Hot cell radioactive tubing cutting device
Patent Information
- Application Number
- CN202410941957.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2044-07-15
AI Technical Summary
该方法会产生大量放射性废液和切屑,难以被有效收集,会对热室造成沾污,影响后续设备的检修,处置费用高昂
[0017]本发明实施例中,所述装置主体包括底座以及屏蔽组件,所述屏蔽组件环绕所述装置主体进行设置,与所述底座形成屏蔽空间,所述屏蔽空间中包括设置在所述底座上的刀具夹持组件、工件夹持组件、进刀组件和碎屑收集组件,所述进刀组件与所述刀具夹持组件连接,所述进刀组件设置在所述工件夹持组件的夹持端,所述空气压缩机与所述刀具夹持组件、所述工件夹持组件以及所述碎屑收集组件气动连接,本发明采用气动卡盘对工件进行夹持,适用样品尺寸范围广,样品装载及卸载简便;工件夹持组件固定于底座上,包括夹紧旋转部件、金属链条和旋转电机,旋转电机通过金属链条驱动夹紧旋转部件转动,切割速度快;采用气动方式压紧刀具,刀具更换方便,刀具采用斜面形式,配有切削护罩,可有效收集切割碎屑;碎屑收集组件包括集料盒与吸尘部件,既可以收集大块碎屑,又可以有效收集小块碎屑及粉尘,碎屑收储率高;屏蔽组件包括护罩、窥视窗等,其中窥视窗采用铅玻璃材质,耐辐照性能好,同时方便目视切割状态。
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Figure CN118663971B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of radioactive pipe cutting technology, and more particularly to a radioactive pipe cutting device with a heated chamber. Background Technology
[0002] The development of reactor technology has placed higher demands on the performance of materials. Whether in existing commercial reactors or in developing fourth-generation reactors, fusion reactors, and traveling wave reactors, materials must undergo preliminary irradiation testing within the research reactor for safety reasons before entering service. Due to considerations of the material's inherent properties, service environment, and service temperature, some materials must be sealed in cylindrical irradiation boxes during irradiation within the research reactor. After irradiation testing, the radioactive sample boxes need to be cut open in a hot chamber to remove the samples for subsequent analysis and testing. Meanwhile, tubular materials are one of the key material forms within reactors, such as nuclear fuel cladding tubes. Therefore, there is a strong need for cutting irradiated radioactive tubing within a hot chamber.
[0003] Currently, commonly used cutting devices for radioactive tubes in hot chambers include: 1. abrasive wheel cutters; 2. tube cutters; and 3. laser cutters. Abrasive wheel cutters use diamond abrasive wheel blades to cut the sample. The lower end of the blade has a groove for holding coolant. The sample is clamped on the sample stage, and during the cutting process, it is gradually cut off under gravity. Abrasive wheel cutters use water or coolant to cool the abrasive wheel blades. This method generates a large amount of radioactive waste liquid and chips, which are difficult to collect effectively, causing contamination of the hot chamber, affecting subsequent equipment maintenance, and incurring high disposal costs. Tube cutters have two or more cutting blades arranged around the sample, rotating relative to it and gradually squeezing inwards to eventually cut the sample. Tube cutters are suitable for a smaller range of sample sizes, have a relatively slow cutting speed, and are prone to introducing deformation and burrs during the cutting process. They are not suitable for samples tightly assembled with the irradiation box, as this can cause the sample to become stuck and difficult to remove. Laser cutting machines have a laser emitter and corresponding cooling and control system set up outside the hot chamber. The laser passes through a through-wall laser tube through the hot chamber wall to reach the laser cutting head located inside the hot chamber to cut the sample. Laser cutting machines have the characteristics of wide cutting range, fast cutting speed and high precision, but they also have disadvantages such as difficulty in cutting through, easy to produce sharp corner ablation, and temperature rise during the cutting process affecting the performance of the sample after irradiation.
[0004] In existing technologies, abrasive wheel cutters use water or coolant to cool the cutting disc. This method generates a large amount of radioactive waste liquid and chips, which are difficult to collect effectively, contaminate the hot chamber, affect subsequent equipment maintenance, and incur high disposal costs. Tube cutters are suitable for a limited range of sample sizes, have relatively slow cutting speeds, and are prone to introducing deformation and burrs during cutting. They are unsuitable for samples tightly assembled with the irradiation chamber, as this can cause the sample to become stuck and difficult to remove. Laser cutters offer advantages such as a wide cutting range, high cutting speed, and high precision, but also have drawbacks such as difficulty in cutting through completely, the tendency to produce sharp-angle ablation, and the temperature rise during cutting affecting the post-irradiation performance of the sample. Summary of the Invention
[0005] This invention provides a radioactive pipe cutting device for a hot chamber. It features a pneumatic chuck for workpiece clamping, is suitable for a wide range of sample sizes, and facilitates easy sample loading and unloading. The workpiece clamping assembly, fixed to a base, includes a clamping rotating component, a metal chain, and a rotary motor. The rotary motor drives the clamping rotating component to rotate via the metal chain, resulting in high cutting speed. The tool is pneumatically clamped, facilitating tool replacement. The tool has an inclined surface and a cutting guard for effective chip collection. The chip collection assembly includes a collection box and a dust extraction component, effectively collecting both large and small chips and dust, achieving a high chip collection rate. The shielding assembly includes a protective cover and a viewing window, with the viewing window made of lead glass, offering good radiation resistance and allowing for easy visual inspection of the cutting process.
[0006] This invention provides a thermal chamber radioactive pipe cutting device, which includes a device body, a cable tray, an electrical control cabinet, and an air compressor. The device body and the electrical control cabinet are connected through the cable tray. The device body is located inside the thermal chamber, the electrical control cabinet is located outside the thermal chamber, and the air compressor is located outside the thermal chamber.
[0007] The device body includes a base and a shielding assembly. The shielding assembly is arranged around the device body to form a shielding space with the base. The shielding space includes a tool clamping assembly, a workpiece clamping assembly, a tool feed assembly, and a chip collection assembly arranged on the base. The tool feed assembly is connected to the tool clamping assembly and is located at the clamping end of the workpiece clamping assembly. The air compressor is pneumatically connected to the tool clamping assembly, the workpiece clamping assembly, and the chip collection assembly.
[0008] Optionally, the tool clamping assembly comprises a tool, a tool holder, a reflector mounting plate, a tool pressing cylinder, a reflector, and a protective cover a. The tool is disposed on a first side of the tool holder, the protective cover a is disposed below the tool, the reflector mounting plate is disposed on a second side of the tool holder, the reflector is mounted on the outer extension of the reflector mounting plate, the outer extension of the reflector mounting plate is disposed above the tool, and the tool pressing cylinder is disposed on a third side of the tool holder. The tool pressing cylinder is pneumatically connected to the air compressor.
[0009] Optionally, the workpiece clamping assembly mainly consists of a clamping rotating component, a metal chain, and a rotary motor. The rotary motor is fixedly mounted on the base, and the output shaft of the rotary motor is connected to the transmission shaft of the clamping rotating component through the metal chain. The clamping part of the clamping rotating component is used for positioning and clamping the radioactive tube workpiece to be cut.
[0010] Optionally, the tool feed assembly consists of a Z-axis tool feed module and an X-axis tool feed module, which are respectively connected to the tool clamping assembly.
[0011] Optionally, the Z-axis feed module consists of a Z-axis servo motor, a Z-axis conversion plate, and a Z-axis single-axis module. The Z-axis servo motor drives the Z-axis single-axis module to move along the Z-axis direction through the Z-axis conversion plate. The Z-axis single-axis module is connected to the tool clamping assembly.
[0012] Optionally, the X-axis feed module consists of a Z-axis servo motor, an X-axis conversion plate, and an X-axis single-axis module. The X-axis servo motor drives the X-axis single-axis module to move along the X-axis direction through the X-axis conversion plate and bevel gear set. The X-axis single-axis module is connected to the tool clamping assembly.
[0013] Optionally, the debris collection assembly mainly consists of a receiving box, a receiving box handle, and a dust collection component. The receiving box can be detached and is positioned below the radioactive tubular workpiece to be cut. The receiving box handle is located on the outer side of the receiving box, and the dust collection component is positioned on the base and aligned with the receiving box or above the receiving box.
[0014] Optionally, the vacuuming component comprises a vacuum cleaner body and a vacuum cleaner nozzle. The vacuum cleaner body is fixedly mounted on the base, and the vacuum cleaner nozzle is detachably connected to the vacuum cleaner body. The vacuum cleaner nozzle comprises a suction pipe, a suction port, a vacuum handle, and a handle hook. One end of the suction pipe is connected to the suction port, and the other end of the suction pipe is connected to the air compressor. The suction port is connected to the vacuum handle and the handle hook.
[0015] Optionally, the shielding assembly mainly consists of a protective cover b, a mechanical gripper, a sliding door, a viewing window, a sliding door guide rail, and a cable outlet. The protective cover b is arranged around the main body of the device. The sliding door closes during the cutting process, and the viewing window is made of lead glass.
[0016] Optionally, the portion of the cable tray inside the hot chamber is a square stainless steel frame covered with lead sheet, and the portion passing through the interior wall of the hot chamber is a tubular stainless steel tube. The tubular stainless steel tube matches the size of the through-hole on the hot chamber wall, and power lines, control lines, and gas pipelines are laid inside the cable tray.
[0017] In this embodiment of the invention, the main body of the device includes a base and a shielding assembly. The shielding assembly is arranged around the main body of the device, forming a shielding space with the base. The shielding space includes a tool clamping assembly, a workpiece clamping assembly, a tool feed assembly, and a chip collection assembly disposed on the base. The tool feed assembly is connected to the tool clamping assembly and is disposed at the clamping end of the workpiece clamping assembly. The air compressor is pneumatically connected to the tool clamping assembly, the workpiece clamping assembly, and the chip collection assembly. This invention uses a pneumatic chuck to clamp the workpiece, and is applicable to a wide range of sample sizes. Sample loading and unloading are simple; the workpiece clamping assembly is fixed on the base, including a clamping rotating part, a metal chain, and a rotary motor. The rotary motor drives the clamping rotating part to rotate through the metal chain, resulting in fast cutting speed; the tool is clamped pneumatically, making tool replacement convenient. The tool is beveled and equipped with a cutting guard, which can effectively collect cutting debris; the debris collection assembly includes a collection box and a dust collection part, which can collect both large debris and small debris and dust, resulting in a high debris collection rate; the shielding assembly includes a protective cover and a viewing window, among which the viewing window is made of lead glass, which has good radiation resistance and allows for easy visual inspection of the cutting status. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of a thermal chamber radioactive pipe cutting device provided in an embodiment of the present invention;
[0020] Figure 2 This is a schematic diagram of the main structure of a thermal chamber radioactive pipe cutting device provided in an embodiment of the present invention;
[0021] Figure 3 This is a schematic diagram of the tool clamping assembly provided in an embodiment of the present invention;
[0022] Figure 4 This is a schematic diagram of the feed assembly structure provided in an embodiment of the present invention;
[0023] Figure 5 This is a schematic diagram of the dust collection component structure provided in an embodiment of the present invention;
[0024] Figure 6 This is a schematic diagram of the shielding component structure provided in an embodiment of the present invention;
[0025] The components include: 1. Main body of the device; 11. Base; 12. Tool clamping assembly; 121. Tool; 122. Tool holder; 123. Reflector mounting plate; 124. Tool pressing cylinder; 125. Reflector; 126. Protective cover a; 13. Workpiece clamping assembly; 131. Clamping rotating component; 132. Metal chain; 133. Rotary motor; 14. Feeding assembly; 141. Z-axis servo motor; 142. Z-axis conversion plate; 143. Z-axis single-axis module; 144. X-axis servo motor; 145. X-axis conversion plate; 146. Bevel gear; 147. X-axis single-axis module; 15. Debris collection assembly; 151. Receiving box; 152. Receiving box handle; 153. Dust collection component; 15... 3a. Vacuum cleaner body, 153b. Vacuum cleaner nozzle, 1531. Vacuum hose, 1532. Vacuum inlet, 1533. Vacuum handle, 1534. Handle hook, 1535. Cover plate, 1536. Sealing ring a, 1537. Filter plate, 1538. Sealing ring b, 1539. Material receiving tray, 15310. Tray, 15311. Guide rod, 15312. Base plate, 15313. Lifting cylinder, 15314. Handle, 16. Shielding assembly, 161. Protective cover b, 162. Mechanical gripper, 163. Sliding door, 164. Viewing window, 165. Sliding door guide rail, 166. Cable outlet (connecting to cable tray), 2. Cable tray, 3. Electrical control cabinet, 4. Air compressor. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] like Figure 1 As shown, Figure 1 This is a schematic diagram of the structure of a thermal chamber radioactive pipe cutting device provided in an embodiment of the present invention. Figure 2This is a schematic diagram of the main structure of a radioactive pipe cutting device for a hot chamber according to an embodiment of the present invention. The radioactive pipe cutting device for a hot chamber includes a main body 1, a cable tray 2, an electrical control cabinet 3, and an air compressor 4. The main body 1 and the electrical control cabinet 3 are connected through the cable tray 2. The main body 1 is located inside the hot chamber, the electrical control cabinet 3 is located outside the hot chamber, and the air compressor 4 is located outside the hot chamber.
[0028] The device body 1 includes a base 11 and a shielding assembly 16. The shielding assembly 16 is arranged around the device body 1 and forms a shielding space with the base 11. The shielding space includes a tool clamping assembly 12, a workpiece clamping assembly 13, a tool feed assembly 14, and a chip collection assembly 15, which are arranged on the base 11. The tool feed assembly 14 is connected to the tool clamping assembly 12 and is located at the clamping end of the workpiece clamping assembly 13. The air compressor 4 is pneumatically connected to the tool clamping assembly 12, the workpiece clamping assembly 13, and the chip collection assembly 15.
[0029] In this embodiment of the invention, the cable tray 2 is used to connect the main body 1 of the device and the electrical control cabinet 3. The inner part of the hot chamber is a square stainless steel frame covered with lead sheet on the outside. The inner part of the hot chamber wall is made of tubular stainless steel, which matches the size of the through hole on the hot chamber wall. The power line, control line and gas pipeline are laid in the cable tray.
[0030] The aforementioned electrical control cabinet 3 is located outside the heat exchanger and performs electric and pneumatic control on the main body 1 of the device inside the heat exchanger.
[0031] The air compressor 4 is located outside the heat exchanger and is used to provide compressed air to the pneumatic components inside the main body of the drive unit, including the tool clamping assembly 12, the pneumatic chuck of the clamping rotating component 131, and the dust collection component 153 of the debris collection assembly.
[0032] In this embodiment of the invention, the shielding component 16 is arranged around the main body 1 of the device to prevent radioactive debris and dust from splashing.
[0033] In this embodiment of the invention, a pneumatic chuck is used to clamp the workpiece, applicable to a wide range of sample sizes, and sample loading and unloading are simple. Compared to cutting methods such as grinding wheels and pipe cutters, in this invention, the workpiece clamping assembly is fixed on the base and includes a clamping rotating component, a metal chain, and a rotary motor. The rotary motor drives the clamping rotating component to rotate via the metal chain, resulting in high cutting speed. In cutting methods such as grinding wheels and pipe cutters, the blade is mechanically clamped, making blade replacement relatively cumbersome. Improper operation can easily loosen the blade, leading to blade damage during cutting. This invention uses a pneumatic clamping method, facilitating blade replacement. The blade is beveled and equipped with a cutting guard, effectively collecting cutting debris. Other cutting methods often use water rinsing to collect debris and dust, generating significant amounts of waste liquid. The debris collection assembly of this invention includes a collection box and a dust suction component, capable of collecting both large and small debris and dust, achieving a high debris collection rate. The shielding component of the present invention includes a protective cover, a viewing window, etc., wherein the viewing window is made of lead glass, which has good radiation resistance and facilitates visual inspection of the cutting status.
[0034] Optionally, the tool clamping assembly 12 comprises a tool 121, a tool holder 122, a reflector mounting plate 123, a tool pressing cylinder 124, a reflector 125, and a protective cover a 126. The tool 121 is disposed on the first side of the tool holder 122, the protective cover a 126 is disposed below the tool 121, the reflector mounting plate 123 is disposed on the second side of the tool holder 122, the reflector 125 is mounted on the outer extension of the reflector mounting plate 123, the outer extension of the reflector mounting plate 123 is disposed above the tool 121, the tool pressing cylinder 124 is disposed on the third side of the tool holder 122, and the tool pressing cylinder 124 is pneumatically connected to the air compressor 4.
[0035] In this embodiment of the invention, the aforementioned cutting tool 121 is mounted on the first side of the cutting tool 122, and the cutting tool is pressed by a pressing cylinder using a pneumatic method.
[0036] The aforementioned reflector 125 can assist in loading and unloading the cutting tool, and can also assist in observing the cutting progress during the cutting process; the protective cover a 126 can prevent the splashing of cutting debris.
[0037] like Figure 3 As shown, Figure 3This is a schematic diagram of a tool clamping assembly provided in an embodiment of the present invention. Specifically, the tool clamping assembly 12 consists of a tool 121, a tool holder 122, a reflector mounting plate 123, a tool pressing cylinder 124, a reflector 125, and a protective cover a 126. The tool 121 is disposed on the first side of the tool holder 122, the protective cover a 126 is disposed below the tool 121, the reflector mounting plate 123 is disposed on the second side of the tool holder 122, the reflector 125 is mounted on the outer extension of the reflector mounting plate 123, the outer extension of the reflector mounting plate 123 is disposed above the tool 121, and the tool pressing cylinder 124 is disposed on the third side of the tool holder 122. The tool pressing cylinder 124 is pneumatically connected to the air compressor 4.
[0038] Optionally, the workpiece clamping assembly 13 mainly consists of a clamping rotating component 131, a metal chain 132, and a rotary motor 133. The rotary motor 133 is fixedly mounted on the base 11. The output shaft of the rotary motor 133 is connected to the transmission shaft of the clamping rotating component 131 through the metal chain 132. The clamping part of the clamping rotating component 131 is used for positioning and clamping the radioactive tube workpiece to be cut.
[0039] In this embodiment of the invention, the clamping part of the clamping rotating component 131 is used for positioning and clamping the workpiece of the radioactive tube to be cut. The rotating motor 133 drives the clamping rotating component 131 to rotate at high speed through the metal chain 132, and works with the cutting tool to cut the workpiece.
[0040] Optionally, the tool feed assembly 14 consists of a Z-axis tool feed module and an X-axis tool feed module, and the Z-axis tool feed module and the X-axis tool feed module are respectively connected to the tool clamping assembly 12.
[0041] In this embodiment of the invention, the Z-axis feed module and the X-axis feed module are respectively connected to the tool clamping assembly 12. When the tool needs to move along the Z-axis or the X-axis, the tool clamping assembly 12 will also move accordingly. Driven by a motor, the tool can move independently in the two axes.
[0042] Optionally, the Z-axis feed module consists of a Z-axis servo motor 141, a Z-axis conversion plate 142, and a Z-axis single-axis module 143. The Z-axis servo motor 141 drives the Z-axis single-axis module 143 to move along the Z-axis direction through the Z-axis conversion plate 142. The Z-axis single-axis module 143 is connected to the tool clamping assembly 12.
[0043] In this embodiment of the invention, the Z-axis servo motor 141 is used to provide power to enable the Z-axis feed module to work, the Z-axis conversion plate 142 is used to transmit the power of the Z-axis servo motor to the Z-axis single-axis module 143, and the Z-axis single-axis module 143 is used to move in the Z-axis direction.
[0044] Specifically, the Z-axis single-axis module 143 is connected to the tool clamping assembly 12. When the Z-axis single-axis module 143 moves in the Z-axis direction, it will also drive the tool clamping assembly 12 to move together, thereby realizing the machining of the workpiece.
[0045] Optionally, the X-axis feed module consists of a Z-axis servo motor 144, an X-axis conversion plate 145, and an X-axis single-axis module 146. The X-axis servo motor 144 drives the X-axis single-axis module 146 to move along the X-axis direction through the X-axis conversion plate 145 and the bevel gear set. The X-axis single-axis module 146 is connected to the tool clamping assembly 12.
[0046] In this embodiment of the invention, the Z-axis servo motor 144 provides power, the X-axis conversion plate 145 transmits this power, and the X-axis single-axis module 146 is the part that actually moves. The Z-axis servo motor 144 drives the X-axis single-axis module 146 to move along the X-axis direction through the X-axis conversion plate 145 and the bevel gear set; the bevel gear set is used to convert the rotational motion of the Z-axis servo motor 144 into the linear motion of the X-axis single-axis module 146; the X-axis single-axis module 146 is connected to the tool clamping assembly 12, and when the X-axis single-axis module 146 moves, it drives the tool clamping assembly 12 to move together, thereby realizing the machining of the workpiece.
[0047] Specifically, a mechanism that achieves linear motion through a conversion plate and bevel gear set is used to control the movement of the tool in the X-axis direction in order to process the workpiece.
[0048] like Figure 4 As shown, Figure 4 This is a schematic diagram of the tool feed assembly structure provided in an embodiment of the present invention. Specifically, the tool feed assembly consists of a Z-axis tool feed module and an X-axis tool feed module. The Z-axis tool feed module consists of a Z-axis servo motor 141, a Z-axis conversion plate 142, and a Z-axis single-axis module 143. The Z-axis servo motor 141 drives the Z-axis single-axis module 143 to move along the Z-axis direction through the Z-axis conversion plate 142. The Z-axis single-axis module 143 is connected to the tool clamping assembly 12. The X-axis tool feed module consists of a Z-axis servo motor 144, an X-axis conversion plate (145), and an X-axis single-axis module 146. The X-axis servo motor 144 drives the X-axis single-axis module 146 to move along the X-axis direction through the X-axis conversion plate 145 and a bevel gear set. The X-axis single-axis module 146 is connected to the tool clamping assembly 12.
[0049] Optionally, the debris collection assembly 15 mainly consists of a receiving box 151, a receiving box handle 152, and a dust collection component 153. The receiving box 151 is removable and positioned below the radioactive tubular workpiece to be cut. The receiving box handle 152 is positioned on the outer side of the receiving box 151. The dust collection component 153 is positioned on the base 11 and aligned with or above the receiving box 151.
[0050] In this embodiment of the invention, the receiving box 151 is used to collect debris and dust generated during the cutting process. The dust collection component can collect fine debris and dust. The receiving box 151 can be separated from the main body 1 by using a robotic arm to hold the handle 152 of the receiving box. Radioactive debris and dust can be transferred to other special storage containers to reduce radiation damage to the device.
[0051] Optionally, the vacuuming component 153 comprises a vacuum cleaner body 153a and a vacuum cleaner nozzle 153b. The vacuum cleaner body 153a is fixedly mounted on the base 11, and the vacuum cleaner nozzle 153b is detachably connected to the vacuum cleaner body 153a. The vacuum cleaner nozzle 153b comprises a vacuum hose 1531, a vacuum port 1532, a vacuum handle 1533, and a handle hook 1534. One end of the vacuum hose 1531 is connected to the vacuum port 1532, and the other end of the vacuum hose 1531 is connected to the air compressor 4. The vacuum port 1532 is connected to the vacuum handle 1533 and the handle hook 1534.
[0052] In this embodiment of the invention, the vacuum cleaner body includes a cover plate 1535, a sealing ring a 1536, a filter sheet 1537, a sealing ring b 1538, a receiving groove 1539, a tray 15310, a guide rod 15311, a base plate 15312, a lifting cylinder 15313, and a handle 15314. The entire vacuuming component 153 is fixed on the base plate 15312, the receiving groove 1539 is placed on the tray 15310, one end of the tray 15310 is embedded in the groove on the guide rod 15311, and the lifting cylinder 15313 controls the raising and lowering of the tray 15310; when the lifting cylinder 15313 rises, it applies pressure to the tray 15310, which, in conjunction with the cover plate 1535, sealing ring a, and sealing ring b, can maintain the internal sealing of the vacuuming component. When the vacuuming component 153 is in operation, a robotic arm grips the vacuum handle 1533, aligns the vacuum port 1532 with the area to be cleaned, and the vacuum pipe 1531 draws air inward to collect fine debris and dust. This fine debris and dust passes through a filter and enters the receiving trough 1539. After collection is complete, the lifting cylinder 15313 descends, and the robotic arm grips the vacuum handle 1533 to separate the receiving trough 1539 from the vacuuming component. This allows the fine radioactive debris and dust to be transferred to other specialized storage containers, reducing radiation damage to the device. The handle hook 1534 secures the vacuum port 1532, vacuum pipe 1531, and vacuum handle 1533 to the main body of the vacuuming component 153.
[0053] like Figure 5 As shown, Figure 5This is a schematic diagram of the vacuum cleaner component structure provided in an embodiment of the present invention. Specifically, the vacuum cleaner component 153 consists of a vacuum cleaner body 153a and a vacuum cleaner nozzle 153b. The vacuum cleaner body 153a is fixedly mounted on the base 11, and the vacuum cleaner nozzle 153b is detachably connected to the vacuum cleaner body 153a. The vacuum cleaner nozzle 153b consists of a vacuum hose 1531, a vacuum port 1532, a vacuum handle 1533, and a handle hook 1534. One end of the vacuum hose 1531 is connected to the vacuum port 1532, and the other end of the vacuum hose 1531 is connected to the air compressor 4. The vacuum port 1532 is connected to the vacuum handle 1533 and the handle hook 1534. The vacuum cleaner body includes a cover plate 1535, a sealing ring a 1536, a filter sheet 1537, and a sealing ring b. 1538, receiving trough 1539, tray 15310, guide rod 15311, base plate 15312, lifting cylinder 15313, handle 15314. The entire vacuuming component 153 is fixed on the base plate 15312. The receiving trough 1539 is placed on the tray 15310. One end of the tray 15310 is embedded in the groove on the guide rod 15311. The lifting cylinder 15313 controls the raising and lowering of the tray 15310. When the lifting cylinder 15313 rises, it applies pressure to the tray 15310, which, in conjunction with the cover plate 1535, sealing ring a, and sealing ring b, can maintain the internal sealing of the vacuuming component. When the vacuuming component 153 is in operation, a robotic arm grips the vacuum handle 1533, aligns the vacuum port 1532 with the area to be cleaned, and the vacuum pipe 1531 draws air inward to collect fine debris and dust. This fine debris and dust passes through a filter and enters the receiving trough 1539. After collection is complete, the lifting cylinder 15313 descends, and the robotic arm grips the vacuum handle 1533 to separate the receiving trough 1539 from the vacuuming component. This allows the fine radioactive debris and dust to be transferred to other specialized storage containers, reducing radiation damage to the device. The handle hook 1534 secures the vacuum port 1532, vacuum pipe 1531, and vacuum handle 1533 to the main body of the vacuuming component 153.
[0054] Optionally, the shielding assembly 16 mainly consists of a protective cover b161, a mechanical gripper 162, a sliding door 163, a viewing window 164, a sliding door guide rail 165, and a cable outlet 166. The protective cover b161 is arranged around the main body 1 of the device. The sliding door 163 is closed during the cutting process, and the viewing window 164 is made of lead glass.
[0055] In this embodiment of the invention, the protective cover b161 is arranged around the main body 1 of the device to prevent radioactive debris and dust from splashing.
[0056] The sliding door 163 mentioned above closes during the cutting process, and the progress of the cutting can be observed through the viewing window.
[0057] Specifically, the sliding door 163 is opened and closed by the mechanical gripper 162 held by the robotic arm and moving along the sliding door guide rail. During the cutting process, the sliding door 163 is closed and the cutting progress can be observed through the viewing window 164.
[0058] The aforementioned viewing window 164 is made of lead glass, which has good radiation resistance. While shielding against radioactive rays, it facilitates visual inspection of the cutting process and can reduce radiation damage to other electronic components in the hot chamber caused by the workpiece's radioactivity.
[0059] like Figure 6 As shown, Figure 6 This is a schematic diagram of the shielding component structure provided in an embodiment of the present invention. Specifically, the shielding component 16 mainly consists of a protective cover b 161, a mechanical gripper 162, a sliding door 163, a viewing window 164, a sliding door guide rail 165, and a cable outlet (connecting cable tray) 166. The protective cover b 161 surrounds the main body 1 of the device, preventing radioactive debris and dust from splashing. The mechanical gripper 162 is held by the mechanical arm, causing the sliding door 163 to move along the sliding door guide rail, thus opening and closing the sliding door 163. During the cutting process, the sliding door 163 is closed, and the cutting progress can be observed through the viewing window 164. The viewing window 164 is made of lead glass, which can reduce the radiation damage of the workpiece's radioactivity to the electronic components of other equipment in the hot chamber.
[0060] Optionally, the portion of the cable tray 2 inside the hot chamber is a square stainless steel frame covered with lead sheet, and the portion passing through the interior of the hot chamber wall is a tubular stainless steel. The tubular stainless steel matches the size of the through-hole on the hot chamber wall, and power lines, control lines, and gas pipelines are laid inside the cable tray 2.
[0061] In this embodiment of the invention, the cable tray 2 is used to connect the main body 1 of the device and the electrical control cabinet 3. The part of the cable tray 2 inside the hot chamber is a square stainless steel frame, the outside of which is covered with lead sheet. The part that passes through the inside of the hot chamber wall is a tubular stainless steel, the size of which matches the through hole on the hot chamber wall. Power lines, control lines and gas pipelines are laid inside the cable tray 2.
[0062] In this embodiment of the invention, a pneumatic chuck is used to clamp the workpiece, applicable to a wide range of sample sizes, and sample loading and unloading are simple. Compared to cutting methods such as grinding wheels and pipe cutters, in this invention, the workpiece clamping assembly is fixed on the base and includes a clamping rotating component, a metal chain, and a rotary motor. The rotary motor drives the clamping rotating component to rotate via the metal chain, resulting in high cutting speed. In cutting methods such as grinding wheels and pipe cutters, the blade is mechanically clamped, making blade replacement relatively cumbersome. Improper operation can easily loosen the blade, leading to blade damage during cutting. This invention uses a pneumatic clamping method, facilitating blade replacement. The blade is beveled and equipped with a cutting guard, effectively collecting cutting debris. Other cutting methods often use water rinsing to collect debris and dust, generating significant amounts of waste liquid. The debris collection assembly of this invention includes a collection box and a dust suction component, capable of collecting both large and small debris and dust, achieving a high debris collection rate. The shielding component of the present invention includes a protective cover, a viewing window, etc., wherein the viewing window is made of lead glass, which has good radiation resistance and facilitates visual inspection of the cutting status.
[0063] In this embodiment of the invention, the radioactive tube is cut in a hot chamber, which has the advantages of convenient tool replacement, wide range of applicable sample sizes, simple sample loading and unloading, fast cutting speed, high debris collection rate, and good radiation resistance.
[0064] In this embodiment of the invention, the main body of the device includes a base and a shielding assembly. The shielding assembly is arranged around the main body of the device, forming a shielding space with the base. The shielding space includes a tool clamping assembly, a workpiece clamping assembly, a tool feed assembly, and a chip collection assembly disposed on the base. The tool feed assembly is connected to the tool clamping assembly and is disposed at the clamping end of the workpiece clamping assembly. The air compressor is pneumatically connected to the tool clamping assembly, the workpiece clamping assembly, and the chip collection assembly. This invention uses a pneumatic chuck to clamp the workpiece, and is applicable to a wide range of sample sizes. Sample loading and unloading are simple; the workpiece clamping assembly is fixed on the base, including a clamping rotating part, a metal chain, and a rotary motor. The rotary motor drives the clamping rotating part to rotate through the metal chain, resulting in fast cutting speed; the tool is clamped pneumatically, making tool replacement convenient. The tool is beveled and equipped with a cutting guard, which can effectively collect cutting debris; the debris collection assembly includes a collection box and a dust collection part, which can collect both large debris and small debris and dust, resulting in a high debris collection rate; the shielding assembly includes a protective cover and a viewing window, among which the viewing window is made of lead glass, which has good radiation resistance and allows for easy visual inspection of the cutting status.
[0065] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present invention and not to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A device for cutting radioactive pipes inside a heated chamber, characterized in that, The radioactive pipe cutting device in the hot chamber includes a device body (1), a cable tray (2), an electrical control cabinet (3), and an air compressor (4). The device body (1) and the electrical control cabinet (3) are connected through the cable tray (2). The device body (1) is located inside the hot chamber, the electrical control cabinet (3) is located outside the hot chamber, and the air compressor (4) is located outside the hot chamber. The device body (1) includes a base (11) and a shielding assembly (16). The shielding assembly (16) is arranged around the device body (1) and is connected to the base. (11) A shielded space is formed, the shielded space including a tool clamping assembly (12), a workpiece clamping assembly (13), a tool feed assembly (14) and a chip collection assembly (15) disposed on the base (11), the tool feed assembly (14) being connected to the tool clamping assembly (12), the tool feed assembly (14) being disposed at the clamping end of the tool clamping assembly (12), and the air compressor (4) being pneumatically connected to the tool clamping assembly (12), the workpiece clamping assembly (13) and the chip collection assembly (15); The tool clamping assembly (12) consists of a tool (121), a tool holder (122), a reflector mounting plate (123), a tool pressing cylinder (124), a reflector (125), and a protective cover a (126). The tool (121) is located on the first side of the tool holder (122), the protective cover a (126) is located below the tool (121), the reflector mounting plate (123) is located on the second side of the tool holder (122), the reflector (125) is mounted on the outer extension of the reflector mounting plate (123), the outer extension of the reflector mounting plate (123) is located above the tool (121), the tool pressing cylinder (124) is located on the third side of the tool holder (122), and the tool pressing cylinder (124) is pneumatically connected to the air compressor (4). The workpiece clamping assembly (13) mainly consists of a clamping rotating component (131), a metal chain (132), and a rotary motor (133). The rotary motor (133) is fixedly mounted on the base (11). The output shaft of the rotary motor (133) is connected to the transmission shaft of the clamping rotating component (131) through the metal chain (132). The clamping part of the clamping rotating component (131) is used for positioning and clamping the workpiece of the radioactive tube to be cut.
2. The thermal chamber radioactive pipe cutting device as described in claim 1, characterized in that, The tool feed assembly (14) consists of a Z-axis tool feed module and an X-axis tool feed module, which are respectively connected to the tool clamping assembly (12).
3. The thermal chamber radioactive pipe cutting device as described in claim 2, characterized in that, The Z-axis feed module consists of a Z-axis servo motor (141), a Z-axis conversion plate (142), and a Z-axis single-axis module (143). The Z-axis servo motor (141) drives the Z-axis single-axis module (143) to move along the Z-axis direction through the Z-axis conversion plate (142). The Z-axis single-axis module (143) is connected to the tool clamping assembly (12).
4. The thermal chamber radioactive pipe cutting device as described in claim 2, characterized in that, The X-axis feed module consists of an X-axis servo motor (144), an X-axis conversion plate (145), and an X-axis single-axis module (146). The X-axis servo motor (144) drives the X-axis single-axis module (146) to move along the X-axis direction through the X-axis conversion plate (145) and the bevel gear set. The X-axis single-axis module (146) is connected to the tool clamping assembly (12).
5. The thermal chamber radioactive pipe cutting device as described in claim 1, characterized in that, The debris collection assembly (15) mainly consists of a receiving box (151), a receiving box handle (152), and a dust collection component (153). The receiving box (151) can be detached and is positioned below the radioactive tubular workpiece to be cut. The receiving box handle (152) is positioned on the outer side of the receiving box (151). The dust collection component (153) is positioned on the base (11) and aligned with the receiving box (151) or above the receiving box (151).
6. The thermal chamber radioactive pipe cutting device as described in claim 5, characterized in that, The vacuuming component (153) consists of a vacuum cleaner body (153a) and a vacuum cleaner nozzle (153b). The vacuum cleaner body (153a) is fixedly mounted on the base (11). The vacuum cleaner nozzle (153b) is detachably connected to the vacuum cleaner body. The vacuum cleaner nozzle (153b) consists of a vacuum pipe (1531), a vacuum port (1532), a vacuum handle (1533), and a handle hook (1534). One end of the vacuum pipe (1531) is connected to the vacuum port (1532), and the other end of the vacuum pipe (1531) is connected to the air compressor (4). The vacuum port (1532) is connected to the vacuum handle (1533) and the handle hook (1534).
7. The thermal chamber radioactive pipe cutting device as described in claim 1, characterized in that, The shielding assembly (16) mainly consists of a protective cover b (161), a mechanical gripper (162), a sliding door (163), a viewing window (164), a sliding door guide rail (165), and a cable outlet (166). The protective cover b (161) is arranged around the main body of the device (1). The sliding door (163) is closed during the cutting process. The viewing window (164) is made of lead glass.
8. The thermal chamber radioactive tube cutting apparatus according to any one of claims 1 to 7, characterized in that, The portion of the cable tray (2) inside the hot chamber is a square stainless steel frame covered with lead sheeting. The portion passing through the interior of the hot chamber wall is a tubular stainless steel, which matches the size of the through-hole on the hot chamber wall. Power lines, control lines, and gas pipelines are laid inside the cable tray (2).
Citation Information
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