Bacterial bag hanging bag operation assembly line
Patent Information
- Application Number
- CN202410869960.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2044-07-01
AI Technical Summary
通过自动化的送料组件、绑绳组件、转运组件和夹持组件,取代了传统的人工吊袋作业,显著减轻了工人的劳动强度,使得工作更加轻松高效,各个组件之间紧密配合,能够连续、快速地完成吊袋作业,从而大大提高了作业效率。
Smart Images

Figure CN118661599B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mushroom bag hanging equipment, specifically a mushroom bag hanging production line. Background Technology
[0002] There are two main methods for cultivating black fungus: traditional ground planting and greenhouse hanging bag cultivation. In the same area, the number of black fungus grown in greenhouses using hanging bags is more than three times that of traditional ground planting, resulting in higher yields for farmers on the same land. Furthermore, because the growth process of black fungus grown in greenhouses using hanging bags is less affected by weather, the quality is pure and pollution-free, leading to higher cultivation profits and considerable economic benefits.
[0003] In the existing mushroom cultivation process, bag hanging is one of the key steps. The traditional manual bag hanging method is not only labor-intensive and inefficient, but also makes it difficult to ensure the standardization of bag hanging, resulting in inconsistent product quality. Therefore, a production line for bag hanging is proposed. Summary of the Invention
[0004] The purpose of this invention is to provide a production line for mushroom bag hanging operations to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a mushroom bag hanging production line, including a rack unloading machine, a placement rack is provided on one side of the rack unloading machine, a number of mushroom baskets are placed on the surface of the placement rack, and the main body of the mushroom bag placed in the mushroom baskets is placed on the surface of the placement rack, and a roller conveyor line for conveying the main body of the mushroom bag is provided on one side of the rack unloading machine; A basket-retrieving assembly is provided on one side of the roller conveyor line, and a feeding assembly for conveying the main body of the fungus spawn bag is provided on one side of the basket-retrieving assembly. A robotic arm is installed on one side of the basket-retrieving assembly, and the robotic arm is used to separate the main body of the fungus spawn bag from the basket. A rope-tying component is provided on one side of the feeding component, and the rope-tying component vertically connects the main body of the fungus bag. A transfer component is provided on one side of the rope binding assembly, and a clamping component is provided on one side of the transfer component; One side of the transfer component is provided with triangular clips and clip plates for separating vertically adjacent mushroom spawn bags, and one side of the clamping component is provided with hooks for hanging multiple vertically connected mushroom spawn bags.
[0006] Preferably, the above-mentioned feeding assembly includes a belt conveyor, a baffle fixed to the top of the belt conveyor, a limit frame fixed to one side of the baffle, and a first electric push rod fixed to one side of the top of the belt conveyor.
[0007] Preferably, the first electric push rod has a push plate fixed to its push rod end, and the bottom side of the limiting frame has a through hole for the main body of the fungus bag to fall. The push plate is used to push the main body of the fungus bag to the top of the through hole, and the belt conveyor is installed on one side of the basket picking assembly.
[0008] Preferably, the rope binding assembly includes a first horizontal plate and a connecting cylinder. Three first motors are installed on the top of the first horizontal plate, and a rope guide wheel is fixed to the output shaft end of the first motor. Three rope guide tubes are fixed to the outside of the connecting cylinder.
[0009] Preferably, a nylon rope is inserted into the inner side of the guide tube, and the outer side of the nylon rope is wrapped around the outer side of the guide wheel. The top of the connecting cylinder is fixed to the bottom of the limiting frame, and the connecting cylinder is connected to the through hole. The top of the first horizontal plate is fixed to the bottom side of the limiting frame by a connecting rod.
[0010] Preferably, the above-mentioned transfer assembly includes a second horizontal plate, a conveying groove is provided at the center of the second horizontal plate, three second cylinders are fixed to the top of the second horizontal plate, a third cylinder is fixed to the top of the second horizontal plate, a first cylinder is fixed to the top of one of the second cylinders and the third cylinder, a first push plate is fixed to the push rod end of one of the first cylinders, a second push plate is fixed to the push rod end of the other first cylinder, and a limiting plate for limiting the nylon rope is fixed to the push rod end of the second cylinder.
[0011] Preferably, a first storage rack and a second storage rack are fixed to one side of the first horizontal plate, the card plate is placed inside the first storage rack, the triangular card is placed inside the second storage rack, the bottom of the second push plate is slidably connected to the top side of the limiting plate, the second push plate is inserted into the gap between the second storage rack and the limiting plate, a baffle plate is fixed to the end of the third cylinder push rod, the bottom of the first push plate is slidably connected to the top of the partition plate, the first push plate is inserted into the gap between the first storage rack and the first push plate, a first pressing machine is fixed to the top of the second horizontal plate, one side of the first push plate is adapted to one side of the card plate, one side of the second push plate is adapted to one side of the triangular card, and the second horizontal plate is fixed to the bottom of the first horizontal plate by a connecting rod.
[0012] Preferably, the clamping assembly includes a support frame, a third motor is fixed to one side of the inner wall of the support frame, a first gear is fixed to the output shaft end of the third motor, the first gear is meshed with a second rack, a connecting plate is slidably connected to one side of the top of the second rack, a second motor is fixed to the top of the connecting plate, a second gear is fixed to the output shaft end of the second motor, the second gear is meshed with the first rack, a second electric push rod is fixed to one side of the top of the first rack, and an electric rotating gripper is fixed to the push rod end of the second electric push rod.
[0013] Preferably, a pneumatic finger is installed on the top of the connecting plate away from the first toothed rod. Two clamping cylinders are fixed to the push rod end of the pneumatic finger. A photoelectric sensor is installed on the top side of the clamping cylinder. A third storage rack for placing hooks is installed on the top side of the pneumatic finger. A second pressing machine and a fourth cylinder are respectively installed on the bottom of the second horizontal plate through a bracket. A pneumatic scissors are installed on the push rod end of the fourth cylinder.
[0014] Preferably, the hook side is provided with a hook rope groove, a clamping cavity and a hook taking cavity, and a controller is installed on the roller conveyor side. The output end of the photoelectric sensor is electrically connected to the input end of the controller. The output end of the controller is electrically connected to the input ends of the roller conveyor, belt conveyor, first electric push rod, first motor, first pressing machine, second motor, third motor, second electric push rod, electric rotary gripper and second pressing machine, respectively. The output end of the controller is connected to the input ends of the first cylinder, second cylinder, third cylinder, pneumatic scissors, fourth cylinder and pneumatic finger respectively through solenoid valves. The feeding ends of the first pressing machine and the second pressing machine are connected to a feeding pipe for conveying aluminum buckles.
[0015] Compared with the prior art, the present invention, employing the above technical solution, has the following technical effects: The automated feeding, binding, transfer, and clamping components replace traditional manual bag-lifting operations, significantly reducing the labor intensity of workers and making the work easier and more efficient. The close cooperation between the various components enables continuous and rapid bag-lifting operations, thereby greatly improving work efficiency.
[0016] Through precise mechanical operation and control systems, it is possible to ensure that the position, height, angle, and other parameters of each mushroom spawn bag hanging bag meet the preset standards, making the hanging bag operation more standardized and uniform. Automated operation reduces the impact of human factors on product quality, thereby improving the product quality of mushroom spawn bag hanging operations.
[0017] The automated production line is designed with flexibility and scalability, allowing the configuration and quantity of components to be adjusted according to actual needs to adapt to different scales and types of bag-lifting operations, thus improving the versatility of the production line. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a first-view structural diagram of the present invention; Figure 2 This is a schematic diagram of the second perspective structure of the present invention; Figure 3 This is a schematic diagram of the feeding assembly of the present invention; Figure 4 This is a schematic diagram of the structure at the first horizontal plate of the present invention; Figure 5 This is a schematic diagram of the structure of the guide tube of the present invention; Figure 6 This is a schematic diagram of the structure at the limiting plate of the present invention; Figure 7 This is a schematic diagram of the structure of the first cylinder of the present invention; Figure 8 This is a schematic diagram of the structure of the electric rotating gripper of the present invention; Figure 9 This is a schematic diagram of the structure of the third motor in this invention; Figure 10 This is a schematic diagram of the structure of the second crimping machine of the present invention; Figure 11 This is a schematic diagram of the triangular card and card plate mating structure of the present invention; Figure 12 This is a schematic diagram of the hook structure of the present invention; Figure 13 This is a schematic diagram of the push plate structure of the present invention.
[0020] Explanation of reference numerals in the attached drawings: 1. Unloading machine; 2. Roller conveyor line; 3. Basket picking assembly; 4. Placement rack; 5. Main body of the mushroom bag; 6. Feeding assembly; 61. Belt conveyor; 62. Baffle; 63. First electric push rod; 64. Limiting frame; 65. Push plate; 7. Rope binding assembly; 71. First horizontal plate; 72. Connecting cylinder; 73. Guide rope wheel; 74. First motor; 75. Guide rope tube; 8. Transfer assembly; 81. Second horizontal plate; 82. First storage rack; 83. First cylinder; 84. Limiting plate; 85. Second cylinder; 86. Second storage rack; 87. First pressing machine; 88. Third cylinder; 89. First push rod. 810. Second push plate; 9. Clamping assembly; 91. Support frame; 92. Second motor; 93. Third motor; 94. First gear; 95. Connecting plate; 96. Second electric push rod; 97. Electric rotating gripper; 98. Pneumatic scissors; 99. Second crimping machine; 910. Fourth cylinder; 911. Clamping cylinder; 912. Pneumatic finger; 913. Third storage rack; 914. First gear; 915. Second gear; 916. Second gear; 10. Nylon rope; 11. Triangular clip; 12. Clamping plate; 13. Hook; 14. Photoelectric sensor; 15. Hook rope groove; 16. Clamping cavity; 17. Hook removal cavity. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce. Example
[0023] Please see Figure 1-13 This invention provides a technical solution: a mushroom bag hanging bag production line, including a rack unloading machine 1. A placement rack 4 is provided on one side of the rack unloading machine 1. Several mushroom baskets are placed on the surface of the placement rack 4. Sixteen mushroom bag bodies 5 are placed inside each mushroom basket. The surface of the placement rack 4 is also used to place mushroom bag bodies 5 arranged in mushroom baskets. The rack unloading machine 1 transports four mushroom baskets as a unit to one side of the basket picking component 3 via a roller conveyor line 2. A robotic arm on one side of the basket picking component 3 grips the sixteen mushroom bag bodies 5 inside the basket and places them on top of a belt conveyor 61. Then, the baskets are removed from the basket picking component 3. A roller conveyor line 2 for conveying mushroom bag bodies 5 is provided on one side of the rack unloading machine 1, and a stacking mechanism for empty mushroom baskets is provided on one side of the basket picking component 3. A basket picking component 3 is provided on one side of the roller conveyor line 2, and a feeding component 6 for conveying mushroom bag bodies 5 is provided on one side of the basket picking component 3. A robotic arm is installed on one side of the basket picking component 3, and the robotic arm is used to separate the mushroom bag bodies 5 from the mushroom baskets. To facilitate the conveying of the main body 5 of the fungus spawn bag before hanging, a feeding assembly 6 is provided. The feeding assembly 6 includes a belt conveyor 61, a baffle 62 is fixed to the top of the belt conveyor 61, a limit frame 64 is fixed to one side of the baffle 62, a first electric push rod 63 is fixed to one side of the top of the belt conveyor 61, and a push plate 65 is fixed to the push rod end of the first electric push rod 63. The belt conveyor 61 moves the main body 5 of the fungus spawn bag to one end of the baffle 62, and then the push rod end of the first electric push rod 63 pushes the push plate 65 to push the main body 5 of the fungus spawn bag that is attached to one side of the baffle 62. A through hole is opened on one side of the bottom of the limit frame 64 for the main body 5 of the fungus spawn bag to fall. The push plate 65 is used to push the main body 5 of the fungus spawn bag to the top of the through hole. Under the action of gravity, the main body 5 of the fungus spawn bag falls into the inner side of the connecting cylinder 72. The belt conveyor 61 is installed on one side of the basket picking assembly 3.
[0024] A rope-tying component 7 is provided on one side of the feeding component 6. The rope-tying component 7 vertically connects the main body 5 of the fungus spawn bag. After the fungus spawn bag main body 5 is suspended, the distance between them is 3 cm to 4 cm. The bottom fungus spawn bag main body 5 is 30 to 50 cm from the ground, which is conducive to ventilation, prevents the formation of deformed fungus, and increases the yield. To facilitate automatic rope binding of the main body 5 of the fungus spawn bag, a rope binding assembly 7 is provided. The rope binding assembly 7 includes a first horizontal plate 71 and a connecting cylinder 72. Three first motors 74 are installed on the top of the first horizontal plate 71. A guide wheel 73 is fixed to the output shaft of the first motor 74. Three guide tubes 75 are fixed to the outside of the connecting cylinder 72. The output shaft of the first motor 74 drives the guide wheel 73 to rotate, conveying the nylon rope 10 from the outside downward through the guide tubes 75. The nylon rope 10 is inserted into the inside of the guide tubes 75, and the outside of the nylon rope 10 is wrapped around the outside of the guide wheel 73. The top of the connecting cylinder 72 is fixed to the bottom of the limiting frame 64. When the photoelectric sensor 14 detects that the nylon rope 10 on the outside of the fungus spawn bag 5 has descended to the required length, the output shaft of the first motor 74 stops rotating. The connecting cylinder 72 is connected to the through hole. The top of the first horizontal plate 71 is fixed to the bottom side of the limiting frame 64 by a connecting rod.
[0025] A transfer component 8 is provided on one side of the rope binding component 7, and a clamping component 9 is provided on one side of the transfer component 8; To facilitate the subsequent movement of the main body 5 of the mushroom spawn bag after hanging, a transfer assembly 8 is provided. The transfer assembly 8 includes a second horizontal plate 81, with a conveying groove at the center of the second horizontal plate 81. Three second cylinders 85 are fixed to the top of the second horizontal plate 81, and a third cylinder 88 is fixed to the top of the second horizontal plate 81. A first cylinder 83 is fixed to the top of one of the second cylinders 85 and the third cylinder 88. A first push plate 89 is fixed to the push rod end of one of the first cylinders 83, and a second push plate 810 is fixed to the push rod end of the other first cylinder 83. A limiting plate 84 for limiting the nylon rope 10 is fixed to the push rod end of the second cylinder 85. The controller controls the push rod ends of the three second cylinders 85 to extend, so that the three limiting plates 84 limit the three nylon ropes 10, causing the three nylon ropes 10 to move closer to each other.
[0026] A first storage rack 82 and a second storage rack 86 are fixed to one side of the first horizontal plate 71. A clamping plate 12 is placed inside the first storage rack 82, and a triangular clamp 11 is placed inside the second storage rack 86. The bottom of the second push plate 810 is slidably connected to the top side of the limiting plate 84. The second push plate 810 is inserted into the gap between the second storage rack 86 and the limiting plate 84. A baffle plate is fixed to the push rod end of the third cylinder 88. The bottom of the first push plate 89 is slidably connected to the top of the partition plate. The first push plate 89 is inserted into the gap between the first storage rack 82 and the first push plate 89. The two first cylinders 83 push rod ends respectively push the first push plate 89 and the second push plate 810 to move, pushing the triangular clip 11 and the clip plate 12 at the gap, so that the triangular clip 11 is inserted into the groove of the clip plate 12. The top of the second horizontal plate 81 is fixed with a first crimping machine 87, which clamps the first aluminum buckle on the outside of the three nylon ropes 10. One side of the first push plate 89 is adapted to one side of the clip plate 12, and one side of the second push plate 810 is adapted to one side of the triangular clip 11. The second horizontal plate 81 is fixed to the bottom of the first horizontal plate 71 by a connecting rod.
[0027] One side of the transfer component 8 is equipped with a triangular clip 11 and a clip plate 12 for separating vertically adjacent mushroom spawn bags 5. One side of the clamping component 9 is equipped with a hook 13 for hanging multiple vertically connected mushroom spawn bags 5. One side of the hook 13 is equipped with a hook rope groove 15, a clamping cavity 16, and a hook removal cavity 17. A controller is installed on one side of the roller conveyor line 2. The output of the photoelectric sensor 14 is electrically connected to the input of the controller, and the output of the controller is electrically connected to the roller conveyor line 2. The system includes a belt conveyor 61, a first electric push rod 63, a first motor 74, a first crimping machine 87, a second motor 92, a third motor 93, a second electric push rod 96, and a second crimping machine 99. The controller output is connected to the inputs of the first cylinder 83, the second cylinder 85, the third cylinder 88, the electric rotary gripper 97, the pneumatic scissors 98, the fourth cylinder 910, and the pneumatic finger 912 via solenoid valves. The feed ends of the first crimping machine 87 and the second crimping machine 99 are connected to feed pipes for conveying aluminum buckles.
[0028] To facilitate cutting of the nylon rope 10, a clamping assembly 9 is provided. The clamping assembly 9 includes a support frame 91. A third motor 93 is fixed to one side of the inner wall of the support frame 91. A first gear 914 is fixed to the output shaft end of the third motor 93. The first gear 914 is meshed with a second rack 915. The power of the third motor 93 causes the connecting plate 95 to move horizontally. A connecting plate 95 is slidably connected to the top side of the support frame 91 and fixed to the top of the second rack 915. A second motor 92 is fixed to the top of the connecting plate 95. A second gear 916 is fixed to the output shaft end of the second motor 92. The second gear 916 is meshed with a first rack 94. A second electric push rod 96 is fixed to one side of the top of the first rack 94. An electric rotating gripper 97 is fixed to the push rod end of the second electric push rod 96. The power of the second motor 92 causes the electric rotating gripper 97 to move perpendicular to the second rack 915.
[0029] A pneumatic finger 912 is installed on the top of the connecting plate 95 away from the first toothed rod 94. Two clamping cylinders 911 are fixed to the push rod end of the pneumatic finger 912. The gripper end of the pneumatic finger 912 drives the two clamping cylinders 911 to move, so that the two clamping cylinders 911 clamp the topmost fungus bag body 5. A photoelectric sensor 14 is installed on the top side of the clamping cylinder 911. A third storage rack 913 for placing hooks 13 is installed on the top side of the pneumatic finger 912. A second pressing machine 99 and a fourth cylinder 910 are respectively installed on the bottom of the second horizontal plate 81 through the bracket. A pneumatic scissors 98 is installed on the push rod end of the fourth cylinder 910. The pneumatic scissors 98 cuts the nylon rope 10 between the second and third aluminum buckles. Then the fourth cylinder 910 drives the pneumatic scissors 98 to retract. The third aluminum buckle is used for the hanging bag operation of the next fungus bag body 5. The worker does not need to manually tie the nylon rope 10 again.
[0030] The model number of photoelectric sensor 14 is: E3Z-L62-BG; The controller model is: S7-1200.
[0031] Working principle or structural principle: When it is necessary to perform bag hanging operation on the fungus bags, firstly, a forklift is used to move the fungus bag body 5 placed in the basket to the side of the unloading machine 1. Then, the unloading machine 1 transports 4 baskets as a unit to the side of the basket picking assembly 3 via the roller conveyor line 2. The robotic arm on the side of the basket picking assembly 3 grips the 16 fungus bag bodies 5 inside the basket and places them on the top of the belt conveyor 61. Then, the baskets are moved out of the basket picking assembly 3 and the basket picking assembly 3 is recycled. First, three nylon ropes 10 are passed through the guide tube 75 and wrapped around the outside of the guide pulley 73. At the same time, the worker manually ties a knot at one end of the nylon rope 10. At this time, the controller controls the belt conveyor 61 to start working. The belt conveyor 61 moves the mushroom bag body 5 to one end of the baffle 62. Then, the first electric push rod 63 pushes the push plate 65 to push the mushroom bag body 5 that is attached to one side of the baffle 62. The push plate 65 pushes the mushroom bag body 5 to the top of the through hole. At this time, the mushroom bag body 5 falls into the inside of the connecting cylinder 72 under the action of gravity. At this time, the output shaft of the first motor 74 drives the guide rope wheel 73 to rotate, and the nylon rope 10 from the outside is transported downward through the guide rope tube 75. When the photoelectric sensor 14 detects that the nylon rope 10 on the outside of the fungus bag body 5 has descended to the required length, the output shaft of the first motor 74 stops rotating. The controller controls the push rod ends of the three second cylinders 85 to extend, so that the three limit plates 84 limit the three nylon ropes 10, so that the three nylon ropes 10 are close to each other. At this time, the push rod end of the third cylinder 88 pushes the partition plate to extend. At the same time, the push rod ends of the two first cylinders 83 push the first push plate 89 and the second push plate 810 to move respectively, pushing the triangular clip 11 and the clip plate 12 at the gap, so that the triangular clip 11 is inserted into the groove of the clip plate 12. The above process is repeated. In this order, multiple fungus bag bodies 5 are vertically connected together by nylon ropes 10, triangular clips 11 and clip plates 12. When the main body 5 of the fungus bag reaches the required quantity, the second cylinder 85 pushes the limiting plate 84 to continue to limit the three nylon ropes 10. At this time, the external machine conveying pipe delivers the aluminum buckle to the claw end of the first crimping machine 87. The first crimping machine 87 clamps the first aluminum buckle on the outside of the three nylon ropes 10. At this time, the guide rope wheel 73 continues to deliver the nylon ropes 10. When the photoelectric sensor 14 detects that the delivered nylon ropes 10 have reached the required length, the second crimping machine 99 clamps the second aluminum buckle on the limited nylon ropes 10 again. The two aluminum buckles are separated by a distance at one end. At this time, the pneumatic finger 912 gripper end drives the two gripping cylinders 911 to move, so that the two gripping cylinders 911 clamp the topmost fungus bag body 5. At this time, the output shaft of the second motor 92 drives the second gear 916 to rotate clockwise. The second gear 916 meshes with the first gear 94, so that the second electric push rod 96 and the electric rotating gripper 97 move to the bottom slotted side of the third storage rack 913. Then the electric rotating gripper 97 grips the position of the gripping cavity 16. Then the second motor 92 rotates counterclockwise, so that the hook rope groove 15 on the side of the hook 13 held by the electric rotating gripper 97 is located between the nylon ropes 10, and the nylon ropes 10 are pulled out. While the rope is being pulled out, the rope-tying assembly 7 continues to feed the nylon rope 10. After reaching the required length, under the power of the third motor 93, the connecting plate 95 moves the nylon rope 10 towards the second crimping machine 99. At this time, the second crimping machine 99 clamps the third aluminum buckle on the outside of the three nylon ropes 10. Then, the pneumatic scissors 98 cuts the nylon rope 10 between the second and third aluminum buckles. Then, the fourth cylinder 910 drives the pneumatic scissors 98 to retract. At this time, the multiple mushroom bag bodies 5 are secured by the nylon rope 10, the triangular clip 11, and the clip. With the assistance of plate 12 and hook 13, a complete independent mushroom bag chain is formed. Then, the output shaft of the second motor 92 continues to rotate counterclockwise, causing the independent mushroom bag chain to move to one side and be moved outward as a whole to the hook-removing station of the greenhouse hanging bag mushroom rack. The gripper of the electric rotating claw 97 rotates, causing the horizontal hook 13 to change to a vertical state, so that the hook-removing cavity 17 of the hook 13 is aligned. In conjunction with the greenhouse hanging bag mushroom rack hook-removing mechanism, the mushroom bag chain is removed through the hook-removing cavity 17. The clamping cylinder 911 releases the mushroom bag, and the greenhouse hanging bag hook-removing device removes the mushroom bag chain.
[0032] In summary, the automated feeding component 6, rope binding component 7, transfer component 8, and clamping component 9 replace the traditional manual bag lifting operation, significantly reducing the labor intensity of workers and making the work easier and more efficient. The close cooperation between the various components enables the bag lifting operation to be completed continuously and quickly, thereby greatly improving the work efficiency. Through precise mechanical operation and control systems, it is possible to ensure that the position, height, angle, and other parameters of each mushroom spawn bag's five hanging bags meet the preset standards, making the hanging bag operation more standardized and uniform. Automated operation reduces the impact of human factors on product quality, thereby improving the product quality of mushroom spawn bag hanging operations.
[0033] The automated production line is designed with flexibility and scalability, allowing the configuration and quantity of components to be adjusted according to actual needs to adapt to different scales and types of bag-lifting operations, thus improving the versatility of the production line.
[0034] Those skilled in the art will understand that the features described in the various embodiments and / or claims of the present invention can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention can be combined or combined in various ways without departing from the spirit and teachings of the present invention. All such combinations and / or combinations fall within the scope of the present invention.
Claims
1. A mushroom bag hanging production line, including a bag unloading machine, characterized in that: A placement rack is provided on one side of the unloading machine. Several mushroom baskets are placed on the surface of the placement rack. The main body of the wood ear mushroom bag is placed on the surface of the placement rack using the mushroom baskets. A roller conveyor line for conveying the main body of the wood ear mushroom bag is provided on one side of the unloading machine. A basket-retrieving assembly is provided on one side of the roller conveyor line, and a feeding assembly for conveying the main body of the fungus spawn bag is provided on one side of the basket-retrieving assembly. A robotic arm is installed on one side of the basket-retrieving assembly, and the robotic arm is used to separate the main body of the fungus spawn bag from the basket. A rope-tying component is provided on one side of the feeding component, and the rope-tying component vertically connects the main body of the fungus bag. A transfer component is provided on one side of the rope binding assembly, and a clamping component is provided on one side of the transfer component; The transfer component is provided with a triangular clip and a clip plate on one side for separating the vertically adjacent mushroom spawn bags, and the clamping component is provided with a hook for hanging multiple vertically connected mushroom spawn bags on one side. The transfer assembly includes a second horizontal plate, a conveying groove is provided at the center of the second horizontal plate, three second cylinders are fixed to the top of the second horizontal plate, a third cylinder is fixed to the top of the second horizontal plate, a first cylinder is fixed to the top of one of the second cylinders and the third cylinder, a first push plate is fixed to the push rod end of one of the first cylinders, a second push plate is fixed to the push rod end of the other first cylinder, and a limiting plate for limiting the nylon rope is fixed to the push rod end of the second cylinder. The clamping assembly includes a support frame, a third motor fixed to one side of the inner wall of the support frame, a first gear fixed to the output shaft end of the third motor, a second rack meshing with the first gear, a connecting plate slidably connected to one side of the top of the second rack, a second motor fixed to the top of the connecting plate, a second gear fixed to the output shaft end of the second motor, the second gear meshing with the first rack, a second electric push rod fixed to one side of the top of the first rack, and an electric rotating gripper fixed to the push rod end of the second electric push rod. A pneumatic finger is installed on the top of the connecting plate away from the first toothed rod. Two clamping cylinders are fixed to the push rod end of the pneumatic finger. A photoelectric sensor is installed on the top side of the clamping cylinder. A third storage rack for placing hooks is installed on the top side of the pneumatic finger. A second pressing machine and a fourth cylinder are respectively installed on the bottom of the second horizontal plate through a bracket. A pneumatic scissors are installed on the push rod end of the fourth cylinder.
2. The mushroom bag hanging production line according to claim 1, characterized in that: The feeding assembly includes a belt conveyor, a baffle is fixed to the top of the belt conveyor, a limit frame is fixed to one side of the baffle, and a first electric push rod is fixed to one side of the top of the belt conveyor.
3. The mushroom bag hanging production line according to claim 2, characterized in that: The first electric push rod has a push plate fixed at its push rod end. The bottom side of the limiting frame has a through hole for the main body of the fungus bag to fall. The push plate is used to push the main body of the fungus bag to the top of the through hole. The belt conveyor is installed on one side of the basket picking assembly.
4. The mushroom bag hanging production line according to claim 3, characterized in that: The rope binding assembly includes a first horizontal plate and a connecting cylinder. Three first motors are installed on the top of the first horizontal plate. A rope guide wheel is fixed to the output shaft end of the first motor. Three rope guide tubes are fixed to the outside of the connecting cylinder.
5. The mushroom bag hanging production line according to claim 4, characterized in that: A nylon rope is inserted into the inner side of the guide tube, and the outer side of the nylon rope is wrapped around the outer side of the guide rope wheel. The top of the connecting cylinder is fixed to the bottom of the limiting frame, and the connecting cylinder is connected to the through hole. The top of the first horizontal plate is fixed to the bottom side of the limiting frame by a connecting rod.
6. The mushroom bag hanging production line according to claim 5, characterized in that: A first storage rack and a second storage rack are fixed to one side of the first horizontal plate, respectively. The card plate is placed inside the first storage rack, and the triangular card is placed inside the second storage rack. The bottom of the second push plate is slidably connected to the top side of the limiting plate. The second push plate is inserted into the gap between the second storage rack and the limiting plate. A baffle plate is fixed to the end of the third cylinder push rod. The bottom of the first push plate is slidably connected to the top of the partition plate. The first push plate is inserted into the gap between the first storage rack and the first push plate. A first pressing machine is fixed to the top of the second horizontal plate. One side of the first push plate is adapted to one side of the card plate, and one side of the second push plate is adapted to one side of the triangular card. The second horizontal plate is fixed to the bottom of the first horizontal plate by a connecting rod.
7. The mushroom bag hanging production line according to claim 6, characterized in that: The hook is provided with a hook rope groove, a clamping cavity and a hook taking cavity on one side. A controller is installed on one side of the roller conveyor. The output of the photoelectric sensor is electrically connected to the input of the controller. The output of the controller is electrically connected to the input of the roller conveyor, the belt conveyor, the first electric push rod, the first motor, the first pressing machine, the second motor, the third motor, the second electric push rod, the electric rotary gripper and the second pressing machine. The output of the controller is connected to the input of the first cylinder, the second cylinder, the third cylinder, the pneumatic scissors, the fourth cylinder and the pneumatic finger through solenoid valves. The feeding ends of the first pressing machine and the second pressing machine are connected to a feeding pipe for conveying aluminum buckles.
Citation Information
Patent Citations
Agaric fungus bag hanging device
CN115606456A
Auricularia auricula bag packaging operation assembly line
CN220333207U
Fungus bag hanging operation assembly line
CN222827792U