devices, this invention uses two foot cup dispensing devices 5 to dispense foot cups to each package on the packaging box conveying device 51 at intervals, compared to setting only one foot cup dispensing device 5. For example, one foot cup dispensing device 5 dispenses two foot cups to the odd-numbered packages such as 1, 3, 5, etc., and the other foot cup dispensing device 5 dispenses two foot cups to the even-numbered packages such as 2, 4, 6, etc., which can greatly improve the dispensing efficiency of the foot cup dispensing device 5, reduce the overall waiting time, and thus greatly improve the overall packaging efficiency.

[0027] The packaging box conveying device 51 of the present invention includes a packaging box conveyor 511, which conveys each packaging box in the X-axis direction so that an instruction manual, two bases, two foot cups and three buckles are subsequently placed into the packaging box and sealed.

[0028] The packaging box sealing device 9 includes a dispensing module 91 for dispensing glue onto the packaging boxes on the packaging box conveying device 51, a first flap assembly 92 for pushing the top cover of the packaging boxes on the packaging box conveying device 51, and a second flap assembly 93 for pressing down the top cover of the packaging boxes after being pushed by the first flap assembly 92. The first flap assembly 92 includes a pushing block 921 slidably connected above the packaging box conveying device 51 along the Y-axis direction, and a first flap power mechanism 922 for driving the pushing block 921 to slide. The output end of the first flap power mechanism 922 is connected to the pushing block 921. The second flap assembly 93 includes a pressing block 931 rotatably connected above the packaging box conveying device 51 along the X-axis direction, and a second flap power mechanism 932 for driving the pressing block 931 to rotate. The output end of the second flap power mechanism 932 is connected to the pressing block 931. The packaging box sealing device 9 can replace manual sealing of packaging boxes, thereby reducing the workload of operators and improving efficiency.

[0029] The packaging box QR code spraying and labeling device 52 includes a QR code spraying and labeling conveyor 521 for conveying sealed packaging boxes, a QR code spraying module 522 for spraying QR codes onto the packaging boxes on the QR code spraying and labeling conveyor 521, and a labeling module 523 for labeling the packaging boxes on the QR code spraying and labeling conveyor 521. The packaging box QR code spraying and labeling device 52 can replace manual methods for spraying QR codes and labeling packaging boxes, thereby reducing the workload of operators and improving efficiency.

[0030] The packaging box palletizing device 53 includes a palletizing robot 531 and a palletizing adsorption component 532 for picking up and dropping packaging boxes, which is set on the output end of the palletizing robot 531. The packaging box palletizing device 53 can replace manual palletizing of packaging boxes, thereby reducing the workload of operators and improving efficiency.

[0031] The instruction manual dispensing device 6 includes an instruction manual frame 61, an instruction manual rotating table 62 rotatably connected to the instruction manual frame 61 along the Z-axis, an instruction manual rotation power mechanism 63 for driving the instruction manual rotating table 62 to rotate, instruction manual storage bins 64 evenly distributed along the circumferential direction on the instruction manual rotating table 62, an instruction manual robot 66, and an instruction manual suction component 67 for suction and release of instruction manuals located on the output end of the instruction manual robot 66. The instruction manual rotation power mechanism 63 is mounted on the instruction manual frame 61, and its output end drives the instruction manual rotating table 62. Each instruction manual storage bin 64 has a lifting through hole 65 at its bottom. The instruction manual frame 61 also has an instruction manual lifting component 68, which includes an instruction manual lifting seat 681 slidably connected to the instruction manual storage bin 64 along the Z-axis, and an instruction manual lifting component 68 for driving the lifting seat 681 to slide. The book lifting mechanism 682 is mounted on the instruction manual rack 61, and its output is connected to the instruction manual lifting seat 681. Instructions are placed in the respective storage compartments 64. The lifting mechanism 682 drives the lifting seat 681 to slide upwards and lift the instructions in the storage compartments 64. An instruction manual robotic arm 66 and an adsorption assembly 67 adsorb each instruction manual and place it into a packaging box on the packaging box conveyor 51, completing the instruction manual placement. After all instructions in one storage compartment 64 have been placed, the instruction manual rotation mechanism 63 drives the instruction manual rotating table 62 to rotate and move another storage compartment 64 to the position of the lifting assembly 68, allowing for continued instruction manual placement. This system can store a larger number of instructions at once, enhancing its practicality.

[0032] The bottom plate feeding device 7 includes a bottom plate storage bin 71, a bottom plate lifting and feeding module 72, a bottom plate stepped feeding module 73, a bottom plate feeding guide rail 74, a bottom plate vibrator 75 located at the bottom of the bottom plate feeding guide rail 74, a bottom plate feeding screening baffle 76 located above the bottom plate feeding track, a bottom plate conveying device 77, a bottom plate robot 78, and a bottom plate adsorption component 79 located at the output end of the bottom plate robot 78 for adsorbing and releasing bottom plates on the bottom plate conveying device 77. The input end of the bottom plate conveying device 77 is connected to the output end of the bottom plate feeding guide rail 74. The bottom plate lifting and feeding module 72 is used to feed the bottom plates in the bottom plate storage bin 71 obliquely upwards into the bottom plate stepped feeding module 73. The bottom plate stepped feeding module 73 is used to feed the bottom plates in the bottom plate storage bin 71 into the bottom plate stepped feeding module 73. The base plate in the stepped feeding module is fed obliquely upwards to the base plate feeding guide rail 74; the base plate to be placed is placed in the base plate storage bin 71, and the base plate in the base plate storage bin 71 is fed to the base plate stepped feeding module 73 by the base plate lifting and feeding module 72, and then fed to the base plate feeding guide rail 74 by the base plate stepped feeding module 73. Through the cooperation of the base plate feeding screening baffle 76, the base plate feeding guide rail 74, and the base plate vibrator 75, each base plate can be arranged in a preset posture. The base plate that does not conform to the preset posture will fall back into the base plate stepped feeding module 73. The base plate robot arm 78 and the base plate adsorption component 79 simultaneously adsorb the two base plates and put them into the packaging box located on the packaging box conveying device 51, thus completing the placement of the two base plates.

[0033] The snap-on feeding device 8 includes a snap-on storage bin 81, a snap-on vibratory feeder 82, a snap-on lifting and feeding module 83 for feeding snaps from the snap-on storage bin 81 obliquely upwards to the snap-on vibratory feeder 82, a snap-on feeding guide rail 84, a snap-on vibrator 85 disposed at the bottom of the snap-on feeding guide rail 84, a snap-on arranging assembly 86, a snap-on robot 87, and a snap-on suction assembly 88 disposed at the output end of the snap-on robot 87 for suction and release of snaps on the snap-on arranging assembly 86. The input end of the snap-on feeding guide rail 84 is connected to the output end of the snap-on vibratory feeder 82. The snap-on arranging assembly 86 includes a feed mechanism slidably connected to the snap-on feeding guide rail 84 along the X-axis direction. The system comprises: a snap-fit ​​arrangement slide 861 at the output position; a snap-fit ​​arrangement sliding power mechanism 862 for driving the snap-fit ​​arrangement slide 861 to slide; a fixed arrangement seat 863 disposed on the snap-fit ​​arrangement slide 861; a rotatable arrangement seat 864 rotatably connected to the snap-fit ​​arrangement slide 861 along the Z-axis; and a snap-fit ​​arrangement rotation power mechanism 865 for driving the rotatable arrangement seat 864 to rotate. The output end of the snap-fit ​​arrangement sliding power mechanism 862 is connected to the snap-fit ​​arrangement slide 861, and the output end of the snap-fit ​​arrangement rotation power mechanism 865 is connected to the rotatable arrangement seat 864. 64. Two buckle-limiting slots 866 are formed at intervals on the fixed arrangement seat 863 for limiting the placement of buckles. One buckle-limiting slot 866 is formed on the rotatable arrangement seat 864 for limiting the placement of buckles. Buckles to be placed are placed in the buckle storage bin 81. The buckles in the storage bin 81 are fed to the buckle vibrating plate 82 by the buckle lifting and feeding module 83. Then, through the cooperation of the buckle vibrating plate 82, the buckle feeding guide rail 84, and the buckle direct vibrator 85, each buckle moves to the output end position of the buckle feeding guide rail 84 according to a preset posture. The buckle arrangement sliding power mechanism 862 drives the buckle arrangement slide 861 to slide and... Two buckles are sequentially attached to the two buckle limiting slots 866 on the fixed arrangement seat 863, and one buckle is attached to the rotatable arrangement seat 864. Then, the buckle arrangement rotation power mechanism 865 drives the rotatable arrangement seat 864 to rotate 180°, so that the orientation of the buckle on the rotatable arrangement seat 864 is symmetrical with the orientation of the buckle on the fixed arrangement seat 863, so that the three buckles can be more compactly and better installed into the packaging box. The buckle robot arm 87 and the buckle adsorption assembly 88 simultaneously adsorb the three buckles in the buckle arrangement assembly 86 and put them into the packaging box on the packaging box conveying device 51, thus completing the placement of the three buckles.

[0034] The foot cup dispensing device 5 includes an upper cup body feeding mechanism 1, a lower cup body feeding mechanism 2, a foot cup assembly mechanism 3, and a foot cup unloading mechanism 4. The upper cup body feeding mechanism 1 is used to feed the upper cup body to be assembled. The lower cup body feeding mechanism 2 is used to feed the lower cup body to be assembled. The foot cup assembly mechanism 3 is used to assemble the upper cup body supplied by the upper cup body feeding mechanism 1 and the lower cup body supplied by the lower cup body feeding mechanism 2. The foot cup unloading mechanism 4 is used to unload the foot cups assembled by the foot cup assembly mechanism 3. Through the cooperation of the upper cup body feeding mechanism 1, the lower cup body feeding mechanism 2, the foot cup assembly mechanism 3, and the foot cup unloading mechanism 4, the automatic assembly and dispensing of foot cups can be achieved. This can replace manual methods for automatically dispensing two foot cups in a bracket kit, which not only reduces the workload of operators and reduces operator fatigue, but also reduces the overall time required and improves efficiency. It is well-suited for dispensing two foot cups in a large batch of bracket kits.

[0035] The upper cup feeding mechanism 1 includes an upper cup storage bin 11, an upper cup lifting and feeding module 12, an upper cup stepped feeding module 13, an upper cup feeding guide rail 14, an upper cup vibrator 15 disposed at the bottom of the upper cup feeding guide rail 14, and an upper cup feeding screening baffle 16 disposed above the upper cup feeding track; the upper cup lifting and feeding module 12 is used to feed the upper cups in the upper cup storage bin 11 obliquely upwards into the upper cup stepped feeding module 13; the upper cup stepped feeding module 13 is used to feed the upper cups in the stepped feeding module obliquely upwards... The upper cup body is fed upwards into the upper cup body feeding guide 14; the upper cup body to be assembled is placed in the upper cup body storage compartment 11, and the upper cup body in the upper cup body storage compartment 11 is fed into the upper cup body stepped feeding module 13 through the upper cup body lifting feeding module 12, and then fed into the upper cup body guide rail through the upper cup body stepped feeding module 13. Through the cooperation of the upper cup body screening baffle, the upper cup body feeding guide 14, and the upper cup body vibrator 15, each upper cup body can be arranged in a preset posture. Upper cup bodies that do not conform to the preset posture will fall back into the upper cup body stepped feeding module 13.

[0036] The lower cup feeding mechanism 2 includes a lower cup storage bin 21, a lower cup lifting and feeding module 22, a lower cup stepped feeding module 23, a lower cup feeding guide rail 24, a lower cup vibrator 25 disposed at the bottom of the lower cup feeding guide rail 24, and a lower cup feeding screening baffle 26 disposed above the lower cup feeding track; the lower cup lifting and feeding module 22 is used to feed the lower cups in the lower cup storage bin 21 obliquely upwards into the lower cup stepped feeding module 23; the lower cup stepped feeding module 23 is used to feed the lower cups in the stepped feeding module obliquely upwards... The lower cup body is fed upwards into the lower cup body feeding guide 24; the lower cup body to be assembled is placed in the lower cup body storage compartment 21, and the lower cup body in the lower cup body storage compartment 21 is fed into the lower cup body step feeding module 23 through the lower cup body lifting feeding module 22, and then fed into the lower cup body guide rail through the lower cup body step feeding module 23. Through the cooperation of the lower cup body screening baffle, the lower cup body feeding guide 24 and the lower cup body vibrator 25, each lower cup body can be arranged in a preset posture. Lower cup bodies that do not conform to the preset posture will fall back into the lower cup body step feeding module 23.

[0037] The foot cup assembly mechanism 3 includes a foot cup worktable 31, a rotary assembly table 32 rotatably connected to the foot cup worktable 31 along the Z-axis, a foot cup assembly rotary power mechanism 34 for driving the rotary assembly table 32 to rotate, a lower cup body feeding mechanism 35, and an upper cup body screwing mechanism 36. The rotary assembly table 32 is provided with multiple lower cup body limiting slots 33 at equal intervals along the circumference for limiting the placement of the lower cup body. The foot cup assembly rotary power mechanism 34 is mounted on the foot cup worktable 31, and its output end is connected to the rotary assembly table 32. The lower cup body feeding mechanism 35 is used to feed the lower cup body supplied by the lower cup body feeding mechanism 2 into the lower cup body limiting slots 33 on the rotary assembly table 32. The upper cup body screwing mechanism 36... Mechanism 36 is used to screw the upper cup body supplied by the upper cup body feeding mechanism 1 onto the lower cup body located on the rotating assembly table 32; the lower cup body feeding mechanism 35 feeds the lower cup body supplied by the lower cup body feeding mechanism 2 into each lower cup body limiting slot 33 on the rotating assembly table 32 in sequence; when the lower cup body in the lower cup body limiting slot 33 rotates to the position below the upper cup body screwing mechanism 36, the upper cup body screwing mechanism 36 screws the upper cup body supplied by the upper cup body feeding mechanism 1 onto each lower cup body located on the rotating assembly table 32 in sequence, thereby replacing the manual method of assembling the cup, which can not only reduce the workload of the operator and reduce the operator's fatigue, but also reduce the overall time required and improve efficiency.

[0038] The lower cup loading mechanism 35 includes a lower cup loading rack 351 mounted on the foot cup worktable 31, a lower cup loading slide 352 slidably connected to the lower cup loading rack 351 along the Y-axis, a lower cup loading power mechanism 353 for driving the lower cup loading slide 352 to slide, and a lower cup clamping assembly 354 mounted on the lower cup loading slide 352. The lower cup loading power mechanism 353 is mounted on the lower cup loading rack 351, and its output end is connected to the lower cup loading slide 352. The lower cup clamping assembly 354 includes components mounted on the lower cup loading slide. The lower cup body feeding finger cylinder 3541 on the lower cup body feeding finger cylinder 3541 and the two lower cup body grippers 3542 respectively set on the two fingers of the lower cup body feeding finger cylinder 3541; the lower cup body feeding slide 352 is driven to slide by the lower cup body feeding power mechanism 353 so that the lower cup body clamping component 354 on the lower cup body feeding slide 352 clamps the lower cup body supplied by the lower cup body feeding mechanism 2, and then the lower cup body feeding slide 352 is driven to slide by the lower cup body feeding power mechanism 353 so that the lower cup body clamping component 354 places the clamped lower cup body into the lower cup body limiting slot 33 on the rotating assembly table 32.

[0039] The lower cup feeding mechanism 35 also includes a lower cup alignment mechanism 355. The lower cup alignment mechanism 355 includes a lower cup alignment seat 3551 mounted on the foot cup worktable 31, a lower cup positioning column 3552 slidably connected to the lower cup alignment seat 3551 in the vertical direction, a lower cup vertical positioning power mechanism 3553 for driving the lower cup positioning column 3552 to slide, a lower cup positioning block 3554 slidably connected above the lower cup alignment seat 3551 in the X-axis direction, and a lower cup horizontal positioning mechanism for driving the lower cup positioning block 3554 to slide. The power mechanism 3555 and the lower cup body vertical positioning power mechanism 3553 are mounted on the lower cup body alignment seat 3551. The output end of the lower cup body vertical positioning power mechanism 3553 is driven and connected to the lower cup body positioning column 3552. The lower cup body horizontal positioning power mechanism 3555 is mounted on the lower cup body alignment seat 3551. The output end of the lower cup body horizontal positioning power mechanism 3555 is driven and connected to the lower cup body positioning block 3554. When the lower cup body is clamped from the lower cup body feeding mechanism 2 into the lower cup body limiting slot 33 on the rotating assembly table 32, the lower cup body is first clamped into... On the lower cup body aligning seat 3551, the lower cup body positioning post 3552 is driven upward by the lower cup body vertical positioning power mechanism 3553 to protrude upward from the lower cup body aligning seat 3551 and extend into the hole of the lower cup body. Then, the lower cup body horizontal positioning power mechanism 3555 drives the lower cup body positioning block 3554 to limit and align the lower cup body located on the lower cup body aligning seat 3551. This ensures that each lower cup body faces the lower cup body limiting slot 33 on the rotating assembly table 32 at the same angle, thereby better ensuring the stable assembly of the cups. The lower cup feeding mechanism 35 has two lower cup clamping components 354 on its lower cup feeding slide 352. The two lower cup clamping components 354 are arranged side by side along the Y-axis. By arranging the two lower cup clamping components 354 side by side along the Y-axis on the lower cup feeding slide 352, the lower cup can be clamped from the lower cup feeding mechanism 2 onto the lower cup positioning seat 3551, and the lower cup located on the lower cup positioning seat 3551 can be clamped into the lower cup limiting slot 33 on the rotating assembly table 32. The overall structure is more compact and reasonable.

[0040] The upper cup body screwing mechanism 36 includes an upper cup body screwing frame 361 mounted on the foot cup worktable 31, an upper cup body screwing Z-axis slide block 362 slidably connected to the upper cup body screwing frame 361 along the Z-axis direction, an upper cup body screwing Z-axis sliding power mechanism 363 for driving the upper cup body screwing Z-axis slide block 362 to slide, an upper cup body screwing Y-axis slide block 364 slidably connected to the upper cup body screwing Z-axis slide block 362 along the Y-axis direction, an upper cup body screwing Y-axis sliding power mechanism 365 for driving the upper cup body screwing Y-axis slide block 364 to slide, an upper cup body first suction head 366 rotatably connected to the upper cup body screwing Y-axis slide block 364 along the Z-axis direction, an upper cup body screwing rotation power mechanism 367 for driving the upper cup body first suction head 366 to rotate, and a mechanism for treating... The lower cup body is tightened and locked by a lower cup body tightening assembly 368. An upper cup body tightening Z-axis sliding power mechanism 363 is mounted on an upper cup body tightening frame 361. The output end of the upper cup body tightening Z-axis sliding power mechanism 363 is driven and connected to an upper cup body tightening Z-axis slide 362. An upper cup body tightening Y-axis sliding power mechanism 365 is mounted on the upper cup body tightening Z-axis slide 362. The output end of the upper cup body tightening Y-axis sliding power mechanism 365 is driven and connected to an upper cup body tightening Y-axis slide 364. An upper cup body tightening rotation power mechanism 367 is mounted on the upper cup body tightening Y-axis slide 364. The output end of the upper cup body tightening Y-axis slide 364 is driven and connected to an upper cup body first suction head 366. The lower cup body tightening and locking assembly 368 includes components mounted on the foot cup working... The lower cup body clamping bracket 3681 on the platform 31, the lower cup body clamping block 3682 slidably connected to the lower cup body clamping bracket 3681 in the horizontal direction, and the lower cup body clamping power mechanism 3683 for driving the lower cup body clamping block 3682 to slide are all located on the lower cup body clamping bracket 3681. The output end of the lower cup body clamping power mechanism 3683 drives the lower cup body clamping block 3682 to clamp the lower cup body located below the upper cup body turning mechanism 36. Then, the upper cup body turning Z-axis slide 362, the upper cup body turning Z-axis sliding power mechanism 363, the upper cup body turning Y-axis slide 364, and the upper cup body are all connected to the platform 31. With the cooperation of the upper cup body screwing Y-axis sliding power mechanism 365, the first suction head 366 of the upper cup body is moved to the feeding position of the upper cup body feeding mechanism 1 and the upper cup body is sucked up by the first suction head 366. Then, with the cooperation of the upper cup body screwing Z-axis slide 362, the upper cup body screwing Z-axis sliding power mechanism 363, the upper cup body screwing Y-axis slide 364, and the upper cup body screwing Y-axis sliding power mechanism 365, the upper cup body first suction head 366 with the sucked upper cup body is moved to a position above the lower cup body that is clamped by the lower cup body screwing clamping assembly 368. Then, with the cooperation of the upper cup body screwing Z-axis sliding power mechanism 363 and the upper cup body screwing rotation power mechanism 367, the upper cup body is screwed onto the lower cup body to realize the assembly between the upper cup body and the lower cup body.

[0041] The foot cup assembly mechanism 3 also includes a secondary screwing mechanism 37 for further screwing the upper cup body after it has been screwed by the upper cup body screwing mechanism 36. Since screwing the upper cup body onto the lower cup body takes a longer time than other mechanisms in the foot cup assembly mechanism 3, and the waiting time required at the upper cup body screwing mechanism 36 station is longer than when the upper cup body is completely screwed onto the lower cup body by the upper cup body screwing mechanism 36, the overall assembly efficiency is affected. This invention uses the upper cup body screwing mechanism 36 in combination with the secondary screwing mechanism 37 to screw the upper cup body onto the lower cup body. That is, the upper cup body is first screwed onto the lower cup body by the upper cup body screwing mechanism 36, and then the remaining parts to be screwed are screwed into place by the secondary screwing mechanism 37. This can effectively avoid the situation where the waiting time at the upper cup body screwing mechanism 36 station is too long, thereby greatly improving the overall assembly efficiency.

[0042] The secondary twisting mechanism 37 includes a secondary twisting frame 371 mounted on the foot cup worktable 31, a secondary twisting Z-axis slide 372 slidably connected to the secondary twisting frame 371 along the Z-axis direction, a secondary twisting Z-axis sliding power mechanism 373 for driving the secondary twisting Z-axis slide 372 to slide, an upper cup body second suction head 374 rotatably connected to the secondary twisting Z-axis slide 372 along the Z-axis direction, a secondary twisting rotational power mechanism 375 for driving the upper cup body second suction head 374 to rotate, and a lower cup body secondary twisting clamping assembly 376 for clamping the lower cup body to be secondary twisted. The secondary twisting Z-axis sliding power mechanism 373 is mounted on the secondary twisting frame 371, and its output end is connected to the secondary twisting Z-axis slide 372. The secondary twisting rotational power mechanism 375 is mounted on the secondary twisting Z-axis slide 372. The output end of 375 drives and connects to the second suction head 374 of the upper cup body; the lower cup body secondary screwing and clamping assembly 376 includes a lower cup body clamping frame 3681 set on the foot cup worktable 31, a lower cup body clamping block 3682 slidably connected to the lower cup body clamping frame 3681 in the horizontal direction, and a lower cup body clamping power mechanism 3683 for driving the lower cup body clamping block 3682 to slide. The lower cup body clamping power mechanism 3683 is set on the lower cup body clamping frame 3681, and the output end of the lower cup body clamping power mechanism 3683 drives and connects to the lower cup body clamping block 3682; the lower cup body clamping power mechanism 3683 in the lower cup body secondary screwing and clamping assembly 376 drives the lower cup body clamping block 3682 to clamp the lower cup body located below the secondary screwing mechanism 37, and then, with the cooperation of the secondary screwing Z-axis sliding power mechanism 373 and the secondary screwing rotation power mechanism 375, the upper cup body is further screwed onto the lower cup body.

[0043] The foot cup unloading mechanism 4 includes a foot cup conveying module 41 mounted on the foot cup worktable 31, a foot cup clamping component 42 for clamping the foot cups assembled by the foot cup assembly mechanism 3 onto the foot cup conveying module 41, a foot cup unloading robot 43, and a foot cup unloading adsorption component 44 mounted on the output end of the foot cup unloading robot 43 for suction and release of the foot cups. The foot cup clamping component 42 clamps the assembled foot cups in the foot cup assembly mechanism 3 into the foot cup conveying module 41. The foot cup conveying module 41 conveys the assembled foot cups in the X-axis direction. The foot cup unloading robot 43 and the foot cup unloading adsorption component 44 simultaneously adsorb the two foot cups in the foot cup conveying module 41 and place them into the packaging box, thus completing the placement of the two foot cups.

[0044] The foot cup clamping assembly 42 includes a foot cup clamping frame 421 mounted on a foot cup worktable 31, a foot cup clamping slide 422 slidably connected to the foot cup clamping frame 421 along the Y-axis, a foot cup clamping sliding power mechanism 423 for driving the foot cup clamping slide 422 to slide, a foot cup clamping rotating seat 424 rotatably mounted on the foot cup clamping slide 422 along the X-axis, a foot cup clamping rotating power mechanism 425 for driving the foot cup clamping rotating seat 424 to rotate, a foot cup clamping finger cylinder 426 mounted on the foot cup clamping rotating seat 424, and two foot cup clamping claws 427 respectively mounted on two fingers of the foot cup clamping finger cylinder 426. The foot cup clamping sliding power mechanism 423 is mounted on the foot cup clamping frame 421. The output end of the force mechanism 423 drives the foot cup clamping slide 422. The foot cup clamping rotation power mechanism 425 is set on the foot cup clamping slide 422. The output end of the foot cup clamping rotation power mechanism 425 drives the foot cup clamping rotation seat 424. First, the foot cup clamping sliding power mechanism 423 drives the two foot cup clamping claws 427 to move into the foot cup assembly mechanism 3 to clamp the assembled foot cup. Then, the foot cup clamping sliding power mechanism 423 drives the two foot cup clamping claws 427 to exit from the foot cup assembly mechanism 3. Next, the foot cup clamping rotation power mechanism 425 drives the two foot cup clamping claws 427 to hold the foot cup and flip it to place it on the foot cup conveying module 41, thus completing the unloading of the foot cup from the foot cup assembly mechanism 3 to the foot cup conveying module 41.

[0045] The foot cup unloading mechanism 4 also includes a foot cup reversing assembly 45, which includes a foot cup reversing robot 451 with a Z-axis sliding running track and a Z-axis rotating running track, and a foot cup reversing adsorption assembly 452 disposed on the output end of the foot cup reversing robot 451. The foot cup reversing assembly 45 reverses the orientation of the foot cups in the foot cup conveying module 41 at intervals and makes the orientation of each adjacent pair of foot cups in the foot cup conveying module 41 symmetrical, so that the subsequent two foot cups can be packed into the packaging box more compactly and better.

[0046] Working principle:

[0047] The packaging boxes are placed sequentially on the packaging box conveyor 51 and conveyed along the X-axis by the packaging box conveyor 51. Each packaging box on the packaging box conveyor 51 passes sequentially through the instruction manual dispensing device 6, the base plate dispensing device 7, the foot cup dispensing device 5, the buckle dispensing device 8, and the packaging box sealing device 9. When the packaging box moves to the position of the instruction manual dispensing device 6, the instruction manual dispensing device 6 dispenses one instruction manual into the packaging box on the packaging box conveyor 51. When the packaging box moves to the position of the base plate dispensing device 7, the base plate dispensing device 7 dispenses two base plates into the packaging box on the packaging box conveyor 51. When the packaging box moves... When the packaging box moves to the position of the foot cup dispensing device 5, the foot cup dispensing device 5 dispenses two foot cups into the packaging box on the packaging box conveying device 51. When the packaging box moves to the position of the buckle dispensing device 8, the buckle dispensing device 8 dispenses three buckles into the packaging box on the packaging box conveying device 51. When the packaging box moves to the position of the packaging box sealing device 9, the packaging box sealing device 9 seals the packaging box. Then, the packaging box QR code spraying and labeling device 52 sprays a QR code and affixes a label to the sealed packaging box. Finally, the packaging box stacking device 53 stacks the packaging boxes with the QR code and label, completing the entire packaging process of the bracket kit.

[0048] Of course, the above description is only a preferred embodiment of the present invention. Therefore, all equivalent changes or modifications made to the structure, features and principles described in the claims of this patent application are included in the scope of this patent application.

Claims

1. An automated packaging and production system for bracket kits, characterized in that: The package includes a box conveying device (51), a box sealing device (9), a box QR code labeling device (52), and a box stacking device (53). One side of the box conveying device (51) is equipped with a box instruction manual dispensing device (6) for dispensing an instruction manual onto the box, a box bottom plate dispensing device (7) for dispensing two bottom plates onto the box, a box foot cup dispensing device (5) for dispensing two foot cups onto the box, and a box three buckles onto the box. The packaging box includes a buckle dispensing device (8); a packaging box sealing device (9) for sealing a packaging box containing an instruction manual, two bases, two foot cups, and three buckles; a packaging box QR code spraying and labeling device (52) for spraying QR codes and labeling the sealed packaging box; a packaging box stacking device (53) for stacking the packaging boxes after spraying QR codes and labeling; two foot cup dispensing devices (5), which are used to dispense foot cups at intervals to each packaging box on the packaging box conveying device (51); and a packaging box conveying device (51) including a packaging box conveyor (511). The packaging box sealing device (9) includes a dispensing module (91) for dispensing glue to the packaging box on the packaging box conveying device (51), a first folding assembly (92) for pushing the top cover of the packaging box on the packaging box conveying device (51), and a second folding assembly (93) for pressing down the top cover of the packaging box after being pushed by the first folding assembly (92). The first folding assembly (92) includes a pushing block (921) slidably connected to the packaging box conveying device (51) along the Y-axis direction, and a first folding power mechanism (922) for driving the pushing block (921) to slide. The output end of the first folding power mechanism (922) is connected to the pushing block (921). The second folding assembly (93) includes a pressing block (931) rotatably connected to the packaging box conveying device (51) along the X-axis direction, and a second folding power mechanism (932) for driving the pressing block (931) to rotate. The output end of the second folding power mechanism (932) is connected to the pressing block (931). The packaging box QR code spraying and labeling device (52) includes a QR code spraying and labeling conveyor (521) for conveying the sealed packaging box, a QR code spraying module (522) for spraying QR codes on the packaging box on the QR code spraying and labeling conveyor (521), and a labeling module (523) for labeling the packaging box on the QR code spraying and labeling conveyor (521). The packaging box palletizing device (53) includes a palletizing robot (531) and a palletizing adsorption component (532) for adsorbing and releasing packaging boxes, which is set on the output end of the palletizing robot (531).

2. The automatic packaging and production system for bracket kits according to claim 1, characterized in that: The instruction manual dispensing device (6) includes an instruction manual frame (61), an instruction manual rotating table (62) rotatably connected to the instruction manual frame (61) along the Z-axis, an instruction manual rotation power mechanism (63) for driving the instruction manual rotating table (62) to rotate, instruction manual storage bins (64) evenly distributed along the circumference on the instruction manual rotating table (62), an instruction manual manipulator (66), and an instruction manual adsorption assembly (67) for adsorbing and dispensing instructions on the output end of the instruction manual manipulator (66). The instruction manual rotation power mechanism (63) is mounted on the instruction manual frame (61). The output end of the instruction manual is driven and connected to the instruction manual rotating table (62). Each instruction manual storage compartment (64) has a lifting through hole (65) at the bottom. The instruction manual frame (61) is also provided with an instruction manual lifting assembly (68). The instruction manual lifting assembly (68) includes an instruction manual lifting seat (681) that is slidably connected to the instruction manual storage compartment (64) along the Z-axis direction, and an instruction manual lifting power mechanism (682) for driving the instruction manual lifting seat (681) to slide. The instruction manual lifting power mechanism (682) is set on the instruction manual frame (61), and the output end of the instruction manual lifting power mechanism (682) is driven and connected to the instruction manual lifting seat (681).

3. The automatic packaging and production system for bracket kits according to claim 1, characterized in that: The bottom plate feeding device (7) includes a bottom plate storage bin (71), a bottom plate lifting and feeding module (72), a bottom plate stepped feeding module (73), a bottom plate feeding guide rail (74), a bottom plate vibrator (75) located at the bottom of the bottom plate feeding guide rail (74), a bottom plate feeding screening baffle (76) located above the bottom plate feeding rail, a bottom plate conveying device (77), a bottom plate robot (78), and a bottom plate conveying device located at the output end of the bottom plate robot (78) for conveying the bottom plate. The bottom plate adsorption assembly (79) on the device (77) is used to suction and release the bottom plate. The input end of the bottom plate conveying device (77) is connected to the output end of the bottom plate feeding guide rail (74). The bottom plate lifting and feeding module (72) is used to feed the bottom plate in the bottom plate storage bin (71) obliquely upward to the bottom plate step feeding module (73). The bottom plate step feeding module (73) is used to feed the bottom plate in the step feeding module obliquely upward to the bottom plate feeding guide rail (74).

4. The automatic packaging and production system for bracket kits according to claim 1, characterized in that: The buckle delivery device (8) includes a buckle storage bin (81), a buckle vibratory feeder (82), a buckle lifting and feeding module (83) for feeding buckles from the buckle storage bin (81) obliquely upwards to the buckle vibratory feeder (82), a buckle feeding guide rail (84), a buckle direct vibrator (85) disposed at the bottom of the buckle feeding guide rail (84), a buckle arranging assembly (86), a buckle manipulator (87), and a buckle suction assembly (88) disposed at the output end of the buckle manipulator (87) for suction and release of buckles on the buckle arranging assembly (86). The input end of the buckle feeding guide rail (84) is connected to the output end of the buckle vibratory feeder (82). The buckle arranging assembly (86) includes a buckle arranging slide (861) slidably connected along the X-axis at the output end of the buckle feeding guide rail (84), and a mechanism for driving the buckle arranging slide (861) to slide. The system includes a snap-fit ​​sliding power mechanism (862), a fixed arrangement seat (863) disposed on a snap-fit ​​slide (861), a rotatable arrangement seat (864) rotatably connected to the snap-fit ​​slide (861) along the Z-axis, and a snap-fit ​​rotating power mechanism (865) for driving the rotatable arrangement seat (864) to rotate. The output end of the snap-fit ​​sliding power mechanism (862) is connected to the snap-fit ​​slide (861), and the snap-fit ​​rotating power mechanism (865) is disposed on the snap-fit ​​slide (861). The output end of the snap-fit ​​rotating power mechanism (865) is connected to the rotatable arrangement seat (864). The fixed arrangement seat (863) has two snap-fit ​​limiting slots (866) formed at intervals for limiting the placement of snap-fits, and the rotatable arrangement seat (864) has one snap-fit ​​limiting slot (866) formed for limiting the placement of snap-fits.

5. The automatic packaging and production system for bracket kits according to claim 1, characterized in that: The foot cup dispensing device (5) includes an upper cup body feeding mechanism (1), a lower cup body feeding mechanism (2), a foot cup assembly mechanism (3), and a foot cup unloading mechanism (4); the upper cup body feeding mechanism (1) is used to feed the upper cup body to be assembled; the lower cup body feeding mechanism (2) is used to feed the lower cup body to be assembled; the foot cup assembly mechanism (3) is used to assemble the upper cup body supplied by the upper cup body feeding mechanism (1) and the lower cup body supplied by the lower cup body feeding mechanism (2); the foot cup unloading mechanism (4) is used to unload the foot cup assembled by the foot cup assembly mechanism (3).

6. The automatic packaging and production system for bracket kits according to claim 5, characterized in that: The upper cup feeding mechanism (1) includes an upper cup storage bin (11), an upper cup lifting and feeding module (12), an upper cup stepped feeding module (13), an upper cup feeding guide rail (14), an upper cup vibrator (15) located at the bottom of the upper cup feeding guide rail (14), and an upper cup feeding screening baffle (16) located above the upper cup feeding rail; the upper cup lifting and feeding module (12) is used to feed the upper cups in the upper cup storage bin (11) obliquely upwards into the upper cup stepped feeding module (13); the upper cup stepped feeding module (13) is used to feed the upper cups in the stepped feeding module obliquely upwards into the upper cup feeding guide rail (14); The lower cup feeding mechanism (2) includes a lower cup storage bin (21), a lower cup lifting and feeding module (22), a lower cup stepped feeding module (23), a lower cup feeding guide rail (24), a lower cup direct vibrator (25) set at the bottom of the lower cup feeding guide rail (24), and a lower cup feeding screening baffle (26) set above the lower cup feeding rail; the lower cup lifting and feeding module (22) is used to feed the lower cups in the lower cup storage bin (21) obliquely upwards to the lower cup stepped feeding module (23); the lower cup stepped feeding module (23) is used to feed the lower cups in the stepped feeding module obliquely upwards to the lower cup feeding guide rail (24); The foot cup assembly mechanism (3) includes a foot cup worktable (31), a rotating assembly table (32) rotatably connected to the foot cup worktable (31) along the Z-axis, a foot cup assembly rotary power mechanism (34) for driving the rotating assembly table (32) to rotate, a lower cup body feeding mechanism (35), and an upper cup body screwing mechanism (36). The rotating assembly table (32) is provided with multiple lower cup body limiting slots (33) at equal intervals along the circumferential direction for limiting the placement of the lower cup body. (34) is set on the foot cup worktable (31), and the output end of the foot cup assembly rotation power mechanism (34) is driven to connect to the rotation assembly table (32); the lower cup body feeding mechanism (35) is used to feed the lower cup body supplied by the lower cup body feeding mechanism (2) into the lower cup body limiting slot (33) on the rotation assembly table (32); the upper cup body screwing mechanism (36) is used to screw the upper cup body supplied by the upper cup body feeding mechanism (1) onto the lower cup body located on the rotation assembly table (32); The lower cup loading mechanism (35) includes a lower cup loading rack (351) mounted on the foot cup worktable (31), a lower cup loading slide (352) slidably connected to the lower cup loading rack (351) along the Y-axis, a lower cup loading power mechanism (353) for driving the lower cup loading slide (352) to slide, and a lower cup clamping assembly (354) mounted on the lower cup loading slide (352). The force mechanism (353) is set on the lower cup body feeding rack (351). The output end of the lower cup body feeding power mechanism (353) drives and connects to the lower cup body feeding slide (352). The lower cup body clamping assembly (354) includes a lower cup body feeding finger cylinder (3541) set on the lower cup body feeding slide (352) and two lower cup body grippers (3542) respectively set on the two fingers of the lower cup body feeding finger cylinder (3541). The lower cup feeding mechanism (35) further includes a lower cup positioning mechanism (355), which includes a lower cup positioning seat (3551) mounted on the foot cup worktable (31), a lower cup positioning column (3552) slidably connected to the lower cup positioning seat (3551) in the vertical direction, a lower cup vertical positioning power mechanism (3553) for driving the lower cup positioning column (3552) to slide, a lower cup positioning block (3554) slidably connected to the lower cup positioning seat (3551) in the X-axis direction, and a lower cup horizontal positioning power mechanism (3555) for driving the lower cup positioning block (3554) to slide. 5) The vertical positioning power mechanism (3553) of the lower cup body is set on the lower cup body positioning seat (3551). The output end of the vertical positioning power mechanism (3553) of the lower cup body is driven and connected to the lower cup body positioning column (3552). The horizontal positioning power mechanism (3555) of the lower cup body is set on the lower cup body positioning seat (3551). The output end of the horizontal positioning power mechanism (3555) of the lower cup body is driven and connected to the lower cup body positioning block (3554). The lower cup body feeding mechanism (35) has two lower cup body clamping components (354) on the lower cup body feeding slide (352). The two lower cup body clamping components (354) are arranged side by side along the Y-axis. The upper cup body screwing mechanism (36) includes an upper cup body screwing frame (361) mounted on the foot cup worktable (31), an upper cup body screwing Z-axis slide (362) slidably connected to the upper cup body screwing frame (361) along the Z-axis direction, an upper cup body screwing Z-axis sliding power mechanism (363) for driving the upper cup body screwing Z-axis slide (362) to slide, an upper cup body screwing Y-axis slide (364) slidably connected to the upper cup body screwing Z-axis slide (362) along the Y-axis direction, and a mechanism for driving the upper cup body screwing Y-axis slide (364). The upper cup body is rotatably connected to the upper cup body screwing Y-axis sliding power mechanism (365), the upper cup body first suction head (366) is rotatably connected to the upper cup body screwing Y-axis slide (364) along the Z-axis direction, the upper cup body screwing rotation power mechanism (367) is used to drive the upper cup body first suction head (366) to rotate, the lower cup body screwing clamping assembly (368) is used to clamp the lower cup body to be screwed, the upper cup body screwing Z-axis sliding power mechanism (363) is set on the upper cup body screwing frame (361), the upper cup body screwing Z-axis sliding power mechanism ( The output end of the upper cup body rotation Z-axis slide (362) is driven and connected to the upper cup body rotation Y-axis sliding power mechanism (365), which is set on the upper cup body rotation Z-axis slide (362). The output end of the upper cup body rotation Y-axis sliding power mechanism (365) is driven and connected to the upper cup body rotation Y-axis slide (364). The upper cup body rotation rotation power mechanism (367) is set on the upper cup body rotation Y-axis slide (364), and the output end of the upper cup body rotation Y-axis slide (364) is driven and connected to the upper cup body first suction head (366). The cup body screwing and clamping assembly (368) includes a lower cup body clamping frame (3681) disposed on the foot cup worktable (31), a lower cup body clamping block (3682) slidably connected to the lower cup body clamping frame (3681) in the horizontal direction, and a lower cup body clamping power mechanism (3683) for driving the lower cup body clamping block (3682) to slide. The lower cup body clamping power mechanism (3683) is disposed on the lower cup body clamping frame (3681), and the output end of the lower cup body clamping power mechanism (3683) drives and connects to the lower cup body clamping block (3682). The foot cup unloading mechanism (4) includes a foot cup conveying module (41) set on the foot cup worktable (31), a foot cup clamping component (42) for clamping the foot cup assembled by the foot cup assembly mechanism (3) onto the foot cup conveying module (41), a foot cup unloading robot (43), and a foot cup unloading adsorption component (44) set on the output end of the foot cup unloading robot (43) for adsorbing and releasing the foot cup. The foot cup clamping assembly (42) includes a foot cup clamping frame (421) mounted on the foot cup worktable (31), a foot cup clamping slide (422) slidably connected to the foot cup clamping frame (421) along the Y-axis direction, a foot cup clamping sliding power mechanism (423) for driving the foot cup clamping slide (422) to slide, a foot cup clamping rotating seat (424) rotatably mounted on the foot cup clamping slide (422) along the X-axis direction, a foot cup clamping rotating power mechanism (425) for driving the foot cup clamping rotating seat (424) to rotate, and a foot cup clamping rotating seat (424) mounted on the foot cup clamping rotating seat (425). 24) The foot cup clamping finger cylinder (426) is provided on the foot cup clamping finger cylinder (426), and the two foot cup clamping claws (427) are respectively provided on the two fingers of the foot cup clamping finger cylinder (426). The foot cup clamping sliding power mechanism (423) is provided on the foot cup clamping frame (421). The output end of the foot cup clamping sliding power mechanism (423) is driven and connected to the foot cup clamping slide (422). The foot cup clamping rotation power mechanism (425) is provided on the foot cup clamping slide (422). The output end of the foot cup clamping rotation power mechanism (425) is driven and connected to the foot cup clamping rotation seat (424).

7. The automatic packaging and production system for bracket kits according to claim 6, characterized in that: The foot cup feeding mechanism (4) also includes a foot cup reversing component (45), which includes a foot cup reversing manipulator (451) with a Z-axis sliding running track and a Z-axis rotating running track, and a foot cup reversing adsorption component (452) set on the output end of the foot cup reversing manipulator (451).

8. The automatic packaging production system for bracket kits according to claim 6, characterized in that: The foot cup assembly mechanism (3) also includes a secondary screwing mechanism (37) for screwing the upper cup body a second time after it has been screwed by the upper cup body screwing mechanism (36). The secondary twisting mechanism (37) includes a secondary twisting frame (371) mounted on the foot cup worktable (31), a secondary twisting Z-axis slide (372) slidably connected to the secondary twisting frame (371) along the Z-axis direction, a secondary twisting Z-axis sliding power mechanism (373) for driving the secondary twisting Z-axis slide (372) to slide, an upper cup body second suction head (374) rotatably connected to the secondary twisting Z-axis slide (372) along the Z-axis direction, a secondary twisting rotational power mechanism (375) for driving the upper cup body second suction head (374) to rotate, and a lower cup body secondary twisting clamping assembly (376) for clamping the lower cup body to be secondary twisted. The secondary twisting Z-axis sliding power mechanism (373) is mounted on the secondary twisting frame (371). The output end is driven and connected to the secondary screwing Z-axis slide (372), and the secondary screwing rotation power mechanism (375) is set on the secondary screwing Z-axis slide (372). The output end of the secondary screwing rotation power mechanism (375) is driven and connected to the second suction head (374) of the upper cup body. The lower cup body secondary screwing clamping assembly (376) includes a lower cup body clamping frame (3681) set on the foot cup worktable (31), a lower cup body clamping block (3682) slidably connected to the lower cup body clamping frame (3681) in the horizontal direction, and a lower cup body clamping power mechanism (3683) for driving the lower cup body clamping block (3682) to slide. The lower cup body clamping power mechanism (3683) is set on the lower cup body clamping frame (3681), and the output end of the lower cup body clamping power mechanism (3683) is driven and connected to the lower cup body clamping block (3682).

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