一种无内部缺陷的差壳迪砂线铸造型腔结构

By optimizing the casting cavity structure and adopting a two-piece integrated sand core and precise riser layout, the problem of casting defects in traditional poor-shell production has been solved, achieving efficient and high-quality poor-shell production, and improving process yield and product competitiveness.

CN118650121BActive Publication Date: 2026-07-17山东汇金股份有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
山东汇金股份有限公司
Filing Date
2024-06-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional differential shell production methods make it difficult to achieve ideal sequential solidification, resulting in defects such as dispersed shrinkage porosity and shrinkage cavities at the junction of the flange and cylindrical surface of the casting. This leads to low process yield and difficult cleaning, making it difficult to meet the demand for high-quality products.

Method used

The design adopts a two-piece integrated sand core, combining the pouring cup, choke block, vertical runner, branch horizontal runner and ingate of the counter pressure plate and positive pressure plate, and optimizes the riser layout to ensure that molten iron is uniformly introduced into the casting. Sequential solidification is achieved by injecting molten iron from the bottom, and a riser is added below the flange to collect gas and impurities during the solidification process.

Benefits of technology

It significantly reduced internal defects in castings, improved casting quality and process yield, simplified operating procedures, reduced grinding workload, increased production efficiency and economic benefits, and met the requirements of high-standard products.

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Abstract

本发明涉及汽车零部件湿型砂砂型铸造技术领域,具体为一种无内部缺陷的差壳迪砂线铸造型腔结构,包括反压板与正压板,所述反压板与正压板的一侧皆设置有浇口杯,且浇口杯的一端连接有第一挡渣块,所述反压板的一侧外表面开设有截流搭接块,且截流搭接块的一端连接有竖浇道,所述竖浇道的一侧连接有第一分支横浇道搭接与第二分支横浇道搭接,该发明通过使用双件一体式砂芯,不仅提高了下芯效率,还简化了铸造过程中的操作步骤,进一步提升了生产效率。设计确保了铸型的稳定性和准确性,有助于减少因操作不当导致的铸件缺陷。
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